CN114054888A - Novel clamp for vacuum brazing - Google Patents
Novel clamp for vacuum brazing Download PDFInfo
- Publication number
- CN114054888A CN114054888A CN202010766308.2A CN202010766308A CN114054888A CN 114054888 A CN114054888 A CN 114054888A CN 202010766308 A CN202010766308 A CN 202010766308A CN 114054888 A CN114054888 A CN 114054888A
- Authority
- CN
- China
- Prior art keywords
- bottom plate
- positioning
- vacuum brazing
- bearing beam
- acting force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005219 brazing Methods 0.000 title claims abstract description 36
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 25
- QZLJNVMRJXHARQ-UHFFFAOYSA-N [Zr].[Cr].[Cu] Chemical compound [Zr].[Cr].[Cu] QZLJNVMRJXHARQ-UHFFFAOYSA-N 0.000 description 12
- 230000005489 elastic deformation Effects 0.000 description 12
- 229910052802 copper Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 9
- 239000010937 tungsten Substances 0.000 description 9
- 229910052721 tungsten Inorganic materials 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 239000000945 filler Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000003466 welding Methods 0.000 description 7
- 229910000881 Cu alloy Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- SBYXRAKIOMOBFF-UHFFFAOYSA-N copper tungsten Chemical compound [Cu].[W] SBYXRAKIOMOBFF-UHFFFAOYSA-N 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
The invention belongs to a clamp, and particularly relates to a novel clamp for vacuum brazing. A novel clamp for vacuum brazing comprises: the workpiece clamping device comprises a bottom plate, wherein side plates which are fixed in parallel are arranged on the bottom plate, a bearing beam which is parallel to the bottom plate is arranged above the side plates, a clamping assembly is arranged on the bearing beam, and a workpiece is clamped by the clamping assembly and the bottom plate. The invention has the following remarkable effects: the fixture solves the problems of positioning deviation of a common fixture and equal-degree matching between different modules, changes acting force applied by nuts into balanced acting force along bolt columns through the design of upper and lower fixing blocks and upper and lower elastic sheets, and enables the acting force to realize accurate positioning between different modules through positioning blocks through the matching of the bottom plate and the bolt columns.
Description
Technical Field
The invention belongs to a clamp, and particularly relates to a novel clamp for vacuum brazing.
Background
In fusion reactors, divertors are very important components, consisting of plasma-facing materials and heat sink materials, which are divided into a perforated tube structure and a flat plate structure. In the flat plate structure, the connection of the plasma-facing material with the heat sink material is done by brazing.
The biggest problem with the connection between the plasma facing material and the heat sink material copper is the large difference in thermal expansion coefficient between the wall material and the copper. The difference of the thermal expansion coefficients of the surface wall material and the copper alloy can cause huge thermal stress to be generated when the surface wall material and the copper alloy are connected, so that a brazing connection interface is cracked, and the service reliability of the surface wall part is reduced. To solve this problem, the facing material is generally cut into small pieces and a layer of oxygen-free pure copper is cast on the facing material surface to release the large thermal stress.
During the production of the facing first wall part, the face wall material of cast pure copper may be joined together laterally so that thermal stresses between the heat sink material and the face wall material become large, so that precise positioning of the small pieces of face wall material during joining of the face wall material to the heat sink material is required to prevent lateral sticking between the small pieces of face wall material. However, the relative position of the brazed parts of the common fixture can deviate due to expansion caused by heat and contraction caused by cold in the clamping process and the high-temperature brazing process, and the surface wall material can be partially tilted due to the unbalance of the applied force of the common fixture, so that a large welding defect is generated in the welding process.
Disclosure of Invention
The invention aims at the defects of the prior art and provides a novel vacuum brazing clamp which has the advantages of balanced acting force, good high-temperature stability and easiness in operation.
The invention is realized by the following steps: a novel clamp for vacuum brazing comprises: the workpiece clamping device comprises a bottom plate, wherein side plates which are fixed in parallel are arranged on the bottom plate, a bearing beam which is parallel to the bottom plate is arranged above the side plates, a clamping assembly is arranged on the bearing beam, and a workpiece is clamped by the clamping assembly and the bottom plate.
The novel clamp for vacuum brazing is characterized in that a positioning beam is further arranged between the bearing beam and the side plate, and the positioning beam and the bearing beam are arranged in parallel.
The novel clamp for vacuum brazing comprises a spring and a central column, wherein one end of the spring is fixedly connected with a bearing beam, and the other end of the spring is fixedly connected with the central column.
The novel vacuum brazing clamp is characterized in that a positioning block is further arranged at the free end of the central column.
The novel clamp for vacuum brazing is characterized in that the bearing beam, the positioning beam and the side plate are fixedly connected through the fixing bolt.
The novel clamp for vacuum brazing is characterized in that the spring is fixedly connected with the force bearing beam through the loading stud.
The novel vacuum brazing clamp comprises four springs, wherein the four springs are fixedly connected with a bearing beam through four loading studs respectively, and a central column and a positioning block are arranged below each spring.
The invention has the following remarkable effects: the fixture solves the problems of positioning deviation of a common fixture and equal degree matching between different modules, changes acting force applied by nuts into balanced acting force along bolt columns through the design of upper and lower fixing blocks and upper and lower elastic sheets, and enables the acting force to realize accurate positioning between different modules through positioning blocks through the matching of the bottom plate and the bolt columns.
Drawings
FIG. 1 is a schematic structural view of a novel positioning fixture;
fig. 2 is a perspective view of fig. 1.
Wherein 100 bottom plates, 101 bearing beams, 102 loading studs, 103 positioning beams, 104 springs, 105 side plates, 106 central columns, 107 positioning blocks, 108 fixing bolts and 109 workpieces are arranged;
Detailed Description
A novel clamp for vacuum brazing comprises: the device comprises a bottom plate, side plates, loading studs, force bearing beams, springs, fixing bolts, positioning beams, a central column and positioning blocks.
The clamp bottom plate comprises a bottom plate and side plate fixing blocks arranged on two sides of the bottom plate, and the fixing blocks are used for connecting and fixing the bottom plate and the bottom plate
The fixing bolt is a thread at one end or two ends and is mainly used for connecting and fixing the bearing beam, the positioning beam and the side plate together so as to ensure the relative stability of the positions of the bearing beam, the positioning beam and the bottom plate.
The loading stud is connected with the bearing beam and can move downwards when rotating, and the downward acting force of a spring positioned below the loading stud is acted, so that the spring is deformed and keeps a deformed state.
The spring is positioned in a round hole in the upper side of the central column, can deform under the action of the loading stud and keeps a deformed state, and the deformed spring ensures that a downward acting force vertical to the bottom plate is generated on the central column under the constraint of the central column.
The positioning block directly acts on the surface of the workpiece, and can exert balanced acting force on the working surface under the vertical downward acting force generated by the spring, so that the tight combination of the divertor face-wall unit and the heat sink material is ensured.
Two specific examples are given below.
Example 1 vacuum brazing of CFC (carbon fiber woven Material)/CuCrZr divertor Module in Flat Structure
Step 1, preparing raw materials: heat sink material chromium zirconium copper block, CFC block with pure copper cast on the surface wall material and welding solder.
Step 2, positioning and clamping the CFC block, the brazing filler metal and the chromium-zirconium copper block through a positioning clamp;
as shown in fig. 1, the fixing bolt 108 is loosened, the bearing beam 101, the loading stud 102, the positioning beam 103, the spring 104, the central column 106, the positioning block 107 and the fixing bolt 108 are integrally removed from the fixture, and then the prepared chromium-zirconium-copper block, the brazing filler metal and the CFC block are placed in the order from bottom to top and put into proper positions on the bottom plate 100 of the fixture;
all the parts removed in the previous step are put back to the original position, the positioning block 107 is lightly put on the surface of the CFC block, and the fixing bolt 108 is screwed, so that the bearing beam 101, the positioning beam 104 and the side plate 105 are in a stable connection state;
the loading stud 102 is rotated downwards to apply a downward acting force to the upper fixing block 103, the downward semicircular bulges at the two sides of the upper fixing block 103 apply a downward acting force to the upper elastic sheet 104, the upper elastic sheet 104 can generate certain elastic deformation under the combined action of the downward acting force at the two sides of the upper fixing block 103 and the upward acting force at the top point of the lower fixing block 105, the elastic deformation is adjustable, and the size of the elastic deformation can be adjusted according to the actual condition of a workpiece in actual use;
the downward acting force of the vertical bottom plate 100 generated by the elastic deformation of the upper elastic sheet 104 is downwards transmitted to the lower elastic sheet 106 through the contact with the top point of the lower fixed block 105, the bulges at the two sides of the bottom of the lower fixed block 105 apply the vertical downward balanced acting force to the two sides of the lower elastic sheet 106, so that the lower elastic sheet 106 generates the elastic deformation, and the balanced acting force generated by the elastic deformation is downwards transmitted to the positioning block 107;
the contact surface of the positioning block 107 and the lower elastic sheet 106 is in an upward convex arc shape, so that two ends of the positioning block 107 can be kept balanced when the positioning block is subjected to a downward acting force exerted by the lower elastic sheet 106, and the balanced downward acting force exerted on the positioning block 107 acts on a workpiece through downward bulges at two sides of the bottom, so that the CFC block, the brazing filler metal and the chromium-zirconium-copper block are tightly attached together;
step 3, welding the cast copper CFC block and the chromium-zirconium-copper alloy in a vacuum hot pressing furnace
Placing the fixed fixture and the workpiece into a vacuum brazing furnace for brazing connection, and after the welding is finished, machining the welded CFC/oxygen-free pure copper/chromium-zirconium-copper alloy composite workpiece to form a needed divertor module;
example 2 vacuum brazing of Multi-workpiece Flat plate Structure tungsten/CuCrZr divertor Module
Step 1, preparing raw materials: heat sink material chromium zirconium copper block, tungsten block with pure copper cast on surface wall material and welding solder.
Step 2, positioning and clamping the tungsten block, the brazing filler metal and the chromium-zirconium-copper block through a positioning clamp;
clamping a multi-workpiece flat plate structure divertor module, namely taking a base plate 100 from a clamp (only two bolt columns 101 are screwed out of the base plate 100), placing prepared chromium-zirconium-copper blocks, brazing filler metal and tungsten blocks in sequence from bottom to top, placing the chromium-zirconium-copper blocks, the brazing filler metal and the tungsten blocks into a limiting groove on the base plate 100 of the clamp at proper positions and fixing the chromium-zirconium-copper blocks, the brazing filler metal and the tungsten blocks, screwing the two bolt columns 101 into the base plate 101, assembling the clamp, and lightly placing a positioning block 107 on the surfaces of all the tungsten blocks;
all the nuts 102 on the fixture are sequentially rotated downwards to apply downward acting force to the upper fixing block 103, downward semicircular bulges on two sides of the upper fixing block 103 apply downward acting force to the upper elastic sheet 104, the upper elastic sheet 104 can generate certain elastic deformation under the combined action of the downward acting force on two sides of the upper fixing block 103 and the upward acting force at the top point of the lower fixing block 105, the elastic deformation is adjustable, and the size of the elastic deformation can be adjusted according to the actual condition of a workpiece in actual use;
the downward acting force of the vertical bottom plate 100 generated by the elastic deformation of the upper elastic sheet 104 is downwards transmitted to the lower elastic sheet 106 through the contact with the top point of the lower fixed block 105, the bulges at the two sides of the bottom of the lower fixed block 105 apply the vertical downward balanced acting force to the two sides of the lower elastic sheet 106, so that the lower elastic sheet 106 generates the elastic deformation, and the balanced acting force generated by the elastic deformation is downwards transmitted to the positioning block 107;
the contact surface of the positioning block 107 and the lower elastic sheet 106 is in an upward convex arc shape, so that two ends of the positioning block 107 can be kept balanced when the positioning block is subjected to a downward acting force exerted by the lower elastic sheet 106, and the balanced downward acting force exerted on the positioning block 107 acts on a workpiece through downward bulges at two sides of the bottom of the workpiece, so that a tungsten block, a brazing filler metal and a chromium-zirconium-copper block are tightly attached together;
step 3, welding the cast copper tungsten block and the chromium-zirconium-copper alloy in a vacuum hot pressing furnace
Mechanically processing the welded multiple workpiece tungsten/oxygen-free pure copper/chromium-zirconium-copper alloy composite workpiece to form a needed divertor module;
those skilled in the art may make similar modifications without departing from the spirit of the invention, and therefore the invention is not limited to the specific implementations disclosed below.
Claims (7)
1. The utility model provides a novel anchor clamps for vacuum brazing which characterized in that includes: the workpiece clamping device comprises a bottom plate (100), side plates (105) which are fixed in parallel are arranged on the bottom plate (100), a bearing beam (101) which is parallel to the bottom plate (100) is arranged above the side plates (105), a clamping assembly is arranged on the bearing beam (101), and a workpiece (109) is clamped by the clamping assembly and the bottom plate (100).
2. The novel vacuum brazing jig as set forth in claim 1, wherein: and a positioning beam (103) is also arranged between the bearing beam (101) and the side plate (105), and the positioning beam (103) and the bearing beam (101) are arranged in parallel.
3. The novel vacuum brazing jig as set forth in claim 2, wherein: the clamping assembly comprises a spring (104) and a central column (106), wherein one end of the spring (104) is fixedly connected with the force bearing beam (101), and the other end of the spring is fixedly connected with the central column (106).
4. The novel vacuum brazing jig as set forth in claim 3, wherein: a positioning block (107) is also arranged at the free end of the central column (106).
5. The novel vacuum brazing jig as set forth in claim 4, wherein: the bearing beam (101), the positioning beam (103) and the side plate (105) are fixedly connected through a fixing bolt (103).
6. The novel vacuum brazing jig as set forth in claim 5, wherein: the spring (104) is fixedly connected with the bearing beam (101) through a loading stud (102).
7. The novel vacuum brazing jig as set forth in claim 6, wherein: the springs (104) are four in total and are fixedly connected with the force bearing beam (101) through four loading studs (102), and a central column (106) and a positioning block (107) are arranged below each spring (104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010766308.2A CN114054888A (en) | 2020-08-03 | 2020-08-03 | Novel clamp for vacuum brazing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010766308.2A CN114054888A (en) | 2020-08-03 | 2020-08-03 | Novel clamp for vacuum brazing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114054888A true CN114054888A (en) | 2022-02-18 |
Family
ID=80231683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010766308.2A Pending CN114054888A (en) | 2020-08-03 | 2020-08-03 | Novel clamp for vacuum brazing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114054888A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406400A (en) * | 2022-02-24 | 2022-04-29 | 中国科学院上海技术物理研究所 | Titanium alloy core column and invar cold head combining piece brazing clamp and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202639929U (en) * | 2012-04-16 | 2013-01-02 | 中山集华模具有限公司 | Clamp for machining strip-shaped plate piece |
| US20170028512A1 (en) * | 2015-07-31 | 2017-02-02 | Hyundai Motor Company | Roof pressing jig for roof laser brazing system |
| CN108747506A (en) * | 2018-08-28 | 2018-11-06 | 泸州云丞聚智能科技有限公司 | Improve the mechanism of mobile phone shell antenna groove processing convenience |
| CN111347120A (en) * | 2018-12-24 | 2020-06-30 | 核工业西南物理研究院 | Clamp for vacuum brazing |
| CN212945939U (en) * | 2020-08-03 | 2021-04-13 | 核工业西南物理研究院 | Novel clamp for vacuum brazing |
-
2020
- 2020-08-03 CN CN202010766308.2A patent/CN114054888A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202639929U (en) * | 2012-04-16 | 2013-01-02 | 中山集华模具有限公司 | Clamp for machining strip-shaped plate piece |
| US20170028512A1 (en) * | 2015-07-31 | 2017-02-02 | Hyundai Motor Company | Roof pressing jig for roof laser brazing system |
| CN108747506A (en) * | 2018-08-28 | 2018-11-06 | 泸州云丞聚智能科技有限公司 | Improve the mechanism of mobile phone shell antenna groove processing convenience |
| CN111347120A (en) * | 2018-12-24 | 2020-06-30 | 核工业西南物理研究院 | Clamp for vacuum brazing |
| CN212945939U (en) * | 2020-08-03 | 2021-04-13 | 核工业西南物理研究院 | Novel clamp for vacuum brazing |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406400A (en) * | 2022-02-24 | 2022-04-29 | 中国科学院上海技术物理研究所 | Titanium alloy core column and invar cold head combining piece brazing clamp and method |
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