CN114074087A - Insulator cleaning machine and insulator cleaning method - Google Patents
Insulator cleaning machine and insulator cleaning method Download PDFInfo
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- CN114074087A CN114074087A CN202111375449.2A CN202111375449A CN114074087A CN 114074087 A CN114074087 A CN 114074087A CN 202111375449 A CN202111375449 A CN 202111375449A CN 114074087 A CN114074087 A CN 114074087A
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- water supply
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- 239000012212 insulator Substances 0.000 title claims abstract description 93
- 238000004140 cleaning Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 98
- 239000007921 spray Substances 0.000 claims abstract description 64
- 238000005406 washing Methods 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims description 14
- 238000011010 flushing procedure Methods 0.000 claims description 4
- 239000008400 supply water Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract 1
- 230000008093 supporting effect Effects 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an insulator cleaning machine and an insulator cleaning method, wherein the insulator cleaning machine comprises a water path adjusting device, a positioning mechanism and a lifting mechanism, the water path adjusting device comprises a water supply assembly and a spray head, and the water supply assembly is used for supplying water to the spray head; the spray head is connected with the positioning mechanism, and the positioning mechanism is used for adjusting the position and the orientation of the spray head; the water supply assembly is connected to the lifting mechanism, and the lifting mechanism is used for adjusting the height of the water supply assembly. Connect water supply assembly in elevating system, the shower nozzle is connected in positioning mechanism, adjusts water supply assembly to treating roughly highly around the abluent insulator through elevating system, is in the removal through positioning mechanism independent control shower nozzle, because the shower nozzle structure is comparatively simple and convenient, positioning mechanism is accurate high-efficient to the location operation of shower nozzle, and the flexibility is high, and the simple operation avoids leading to the problem that the shower nozzle is difficult to control because the water route adjusting device structure is miscellaneous. The insulator cleaning method realizes the washing of the insulator through the independently moving spray head, and has good cleaning effect.
Description
Technical Field
The invention relates to the technical field of cleaning of power equipment, in particular to an insulator cleaning machine and an insulator cleaning method.
Background
The insulator is a special insulating control part and plays an important role in overhead transmission lines, and the insulator is mainly used for telegraph poles in the early years, is slowly developed for high-voltage wire connecting towers and is mainly used for electrical insulation and mechanical fixation. High-pressure jet water columns are usually adopted to clean the surfaces of insulators, and the traditional insulator cleaning device cannot be completely suitable for cleaning high-pressure converter stations and high-distance insulator string working scenes. Traditional insulator belt cleaning device sets up the shower nozzle on fork truck's operation platform is cut in the lift, operates the shower nozzle and washs towards the insulator on operation platform, and overall structure is comparatively miscellaneous, and the flexibility is not high, and the location operation degree of difficulty to the shower nozzle is higher, inconvenient real-time adjustment shower nozzle position.
Disclosure of Invention
Based on this, it is necessary to provide an insulator cleaning machine and an insulator cleaning method to the position of components of a whole that can function independently shower nozzle and water supply assembly, the shower nozzle can independently be adjusted, and the flexibility is high, and the location is accurate, the simple operation.
The specific technical scheme is as follows:
on one hand, the application relates to an insulator cleaning machine, which comprises a water path adjusting device, a positioning mechanism and a lifting mechanism, wherein the water path adjusting device comprises a water supply assembly and a spray head, and the water supply assembly is used for supplying water to the spray head; the spray head is connected with the positioning mechanism, and the positioning mechanism is used for adjusting the position and the orientation of the spray head; the water supply assembly is connected to the lifting mechanism, and the lifting mechanism is used for adjusting the height of the water supply assembly.
Above-mentioned insulator cleaning machine is when using, divide into two parts with this water route adjusting device, connect water supply assembly in elevating system, the shower nozzle is connected in positioning mechanism, adjust water supply assembly to treating abluent insulator through this elevating system roughly highly around, the removal through this positioning mechanism independent control this shower nozzle, because the shower nozzle structure is comparatively simple and convenient, this positioning mechanism is accurate high-efficient to the location operation of shower nozzle, the flexibility is high, the simple operation, avoid leading to the problem that the shower nozzle is difficult to control because this water route adjusting device structure is miscellaneous.
The technical solution is further explained below:
in one embodiment, the positioning mechanism includes a vertical lift assembly and a boom assembly, one end of the boom assembly is connected to the vertical lift assembly, the showerhead is connected to the other end of the boom assembly, and the vertical lift assembly is used to adjust the height of the boom assembly. Adjust the height of this cantilever subassembly through setting up this vertical lift subassembly, connect this shower nozzle in the cantilever subassembly again, be close to the insulator through this cantilever subassembly and wash simple structure, simple operation.
In one embodiment, the boom assembly comprises a telescopic rod, one end of the telescopic rod is rotatably connected to the vertical lifting assembly, the spray head is connected to the other end of the telescopic rod, and the telescopic rod is used for driving the spray head to move away from or close to the vertical lifting assembly. The spray head is convenient to drive to move along the direction of the telescopic rod through stretching, the position of the spray head is convenient to adjust, the structure is simple, and the operation is convenient.
In one embodiment, the cantilever assembly further comprises a telescopic supporting rod, one end of the supporting rod is connected to the telescopic rod, the other end of the supporting rod is connected to the vertical lifting assembly, and the supporting rod and one end of the telescopic rod connected to the vertical lifting assembly are arranged at intervals. This telescopic link rotates to be connected in this vertical lift subassembly, is convenient for adjust the angle of this shower nozzle, makes to form triangle bearing structure between telescopic link and the vertical lift subassembly through setting up this bracing piece, and when telescopic link drive shower nozzle rotated, what this bracing piece adapted stretches out and draws back, applys the holding power to the telescopic link to the realization is to the support of telescopic link, and the supporting effect is good, and structural stability is strong.
In one embodiment, the positioning mechanism further comprises an opening and closing member, the opening and closing member is connected to one end, far away from the vertical lifting component, of the telescopic rod, the spray head is connected to the telescopic rod through the opening and closing member, and the opening and closing member is used for adjusting the orientation of the spray head. Set up the piece that opens and shuts and make this shower nozzle can realize the small-amplitude adjustment of this shower nozzle through the opening and shutting of adjusting the piece that opens and shuts under the equal location condition of accomplishing of cantilever subassembly and vertical lift subassembly to in each position play of clearance this insulator, avoid this shower nozzle only to wash this insulator towards an angle, make the operation more convenient, improve the flexibility.
In one embodiment, the water supply assembly includes a high pressure cleaning pump, a water inlet pipeline and a water outlet pipeline, the high pressure cleaning pump is fixedly connected to the lifting mechanism, the water inlet pipeline is communicated with the high pressure cleaning pump to supply water to the high pressure cleaning pump, one end of the water outlet pipeline is communicated with the high pressure cleaning pump, the other end of the water outlet pipeline is communicated with the spray head, and the high pressure cleaning pump is used for supplying water to the spray head in a pressurizing manner. With this high-pressure cleaning pump fixed connection on this elevating system, can realize the preliminary location of this high-pressure cleaning pump height through this elevating system for when this positioning mechanism moves, need not this high-pressure cleaning pump of drive and remove, improve the simple operation degree and the flexibility of shower nozzle, this shower nozzle is high with positioning mechanism work stability that cooperatees, and the structure is simple and convenient reasonable. The water inlet pipeline and the water outlet pipeline are arranged, so that the whole water supply transmission is facilitated, the structure is simple and reasonable, and the operation is convenient.
In one embodiment, the lifting mechanism comprises a lifting platform, a scissor fork truck and a driving device, the lifting platform is fixedly connected to the lifting end of the scissor fork truck, the water supply assembly is fixedly connected to the lifting platform, and the driving device is used for driving the scissor fork truck to perform lifting movement. This cut fork truck can drive this lift platform and remove to insulator position department, thereby it rises to drive this water supply assembly lifting to insulator height on every side through drive arrangement drive this cut fork truck, is convenient for improve the working range of this shower nozzle, improves whole flexibility ratio, the simple operation.
In one embodiment, the insulator cleaning machine further comprises a camera device and a control device, the camera device is connected to the positioning mechanism and used for shooting the flushing position of the spray head, the control device is electrically connected with the water supply assembly, the positioning mechanism, the lifting mechanism and the camera device respectively, and the control device is used for receiving information transmitted by the camera device and controlling the water supply assembly, the positioning mechanism and the lifting mechanism to act. Through setting up this camera device at this positioning mechanism, be convenient for observe the condition of washing of insulator constantly to this positioning mechanism of drive realizes the comprehensive washing of insulator, this camera device and controlling means cooperation, the simple operation, work efficiency is high.
In one embodiment, the insulator cleaning machine further comprises a remote control device for sending control commands to the control device. The remote control device is convenient for operators to operate the control device, so that the insulator cleaning machine is integrally controlled, and the use convenience is improved.
On the other hand, the application also provides an insulator cleaning method, which comprises the following steps:
moving the water supply assembly to the height of the insulator to be rinsed
Independently moving the spray head to the periphery of the insulator to be washed;
independently adjusting the direction of the spray head and aligning the spray head to the insulator to be washed;
and after water is supplied to the spray head, flushing work is carried out until the insulator is flushed.
According to the insulator cleaning method, the water supply assembly and the spray head are arranged in a split mode, and the movement of the water supply assembly and the movement of the spray head cannot affect each other. Realize washing of insulator through independently removing the shower nozzle, can adjust the shower nozzle orientation constantly, it is good to the cleaning performance of insulator, job stabilization nature is strong, and the flexibility ratio of shower nozzle is high, avoids leading to the problem that the shower nozzle is difficult to control because overall structure is miscellaneous.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
Furthermore, the drawings are not to scale of 1:1, and the relative dimensions of the various elements in the drawings are drawn only by way of example and not necessarily to true scale.
FIG. 1 is a schematic view of an overall structure of an insulator cleaning machine according to an embodiment;
FIG. 2 is a schematic diagram of an embodiment of a positioning mechanism;
FIG. 3 is a schematic structural diagram of an embodiment of a waterway adjustment device;
FIG. 4 is a schematic diagram of a remote control device according to an embodiment;
fig. 5 is a flowchart illustrating an insulator cleaning method according to an embodiment.
Description of reference numerals:
10. an insulator cleaning machine; 100. a waterway adjusting device; 110. a water supply assembly; 112. a high pressure cleaning pump; 114. a water inlet pipeline; 116. a water outlet pipeline; 120. a spray head; 200. a positioning mechanism; 210. a vertical lift assembly; 212. fixing a column; 214. a slider; 216. a first motor; 218. a rotating device; 220. a cantilever assembly; 222. a telescopic rod; 224. a support bar; 230. opening and closing the piece; 300. a lifting mechanism; 310. a lifting platform; 320. a fork-lift truck is cut; 330. a drive device; 400. a camera device; 500. a control device; 600. a remote control device; 610. a wireless module; 620. and (6) operating an interface.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
Referring to fig. 1, an insulator cleaning machine 10 in one embodiment includes a water path adjusting device 100, a positioning mechanism 200, and a lifting mechanism 300, wherein the water path adjusting device 100 includes a water supply assembly 110 and a spray head 120, and the water supply assembly 110 is used for supplying water to the spray head 120; the spray head 120 is connected to a positioning mechanism 200, and the positioning mechanism 200 is used for adjusting the position and the orientation of the spray head 120; the water supply assembly 110 is connected to the elevating mechanism 300, and the elevating mechanism 300 is used for adjusting the height of the water supply assembly 110.
When the insulator cleaning machine 10 is used, the water path adjusting device 100 is divided into two parts, the water supply assembly 110 is connected to the lifting mechanism 300, the spray head 120 is connected to the positioning mechanism 200, the water supply assembly 110 is adjusted to the approximate height around the insulator to be cleaned through the lifting mechanism 300, the movement of the spray head 120 is independently controlled through the positioning mechanism 200, the structure of the spray head 120 is simple, the positioning operation of the positioning mechanism 200 on the spray head 120 is accurate and efficient, the flexibility is high, the operation is convenient and fast, and the problem that the spray head 120 is difficult to operate due to the redundant structure of the water path adjusting device 100 is avoided.
Referring to FIG. 1, in some embodiments, the positioning mechanism 200 includes a vertical lift assembly 210 and a cantilever assembly 220, one end of the cantilever assembly 220 is connected to the vertical lift assembly 210, the showerhead 120 is connected to the other end of the cantilever assembly 220, and the vertical lift assembly 210 is used to adjust the height of the cantilever assembly 220. The height of the cantilever assembly 220 is adjusted by arranging the vertical lifting assembly 210, the spray head 120 is connected to the cantilever assembly 220, and the cantilever assembly 220 is close to an insulator for washing, so that the structure is simple, and the operation is convenient.
Specifically, the vertical lift assembly 210 includes a fixed column 212, a sliding block 214, and a first motor 216, the suspension assembly 220 is connected to the sliding block 214, the sliding block 214 is slidably connected to the fixed column 212, the first motor 216 is fixedly connected to the bottom of the fixed column 212, and the first motor 216 is used for driving the sliding block 214 to slide on the fixed column 212.
Referring to fig. 1 and 2, in some embodiments, the boom assembly 220 includes a telescopic rod 222, one end of the telescopic rod 222 is rotatably connected to the vertical lifting assembly 210, the nozzle 120 is connected to the other end of the telescopic rod 222, and the telescopic rod 222 is used for driving the nozzle 120 to move along the direction of the telescopic rod 222. The spray head 120 is convenient to drive along the direction far away from or close to the vertical lifting assembly 210 through stretching, the position of the spray head 120 is convenient to adjust, the structure is simple, and the operation is convenient.
Alternatively, the extension pole 222 is driven by a hydraulic or pneumatic motor.
Referring to fig. 1 and 2, in some embodiments, the cantilever assembly 220 further includes a retractable support rod 224, one end of the support rod 224 is connected to the retractable rod 222, and the other end of the support rod 224 is connected to the vertical lifting assembly 210 and spaced apart from one end of the retractable rod 222 connected to the vertical lifting assembly 210. This telescopic link 222 rotates to be connected in this vertical lift subassembly 210, is convenient for adjust the angle of this shower nozzle 120, makes to form triangle bearing structure between telescopic link 222 and the vertical lift subassembly 210 through setting up this bracing piece 224, and when telescopic link 222 drive shower nozzle 120 rotated, this bracing piece 224 adaptation stretches out and draws back, applys the holding power to telescopic link 222 to the realization is to the support of telescopic link 222, and it is effectual to support, and structural stability is strong.
Specifically, the supporting rod 224 is configured as a damping rod, when the telescopic rod 222 rotates relative to the sliding block 214, the supporting rod 224 is configured to extend and retract in coordination with the rotation of the telescopic rod 222, and the damping rod is configured to support the telescopic rod 222, so as to improve the working stability of the positioning mechanism 200.
Specifically, the sliding block 214 is further provided with a rotating device 218, the retractable rod 222 is connected to the sliding block 214 through the rotating device 218, and the rotating device 218 drives the retractable rod 222 to rotate relative to the sliding block 214. Preferably, the rotating device 218 is a second motor.
Referring to fig. 1 and 2, in some embodiments, the positioning mechanism 200 further includes an opening member 230, the opening member 230 is connected to an end of the extension rod 222 away from the vertical lifting assembly 210, the nozzle 120 is connected to the extension rod 222 through the opening member 230, and the opening member 230 is used for adjusting the orientation of the nozzle 120. Set up opening and shutting 230 and make this shower nozzle 120 can be in cantilever subassembly 220 and the equal condition of accomplishing of location of vertical lift subassembly 210, realize the small-amplitude adjustment of this shower nozzle 120 through adjusting opening and shutting of opening and shutting 230 to in each position play of clearance this insulator, avoid this shower nozzle 120 only to wash this insulator towards an angle, make the operation more convenient, improve the flexibility.
Optionally, the opening member 230 is configured as a damped opening and closing structure or an electrically driven structure.
Preferably, this opening and shutting piece 230 includes four open and shut boards, and four open and shut boards form the cross structure of opening and shutting, and the quantity of this shower nozzle 120 is four, and shower nozzle 120 of the equal fixedly connected with of every open and shut board can drive this open and shut board and open and shut thereby realize this shower nozzle 120 angular adjustment, is convenient for carry out meticulous location to the insulator and washes, the simple operation. The opening and closing member 230, in cooperation with the extension rod 222 and the sliding block 214, can realize the lifting, rotating, telescoping and pitching movements of the nozzle 120, so as to realize the accurate positioning of the nozzle 120 in multiple directions.
Referring to fig. 1 and 3, in some embodiments, the water supply assembly 110 includes a high pressure cleaning pump 112, a water inlet pipeline 114 and a water outlet pipeline 116, the high pressure cleaning pump 112 is fixedly connected to the lifting mechanism 300, the water inlet pipeline 114 is connected to the high pressure cleaning pump 112 to supply water to the high pressure cleaning pump 112, one end of the water outlet pipeline 116 is connected to the high pressure cleaning pump 112, the other end of the water outlet pipeline 116 is connected to the nozzle 120, and the high pressure cleaning pump 112 is used for supplying water to the nozzle 120 under pressure. With this high-pressure cleaning pump 112 fixed connection on this elevating system 300, can realize the preliminary location of this high-pressure cleaning pump 112 height through this elevating system 300 for when this positioning mechanism 200 moved, need not to drive this high-pressure cleaning pump 112 and remove, improve shower nozzle 120's simple operation degree and flexibility, this shower nozzle 120 and positioning mechanism 200 cooperate job stabilization nature height, and is simple and convenient reasonable in structure. The water inlet pipeline 114 and the water outlet pipeline 116 are arranged, so that the whole water supply transmission is facilitated, the structure is simple and reasonable, and the operation is convenient.
Specifically, the water inlet line 114 and the water outlet line 116 are provided in four sets corresponding to the nozzles 120, so as to facilitate independent control among the nozzles 120. The outlet pipe 116 is connected to the nozzle 120 through a quick connector, so as to connect or disconnect the outlet pipe 116.
Referring to fig. 1, in some embodiments, the lifting mechanism 300 includes a lifting platform 310, a scissors truck 320, and a driving device 330, the lifting platform 310 is fixedly connected to a lifting end of the scissors truck 320, the water supply assembly 110 is fixedly connected to the lifting platform 310, and the driving device 330 is used for driving the scissors truck 320 to perform a lifting motion. The scissor truck 320 can drive the lifting platform 310 to move to the position of the insulator, and the driving device 330 drives the scissor truck 320 to lift so as to drive the water supply assembly 110 to be lifted to the height around the insulator, so that the working range of the spray head 120 is conveniently enlarged, the overall flexibility is improved, and the operation is convenient.
Specifically, the bottom of the scissors truck 320 is provided with a roller mechanism, which is convenient for realizing the transfer of the lifting mechanism 300, improving the flexibility of the whole operation and increasing the working range. The driving device 330 is a hydraulic driving rod or a pneumatic driving rod.
Referring to fig. 1, in some embodiments, the insulator cleaning machine 10 further includes a camera 400 and a control device 500, the camera 400 is connected to the positioning mechanism 200, the camera 400 is used for taking a picture of a flushing position of the shower head 120, the control device 500 is electrically connected to the water supply assembly 110, the positioning mechanism 200, the lifting mechanism 300 and the camera 400, respectively, and the control device 500 is used for receiving information transmitted by the camera 400 and controlling the water supply assembly 110, the positioning mechanism 200 and the lifting mechanism 300 to operate. Through setting up this camera device 400 at this positioning mechanism 200, the condition of washing of insulator is convenient for observe constantly to this positioning mechanism 200 of drive realizes the comprehensive washing of insulator, and this camera device 400 cooperates with controlling means 500, the simple operation, and work efficiency is high.
Referring to fig. 1 and 4, in some embodiments, the insulator cleaning machine 10 further includes a remote control device 600, and the remote control device 600 is configured to send control commands to the control device 500. The remote control device 600 is convenient for an operator to operate the control device 500, so that the insulator cleaning machine 10 is integrally controlled, and the use convenience is improved.
Specifically, the control device 500 includes a controller, a bus interface, and a driving unit, the remote control device 600 includes a wireless module 610 and an operation interface 620, the controller is configured to respond to a control command sent by the wireless module 610, the controller realizes signal transmission with the driving unit through the bus interface, the controller analyzes the control command and then sends the control command to the driving unit, and the driving unit completes control of the positioning mechanism 200, the waterway adjusting device 100, and the lifting mechanism 300. The camera information of the camera device 400 is transmitted to the operation interface 620 through the control device 500, so that an operator can master the insulator washing condition in real time, and the remote control device 600 controls the spray head 120 to move, so that the insulator can be comprehensively cleaned.
Preferably, the bus interface is an EtherCAT bus interface.
In addition, an embodiment also provides an insulator cleaning method, which comprises the following steps:
moving the water supply assembly 110 to the height of the insulator to be rinsed;
independently moving the spray head 120 to the periphery of the insulator to be washed;
independently adjusting the nozzle 120 to face and align with the insulator to be washed;
and after water is supplied to the spray head 120, the washing operation is performed until the insulator washing is completed.
According to the insulator cleaning method, the water supply assembly 110 and the spray head 120 are arranged in a split mode, and the movement of the water supply assembly 110 and the movement of the spray head 120 cannot influence each other. Realize washing of insulator through independently removing shower nozzle 120, can adjust shower nozzle 120 orientation constantly, it is good to the cleaning performance of insulator, job stabilization nature is strong, and shower nozzle 120's flexibility ratio is high, avoids leading to the problem that shower nozzle 120 is difficult to control because overall structure is miscellaneous.
Specifically, the insulator cleaning method performs a construction operation by the insulator cleaning machine 10. In the step of moving the spray head 120 to the periphery of the insulator to be washed, the height of the water supply assembly 110 is adjusted by the scissor 320, the height of the cantilever assembly 220 is adjusted by the vertical lifting assembly 210, and then the position of the spray head 120 is adjusted by rotating the telescopic rod 222 and stretching. In the sub-step of aligning the shower head 120 toward and with the insulator to be washed, the tilt angle of the shower head 120 is adjusted by the opening member 230 so that the shower head 120 is aligned with the insulator. And after water is supplied to the spray head 120, the washing operation is performed until the insulator washing is completed, and water is supplied to the spray head 120 through the water supply assembly 110 so as to wash the insulator.
Referring to fig. 5, preferably, the present invention further provides an insulator cleaning method, including the following steps:
s1: initializing an electric control system: returning the positioning mechanism 200, the lifting mechanism 300 and the waterway adjusting device 100 to zero positions, and initializing various data on an operation interface 620 of the remote control device 600;
s2: inputting a control command: a controller for inputting a control command through the remote control device 600 and transmitting the control command to the control device 500;
s3: the controller analyzes the command: the controller analyzes the task-level control command and sends the task-level control command to the driving unit;
s4: the drive unit controls the allocation: the driving unit controls and manages the positioning mechanism 200, the lifting mechanism 300 and the waterway adjusting device 100;
s5, positioning movement of the positioning mechanism 200: when the vertical lifting component 210, the rotating device 218 and the telescopic rod 222 act, the opening and closing component 230 at the end of the positioning mechanism 200 is driven to realize lifting, pitching and telescopic motions, so that the positioning motion of the nozzle 120 component installed on the opening and closing component 230 is realized;
s6, lifting and lowering movement of the lifting mechanism 300: when the scissor truck 320 of the lifting mechanism 300 lifts, the lifting platform 310 is driven to do linear lifting motion, so that the function of height matching with the water supply assembly 110 is realized;
s7: the waterway regulation device 100 is started, stopped and pressure-regulated: when the high-pressure cleaning pump 112 of the waterway adjusting device 100 receives the switching signal of the control device 500, the high-pressure cleaning pump 112 is driven to start and stop, and when the pressure regulating valve of the waterway adjusting device 100 is controlled, the water outlet pressure of the nozzle 120 is adjusted;
s8: cleaning state monitoring: an operator observes the real-time image through the operation interface 620 of the remote control device 600 and judges the condition of the completion of the insulator cleaning state of the spray head 120;
s9, repeatedly executing: S2-S7 actions;
and S10, finishing the cleaning task: and completing the insulator cleaning task.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. An insulator cleaning machine, comprising:
the water path adjusting device comprises a water supply assembly and a spray head, and the water supply assembly is used for supplying water to the spray head;
the spray head is connected with the positioning mechanism, and the positioning mechanism is used for adjusting the position and the orientation of the spray head; and
the lifting mechanism is used for adjusting the height of the water supply assembly.
2. The insulator cleaning machine according to claim 1, wherein the positioning mechanism includes a vertical lift assembly and a boom assembly, one end of the boom assembly being connected to the vertical lift assembly, the spray head being connected to the other end of the boom assembly, the vertical lift assembly being adapted to adjust the height of the boom assembly.
3. The insulator cleaning machine according to claim 2, wherein the boom assembly includes a telescoping rod, one end of the telescoping rod is pivotally connected to the vertical lift assembly, the spray head is connected to the other end of the telescoping rod, and the telescoping rod is configured to drive the spray head away from or toward the vertical lift assembly.
4. The insulator cleaning machine according to claim 3, wherein the cantilever assembly further comprises a retractable support rod, one end of the support rod is connected to the retractable rod, and the other end of the support rod is connected to the vertical lifting assembly and spaced from the end of the retractable rod connected to the vertical lifting assembly.
5. The insulator cleaning machine according to claim 4, wherein the positioning mechanism further comprises an opening and closing member, the opening and closing member is connected to one end of the telescopic rod, which is far away from the vertical lifting assembly, the spray head is connected to the telescopic rod through the opening and closing member, and the opening and closing member is used for adjusting the orientation of the spray head.
6. The insulator cleaning machine according to any one of claims 1 to 5, wherein the water supply assembly comprises a high-pressure cleaning pump, a water inlet pipeline and a water outlet pipeline, the high-pressure cleaning pump is fixedly connected to the lifting mechanism, the water inlet pipeline is communicated with the high-pressure cleaning pump to supply water to the high-pressure cleaning pump, one end of the water outlet pipeline is communicated with the high-pressure cleaning pump, the other end of the water outlet pipeline is communicated with the spray head, and the high-pressure cleaning pump is used for supplying water to the spray head in a pressurizing mode.
7. The insulator cleaning machine according to any one of claims 1 to 5, wherein the lifting mechanism comprises a lifting platform, a scissor truck and a driving device, the lifting platform is fixedly connected to a lifting end of the scissor truck, the water supply assembly is fixedly connected to the lifting platform, and the driving device is used for driving the scissor truck to perform lifting movement.
8. The insulator cleaning machine according to any one of claims 1 to 5, further comprising a camera device and a control device, wherein the camera device is connected to the positioning mechanism and used for shooting a washing position of the spray head, the control device is electrically connected with the water supply assembly, the positioning mechanism, the lifting mechanism and the camera device respectively, and the control device is used for receiving information transmitted by the camera device and controlling the water supply assembly, the positioning mechanism and the lifting mechanism to operate.
9. The insulator cleaning machine of claim 8, further comprising a remote control device for sending control commands to the control device.
10. The insulator cleaning method is characterized by comprising the following steps:
moving the water supply assembly to the height of the insulator to be rinsed;
independently moving the spray head to the periphery of the insulator to be washed;
independently adjusting the direction of the spray head and aligning the spray head to the insulator to be washed;
and after water is supplied to the spray head, flushing work is carried out until the insulator is flushed.
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| CN202111375449.2A CN114074087B (en) | 2021-11-19 | 2021-11-19 | Insulator cleaning machine and insulator cleaning method |
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| CN202111375449.2A CN114074087B (en) | 2021-11-19 | 2021-11-19 | Insulator cleaning machine and insulator cleaning method |
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Cited By (1)
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| CN114074087B (en) | 2023-09-12 |
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