CN114074834B - T-shaped shaft positioning mechanism and positioning method suitable for industrial Internet of things manufacturing - Google Patents

T-shaped shaft positioning mechanism and positioning method suitable for industrial Internet of things manufacturing Download PDF

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CN114074834B
CN114074834B CN202111376265.8A CN202111376265A CN114074834B CN 114074834 B CN114074834 B CN 114074834B CN 202111376265 A CN202111376265 A CN 202111376265A CN 114074834 B CN114074834 B CN 114074834B
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slider
shaft
groove
shaped shaft
transmission
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CN114074834A (en
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邵泽华
周莙焱
李勇
程主彬
叶建军
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Chengdu Qinchuan IoT Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses a T-shaped shaft positioning mechanism and a positioning method suitable for industrial Internet of things manufacturing, wherein the positioning mechanism comprises a distributing device; the material distributing device comprises a first sliding block provided with a containing groove; the accommodating groove is arranged on the top side of the first sliding block; the width of the accommodating groove meets the following conditions: the T-shaped shaft can be supported on the top surface of the first sliding block in a manner that the shaft section is accommodated in the accommodating groove, and two sides of the end cap are hooked on two sides of the accommodating groove; the accommodating groove is a through groove with two open ends. The positioning method is based on the positioning mechanism, and the T-shaped shaft with specific gesture and position can be obtained by adopting the positioning mechanism and the positioning method provided by the scheme, so that the intelligent manufacturing of the electromechanical valve of the gas meter is facilitated.

Description

适用于工业物联网制造的T型轴定位机构及定位方法T-Shaft Positioning Mechanism and Positioning Method Applicable to Manufacturing of Industrial Internet of Things

技术领域technical field

本发明涉及装配技术领域,特别是涉及一种适用于工业物联网制造的T型轴定位机构及定位方法。The invention relates to the field of assembly technology, in particular to a T-shaft positioning mechanism and a positioning method suitable for manufacturing of the Industrial Internet of Things.

背景技术Background technique

现有智能燃气表中,以IC卡智能燃气表为例,其内所采用的机电阀大致有三种结构:Among the existing smart gas meters, taking IC card smart gas meters as an example, the electromechanical valves used in them generally have three structures:

机电阀通过电机正反向转动,齿轮带动蜗杆,同时推动杆在蜗杆螺旋槽内运动,实现阀的开与闭。此种类型机电阀的特点是无卸载装置,正、反转到位后即堵转,并且其载荷也较大,这样会造成控制电路电流大,耗电量大。并且还会影响主控制器阀的控制电路的可靠性,缩短控制器中电池的使用寿命,且关阀所采用的储能电容值也会非常大,正压关阀,关阀不可靠。The electromechanical valve rotates forward and reverse through the motor, the gear drives the worm, and at the same time pushes the rod to move in the spiral groove of the worm to realize the opening and closing of the valve. The characteristic of this type of electromechanical valve is that there is no unloading device, and it will be blocked after the forward and reverse rotations are in place, and its load is also relatively large, which will cause a large current in the control circuit and a large power consumption. And it will also affect the reliability of the control circuit of the main controller valve, shorten the service life of the battery in the controller, and the value of the energy storage capacitor used for closing the valve will be very large, and the positive pressure will close the valve, which is unreliable.

机电阀通过电机正反向转动,带动扇形齿转动,达到防堵转及快速关闭的功能。更进一步的结构特点是齿轮变速箱中采用由摆动板以及摆动板上方的摆动齿轮所组成的防堵转机构与扇形齿轮、摆动板上方固定的摆动齿轮与扇形齿轮相啮合,配合摆动板摆动实现机电阀的防堵转的功能。此种类型机电阀的特点是摆动板及其上方固定的摆动齿轮与扇形齿轮相啮合的结构不能实现完全正反向卸载。The electromechanical valve rotates forward and reverse through the motor to drive the fan-shaped teeth to rotate, so as to achieve the functions of anti-blocking and quick closing. A further structural feature is that the gear box adopts the anti-lock mechanism composed of the swing plate and the swing gear above the swing plate to mesh with the sector gear and the swing gear fixed above the swing plate and the sector gear, and cooperates with the swing plate to realize Anti-lock function of electromechanical valve. The characteristic of this type of electromechanical valve is that the meshing structure of the swing plate and the fixed swing gear above it and the sector gear cannot realize complete forward and reverse unloading.

机电阀通过电机正反向转动,带不完整齿转动,达到防堵转及快速关闭的功能。更进一步的结构特点是安装棘齿双连齿轮,配合不完整齿轮与锁块的锁紧与解锁,在电动机正转与反转都可实现完全卸载。此种类型机电阀的特点是由于这种机电阀阀芯是装在外壳内的,阀芯与外壳之间必须保留足够的空间,气流才能顺畅的通过,机电阀才不至于压力损失过大影响卡表性能,所以机电阀整体体积较大,无法安装在铝壳燃气表内。The electromechanical valve rotates forward and reverse through the motor, and rotates with incomplete teeth, so as to achieve the functions of anti-blocking and quick closing. A further structural feature is the installation of ratchet double-linked gears, which cooperate with the locking and unlocking of incomplete gears and lock blocks, and can realize complete unloading when the motor is running forward and reverse. The characteristic of this type of electromechanical valve is that since the spool of the electromechanical valve is installed in the shell, enough space must be reserved between the spool and the shell so that the air flow can pass through smoothly and the electromechanical valve will not be affected by excessive pressure loss. Card meter performance, so the overall size of the electromechanical valve is relatively large, and cannot be installed in the aluminum shell gas meter.

在现有类型机电阀结构和特点的基础上,申请人在先提出了如申请号为CN201220463732.0所述的燃气表机电阀方案。在该方案中,提出了一种采用电机作为动力源,通过包括多级齿轮的变速箱,而后通过不完全齿轮等,将电机输出的动力作为驱动密封圈帽直线运动动力的技术方案,采用该方案,能够有效解决机电阀体积问题、堵转问题、可靠性问题以及响应速度问题等。On the basis of the structure and characteristics of the existing type of electromechanical valve, the applicant previously proposed a gas meter electromechanical valve solution as described in the application number CN201220463732.0. In this scheme, a technical scheme is proposed that uses the motor as the power source, and uses the power output by the motor as the power to drive the linear movement of the sealing ring cap through a gearbox including multi-stage gears, and then through incomplete gears. The scheme can effectively solve the volume problem, stall problem, reliability problem and response speed problem of the electromechanical valve.

在进一步的运用中或作为优选方式,关于多级齿轮中各齿轮对应的齿轮轴,在满足体积小型化、结构紧凑化设计的前提下,可采用T型轴作为部分或全部齿轮的齿轮轴,利用T型轴具有轴段和轴帽的结构特点,在轴帽端面与变速箱端板表面贴合后,实现T型轴单方向定位且可尽可能利用端板上孔道表面约束轴段,提升齿轮轴与端板的配合面积以确保机电阀的寿命。区别于传统齿轮轴,所述T型轴具有尺寸相对较小的特点,故现有技术中,考虑到实施难度,常规的做法依然为采用人工装配的方式完成机电阀装配。In further application or as a preferred mode, regarding the gear shaft corresponding to each gear in the multi-stage gear, on the premise of satisfying the design of miniaturization and compact structure, a T-shaped shaft can be used as the gear shaft of some or all gears, Utilizing the structural characteristics of the shaft section and the shaft cap of the T-shaft, after the end surface of the shaft cap is attached to the surface of the gearbox end plate, the unidirectional positioning of the T-shaft can be realized and the shaft section can be constrained by the surface of the hole on the end plate as much as possible to lift the shaft. The matching area of the gear shaft and the end plate ensures the life of the electromechanical valve. Different from the traditional gear shaft, the T-shaft has a relatively small size. Therefore, in the prior art, considering the difficulty of implementation, the conventional method is still to complete the assembly of the electromechanical valve by manual assembly.

提出一种能够实现智能燃气表智能制造的工艺及相应设备,以确保燃气表的装配质量、装配效率,无疑对行业的发展具有重要的促进意义。Proposing a process and corresponding equipment that can realize the intelligent manufacturing of smart gas meters to ensure the assembly quality and efficiency of gas meters is undoubtedly of great significance to the development of the industry.

发明内容Contents of the invention

针对上述所提出的提出一种能够实现智能燃气表智能制造的工艺及相应设备,以确保燃气表的装配质量、装配效率,无疑对行业的发展具有重要的促进意义的技术问题,本发明提供了一种适用于工业物联网制造的T型轴定位机构及定位方法。采用本方案提出的定位机构及方法,可获得特定姿态和位置的T型轴,便于后期对T型轴进行夹取,利于实现燃气表机电阀智能制造。Aiming at the above-mentioned technical problem of proposing a process and corresponding equipment that can realize the intelligent manufacturing of intelligent gas meters to ensure the assembly quality and assembly efficiency of gas meters, it is undoubtedly of great significance to promote the development of the industry. The present invention provides A T-shaft positioning mechanism and positioning method suitable for industrial Internet of Things manufacturing. Using the positioning mechanism and method proposed in this scheme, a T-shaft with a specific posture and position can be obtained, which is convenient for clamping the T-shaft in the later stage, and is conducive to the realization of intelligent manufacturing of gas meter electromechanical valves.

针对上述问题,本发明提供的适用于工业物联网制造的T型轴定位机构通过以下技术要点来解决问题:适用于工业物联网制造的T型轴定位机构,包括分料装置;In view of the above problems, the T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing provided by the present invention solves the problem through the following technical points: the T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing includes a material distribution device;

所述分料装置包括其上设置有容纳槽的第一滑块;The distributing device includes a first slider provided with a receiving groove;

所述容纳槽设置在第一滑块的顶侧;The accommodating groove is arranged on the top side of the first slider;

所述容纳槽的宽度满足:T型轴可以轴段容纳于容纳槽中、端帽两侧钩挂于容纳槽两侧的方式,支撑于第一滑块的顶面上;The width of the accommodating groove satisfies that the T-shaft can be supported on the top surface of the first slider in such a way that the shaft section is accommodated in the accommodating groove, and both sides of the end cap are hooked to both sides of the accommodating groove;

所述容纳槽为两端开口的通槽。The accommodating groove is a through groove with both ends open.

现有技术中,工业物联网技术以其能够有效提高制造效率、改善产品质量、降低制造成本和资源消耗等优势,不断融入到工业生产的各个环节,工业物联网的关键技术中,包括传感器技术、设备技术、网络技术、信息处理技术、安全技术等,其中,传感器技术、设备技术可被认为是工业物联网整体的前端,信息处理技术和安全技术根据工业物联网的规模,一般被认为是工业物联网的后端,以上前端即为包括设备部分以及传感器部分的感知控制层(感知控制平台)。为实现减速器装配智能化,以感知控制层作为承载体的减速器具体装配工艺设计为关键技术之一。本方案针对物联网燃气表T型轴具有尺寸小、重量轻的特点,提供了一种:能够弱化对T型轴前端输入的要求,实现T型轴以单个个体的方式执行后续进料动作;结构和工艺设计可直接用于后期T型轴装配,利于实现燃气表机电阀智能制造的技术方案。In the existing technology, the industrial Internet of Things technology is continuously integrated into all aspects of industrial production because of its advantages of effectively improving manufacturing efficiency, improving product quality, reducing manufacturing costs and resource consumption. The key technologies of the Industrial Internet of Things include sensor technology , equipment technology, network technology, information processing technology, security technology, etc. Among them, sensor technology and equipment technology can be considered as the front end of the overall industrial Internet of things, and information processing technology and security technology are generally considered to be The back end of the Industrial Internet of Things, the above front end is the perception control layer (perception control platform) including the equipment part and the sensor part. In order to realize the intelligent assembly of the reducer, the specific assembly process design of the reducer with the sensory control layer as the carrier is one of the key technologies. This solution aims at the small size and light weight of the T-shaft of the Internet of Things gas meter, and provides a method: it can weaken the requirements for the input of the front end of the T-shaft, and realize that the T-shaft can perform subsequent feeding actions in a single individual way; The structure and process design can be directly used in the later T-shaft assembly, which is conducive to the realization of the technical solution for the intelligent manufacturing of electromechanical valves for gas meters.

具体的,以上第一滑块配合驱动装置使用,所述驱动装置用于驱动第一滑块做往复运动,优选为直线往复运动。更为具体的:Specifically, the above first slider is used in conjunction with a driving device, and the driving device is used to drive the first slider to perform reciprocating motion, preferably linear reciprocating motion. More specifically:

首先,通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴接料工位,如T型轴的前端物料来源来自振动盘,通过容纳槽其中一侧的槽口获得T型轴,通过对容纳槽宽度的限定,可使得所述T型轴通过其上的轴帽端部支撑于第一滑块的顶面上,以上第一滑块对T型轴的约束形式可使得T型轴能够在自重下产生摆动,以对T型轴的轴线方向进行初步约束,且以上对T型轴的约束方式可使得其能够以轴线方向相对稳定的姿态被继续传递;Firstly, through the drive part, drive the accommodation tank to move with the first slider to the T-shaft material receiving station. For example, the front-end material source of the T-shaft comes from the vibrating plate, and the T-shape can be obtained through the notch on one side of the accommodation tank. Shaft, by limiting the width of the receiving groove, the T-shaped shaft can be supported on the top surface of the first slider through the end of the shaft cap on it, and the constraint form of the first slider to the T-shaped shaft can make The T-shaft can swing under its own weight to initially constrain the axial direction of the T-shaft, and the above-mentioned restraint method for the T-shaft can enable it to be continuously transmitted in a relatively stable posture in the axial direction;

而后,通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴轴线约束工位,在移动至容纳槽与接料工位错开的T型轴轴线约束工位上,通过容纳槽的另一侧,即容纳槽进料侧的另一侧,利用顶尖直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖对侧的T型轴轴段支撑于刚性支撑面上的方式,使得T型轴的一对相对侧能够被刚性约束,这样,通过相应的顶尖端面以及刚性支撑面对T型轴进行精定位,即可获得特定的T型轴轴线朝向。Then, through the drive part, the accommodating groove is driven to move with the first slide block to the T-shaft axis constraining station, and when moving to the T-shaft axis constraining station that is staggered between the accommodating groove and the receiving station, through the accommodating groove The other side of the tank, that is, the other side of the feed side of the storage tank, uses the top to directly act on the shaft section of the T-shaft to provide thrust for the side of the T-shaft, and the T-shaft section on the opposite side of the top is supported on a rigid The method on the support surface enables a pair of opposite sides of the T-shaft to be rigidly constrained. In this way, the specific orientation of the T-shaft axis can be obtained by finely positioning the T-shaft through the corresponding top end surface and rigid support surface.

而后,通过抓取装置抓取到轴线特定的T型轴后,如设置为此时的T型轴轴线方向与减速箱盖板上相应轴孔的轴线平行,即可通过沿着所述轴线直线运动的方式,完成T型轴在减速箱盖板上的装配。Then, after grabbing the T-shaft with a specific axis by the grabbing device, if it is set so that the axis direction of the T-shaft at this time is parallel to the axis of the corresponding shaft hole on the cover plate of the reduction box, you can pass along the axis line The way of movement completes the assembly of the T-shaft on the gearbox cover.

故采用本方案提供的定位机构及定位方法,可获得特定姿态和位置的T型轴,利于实现燃气表机电阀智能制造。Therefore, using the positioning mechanism and positioning method provided by this scheme, a T-shaft with a specific posture and position can be obtained, which is beneficial to the intelligent manufacturing of electromechanical valves for gas meters.

作为所述的适用于工业物联网制造的T型轴定位机构进一步的技术方案:As a further technical solution of the T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing:

为利用T型轴的重力,使得T型轴尽可能初始时以竖直姿态被第一滑块所支撑,便于后续夹取装置能够获得特定轴线方向的T型轴,设置为:所述容纳槽的槽深方向位于竖直方向。本方案在具体运用时,考虑到T型轴宜采用以下结构形式:T型轴的轴帽端具有与T型轴轴线垂直的平面或所述轴帽朝上时,轴帽端的下沿与T型轴轴线垂直,故采用容纳槽上侧第一滑块表面上用于与T型轴接触的面为水平面的方案;针对如轴帽端的下沿为球面的方式,宜设置为轴帽端的下沿与第一滑块形成球铰接的方案,第一滑块与T型轴作用的顶面区域为与所述球面外形一致的凹陷面。即作为本领域技术人员,本方案的主旨为尽可能获得被竖直支撑的T型轴,在设计第一滑块顶面形式时根据具体T型轴轴帽端外形进行相应设计均为与以上构思相同的替代方案。In order to utilize the gravity of the T-shaft, so that the T-shaft is initially supported by the first slider in a vertical posture as much as possible, so that the subsequent clamping device can obtain the T-shaft in a specific axis direction, it is set as: the accommodating groove The groove depth direction is in the vertical direction. In the specific application of this scheme, it is considered that the T-shaped shaft should adopt the following structural form: the shaft cap end of the T-shaped shaft has a plane perpendicular to the axis of the T-shaped shaft or when the shaft cap faces upward, the lower edge of the shaft cap end is in line with the T The axis of the type shaft is vertical, so the surface of the first slider on the upper side of the receiving groove used to contact the T-type shaft is a horizontal plane; for example, if the lower edge of the shaft cap end is a spherical surface, it should be set as the bottom of the shaft cap end. According to the scheme of forming a ball hinge with the first slider, the top surface area where the first slider interacts with the T-shaped shaft is a concave surface consistent with the shape of the spherical surface. That is to say, as a person skilled in the art, the gist of this solution is to obtain a vertically supported T-shaped shaft as much as possible. When designing the top surface form of the first slider, the corresponding design is carried out according to the specific shape of the cap end of the T-shaped shaft. Think of alternatives for the same.

更为完善的,作为一种利用以上容纳槽,实现对T型轴进行精定位的具体方案,设置为:所述分料装置还包括驱动部件,所述驱动部件用于驱动第一滑块往复运动;所述分料装置还包括一端朝向容纳槽运动轨迹的第二滑块,所述第二滑块朝向容纳槽运动轨迹的一端还设置有顶尖,所述顶尖可由容纳槽的侧面嵌入所述容纳槽中。本方案在具体运用时,在第一滑块滑移至顶尖的运动轨迹上后停止滑动,通过顶尖嵌入容纳槽,可利用顶尖的端部对T型轴轴段的侧面提供约束,达到进一步约束T型轴轴线朝向、为T型轴偏转提供偏转约束的目的。本方案采用的第二滑块优选采用平板结构,在具体使用时采用第二滑块平放式,以通过为第二滑块的底部提供如基于以下公开的挡板形成底部面支撑,以使得第二滑块具有稳定的运动轨迹以利于顶尖与容纳槽的配合精度。这样,容纳槽的其中一侧用于T型轴由传输槽中导入,另一侧用于顶尖导入,且第一滑块的运动轨迹与物料传送平台的侧面相贴。本方案中,所述驱动部件可采用驱动气缸,考虑到第一滑块的停留位置精度要求,进一步设置为:在第一滑块和/或驱动气缸的活塞杆移动路径上设置限位装置,以当第一滑块移动至顶尖配合工位时,能够在限位装置的作用下实现第一滑块停留位置精定位。限位装置的具体实现形式可采用为限位螺钉的行程调整块,以通过行程调整块与第一滑块和/或驱动气缸的活塞杆部分直接接触,实现在要求位置处第一滑块位置约束。More perfect, as a specific scheme for using the above accommodation grooves to realize precise positioning of the T-shaped shaft, it is set as follows: the material distribution device also includes a driving part, and the driving part is used to drive the first slider to reciprocate Movement; the distributing device also includes a second slider with one end facing the moving track of the holding tank, and the end of the second sliding block facing the moving track of the holding tank is also provided with a top, and the top can be embedded in the side of the holding tank in the holding tank. In the specific application of this scheme, the first slider slides to the movement track of the tip and stops sliding. By inserting the tip into the accommodation groove, the end of the tip can be used to provide constraints on the side of the T-shaped shaft section to achieve further constraints. The orientation of the axis of the T-shaft provides deflection constraints for the deflection of the T-shaft. The second slider used in this solution preferably adopts a flat plate structure, and the second slider is horizontally placed in specific use, so as to form a bottom surface support by providing a baffle plate based on the following disclosure for the bottom of the second slider, so that The second sliding block has a stable motion track to facilitate the matching accuracy of the top and the receiving groove. In this way, one side of the receiving groove is used for the T-shaped shaft to be introduced from the transmission groove, and the other side is used for the top to be introduced, and the movement track of the first slider is in close contact with the side of the material conveying platform. In this solution, the driving component can be a driving cylinder, and considering the accuracy requirements of the first slider’s stop position, it is further set as follows: a limiting device is set on the moving path of the first slider and/or the piston rod of the driving cylinder, So that when the first slider moves to the top matching station, the precise positioning of the first slider's rest position can be realized under the action of the limit device. The specific implementation form of the limit device can be a stroke adjustment block as a limit screw, so that the stroke adjustment block is in direct contact with the first slider and/or the piston rod of the driving cylinder to achieve the position of the first slider at the required position. constraint.

作为一种分料装置更进一步的实现形式,设置为:所述分料装置还包括挡板;As a further implementation form of the material distribution device, it is set that: the material distribution device also includes a baffle;

所述第二滑块可滑动支撑于挡板上;The second slider is slidably supported on the baffle;

所述分料装置还包括用于为第二滑块提供滑动驱动力的弹簧;The distributing device also includes a spring for providing sliding driving force for the second slider;

所述第一滑块的前端与顶尖的侧面均具有导向面;Both the front end of the first slider and the top side have guide surfaces;

所述导向面用于实现:当第一滑块的导向面与顶尖的导向面相互挤压时,第一滑块为第二滑块提供压缩弹簧、使得第二滑块相对于第一滑块回退的力。本方案旨在提供一种第二滑块的运动不需要额外动力装置的分料装置方案。在具体运用时,所述弹簧用于在第二滑块回退时进行蓄力,且安装为:顶尖能够在弹簧的作用力下嵌入到容纳槽中。这样,当第一滑块朝向顶尖的运动轨迹前进过程中,第一滑块前端与顶尖侧面的导向面配合,第一滑块挤压顶尖使得第二滑块回退,当第一滑块继续运动顶尖与容纳槽呈正对关系时,在弹簧力下顶尖嵌入到容纳槽中。当第一滑块需要相对于顶尖进一步前进或回退时,通过将容纳槽侧面端部位置表面亦设置为导向面,即可实现在第一滑块进一步运动的过程中驱动第二滑块回退。优选的,本方案中采用在挡板上设置孔道约束第二滑块在第一滑块运动方向上的位置,所述弹簧采用:螺旋式,且轴线与第一滑块运动方向相垂直的弹簧。这样,可通过优化第二滑块的侧面磨损,提高顶尖在本定位机构长期使用过程中的运动轨迹精度。The guide surface is used to realize: when the guide surface of the first slider and the guide surface of the tip are pressed against each other, the first slider provides a compression spring for the second slider, so that the second slider is relative to the first slider. back force. The purpose of this solution is to provide a material distribution device solution in which the movement of the second slider does not require an additional power device. In a specific application, the spring is used to store force when the second slider retreats, and is installed such that the tip can be embedded into the receiving groove under the force of the spring. In this way, when the first slider is moving toward the top, the front end of the first slider cooperates with the guide surface on the side of the top, and the first slider squeezes the top to make the second slider retreat. When the moving apex is in a positive relationship with the accommodating groove, the apex is embedded in the accommodating groove under the spring force. When the first slider needs to further advance or retreat relative to the top, the second slider can be driven back during the further movement of the first slider by setting the surface at the end position of the side of the receiving groove as a guide surface. retreat. Preferably, in this solution, a hole is set on the baffle to constrain the position of the second slider in the direction of movement of the first slider, and the spring is a helical spring whose axis is perpendicular to the direction of movement of the first slider . In this way, by optimizing the side wear of the second slide block, the accuracy of the movement track of the center during long-term use of the positioning mechanism can be improved.

作为一种更为完整的,能够为分料装置输入T型轴,同时可利用物料传送平台、挡板为T型轴提供防跌落约束、能够利用物料传送平台配合所述顶尖,实现T型轴最终轴线方向刚性约束的技术方案,设置为:还包括其上设置有传输槽的物料传送平台;As a more complete system, it can input a T-shaft for the material distribution device, and at the same time, the material transmission platform and baffle can be used to provide anti-drop constraints for the T-shaft, and the material transmission platform can be used to cooperate with the top to realize the T-shaft. The technical scheme of the rigid constraint in the final axis direction is set to: also include a material transfer platform provided with a transfer trough;

所述传输槽为设置在物料传送平台顶面上、端部与物料传送平台侧面相接的槽体;The conveying trough is a trough arranged on the top surface of the material conveying platform, the end of which is connected to the side of the material conveying platform;

所述传输槽的宽度满足:T型轴可以轴段容纳与传输槽中、端帽两侧钩挂于传输槽两侧的方式,支撑于物料传送平台的顶面上;The width of the transmission groove satisfies: the T-shaped shaft can be accommodated in the shaft section and hooked on both sides of the end cap to the two sides of the transmission groove, and supported on the top surface of the material transmission platform;

第一滑块在往复运动过程中,容纳槽可与传输槽的端部对接,以接收来自传输槽的T型轴;During the reciprocating movement of the first slider, the receiving groove can be docked with the end of the transmission groove to receive the T-shaped shaft from the transmission groove;

容纳槽随第一滑块的运动轨迹被约束在挡板与物料传送平台围成的滑槽中;The accommodating groove is constrained in the chute surrounded by the baffle plate and the material conveying platform along with the movement track of the first slider;

所述物料传送平台、第二滑块位于第一滑块的不同侧;The material transfer platform and the second slider are located on different sides of the first slider;

在第一滑块的运动方向上,传输槽的出口与顶尖的位置相互错开。In the moving direction of the first slider, the positions of the outlet of the transmission groove and the top are staggered.

本方案中,首先,通过对传输槽的形状、位置、尺寸限定,提供了一种可在前端匹配振动盘、T型轴在传输槽中传递时姿态相对稳定且能够利用T型轴自身重量实现T型轴姿态自调整的技术方案;其次,在传输槽中,可利用相邻T型轴之间轴帽相互推挤的方式实现传输槽中连续输出T型轴;其次,第一滑块配合物料传送平台,同时限定为:容纳槽随第一滑块的运动轨迹被约束在挡板与物料传送平台围成的滑槽中,这样,当容纳槽与传输槽位置相互错开后,可利用第一滑块的侧面为传输槽提供T型轴防跌落保护;其次,限定为:在第一滑块的运动方向上,传输槽的出口与顶尖的位置相互错开,即利用第一滑块约束T型轴由传输槽输出端进一步运动后,即可利用物料传送平台的侧面匹配顶尖,实现最终的T型轴轴线方向定位。In this solution, first of all, by limiting the shape, position and size of the transmission groove, a vibration plate can be matched at the front end, and the posture of the T-shaped shaft is relatively stable when it is transmitted in the transmission groove, and can be realized by the weight of the T-shaped shaft itself. The technical scheme of self-adjustment of the T-shaft attitude; secondly, in the transmission groove, the shaft caps between adjacent T-shafts can be pushed against each other to realize the continuous output of the T-shaft in the transmission groove; secondly, the first slider cooperates The material conveying platform is also defined as follows: the accommodation groove is constrained in the chute surrounded by the baffle plate and the material conveying platform along with the movement track of the first slider, so that when the positions of the accommodation groove and the transmission groove are staggered, the first sliding block can be used. The side of a slider provides T-shaft anti-drop protection for the transmission groove; secondly, it is defined as: in the direction of movement of the first slider, the positions of the outlet of the transmission groove and the top are staggered, that is, the first slider is used to constrain T After the T-shaped shaft moves further from the output end of the transmission trough, the side of the material transfer platform can be used to match the top to realize the final positioning of the T-shaped shaft axis.

为提升第一滑块转移和实现T型轴轴向定位的效率,设置为:所述第一滑块上设置有多个容纳槽,所述容纳槽沿着第一滑块长度方向间隔排布。本方案在具体使用时,在驱动部件作用下的第一滑块移动轨迹上,获得多个第一滑块停止状态,各停止状态分别对应传输槽实现T型轴接料、对应顶尖实现T型轴轴线定位,即可在驱动部件的一个作用周期内,完成多根T型轴的转移和轴线定位。在具体运用时,宜采用:第一滑块的运动方式为做位于水平方向的直线往复运动,以在驱动部件、物料传送平台、挡板各自在空间中位置固定的情况下,使得各容纳槽在位置变换过程中,能够非常方便的匹配传输槽出口位置、顶尖朝向第一滑块运动的终了位置。如在采用轴线位于水平方向的驱动气缸作为驱动部件时,控制驱动气缸活塞杆的伸出长度即可限定为各容纳槽位于满足工艺需求的工位上。In order to improve the efficiency of the transfer of the first slider and realize the axial positioning of the T-shaped shaft, it is set as follows: the first slider is provided with a plurality of accommodation grooves, and the accommodation grooves are arranged at intervals along the length direction of the first slider . When this solution is used in practice, multiple stop states of the first slider are obtained on the moving track of the first slider under the action of the driving component. Each stop state corresponds to the transmission groove to realize T-shaped shaft material receiving, and the corresponding top to realize T-shaped Shaft axis positioning, the transfer and axis positioning of multiple T-shafts can be completed within one action cycle of the driving parts. In specific application, it is advisable to adopt: the movement mode of the first slider is to do linear reciprocating motion in the horizontal direction, so that when the positions of the driving parts, the material conveying platform and the baffle are fixed in the space, each accommodating groove During the position change process, it is very convenient to match the exit position of the transmission groove and the end position of the top moving towards the first slider. For example, when using a driving cylinder whose axis is in the horizontal direction as the driving component, the extension length of the piston rod of the driving cylinder can be controlled so that each receiving groove is located at a station that meets the process requirements.

所述挡板与第一滑块之间和/或物料传送平台与第一滑块之间具有间隙,所述间隙的宽度小于T型轴端帽直径;There is a gap between the baffle plate and the first slider and/or between the material transfer platform and the first slider, and the width of the gap is smaller than the diameter of the T-shaped shaft end cap;

当顶尖嵌入容纳槽中后,顶尖可为T型轴的轴段提供如下的约束状态:在轴段的一对相对侧上,其中一侧与物料传送平台的侧面接触,另一侧与顶尖的端面接触。本方案的结构设计,首先是利用物料传送平台侧面和挡板的侧面为第一滑块提供运动间隙,通过容纳槽的运动轨迹位于所述滑槽中避免容纳槽对T型轴的约束失效;其次为通过限定为挡板与第一滑块之间和/或物料传送平台与第一滑块之间具有间隙,并通过对该间隙宽度的限制,使得在T型轴由传输槽进入容纳槽后,针对T型轴沿着传输槽长度方向上、下端前、后歪斜、轴帽相叠的情况,该间隙宽度配合容纳槽的宽度,可使得单个T型轴能够更为顺利的进入到容纳槽中,即使物料传送平台与挡板之间的间隙宽度大于或等于T型轴轴帽直径的两倍时,亦可通过第一滑块运动速度控制为单次仅允许一个T型轴进入到容纳槽中。优选的,考虑到T型轴传递过程中因为相互挤压、震动,导致的出现如T型轴垂直于传输槽延伸方向摆动,造成T型轴的轴段嵌入所述间隙中,所述间隙宽度可进一步设置为:所述间隙的宽度小于T型轴轴段直径。When the top is embedded in the receiving groove, the top can provide the following constraints for the shaft section of the T-shaft: On a pair of opposite sides of the shaft section, one side is in contact with the side of the material transfer platform, and the other side is in contact with the top end contact. The structural design of this scheme is firstly to use the side of the material transfer platform and the side of the baffle to provide a movement gap for the first slider, and the movement track of the accommodation groove is located in the chute to avoid the failure of the restraint of the accommodation groove to the T-shaft; Secondly, by defining a gap between the baffle plate and the first slider and/or between the material delivery platform and the first slider, and by limiting the width of the gap, the T-shaped shaft enters the receiving groove from the transmission groove Finally, in view of the T-shaft along the length direction of the transmission groove, the front and rear of the lower end are skewed, and the shaft caps overlap. In the groove, even if the gap width between the material delivery platform and the baffle is greater than or equal to twice the diameter of the T-shaft shaft cap, the movement speed of the first slider can be controlled so that only one T-shaft is allowed to enter at a time. in the holding tank. Preferably, considering that during the transmission of the T-shaped shafts, due to mutual extrusion and vibration, such as the swing of the T-shaped shafts perpendicular to the extension direction of the transmission groove, the shaft section of the T-shaped shaft is embedded in the gap, and the width of the gap is It may be further set that: the width of the gap is smaller than the diameter of the T-shaped shaft section.

作为一种可依赖于本机构上其他部件作为结构基础,在实现成本低、检测结果可靠的情况下,完成对T型轴成功进入容纳槽、容纳槽成功转移T型轴至顶尖约束工位的技术方案,设置为:所述第二滑块、第一滑块均为导体,所述挡板为绝缘体;As a structural basis that can rely on other components on the mechanism, under the condition of low cost and reliable detection results, the T-shaft successfully enters the accommodation groove, and the accommodation groove successfully transfers the T-shaft to the top constraint station. The technical solution is set as follows: both the second slider and the first slider are conductors, and the baffle is an insulator;

还包括安装在挡板上的电极,所述电极正对传输槽的物料出口端;It also includes an electrode installed on the baffle, and the electrode is facing the material outlet end of the transmission tank;

在容纳槽接收来自传输槽的T型轴后,支撑于第一滑块上的T型轴与所述电极相接触;After the receiving groove receives the T-shaped shaft from the transmission groove, the T-shaped shaft supported on the first slider contacts the electrode;

在所述容纳槽运动至顶尖的运动轨迹上时,且弹簧处于自由状态时,顶尖与第一滑块相互呈相间隔状态。本方案中提供了一种以检测电路是否电导通作为检测判别条件的技术方案。具体的,以T型轴本身一般为金属可导电材料为基础,分别利用T型轴配合电极形成容纳槽进料检测、通过T型轴配合第二滑块形成轴线约束工位进料检测。更为具体的,如第一滑块通过T型轴与电极相导通实现容纳槽进料检测;第一滑块通过T型轴与第二滑块相导通实现轴线约束工位进料检测。以上提出的在所述容纳槽运动至顶尖的运动轨迹上时,且弹簧处于自由状态时,顶尖与第一滑块相互呈相间隔状态,即为:如容纳槽中可靠接收T型轴后,当T型轴随第一滑块运动至顶尖约束工位时,通过T型轴实现第二滑块与第一滑块之间的电导通,此时可判定为容纳槽携带T型轴有效;当容纳槽空置时,在容纳槽随第一滑块运动至顶尖约束工位、弹簧完全恢复形变时,此时第一滑块与第二滑块呈相间隔的状态,这样,第一滑块与第二滑块并不能电导通,此时可判定为容纳槽携带T型轴失效。When the accommodating groove moves to the movement track of the apex and the spring is in a free state, the apex and the first slide block are spaced apart from each other. This solution provides a technical solution that uses whether the detection circuit is electrically conductive as a detection and judgment condition. Specifically, based on the fact that the T-shaft itself is generally a metal conductive material, the T-shaft cooperates with the electrode to form a storage tank feeding detection, and the T-shaft cooperates with the second slider to form an axis-constrained station feeding detection. More specifically, for example, the first slider is connected to the electrode through the T-shaped shaft to realize the feeding detection of the storage tank; the first slider is connected to the second slider through the T-shaped shaft to realize the feeding detection of the axis-constrained station . As mentioned above, when the accommodating groove moves to the movement track of the apex, and when the spring is in a free state, the apex and the first slider are spaced apart from each other, that is: after the T-shaped shaft is reliably received in the accommodating groove, When the T-shaft moves to the top constraint station with the first slider, the electrical conduction between the second slider and the first slider is realized through the T-shaft, and at this time it can be judged that the accommodating groove carries the T-shaft effectively; When the accommodating groove is empty, when the accommodating groove moves to the apex constraining station with the first slider and the spring fully restores to deformation, the first slider and the second slider are in a spaced state at this time, so that the first slider There is no electrical conduction with the second slider. At this time, it can be judged that the T-shaft carried by the accommodation slot fails.

相应的,根据具体的判定结构,可能涉及到如第一滑块接料时停留时间控制或驱动部件启动控制、第一滑块复位接料的启动控制、故障输出或工作状态反馈控制等,以上控制均为包括判断结果的闭环控制,故在具体实施时,所述检测电路可作为控制系统的感知控制平台,获得是否电导通结果;采用传感网络平台,实现以本地或远程传送为目的的感知结果信号传递以及具体控制信号传递;采用管理平台,实现以根据所述感知结果信号为判断依据,结合判定逻辑或设定,输出具体控制信号。Correspondingly, according to the specific judgment structure, it may involve, for example, the residence time control of the first slider receiving material or the start-up control of the driving part, the start-up control of the first slider reset material receiving, fault output or working status feedback control, etc., the above The control is a closed-loop control including the judgment result, so in the specific implementation, the detection circuit can be used as the perception control platform of the control system to obtain the result of electrical conduction; the sensor network platform is used to realize the purpose of local or remote transmission. Perception result signal transmission and specific control signal transmission; the management platform is used to realize the output of specific control signals based on the perception result signal as a judgment basis, combined with judgment logic or settings.

为实现在完成T型轴轴线限定后,后续如采用夹取装置对T型轴进一步传递时,减小夹取时对T型轴端帽的尺寸要求或避免T型轴在夹取过程中受损,设置为:所述容纳槽为上下延伸的通槽;In order to reduce the size requirements of the T-shaft end cap during gripping or to avoid the T-shaft being affected by the damage, it is set as follows: the accommodating groove is a through groove extending up and down;

还包括设置在第一滑块下方,用于由底侧对容纳槽中T型轴进行顶升的顶升装置。本方案在具体运用时,当第一滑块上容纳槽运动至夹取装置的夹取工位后,通过顶升装置由容纳槽的底侧对T型轴进行顶升,使得T型轴的轴帽上移后,可更为顺利和可靠的夹取到T型轴。作为本领域技术人员,关于第一滑块的结构设计,设置为第一滑块包括基板以及均与基板同体的延伸部分,容纳槽形成于延伸部分之间即可。It also includes a jacking device arranged under the first slide block for jacking up the T-shaped shaft in the accommodation groove from the bottom side. When this solution is used in practice, after the accommodation groove on the first slider moves to the clamping station of the clamping device, the T-shaft is lifted from the bottom side of the accommodation groove through the jacking device, so that the T-shaft After the shaft cap is moved up, it can be clamped to the T-shaft more smoothly and reliably. As a person skilled in the art, regarding the structural design of the first slider, it is provided that the first slider includes a base plate and an extension part that is integral with the base plate, and that the receiving groove is formed between the extension parts.

本方案还公开了一种适用于工业物联网制造的T型轴定位方法,该方法基于如上任意一项所述的定位机构;This solution also discloses a T-shaft positioning method applicable to the manufacturing of the Industrial Internet of Things, which is based on the positioning mechanism described in any one of the above;

所述定位方法包括如下操作步骤:The positioning method includes the following steps:

S1、通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴接料工位,通过容纳槽其中一侧的槽口,获得T型轴,且所述T型轴通过其上的轴帽端部支撑于第一滑块的顶面上;S1. Through the driving part, drive the receiving tank to move with the first slider to the T-shaped shaft material receiving station, and obtain a T-shaped shaft through the notch on one side of the receiving tank, and the T-shaped shaft passes through it The end of the shaft cap is supported on the top surface of the first slider;

S2、通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴轴线约束工位,在T型轴轴线约束工位上,通过容纳槽的另一侧,利用顶尖直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖对侧的T型轴轴段支撑于刚性支撑面上。S2. Through the driving part, drive the accommodation groove to move with the first slider to the T-shaft axis restraint station, and at the T-shaft axis restraint station, through the other side of the accommodation groove, use the top to directly act on the T-shaft axis. The shaft section of the T-shaft provides thrust for the side of the T-shaft, and the T-shaft section on the opposite side of the top is supported on a rigid support surface.

以上方法为以上定位机构的使用方法,采用该方法,不仅可实现在T型轴来源简单的情况下,对T型轴进行个体之间分料,同时在分料传递过程中,利用简单的结构和方法,对尺寸相对较小的T型轴实现轴线位置限定,以在后续T型轴转移和装配时,通过采用特定运动形式的转移和安装机构,完成对T型轴后续的获取、转移和装配。最终实现燃气表机电阀智能制造或为所述智能制造提供结构和方法基础。The above method is the use method of the above positioning mechanism. With this method, not only can the T-shaft be divided into individual materials when the source of the T-shaft is simple, but at the same time, the simple structure can be used in the process of material distribution. and method, realize axis position limitation for T-shafts with relatively small size, so that during the subsequent transfer and assembly of T-shafts, the subsequent acquisition, transfer and assembly. Ultimately realize the intelligent manufacturing of gas meter electromechanical valves or provide the structure and method basis for the intelligent manufacturing.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本方案针对物联网燃气表T型轴具有尺寸小、重量轻的特点,提供了一种:能够弱化对T型轴前端输入的要求,实现T型轴以单个个体的方式执行后续进料动作;结构和工艺设计可直接用于后期T型轴装配,利于实现燃气表机电阀智能制造的技术方案。This solution aims at the small size and light weight of the T-shaft of the Internet of Things gas meter, and provides a method: it can weaken the requirements for the input of the front end of the T-shaft, and realize that the T-shaft can perform subsequent feeding actions in a single individual way; The structure and process design can be directly used in the later T-shaft assembly, which is conducive to the realization of the technical solution for the intelligent manufacturing of electromechanical valves for gas meters.

具体的,以上第一滑块配合驱动装置使用,所述驱动装置用于驱动第一滑块做往复运动,优选为直线往复运动。更为具体的:Specifically, the above first slider is used in conjunction with a driving device, and the driving device is used to drive the first slider to perform reciprocating motion, preferably linear reciprocating motion. More specifically:

首先,通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴接料工位,如T型轴的前端物料来源来自振动盘,通过容纳槽其中一侧的槽口获得T型轴,通过对容纳槽宽度的限定,可使得所述T型轴通过其上的轴帽端部支撑于第一滑块的顶面上,以上第一滑块对T型轴的约束形式可使得T型轴能够在自重下产生摆动,以对T型轴的轴线方向进行初步约束,且以上对T型轴的约束方式可使得其能够以轴线方向相对稳定的姿态被继续传递;Firstly, through the drive part, drive the accommodation tank to move with the first slider to the T-shaft material receiving station. For example, the front-end material source of the T-shaft comes from the vibrating plate, and the T-shape can be obtained through the notch on one side of the accommodation tank. Shaft, by limiting the width of the receiving groove, the T-shaped shaft can be supported on the top surface of the first slider through the end of the shaft cap on it, and the constraint form of the first slider to the T-shaped shaft can make The T-shaft can swing under its own weight to initially constrain the axial direction of the T-shaft, and the above-mentioned restraint method for the T-shaft can enable it to be continuously transmitted in a relatively stable posture in the axial direction;

而后,通过所述驱动部件,驱动容纳槽随第一滑块运动至T型轴轴线约束工位,在移动至容纳槽与接料工位错开的T型轴轴线约束工位上,通过容纳槽的另一侧,即容纳槽进料侧的另一侧,利用顶尖直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖对侧的T型轴轴段支撑于刚性支撑面上的方式,使得T型轴的一对相对侧能够被刚性约束,这样,通过相应的顶尖端面以及刚性支撑面对T型轴进行精定位,即可获得特定的T型轴轴线朝向。Then, through the drive part, the accommodating groove is driven to move with the first slide block to the T-shaft axis constraining station, and when moving to the T-shaft axis constraining station that is staggered between the accommodating groove and the receiving station, through the accommodating groove The other side of the tank, that is, the other side of the feed side of the storage tank, uses the top to directly act on the shaft section of the T-shaft to provide thrust for the side of the T-shaft, and the T-shaft section on the opposite side of the top is supported on a rigid The method on the support surface enables a pair of opposite sides of the T-shaft to be rigidly constrained. In this way, the specific orientation of the T-shaft axis can be obtained by finely positioning the T-shaft through the corresponding top end surface and rigid support surface.

而后,通过抓取装置抓取到轴线特定的T型轴后,如设置为此时的T型轴轴线方向与减速箱盖板上相应轴孔的轴线平行,即可通过沿着所述轴线直线运动的方式,完成T型轴在减速箱盖板上的装配。Then, after grabbing the T-shaft with a specific axis by the grabbing device, if it is set so that the axis direction of the T-shaft at this time is parallel to the axis of the corresponding shaft hole on the cover plate of the reduction box, you can pass along the axis line The way of movement completes the assembly of the T-shaft on the gearbox cover.

故采用本方案提供的定位机构及定位方法,可获得特定姿态和位置的T型轴,利于实现燃气表机电阀智能制造。Therefore, using the positioning mechanism and positioning method provided by this scheme, a T-shaft with a specific posture and position can be obtained, which is beneficial to the intelligent manufacturing of electromechanical valves for gas meters.

以上方法为以上定位机构的使用方法,采用该方法,不仅可实现在T型轴来源简单的情况下,对T型轴进行个体之间分料,同时在分料传递过程中,利用简单的结构和方法,对尺寸相对较小的T型轴实现轴线位置限定,以在后续T型轴转移和装配时,通过采用特定运动形式的转移和安装机构,完成对T型轴后续的获取、转移和装配。最终实现燃气表机电阀智能制造或为所述智能制造提供结构和方法基础。The above method is the use method of the above positioning mechanism. With this method, not only can the T-shaft be divided into individual materials when the source of the T-shaft is simple, but at the same time, the simple structure can be used in the process of material distribution. and method, realize axis position limitation for T-shafts with relatively small size, so that during the subsequent transfer and assembly of T-shafts, the subsequent acquisition, transfer and assembly. Ultimately realize the intelligent manufacturing of gas meter electromechanical valves or provide the structure and method basis for the intelligent manufacturing.

附图说明Description of drawings

图1为本方案所述的适用于工业物联网制造的T型轴定位机构一个具体实施例的结构示意图,该示意图为整体结构立体示意图;Fig. 1 is a structural schematic diagram of a specific embodiment of a T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing described in this scheme, which is a three-dimensional schematic diagram of the overall structure;

图2为本方案所述的适用于工业物联网制造的T型轴定位机构一个具体实施例的结构示意图,该示意图为后视图;Fig. 2 is a structural schematic diagram of a specific embodiment of the T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing described in this solution, which is a rear view;

图3为本方案所述的适用于工业物联网制造的T型轴定位机构一个具体实施例的结构示意图,该示意图为定位机构的顶部结构示意图;Fig. 3 is a structural schematic diagram of a specific embodiment of the T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing described in this solution, which is a schematic diagram of the top structure of the positioning mechanism;

图4为图3所示A部的局部放大图。FIG. 4 is a partially enlarged view of part A shown in FIG. 3 .

附图中的附图标记分别为:1、物料传送平台,11、传输槽,2、分料装置,21、驱动部件,22、滑槽,23、挡板,24、第一滑块,25、容纳槽,26、第二滑块,27、顶尖,28、弹簧,29、电极,3、顶升装置。The reference signs in the accompanying drawings are respectively: 1. material conveying platform, 11. transmission trough, 2. material distribution device, 21. driving component, 22. chute, 23. baffle plate, 24. first slider, 25 , receiving groove, 26, the second slider, 27, top, 28, spring, 29, electrode, 3, jacking device.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步的详细说明,但是本发明不仅限于以下实施例:Below in conjunction with embodiment the present invention is described in further detail, but the present invention is not limited to following embodiment:

实施例1:Example 1:

如图1至图4所示,适用于工业物联网制造的T型轴定位机构,包括分料装置2;As shown in Figures 1 to 4, the T-shaped shaft positioning mechanism suitable for industrial Internet of Things manufacturing includes a material distribution device 2;

所述分料装置2包括其上设置有容纳槽25的第一滑块24;The distributing device 2 includes a first slider 24 provided with a receiving groove 25 thereon;

所述容纳槽25设置在第一滑块24的顶侧;The receiving groove 25 is arranged on the top side of the first slider 24;

所述容纳槽25的宽度满足:T型轴可以轴段容纳于容纳槽25中、端帽两侧钩挂于容纳槽25两侧的方式,支撑于第一滑块24的顶面上;The width of the accommodating groove 25 satisfies that: the T-shaped shaft can be accommodated in the accommodating groove 25 with its shaft section, and the two sides of the end cap are hooked on both sides of the accommodating groove 25, and supported on the top surface of the first slider 24;

所述容纳槽25为两端开口的通槽。The accommodating groove 25 is a through groove with two ends open.

本方案针对物联网燃气表T型轴具有尺寸小、重量轻的特点,提供了一种:能够弱化对T型轴前端输入的要求,实现T型轴以单个个体的方式执行后续进料动作;结构和工艺设计可直接用于后期T型轴装配,利于实现燃气表机电阀智能制造的技术方案。This solution aims at the small size and light weight of the T-shaft of the Internet of Things gas meter, and provides a method: it can weaken the requirements for the input of the front end of the T-shaft, and realize that the T-shaft can perform subsequent feeding actions in a single individual way; The structure and process design can be directly used in the later T-shaft assembly, which is conducive to the realization of the technical solution for the intelligent manufacturing of electromechanical valves for gas meters.

具体的,以上第一滑块24配合驱动装置使用,所述驱动装置用于驱动第一滑块24做往复运动,优选为直线往复运动。更为具体的:Specifically, the above first slider 24 is used in conjunction with a driving device, and the driving device is used to drive the first slider 24 to perform reciprocating motion, preferably linear reciprocating motion. More specifically:

首先,通过所述驱动部件21,驱动容纳槽25随第一滑块24运动至T型轴接料工位,如T型轴的前端物料来源来自振动盘,通过容纳槽25其中一侧的槽口获得T型轴,通过对容纳槽25宽度的限定,可使得所述T型轴通过其上的轴帽端部支撑于第一滑块24的顶面上,以上第一滑块24对T型轴的约束形式可使得T型轴能够在自重下产生摆动,以对T型轴的轴线方向进行初步约束,且以上对T型轴的约束方式可使得其能够以轴线方向相对稳定的姿态被继续传递;First of all, through the driving part 21, the drive accommodation groove 25 moves to the T-shaft material receiving station along with the first slider 24. For example, the front end material source of the T-shaft comes from the vibrating plate, and passes through the groove on one side of the accommodation groove 25. A T-shaped shaft is obtained through the mouth, and by limiting the width of the receiving groove 25, the T-shaped shaft can be supported on the top surface of the first slider 24 through the end of the shaft cap on it, and the above first slider 24 is opposite to T The constraint form of the T-shaft can make the T-shaft swing under its own weight, so as to preliminarily constrain the axial direction of the T-shaft, and the above-mentioned constraint method for the T-shaft can enable it to be moved with a relatively stable posture in the axial direction. continue to pass;

而后,通过所述驱动部件21,驱动容纳槽25随第一滑块24运动至T型轴轴线约束工位,在移动至容纳槽25与接料工位错开的T型轴轴线约束工位上,通过容纳槽25的另一侧,即容纳槽25进料侧的另一侧,利用顶尖27直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖27对侧的T型轴轴段支撑于刚性支撑面上的方式,使得T型轴的一对相对侧能够被刚性约束,这样,通过相应的顶尖27端面以及刚性支撑面对T型轴进行精定位,即可获得特定的T型轴轴线朝向。Then, through the driving part 21, the drive accommodation groove 25 moves with the first slide block 24 to the T-shaft axis restraint station, and moves to the T-shaft axis restraint station where the accommodation groove 25 and the material receiving station are staggered. , through the other side of the receiving groove 25, that is, the other side of the feeding side of the receiving groove 25, the tip 27 is used to directly act on the shaft section of the T-shaped shaft to provide thrust for the side of the T-shaped shaft, and the opposite side of the tip 27 The way that the T-shaft shaft section is supported on the rigid support surface enables a pair of opposite sides of the T-shaft to be rigidly constrained. In this way, the T-shaft can be precisely positioned through the corresponding end face of the top 27 and the rigid support surface. Get a specific T-shaft axis orientation.

而后,通过抓取装置抓取到轴线特定的T型轴后,如设置为此时的T型轴轴线方向与减速箱盖板上相应轴孔的轴线平行,即可通过沿着所述轴线直线运动的方式,完成T型轴在减速箱盖板上的装配。Then, after grabbing the T-shaft with a specific axis by the grabbing device, if it is set so that the axis direction of the T-shaft at this time is parallel to the axis of the corresponding shaft hole on the cover plate of the reduction box, you can pass along the axis line The way of movement completes the assembly of the T-shaft on the gearbox cover.

故采用本方案提供的定位机构及定位方法,可获得特定姿态和位置的T型轴,利于实现燃气表机电阀智能制造。Therefore, using the positioning mechanism and positioning method provided by this scheme, a T-shaft with a specific posture and position can be obtained, which is beneficial to the intelligent manufacturing of electromechanical valves for gas meters.

实施例2:Example 2:

本实施例在实施例1的基础上进行进一步优化和细化:This embodiment is further optimized and refined on the basis of Embodiment 1:

为利用T型轴的重力,使得T型轴尽可能初始时以竖直姿态被第一滑块24所支撑,便于后续夹取装置能够获得特定轴线方向的T型轴,设置为:所述容纳槽25的槽深方向位于竖直方向。本方案在具体运用时,考虑到T型轴宜采用以下结构形式:T型轴的轴帽端具有与T型轴轴线垂直的平面或所述轴帽朝上时,轴帽端的下沿与T型轴轴线垂直,故采用容纳槽25上侧第一滑块24表面上用于与T型轴接触的面为水平面的方案;针对如轴帽端的下沿为球面的方式,宜设置为轴帽端的下沿与第一滑块24形成球铰接的方案,第一滑块24与T型轴作用的顶面区域为与所述球面外形一致的凹陷面。即作为本领域技术人员,本方案的主旨为尽可能获得被竖直支撑的T型轴,在设计第一滑块24顶面形式时根据具体T型轴轴帽端外形进行相应设计均为与以上构思相同的替代方案。In order to utilize the gravity of the T-shaft, so that the T-shaft is initially supported by the first slider 24 in a vertical posture as much as possible, so that the subsequent clamping device can obtain a T-shaft in a specific axial direction, it is set as follows: the accommodating The groove depth direction of the groove 25 is in the vertical direction. In the specific application of this scheme, it is considered that the T-shaped shaft should adopt the following structural form: the shaft cap end of the T-shaped shaft has a plane perpendicular to the axis of the T-shaped shaft or when the shaft cap faces upward, the lower edge of the shaft cap end is in line with the T The axis of the type shaft is vertical, so the surface of the first slider 24 on the upper side of the receiving groove 25 used to contact the T-type shaft is a horizontal plane; for example, if the lower edge of the shaft cap end is a spherical surface, it should be set as a shaft cap The lower edge of the end forms a ball hinge with the first slider 24, and the top surface area where the first slider 24 interacts with the T-shaped shaft is a concave surface consistent with the spherical shape. That is, as a person skilled in the art, the gist of this solution is to obtain the T-shaped shaft supported vertically as much as possible. When designing the top surface form of the first slider 24, the corresponding design is carried out according to the shape of the cap end of the specific T-shaped shaft. An alternative to the above idea.

实施例3:Example 3:

本实施例在实施例1的基础上进行进一步优化和细化:This embodiment is further optimized and refined on the basis of Embodiment 1:

更为完善的,作为一种利用以上容纳槽25,实现对T型轴进行精定位的具体方案,设置为:所述分料装置2还包括驱动部件21,所述驱动部件21用于驱动第一滑块24往复运动;所述分料装置2还包括一端朝向容纳槽25运动轨迹的第二滑块26,所述第二滑块26朝向容纳槽25运动轨迹的一端还设置有顶尖27,所述顶尖27可由容纳槽25的侧面嵌入所述容纳槽25中。本方案在具体运用时,在第一滑块24滑移至顶尖27的运动轨迹上后停止滑动,通过顶尖27嵌入容纳槽25,可利用顶尖27的端部对T型轴轴段的侧面提供约束,达到进一步约束T型轴轴线朝向、为T型轴偏转提供偏转约束的目的。本方案采用的第二滑块26优选采用平板结构,在具体使用时采用第二滑块26平放式,以通过为第二滑块26的底部提供如基于以下公开的挡板23形成底部面支撑,以使得第二滑块26具有稳定的运动轨迹以利于顶尖27与容纳槽25的配合精度。这样,容纳槽25的其中一侧用于T型轴由传输槽11中导入,另一侧用于顶尖27导入,且第一滑块24的运动轨迹与物料传送平台1的侧面相贴。本方案中,所述驱动部件21可采用驱动气缸,考虑到第一滑块24的停留位置精度要求,进一步设置为:在第一滑块24和/或驱动气缸的活塞杆移动路径上设置限位装置,以当第一滑块24移动至顶尖27配合工位时,能够在限位装置的作用下实现第一滑块24停留位置精定位。限位装置的具体实现形式可采用为限位螺钉的行程调整块,以通过行程调整块与第一滑块24和/或驱动气缸的活塞杆部分直接接触,实现在要求位置处第一滑块24位置约束。More perfect, as a specific solution for using the above accommodation groove 25 to realize precise positioning of the T-shaped shaft, it is set as follows: the material distribution device 2 also includes a driving part 21, and the driving part 21 is used to drive the first A slider 24 reciprocates; the distributing device 2 also includes a second slider 26 whose end is moving toward the accommodation groove 25, and the second slider 26 is also provided with a top 27 toward the end of the movement trajectory of the accommodation groove 25, The tip 27 can be inserted into the receiving groove 25 from the side of the receiving groove 25 . When this program is used in practice, the first slider 24 slides to the movement track of the top 27 and then stops sliding, and the top 27 is embedded in the receiving groove 25, and the end of the top 27 can be used to provide the side surface of the T-shaped shaft section. constraints to achieve the purpose of further restricting the orientation of the T-shaft axis and providing deflection constraints for the deflection of the T-shaft. The second slider 26 used in this solution preferably adopts a flat plate structure, and in specific use, the second slider 26 is placed flat to form a bottom surface by providing the bottom of the second slider 26 with a baffle plate 23 based on the following disclosure Support, so that the second slider 26 has a stable trajectory to facilitate the matching accuracy of the top 27 and the receiving groove 25 . In this way, one side of the receiving groove 25 is used for the introduction of the T-shaft from the transmission groove 11 , and the other side is used for the introduction of the tip 27 , and the movement track of the first slider 24 is adjacent to the side of the material transfer platform 1 . In this solution, the driving part 21 can be a driving cylinder. Considering the accuracy requirements of the first slider 24, it is further set to: set a limit on the moving path of the first slider 24 and/or the piston rod of the driving cylinder. Positioning device, so that when the first sliding block 24 moves to the matching position of the top 27, the first sliding block 24 can be precisely positioned at the stop position under the action of the limiting device. The specific implementation form of the limit device can be a stroke adjustment block as a limit screw, so that the stroke adjustment block is in direct contact with the first slider 24 and/or the piston rod part of the drive cylinder, so that the first slider can be positioned at the required position. 24 position constraints.

作为一种分料装置2更进一步的实现形式,设置为:所述分料装置2还包括挡板23;As a further implementation form of the material distribution device 2, it is set as follows: the material distribution device 2 also includes a baffle 23;

所述第二滑块26可滑动支撑于挡板23上;The second slider 26 is slidably supported on the baffle plate 23;

所述分料装置2还包括用于为第二滑块26提供滑动驱动力的弹簧28;The material distributing device 2 also includes a spring 28 for providing sliding driving force for the second slider 26;

所述第一滑块24的前端与顶尖27的侧面均具有导向面;Both the front end of the first slider 24 and the side of the top 27 have guide surfaces;

所述导向面用于实现:当第一滑块24的导向面与顶尖27的导向面相互挤压时,第一滑块24为第二滑块26提供压缩弹簧28、使得第二滑块26相对于第一滑块24回退的力。本方案旨在提供一种第二滑块26的运动不需要额外动力装置的分料装置2方案。在具体运用时,所述弹簧28用于在第二滑块26回退时进行蓄力,且安装为:顶尖27能够在弹簧28的作用力下嵌入到容纳槽25中。这样,当第一滑块24朝向顶尖27的运动轨迹前进过程中,第一滑块24前端与顶尖27侧面的导向面配合,第一滑块24挤压顶尖27使得第二滑块26回退,当第一滑块24继续运动顶尖27与容纳槽25呈正对关系时,在弹簧28力下顶尖27嵌入到容纳槽25中。当第一滑块24需要相对于顶尖27进一步前进或回退时,通过将容纳槽25侧面端部位置表面亦设置为导向面,即可实现在第一滑块24进一步运动的过程中驱动第二滑块26回退。优选的,本方案中采用在挡板23上设置孔道约束第二滑块26在第一滑块24运动方向上的位置,所述弹簧28采用:螺旋式,且轴线与第一滑块24运动方向相垂直的弹簧28。这样,可通过优化第二滑块26的侧面磨损,提高顶尖27在本定位机构长期使用过程中的运动轨迹精度。The guide surface is used to realize: when the guide surface of the first slider 24 and the guide surface of the tip 27 are pressed against each other, the first slider 24 provides a compression spring 28 for the second slider 26, so that the second slider 26 Retraction force relative to the first slider 24 . This solution aims to provide a solution for the material distribution device 2 in which the movement of the second slider 26 does not require an additional power device. In actual operation, the spring 28 is used to store force when the second slider 26 retreats, and is installed such that the tip 27 can be embedded into the receiving groove 25 under the force of the spring 28 . In this way, when the first slider 24 advances toward the trajectory of the top 27, the front end of the first slider 24 cooperates with the guide surface on the side of the top 27, and the first slider 24 squeezes the top 27 so that the second slider 26 retreats. , when the first slider 24 continues to move and the tip 27 is in a direct relationship with the receiving groove 25 , the tip 27 is inserted into the receiving groove 25 under the force of the spring 28 . When the first slider 24 needs to further advance or retreat relative to the top 27, by setting the surface at the end position of the side of the receiving groove 25 as a guide surface, it can be realized that the first slider 24 can be driven in the process of further movement. The second slide block 26 rolls back. Preferably, in this solution, a hole is set on the baffle plate 23 to constrain the position of the second slider 26 in the direction of movement of the first slider 24, and the spring 28 adopts a spiral type, and the axis moves with the first slider 24 Direction is perpendicular to the spring 28. In this way, by optimizing the side wear of the second slide block 26, the motion trajectory accuracy of the center point 27 during the long-term use of the positioning mechanism can be improved.

作为一种更为完整的,能够为分料装置2输入T型轴,同时可利用物料传送平台1、挡板23为T型轴提供防跌落约束、能够利用物料传送平台1配合所述顶尖27,实现T型轴最终轴线方向刚性约束的技术方案,设置为:还包括其上设置有传输槽11的物料传送平台1;As a more complete system, the T-shaped shaft can be input to the material distribution device 2, and the material transmission platform 1 and the baffle 23 can be used to provide anti-drop constraints for the T-shaped shaft, and the material transmission platform 1 can be used to cooperate with the top 27. , the technical solution for realizing the rigid constraint of the final axial direction of the T-shaped shaft is set as: also including a material transfer platform 1 provided with a transfer groove 11 thereon;

所述传输槽11为设置在物料传送平台1顶面上、端部与物料传送平台1侧面相接的槽体;The transfer trough 11 is a trough body arranged on the top surface of the material transfer platform 1, the end of which is connected to the side of the material transfer platform 1;

所述传输槽11的宽度满足:T型轴可以轴段容纳与传输槽11中、端帽两侧钩挂于传输槽11两侧的方式,支撑于物料传送平台1的顶面上;The width of the transmission groove 11 satisfies: the T-shaped shaft can be accommodated in the transmission groove 11 by the shaft section, and the two sides of the end cap are hooked on both sides of the transmission groove 11, and supported on the top surface of the material transmission platform 1;

第一滑块24在往复运动过程中,容纳槽25可与传输槽11的端部对接,以接收来自传输槽11的T型轴;During the reciprocating movement of the first slider 24, the receiving groove 25 can be docked with the end of the transmission groove 11 to receive the T-shaped shaft from the transmission groove 11;

容纳槽25随第一滑块24的运动轨迹被约束在挡板23与物料传送平台1围成的滑槽22中;The accommodating groove 25 is constrained in the chute 22 surrounded by the baffle plate 23 and the material transfer platform 1 along with the movement track of the first slider 24;

所述物料传送平台1、第二滑块26位于第一滑块24的不同侧;The material transfer platform 1 and the second slider 26 are located on different sides of the first slider 24;

在第一滑块24的运动方向上,传输槽11的出口与顶尖27的位置相互错开。In the moving direction of the first slider 24 , the positions of the outlet of the transmission groove 11 and the top 27 are staggered.

本方案中,首先,通过对传输槽11的形状、位置、尺寸限定,提供了一种可在前端匹配振动盘、T型轴在传输槽11中传递时姿态相对稳定且能够利用T型轴自身重量实现T型轴姿态自调整的技术方案;其次,在传输槽11中,可利用相邻T型轴之间轴帽相互推挤的方式实现传输槽11中连续输出T型轴;其次,第一滑块24配合物料传送平台1,同时限定为:容纳槽25随第一滑块24的运动轨迹被约束在挡板23与物料传送平台1围成的滑槽22中,这样,当容纳槽25与传输槽11位置相互错开后,可利用第一滑块24的侧面为传输槽11提供T型轴防跌落保护;其次,限定为:在第一滑块24的运动方向上,传输槽11的出口与顶尖27的位置相互错开,即利用第一滑块24约束T型轴由传输槽11输出端进一步运动后,即可利用物料传送平台1的侧面匹配顶尖27,实现最终的T型轴轴线方向定位。In this solution, firstly, by limiting the shape, position, and size of the transmission groove 11, a vibration plate can be matched at the front end, and the posture of the T-shaft is relatively stable when it is transmitted in the transmission groove 11, and the T-shaft itself can be used. The weight realizes the technical scheme of self-adjustment of the T-shaft attitude; secondly, in the transmission groove 11, the shaft caps between adjacent T-shafts can be used to push each other to realize the continuous output of the T-shaft in the transmission groove 11; secondly, the first A slide block 24 cooperates with the material transfer platform 1, and is defined as: the receiving groove 25 is constrained in the chute 22 surrounded by the baffle plate 23 and the material transfer platform 1 along with the motion trajectory of the first slide block 24, so that when the receiving groove 25 and the transfer slot 11 are mutually staggered, the side of the first slider 24 can be used to provide the T-shaped shaft anti-drop protection for the transfer slot 11; The positions of the outlet of the outlet and the top 27 are staggered, that is, after the first slider 24 is used to constrain the T-shaft to move further from the output end of the transmission groove 11, the side of the material delivery platform 1 can be used to match the top 27 to realize the final T-shaft axis orientation.

实施例4:Example 4:

本实施例在实施例1的基础上进行进一步优化和细化:This embodiment is further optimized and refined on the basis of Embodiment 1:

为提升第一滑块24转移和实现T型轴轴向定位的效率,设置为:所述第一滑块24上设置有多个容纳槽25,所述容纳槽25沿着第一滑块24长度方向间隔排布。本方案在具体使用时,在驱动部件21作用下的第一滑块24移动轨迹上,获得多个第一滑块24停止状态,各停止状态分别对应传输槽11实现T型轴接料、对应顶尖27实现T型轴轴线定位,即可在驱动部件21的一个作用周期内,完成多根T型轴的转移和轴线定位。在具体运用时,宜采用:第一滑块24的运动方式为做位于水平方向的直线往复运动,以在驱动部件21、物料传送平台1、挡板23各自在空间中位置固定的情况下,使得各容纳槽25在位置变换过程中,能够非常方便的匹配传输槽11出口位置、顶尖27朝向第一滑块24运动的终了位置。如在采用轴线位于水平方向的驱动气缸作为驱动部件21时,控制驱动气缸活塞杆的伸出长度即可限定为各容纳槽25位于满足工艺需求的工位上。In order to improve the efficiency of transferring the first slider 24 and realizing the axial positioning of the T-shaped shaft, it is set as follows: the first slider 24 is provided with a plurality of accommodation grooves 25, and the accommodation grooves 25 are arranged along the first slider 24 Arranged at intervals along the length direction. When this solution is used in practice, on the moving track of the first slider 24 under the action of the driving part 21, multiple first sliders 24 stop states are obtained. The top 27 realizes the axis positioning of the T-shafts, that is, the transfer and axis positioning of multiple T-shafts can be completed within one action cycle of the driving part 21 . In specific application, it is advisable to adopt: the motion mode of the first slider 24 is to do a linear reciprocating motion in the horizontal direction, so that when the positions of the driving part 21, the material conveying platform 1, and the baffle plate 23 are fixed in space, This makes it possible for each receiving groove 25 to easily match the exit position of the transmission groove 11 and the final position of the movement of the tip 27 toward the first slider 24 during the position change process. For example, when using a driving cylinder whose axis is in the horizontal direction as the driving component 21, the extension length of the piston rod of the driving cylinder can be controlled so that each receiving groove 25 is located at a station that meets the process requirements.

实施例5:Example 5:

本实施例在实施例3的基础上进行进一步优化和细化:This embodiment is further optimized and refined on the basis of embodiment 3:

所述挡板23与第一滑块24之间和/或物料传送平台1与第一滑块24之间具有间隙,所述间隙的宽度小于T型轴端帽直径;There is a gap between the baffle plate 23 and the first slider 24 and/or between the material transfer platform 1 and the first slider 24, and the width of the gap is smaller than the diameter of the T-shaped shaft end cap;

当顶尖27嵌入容纳槽25中后,顶尖27可为T型轴的轴段提供如下的约束状态:在轴段的一对相对侧上,其中一侧与物料传送平台1的侧面接触,另一侧与顶尖27的端面接触。本方案的结构设计,首先是利用物料传送平台1侧面和挡板23的侧面为第一滑块24提供运动间隙,通过容纳槽25的运动轨迹位于所述滑槽22中避免容纳槽25对T型轴的约束失效;其次为通过限定为挡板23与第一滑块24之间和/或物料传送平台1与第一滑块24之间具有间隙,并通过对该间隙宽度的限制,使得在T型轴由传输槽11进入容纳槽25后,针对T型轴沿着传输槽11长度方向上、下端前、后歪斜、轴帽相叠的情况,该间隙宽度配合容纳槽25的宽度,可使得单个T型轴能够更为顺利的进入到容纳槽25中,即使物料传送平台1与挡板23之间的间隙宽度大于或等于T型轴轴帽直径的两倍时,亦可通过第一滑块24运动速度控制为单次仅允许一个T型轴进入到容纳槽25中。After the top 27 is embedded in the receiving groove 25, the top 27 can provide the following constraints for the shaft section of the T-shaped shaft: on a pair of opposite sides of the shaft section, one side is in contact with the side of the material transfer platform 1, and the other side is in contact with the material transfer platform 1. The side is in contact with the end face of the tip 27. The structural design of this program, at first is to utilize the side surface of material transfer platform 1 and the side surface of baffle plate 23 to provide movement gap for first slide block 24, and the movement track of passing accommodation groove 25 is positioned at described chute 22 to avoid accommodation groove 25 to T The constraint failure of the type shaft; secondly, there is a gap between the baffle plate 23 and the first slide block 24 and/or between the material transfer platform 1 and the first slide block 24, and by limiting the width of the gap, so that After the T-shaped shaft enters the receiving groove 25 from the transmission groove 11, in view of the situation that the T-shaped shaft is skewed forward and backward along the length direction of the transmission groove 11, the lower end is skewed, and the shaft caps overlap, the width of the gap matches the width of the receiving groove 25, It can make a single T-shaped shaft enter into the accommodation groove 25 more smoothly, even if the gap width between the material transfer platform 1 and the baffle plate 23 is greater than or equal to twice the diameter of the T-shaped shaft shaft cap, it can also pass through the first The movement speed of a slider 24 is controlled so that only one T-shaped shaft is allowed to enter the accommodation groove 25 at a time.

实施例6:Embodiment 6:

本实施例在实施例1的基础上进行进一步优化和细化:This embodiment is further optimized and refined on the basis of Embodiment 1:

作为一种可依赖于本机构上其他部件作为结构基础,在实现成本低、检测结果可靠的情况下,完成对T型轴成功进入容纳槽25、容纳槽25成功转移T型轴至顶尖27约束工位的技术方案,设置为:所述第二滑块26、第一滑块24均为导体,所述挡板23为绝缘体;As a structural basis that can rely on other components on the mechanism, under the condition of low cost and reliable detection results, the constraints on the successful entry of the T-shaped shaft into the accommodation groove 25 and the successful transfer of the T-shaped shaft to the tip 27 by the accommodation groove 25 are completed. The technical solution of the station is set as follows: both the second slider 26 and the first slider 24 are conductors, and the baffle plate 23 is an insulator;

还包括安装在挡板23上的电极29,所述电极29正对传输槽11的物料出口端;It also includes an electrode 29 installed on the baffle plate 23, the electrode 29 is facing the material outlet end of the transmission tank 11;

在容纳槽25接收来自传输槽11的T型轴后,支撑于第一滑块24上的T型轴与所述电极29相接触;After receiving the T-shaped shaft from the transmission slot 11 in the receiving groove 25, the T-shaped shaft supported on the first slider 24 is in contact with the electrode 29;

在所述容纳槽25运动至顶尖27的运动轨迹上时,且弹簧28处于自由状态时,顶尖27与第一滑块24相互呈相间隔状态。本方案中提供了一种以检测电路是否电导通作为检测判别条件的技术方案。具体的,以T型轴本身一般为金属可导电材料为基础,分别利用T型轴配合电极29形成容纳槽25进料检测、通过T型轴配合第二滑块26形成轴线约束工位进料检测。更为具体的,如第一滑块24通过T型轴与电极29相导通实现容纳槽25进料检测;第一滑块24通过T型轴与第二滑块26相导通实现轴线约束工位进料检测。以上提出的在所述容纳槽25运动至顶尖27的运动轨迹上时,且弹簧28处于自由状态时,顶尖27与第一滑块24相互呈相间隔状态,即为:如容纳槽25中可靠接收T型轴后,当T型轴随第一滑块24运动至顶尖27约束工位时,通过T型轴实现第二滑块26与第一滑块24之间的电导通,此时可判定为容纳槽25携带T型轴有效;当容纳槽25空置时,在容纳槽25随第一滑块24运动至顶尖27约束工位、弹簧28完全恢复形变时,此时第一滑块24与第二滑块26呈相间隔的状态,这样,第一滑块24与第二滑块26并不能电导通,此时可判定为容纳槽25携带T型轴失效。When the accommodating groove 25 moves to the movement track of the apex 27 and the spring 28 is in a free state, the apex 27 and the first sliding block 24 are spaced apart from each other. This solution provides a technical solution that uses whether the detection circuit is electrically conductive as a detection and judgment condition. Specifically, based on the fact that the T-shaped shaft itself is generally a metal conductive material, the T-shaped shaft is used to cooperate with the electrode 29 to form the receiving groove 25 for feeding detection, and the T-shaped shaft is used to cooperate with the second slider 26 to form an axis-constrained station for feeding. detection. More specifically, for example, the first slider 24 is connected to the electrode 29 through the T-shaped shaft to realize the feeding detection of the accommodating groove 25; the first slider 24 is connected to the second slider 26 through the T-shaped shaft to realize the axis constraint Station feed detection. As mentioned above, when the accommodating groove 25 moves to the motion locus of the apex 27, and when the spring 28 is in a free state, the apex 27 and the first slide block 24 are mutually spaced apart, that is: if the accommodating groove 25 is reliably After receiving the T-shaped shaft, when the T-shaped shaft moves to the top 27 constraint station with the first slider 24, the electrical conduction between the second slider 26 and the first slider 24 is realized through the T-shaped shaft. It is determined that the accommodating groove 25 is effective for carrying the T-shaped shaft; when the accommodating groove 25 is empty, when the accommodating groove 25 moves to the top 27 constraining station with the first slider 24 and the spring 28 completely recovers from deformation, the first slider 24 It is spaced apart from the second slider 26, so that the first slider 24 and the second slider 26 cannot be electrically connected, and at this time it can be determined that the receiving groove 25 carries the T-shaft failure.

相应的,根据具体的判定结构,可能涉及到如第一滑块24接料时停留时间控制或驱动部件21启动控制、第一滑块24复位接料的启动控制、故障输出或工作状态反馈控制等,以上控制均为包括判断结果的闭环控制,故在具体实施时,所述检测电路可作为控制系统的感知控制平台,获得是否电导通结果;采用传感网络平台,实现以本地或远程传送为目的的感知结果信号传递以及具体控制信号传递;采用管理平台,实现以根据所述感知结果信号为判断依据,结合判定逻辑或设定,输出具体控制信号。Correspondingly, according to the specific judgment structure, it may involve, for example, the residence time control when the first slider 24 receives materials or the start-up control of the driving part 21, the start-up control of the first slider 24 resetting and receiving materials, fault output or working status feedback control etc., the above controls are all closed-loop control including judgment results, so in specific implementation, the detection circuit can be used as the perception control platform of the control system to obtain the result of electrical conduction; the sensor network platform is used to realize local or remote transmission For the purpose of sensing result signal transmission and specific control signal transmission; use the management platform to realize the output of specific control signals based on the sensing result signal as the basis for judgment, combined with judgment logic or settings.

为实现在完成T型轴轴线限定后,后续如采用夹取装置对T型轴进一步传递时,减小夹取时对T型轴端帽的尺寸要求或避免T型轴在夹取过程中受损,设置为:所述容纳槽25为上下延伸的通槽;In order to reduce the size requirements of the T-shaft end cap during gripping or to avoid the T-shaft being affected by the damage, it is set as follows: the accommodating groove 25 is a through groove extending up and down;

还包括设置在第一滑块24下方,用于由底侧对容纳槽25中T型轴进行顶升的顶升装置3。本方案在具体运用时,当第一滑块24上容纳槽25运动至夹取装置的夹取工位后,通过顶升装置3由容纳槽25的底侧对T型轴进行顶升,使得T型轴的轴帽上移后,可更为顺利和可靠的夹取到T型轴。作为本领域技术人员,关于第一滑块24的结构设计,设置为第一滑块24包括基板以及均与基板同体的延伸部分,容纳槽25形成于延伸部分之间即可。It also includes a jacking device 3 arranged under the first slide block 24 for jacking up the T-shaped shaft in the accommodation groove 25 from the bottom side. When this solution is used in practice, after the receiving groove 25 on the first slider 24 moves to the clamping station of the clamping device, the T-shaped shaft is lifted from the bottom side of the receiving groove 25 by the jacking device 3, so that After the shaft cap of the T-shaft is moved up, it can be clamped to the T-shaft more smoothly and reliably. As a person skilled in the art, regarding the structural design of the first slider 24, it is set that the first slider 24 includes a base plate and extensions that are integral with the base plate, and that the receiving groove 25 is formed between the extensions.

实施例7:Embodiment 7:

本实施例在以上任意一个实施例的基础上,提供了一种适用于工业物联网制造的T型轴定位方法,该方法基于如上任意一项所述的定位机构;On the basis of any one of the above embodiments, this embodiment provides a T-shaft positioning method suitable for industrial Internet of Things manufacturing, which is based on the positioning mechanism described in any one of the above;

所述定位方法包括如下操作步骤:The positioning method includes the following steps:

S1、通过所述驱动部件21,驱动容纳槽25随第一滑块24运动至T型轴接料工位,通过容纳槽25其中一侧的槽口,获得T型轴,且所述T型轴通过其上的轴帽端部支撑于第一滑块24的顶面上;S1. Through the driving part 21, drive the receiving groove 25 to move with the first slider 24 to the T-shaped shaft material receiving station, and obtain a T-shaped shaft through the notch on one side of the receiving groove 25, and the T-shaped The shaft is supported on the top surface of the first slider 24 through the end of the shaft cap thereon;

S2、通过所述驱动部件21,驱动容纳槽25随第一滑块24运动至T型轴轴线约束工位,在T型轴轴线约束工位上,通过容纳槽25的另一侧,利用顶尖27直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖27对侧的T型轴轴段支撑于刚性支撑面上。S2. Through the driving part 21, drive the accommodation groove 25 to move with the first slider 24 to the T-shaft axis restraint station, and at the T-shaft axis restraint station, pass through the other side of the accommodation groove 25, use the 27 acts directly on the shaft section of the T-shaft to provide thrust for the side of the T-shaft, and the T-shaft shaft section on the opposite side of the top 27 is supported on a rigid support surface.

以上方法为以上定位机构的使用方法,采用该方法,不仅可实现在T型轴来源简单的情况下,对T型轴进行个体之间分料,同时在分料传递过程中,利用简单的结构和方法,对尺寸相对较小的T型轴实现轴线位置限定,以在后续T型轴转移和装配时,通过采用特定运动形式的转移和安装机构,完成对T型轴后续的获取、转移和装配。最终实现燃气表机电阀智能制造或为所述智能制造提供结构和方法基础。The above method is the use method of the above positioning mechanism. With this method, not only can the T-shaft be divided into individual materials when the source of the T-shaft is simple, but at the same time, the simple structure can be used in the process of material distribution. and method, realize axis position limitation for T-shafts with relatively small size, so that during the subsequent transfer and assembly of T-shafts, the subsequent acquisition, transfer and assembly. Ultimately realize the intelligent manufacturing of gas meter electromechanical valves or provide the structure and method basis for the intelligent manufacturing.

以上内容是结合具体的优选实施方式对本发明作的进一步详细说明,不能认定本发明的具体实施方式只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的技术方案下得出的其他实施方式,均应包含在本发明的保护范围内。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific embodiments of the present invention are limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, other implementations obtained without departing from the technical solution of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1.适用于工业物联网制造的T型轴定位机构,其特征在于,包括分料装置(2);1. The T-shaft positioning mechanism suitable for the manufacture of the Industrial Internet of Things is characterized in that it includes a material distribution device (2); 所述分料装置(2)包括其上设置有容纳槽(25)的第一滑块(24);The distributing device (2) includes a first slider (24) on which a receiving groove (25) is arranged; 所述容纳槽(25)设置在第一滑块(24)的顶侧;The receiving groove (25) is arranged on the top side of the first slider (24); 所述容纳槽(25)的宽度满足:T型轴可以轴段容纳于容纳槽(25)中、端帽两侧钩挂于容纳槽(25)两侧的方式,支撑于第一滑块(24)的顶面上;The width of the accommodating groove (25) satisfies that: the T-shaped shaft can be accommodated in the accommodating groove (25) with the shaft section, and the two sides of the end cap are hooked on both sides of the accommodating groove (25), and are supported on the first slider ( 24) on the top surface; 所述容纳槽(25)为两端开口的通槽;The accommodating groove (25) is a through groove with openings at both ends; 所述分料装置(2)还包括驱动部件(21),所述驱动部件(21)用于驱动第一滑块(24)往复运动;The material distributing device (2) further includes a driving part (21), and the driving part (21) is used to drive the first slider (24) to reciprocate; 所述分料装置(2)还包括一端朝向容纳槽(25)运动轨迹的第二滑块(26),所述第二滑块(26)朝向容纳槽(25)运动轨迹的一端还设置有顶尖(27),所述顶尖(27)可由容纳槽(25)的侧面嵌入所述容纳槽(25)中;所述分料装置(2)还包括挡板(23);The material distributing device (2) also includes a second slider (26) with one end facing the moving track of the receiving tank (25), and one end of the second sliding block (26) facing the moving track of the receiving tank (25) is also provided with a A top (27), the top (27) can be embedded in the accommodating groove (25) from the side of the accommodating groove (25); the distributing device (2) also includes a baffle (23); 所述第二滑块(26)可滑动支撑于挡板(23)上;The second slider (26) is slidably supported on the baffle (23); 所述分料装置(2)还包括用于为第二滑块(26)提供滑动驱动力的弹簧(28);The distributing device (2) further includes a spring (28) for providing sliding driving force for the second slider (26); 所述第一滑块(24)的前端与顶尖(27)的侧面均具有导向面;Both the front end of the first slider (24) and the side of the top (27) have guide surfaces; 所述导向面用于实现:当第一滑块(24)的导向面与顶尖(27)的导向面相互挤压时,第一滑块(24)为第二滑块(26)提供压缩弹簧(28)、使得第二滑块(26)相对于第一滑块(24)回退的力;还包括其上设置有传输槽(11)的物料传送平台(1);The guide surface is used to realize: when the guide surface of the first slider (24) and the guide surface of the tip (27) are pressed against each other, the first slider (24) provides a compression spring for the second slider (26) (28), the force that causes the second slider (26) to retreat relative to the first slider (24); it also includes the material delivery platform (1) on which the transmission groove (11) is arranged; 所述传输槽(11)为设置在物料传送平台(1)顶面上、端部与物料传送平台(1)侧面相接的槽体;The conveying trough (11) is a trough arranged on the top surface of the material conveying platform (1), and the end part is connected to the side of the material conveying platform (1); 所述传输槽(11)的宽度满足:T型轴可以轴段容纳与传输槽(11)中、端帽两侧钩挂于传输槽(11)两侧的方式,支撑于物料传送平台(1)的顶面上;The width of the transmission trough (11) satisfies: the T-shaped shaft can be accommodated in the transmission trough (11) and both sides of the end cap are hooked on both sides of the transmission trough (11), and supported on the material transmission platform (1 ) on the top surface; 第一滑块(24)在往复运动过程中,容纳槽(25)可与传输槽(11)的端部对接,以接收来自传输槽(11)的T型轴;During the reciprocating movement of the first slider (24), the receiving groove (25) can be docked with the end of the transmission groove (11) to receive the T-shaped shaft from the transmission groove (11); 容纳槽(25)随第一滑块(24)的运动轨迹被约束在挡板(23)与物料传送平台(1)围成的滑槽(22)中;The accommodating groove (25) is constrained in the chute (22) surrounded by the baffle plate (23) and the material conveying platform (1) along with the movement track of the first slider (24); 所述物料传送平台(1)、第二滑块(26)位于第一滑块(24)的不同侧;The material transfer platform (1) and the second slider (26) are located on different sides of the first slider (24); 在第一滑块(24)的运动方向上,传输槽(11)的出口与顶尖(27)的位置相互错开;所述第二滑块(26)、第一滑块(24)均为导体,所述挡板(23)为绝缘体;In the direction of movement of the first slider (24), the positions of the outlet of the transmission groove (11) and the top (27) are staggered; the second slider (26) and the first slider (24) are conductors , the baffle (23) is an insulator; 还包括安装在挡板(23)上的电极(29),所述电极(29)正对传输槽(11)的物料出口端;It also includes an electrode (29) installed on the baffle (23), and the electrode (29) is facing the material outlet end of the transmission tank (11); 在容纳槽(25)接收来自传输槽(11)的T型轴后,支撑于第一滑块(24)上的T型轴与所述电极(29)相接触;After the receiving groove (25) receives the T-shaped shaft from the transmission groove (11), the T-shaped shaft supported on the first slider (24) is in contact with the electrode (29); 在所述容纳槽(25)运动至顶尖(27)的运动轨迹上时,且弹簧(28)处于自由状态时,顶尖(27)与第一滑块(24)相互呈相间隔状态。When the accommodating groove (25) moves to the movement track of the tip (27) and the spring (28) is in a free state, the tip (27) and the first slider (24) are spaced apart from each other. 2.根据权利要求1所述的适用于工业物联网制造的T型轴定位机构,其特征在于,所述容纳槽(25)的槽深方向位于竖直方向。2. The T-shaft positioning mechanism suitable for industrial Internet of Things manufacturing according to claim 1, characterized in that, the groove depth direction of the accommodation groove (25) is in the vertical direction. 3.根据权利要求1所述的适用于工业物联网制造的T型轴定位机构,其特征在于,所述挡板(23)与第一滑块(24)之间和/或物料传送平台(1)与第一滑块(24)之间具有间隙,所述间隙的宽度小于T型轴端帽直径;3. The T-shaped shaft positioning mechanism suitable for industrial Internet of Things manufacturing according to claim 1, characterized in that, between the baffle plate (23) and the first slider (24) and/or the material transfer platform ( 1) There is a gap between the first slider (24), and the width of the gap is smaller than the diameter of the T-shaped shaft end cap; 当顶尖(27)嵌入容纳槽(25)中后,顶尖(27)可为T型轴的轴段提供如下的约束状态:在轴段的一对相对侧上,其中一侧与物料传送平台(1)的侧面接触,另一侧与顶尖(27)的端面接触。When the top (27) is embedded in the receiving groove (25), the top (27) can provide the following constraints for the shaft section of the T-shaped shaft: on a pair of opposite sides of the shaft section, one side is connected to the material transfer platform ( 1) is in contact with the side surface, and the other side is in contact with the end face of the top (27). 4.根据权利要求1至3中任意一项所述的适用于工业物联网制造的T型轴定位机构,其特征在于,所述第一滑块(24)上设置有多个容纳槽(25),所述容纳槽(25)沿着第一滑块(24)长度方向间隔排布。4. The T-shaped shaft positioning mechanism suitable for industrial Internet of Things manufacturing according to any one of claims 1 to 3, characterized in that, the first slider (24) is provided with a plurality of receiving grooves (25 ), the accommodating grooves (25) are arranged at intervals along the length direction of the first slider (24). 5.根据权利要求1至3中任意一项所述的适用于工业物联网制造的T型轴定位机构,其特征在于,所述容纳槽(25)为上下延伸的通槽;5. The T-shaped shaft positioning mechanism suitable for manufacturing of the Industrial Internet of Things according to any one of claims 1 to 3, characterized in that, the accommodating groove (25) is a through groove extending up and down; 还包括设置在第一滑块(24)下方,用于由底侧对容纳槽(25)中T型轴进行顶升的顶升装置(3)。It also includes a jacking device (3) arranged under the first slide block (24) for jacking up the T-shaped shaft in the accommodation groove (25) from the bottom side. 6.适用于工业物联网制造的T型轴定位方法,其特征在于,该方法基于权利要求1至5中任意一项所述的定位机构;6. The T-shaft positioning method suitable for industrial Internet of Things manufacturing, characterized in that the method is based on the positioning mechanism described in any one of claims 1 to 5; 所述定位方法包括如下操作步骤:The positioning method includes the following steps: S1、通过所述驱动部件(21),驱动容纳槽(25)随第一滑块(24)运动至T型轴接料工位,通过容纳槽(25)其中一侧的槽口,获得T型轴,且所述T型轴通过其上的轴帽端部支撑于第一滑块(24)的顶面上;S1. Through the driving part (21), drive the accommodation groove (25) to move with the first slider (24) to the T-shaped shaft material receiving station, and obtain T through the notch on one side of the accommodation groove (25). type shaft, and the T-type shaft is supported on the top surface of the first slider (24) through the end of the shaft cap thereon; S2、通过所述驱动部件(21),驱动容纳槽(25)随第一滑块(24)运动至T型轴轴线约束工位,在T型轴轴线约束工位上,通过容纳槽(25)的另一侧,利用顶尖(27)直接作用于T型轴的轴段,为T型轴的侧面提供推力,且顶尖(27)对侧的T型轴轴段支撑于刚性支撑面上。S2. Through the driving part (21), drive the accommodation groove (25) to move with the first slider (24) to the T-shaft axis restraint station, and at the T-shaft axis restraint station, pass through the accommodation groove (25 ) on the other side, use the top (27) to directly act on the shaft section of the T-shaft to provide thrust for the side of the T-shaft, and the T-shaft section on the opposite side of the top (27) is supported on a rigid support surface.
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