CN114062222A - Preparation method of ceramic filter plate detection liquid and detection method of ceramic filter plate - Google Patents

Preparation method of ceramic filter plate detection liquid and detection method of ceramic filter plate Download PDF

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CN114062222A
CN114062222A CN202111341604.9A CN202111341604A CN114062222A CN 114062222 A CN114062222 A CN 114062222A CN 202111341604 A CN202111341604 A CN 202111341604A CN 114062222 A CN114062222 A CN 114062222A
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filter plate
ceramic filter
parts
detection
detection liquid
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CN114062222B (en
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李健
张钟鸣
刘丽丽
高源�
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Yantai Hejing Ceramic New Materials Co ltd
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Yantai Hejing Ceramic New Materials Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • G01N15/0806Details, e.g. sample holders, mounting samples for testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples

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  • Life Sciences & Earth Sciences (AREA)
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  • Dispersion Chemistry (AREA)
  • Filtering Materials (AREA)

Abstract

The invention relates to a preparation method of a detection liquid for a ceramic filter plate, which comprises the following steps of preparing pure water, hydroquinone, sodium sulfite, ethylene glycol ether, glycerol polyoxyethylene allyl ether and dodecyl trimethyl ammonium bromide according to certain parts by weight, uniformly stirring according to a predetermined sequence, and storing in a closed shading container; the invention also relates to a detection method of the ceramic filter plate, wherein the detection liquid is brushed on the surface of the filter plate and is placed under the lamp inspection platform for internal structure detection. The detection liquid for the ceramic filter plate can display the structure inside the ceramic filter plate, reflects whether the inside of the filter plate has defects or not, and reflects whether the inside of the filter plate is thoroughly cleaned after the filter plate is cleaned by using a cleaning liquid after being used for a period of time.

Description

Preparation method of ceramic filter plate detection liquid and detection method of ceramic filter plate
Technical Field
The invention relates to a preparation method of a detection liquid for a ceramic filter plate and a detection method of the ceramic filter plate, belonging to the technical field of ceramics.
Background
The ceramic vacuum filter is used for separating solid and liquid in ore pulp, the filtering part of the existing ceramic vacuum filter is generally composed of 12 fan-shaped ceramic filtering plates, water in the ore pulp is collected through micropores among the filtering media by utilizing the internal and external pressure difference of the filtering media, and fine particles are adsorbed on the outer surface of the filtering media to form a filter cake so as to realize solid-liquid separation. The high-efficiency energy-saving advantage of the ceramic vacuum filter mainly depends on the water-permeable and air-impermeable characteristics of the ceramic filter plate, so that the ceramic filter plate is the core of the ceramic filter equipment.
As a filter medium, micropores of a ceramic filter plate of the ceramic filter are easy to block in the using process, and a plurality of factors causing the blocking of the ceramic filter plate are provided, wherein one of the main factors is that fine particles contained in ore pulp enter filter channels of a ceramic membrane along with the filtering process, so that the filtering capacity of the ceramic filter plate is greatly reduced. In order to prevent the filtering capacity of the ceramic filter plate from being weakened, the ceramic filter plate is periodically subjected to chemical cleaning and ultrasonic cleaning, so that the ceramic filter plate is recovered to a higher filtering level, but if the ceramic filter plate is not thoroughly cleaned, a small part of substances are remained, and the ceramic filter plate is thoroughly blocked and scrapped along with the accumulation of residual substances.
At present, the prior art has no process for detecting the interior of the ceramic filter plate, and only the production and the cleaning are carried out by experience.
Disclosure of Invention
The invention provides a preparation method of a detection liquid for a ceramic filter plate and a detection method of the ceramic filter plate, which can visually display the internal structure of the ceramic filter plate and reflect whether the internal structure of the ceramic filter plate has defects or not.
In order to achieve the purpose, the invention provides the following technical scheme: the preparation method of the detection liquid for the ceramic filter plate comprises the following steps:
the first step is as follows: preparing raw materials, taking 50-70 parts of pure water, 2-8 parts of hydroquinone, 10-20 parts of sodium sulfite, 20-30 parts of ethylene glycol ether, 5-10 parts of glycerol polyoxyethylene allyl ether and 1-5 parts of dodecyl trimethyl ammonium bromide for later use;
the second step is that: and (2) stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest amount of pure water, and uniformly stirring to obtain the ceramic filter plate detection liquid.
And (3) placing the ceramic filter plate detection liquid prepared by the two steps into a closed lightproof container for preservation.
Preferably, in the first step, raw materials are prepared, and 50 parts by weight of pure water, 4 parts by weight of hydroquinone, 10 parts by weight of sodium sulfite, 25 parts by weight of ethylene glycol ether, 8 parts by weight of glycerol polyoxyethylene allyl ether and 3 parts by weight of dodecyl trimethyl ammonium bromide are taken for standby.
The invention also provides a detection method of the ceramic filter plate, which uses the detection liquid of the ceramic filter plate and comprises the following steps:
the first step is as follows: cleaning the surface of the ceramic filter plate;
the second step is that: placing the ceramic filter plate on a lamp inspection table, and brushing the surface of the ceramic filter plate with the detection liquid of the ceramic filter plate by a brush point dipping method or a water gun spraying method;
the third step: and observing whether the internal structure of the ceramic filter plate has defects or not under the strong light of the lamp inspection table.
The detection liquid for the ceramic filter plate can display the internal structure of the ceramic filter plate, reflects whether the micropore arrangement in the filter plate is reasonable or not, and reflects whether the internal water channel is thoroughly cleaned after the filter plate is cleaned by using a cleaning liquid after being used for a period of time.
Detailed Description
Other advantages and features of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein it is to be understood that the invention is not limited to the specific embodiments disclosed, but is to be construed as limited only by the appended claims. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The components of the detection liquid for the ceramic filter plate provided by the invention comprise hydroquinone as a developing agent, sodium sulfite as a protective agent, ethylene glycol ether as an organic solvent, glycerol polyoxyethylene allyl ether as a nonionic surfactant and dodecyl trimethyl ammonium bromide as a cationic surfactant. The hydroquinone is used as a developer, the hydroquinone is brown under the action of strong light, the internal structure of the ceramic filter plate can be effectively displayed, the sodium sulfite is used as a protective agent, the hydroquinone can be prevented from being oxidized, and the organic solvent ethylene glycol ether is added, so that the permeability of the detection liquid can be ensured and the detection liquid can quickly permeate into the ceramic material; the nonionic surfactant glycerol polyoxyethylene allyl ether has high surface activity, low surface tension of an aqueous solution, low critical micelle concentration, large micelle aggregation number, strong solubilization, and good emulsifying power and detergency; the cationic surfactant dodecyl trimethyl ammonium bromide is used as a wetting agent, and the nitrogen atom in the molecule of the cationic surfactant dodecyl trimethyl ammonium bromide contains lone pair electrons, so that the nitrogen atom can be combined with hydrogen in acid molecules through hydrogen bonds, amino groups are positively charged, and the detection solution has good surface activity in an acid medium. Through the mixing and compounding of the surfactants, the stability and the permeation effect of the detection liquid can be better, various surfactants have better compatibility, and by utilizing the good synergistic effect among the surfactants, the ionic surfactant and the nonionic surfactant can form a mixed micelle in the solution to generate the synergistic interaction effect, so that the surface activity is improved, the dosage of the surfactants is reduced, and the chemical stability is better when more cations and nonionic surfactants are compounded.
Example one
A preparation method of a ceramic filter plate detection liquid comprises the following steps:
the first step is as follows: preparing raw materials, namely taking 60 parts of pure water, 4 parts of hydroquinone, 10 parts of sodium sulfite, 20 parts of ethylene glycol ether, 5 parts of glycerol polyoxyethylene allyl ether and 1 part of dodecyl trimethyl ammonium bromide for later use according to parts by weight;
the second step is that: stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest pure water, and uniformly stirring to obtain a detection liquid of the ceramic filter plate;
the third step: and (4) placing the detection liquid of the ceramic filter plate prepared in the second step into a closed lightproof container for storage.
Example two
A preparation method of a ceramic filter plate detection liquid comprises the following steps:
the first step is as follows: preparing raw materials, taking 70 parts of pure water, 2 parts of hydroquinone, 15 parts of sodium sulfite, 25 parts of ethylene glycol ether, 8 parts of glycerol polyoxyethylene allyl ether and 2 parts of dodecyl trimethyl ammonium bromide for later use;
the second step is that: stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest pure water, and uniformly stirring to obtain a detection liquid of the ceramic filter plate;
the third step: and (4) placing the detection liquid of the ceramic filter plate prepared in the second step into a closed lightproof container for storage.
EXAMPLE III
A preparation method of a ceramic filter plate detection liquid comprises the following steps:
the first step is as follows: preparing raw materials, taking 70 parts of pure water, 3 parts of hydroquinone, 18 parts of sodium sulfite, 30 parts of ethylene glycol ether, 6 parts of glycerol polyoxyethylene allyl ether and 3 parts of dodecyl trimethyl ammonium bromide for later use;
the second step is that: stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest pure water, and uniformly stirring to obtain a detection liquid of the ceramic filter plate;
the third step: and (4) placing the detection liquid of the ceramic filter plate prepared in the second step into a closed lightproof container for storage.
Example four
A preparation method of a ceramic filter plate detection liquid comprises the following steps:
the first step is as follows: preparing raw materials, namely taking 60 parts of pure water, 4 parts of hydroquinone, 15 parts of sodium sulfite, 24 parts of ethylene glycol ether, 5 parts of glycerol polyoxyethylene allyl ether and 4 parts of dodecyl trimethyl ammonium bromide for later use according to parts by weight;
the second step is that: stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest pure water, and uniformly stirring to obtain a detection liquid of the ceramic filter plate;
the third step: and (4) placing the detection liquid of the ceramic filter plate prepared in the second step into a closed lightproof container for storage.
EXAMPLE five
A preparation method of a ceramic filter plate detection liquid comprises the following steps:
the first step is as follows: preparing raw materials, namely taking 50 parts of pure water, 4 parts of hydroquinone, 10 parts of sodium sulfite, 25 parts of ethylene glycol ether, 8 parts of glycerol polyoxyethylene allyl ether and 3 parts of dodecyl trimethyl ammonium bromide for later use according to parts by weight;
the second step is that: stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest pure water, and uniformly stirring to obtain a detection liquid of the ceramic filter plate;
the third step: and (4) placing the detection liquid of the ceramic filter plate prepared in the second step into a closed lightproof container for storage.
A first detection experiment:
the ceramic filter plate detection solutions prepared in the above five examples were tested, 10 ceramic filter plates were detected, and the contrast permeation time and the development definition were integrated, and the detection time is shown in table 1:
TABLE 1 comparison of detection times
Example one Example two EXAMPLE III Example four EXAMPLE five
Time of detection 5.5 minutes 6.8 minutes 6.2 minutes 6.5 minutes 5.0 minutes
And (3) detection experiment II:
the ceramic filter plate detection liquid prepared in the fifth example is used for detecting the ceramic filter plates of the same production batch, 48 ceramic filter plates with internal fine defects detected by the detection liquid are used as a comparative example 1, 48 ceramic filter plates without internal defects detected by the detection liquid are used as a comparative example 2, and the ceramic filter plates are sent to the same manufacturer for production and use for four times, wherein the use effects are shown in the following table 2:
TABLE 2 comparison of the results of use
Figure BDA0003352306780000061
The comparison and detection experiments show that: the ceramic filter plate qualified by the detection of the ceramic filter plate detection liquid obviously has longer service life and longer cleaning period (after the ceramic filter plate is used for a period of time, the internal micropores are blocked, the filtering efficiency is greatly reduced, and after the blockage of the micropores is cleaned by strong acid, the filter plate is reused).
The invention also provides a detection method of the ceramic filter plate, the detection liquid of the ceramic filter plate prepared by the preparation method is as follows:
the first step is as follows: cleaning the surface of the ceramic filter plate by using compressed air;
the second step is that: after the ceramic filter plate is placed on a lamp inspection table, brushing a layer of ceramic filter plate detection liquid, wherein the ceramic filter plate detection liquid can be brushed by adopting a method of dipping with a hairbrush or spraying with a water gun;
the third step: observing the internal structure of the ceramic filter plate under the strong light of the lamp inspection table and the developing effect of the detection liquid;
the fourth step: and (3) drying the detected ceramic filter plate and then putting the ceramic filter plate into an appointed position, wherein the drying mode is to put the ceramic filter plate into an oven or a high-temperature curing room for drying.
At present, the inspection link of the internal structure of the ceramic filter plate in the industry is always missing, which can cause the ceramic filter plate with unqualified production or incomplete cleaning to still be put into the production link of the real production, the unqualified ceramic filter plate not only can directly influence the filtering effect, but also can cause the service life of the ceramic filter plate to be reduced, and the inspection method is directly related to the operation cost of enterprises.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed. The above-described embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (6)

1. The preparation method of the detection liquid for the ceramic filter plate is characterized by comprising the following steps of:
the first step is as follows: preparing raw materials, taking 50-70 parts of pure water, 2-8 parts of hydroquinone, 10-20 parts of sodium sulfite, 20-30 parts of ethylene glycol ether, 5-10 parts of glycerol polyoxyethylene allyl ether and 1-5 parts of dodecyl trimethyl ammonium bromide for later use;
the second step is that: and (2) stirring, namely adding half of the weighed pure water into a stirrer, sequentially adding the ethylene glycol ether, the glycerol polyoxyethylene allyl ether and the dodecyl trimethyl ammonium bromide in the stirring process, after uniformly stirring and no layering, sequentially adding hydroquinone and sodium sulfite, after uniformly stirring and no layering, continuously adding the rest amount of pure water, and uniformly stirring to obtain the ceramic filter plate detection liquid.
2. The method for preparing the ceramic filter plate detection solution according to claim 1, wherein the ceramic filter plate detection solution is stored in a sealed and light-proof container.
3. The method for preparing the detection solution for the ceramic filter plate according to claim 1, wherein the raw materials are prepared by taking 50 parts by weight of pure water, 4 parts by weight of hydroquinone, 10 parts by weight of sodium sulfite, 25 parts by weight of ethylene glycol ether, 8 parts by weight of glycerol polyoxyethylene allyl ether and 3 parts by weight of dodecyltrimethylammonium bromide for later use in the first step.
4. The method for detecting a ceramic filter plate, which comprises using the ceramic filter plate detection solution according to any one of claims 1 to 3.
5. The method for inspecting a ceramic filter plate according to claim 4, comprising the steps of:
the first step is as follows: cleaning the surface of the ceramic filter plate;
the second step is that: placing the ceramic filter plate on a lamp inspection table, and brushing the surface of the ceramic filter plate with the detection liquid of the ceramic filter plate;
the third step: and observing whether the internal structure of the ceramic filter plate has defects or not under the strong light of the lamp inspection table.
6. The method for testing a ceramic filter plate according to claim 5, wherein the brushing method of the ceramic filter plate testing solution is brush dipping or water gun spraying.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64951A (en) * 1987-06-23 1989-01-05 Fuji Photo Film Co Ltd Image forming method
CN108603218A (en) * 2016-02-05 2018-09-28 豪夫迈·罗氏有限公司 Measurement for the compound with anti-influenza activity
CN109307676A (en) * 2017-07-27 2019-02-05 东莞华晶粉末冶金有限公司 Imaging agent and ceramic method for detection fault detection
CN109375482A (en) * 2018-11-01 2019-02-22 博罗县东明新材料研究所 PCB developer solution and preparation method thereof
CN111308866A (en) * 2020-04-01 2020-06-19 烟台核晶陶瓷新材料有限公司 Developing solution for crucible detection and preparation method and use method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64951A (en) * 1987-06-23 1989-01-05 Fuji Photo Film Co Ltd Image forming method
CN108603218A (en) * 2016-02-05 2018-09-28 豪夫迈·罗氏有限公司 Measurement for the compound with anti-influenza activity
CN109307676A (en) * 2017-07-27 2019-02-05 东莞华晶粉末冶金有限公司 Imaging agent and ceramic method for detection fault detection
CN109375482A (en) * 2018-11-01 2019-02-22 博罗县东明新材料研究所 PCB developer solution and preparation method thereof
CN111308866A (en) * 2020-04-01 2020-06-19 烟台核晶陶瓷新材料有限公司 Developing solution for crucible detection and preparation method and use method thereof

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