CN114054599B - Assembling method of bipolar plate stamping die - Google Patents

Assembling method of bipolar plate stamping die Download PDF

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Publication number
CN114054599B
CN114054599B CN202111430846.5A CN202111430846A CN114054599B CN 114054599 B CN114054599 B CN 114054599B CN 202111430846 A CN202111430846 A CN 202111430846A CN 114054599 B CN114054599 B CN 114054599B
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Prior art keywords
lower die
upper die
die core
assembly
die
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CN202111430846.5A
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CN114054599A (en
Inventor
刘国伟
李玉强
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Shanghai Superior Die Technology Co Ltd
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Shanghai Superior Die Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Abstract

The invention provides an assembling method of a bipolar plate stamping die, which comprises the following steps of S1, installing an inner guide post, an outer guide post and a lower die cushion plate on a lower die fixing plate to form a first assembly piece; s2, mounting the lower die core frame and the lower die core assembly on a lower die backing plate in the first assembly; s3, enabling the upper die core frame to be arranged on the lower die core frame; s4, installing the upper die core in an upper die core frame to form a third assembly piece; s5, positioning the mounting position of the upper die cushion plate on the third component through a positioning pin, and connecting the upper die cushion plate with an upper die core and an upper die core frame through fastening screws; s6, positioning the mounting position of the upper die holder on the upper die pad plate through a positioning pin, and connecting the upper die holder with the upper die pad plate through a fastening screw; s7, mounting the outer guide sleeve on an upper die holder; s8, installing the upper die pressing edge ring and the lower die pressing edge ring, effectively overcoming the generation of accumulated errors, and ensuring the matching precision of the upper die core molded surface and the lower die core molded surface, thereby improving the molding quality.

Description

Assembling method of bipolar plate stamping die
Technical Field
The invention belongs to the technical field of die assembly, and particularly relates to an assembly method of a bipolar plate stamping die.
Background
The bipolar plate is one of core components of the proton exchange membrane fuel cell and has good gas barrier property, electrical conductivity and thermal conductivity; the bipolar plates mainly comprise a metal bipolar plate (made of a metal material), a graphite bipolar plate (made of a graphite material) and a composite bipolar plate (made of a metal-graphite composite material); the metal bipolar plate is easy to process, and is suitable for mass production, and the forming process of the metal bipolar plate mainly comprises various processing processes such as stamping forming, casting forming, electrochemical etching, micro electric spark milling and the like. The precision stamping forming process has the advantages of high production efficiency, low cost, high forming precision and the like, and becomes a main manufacturing process of the metal bipolar plate. However, as the power density of fuel cells increases, product flow channels move toward denser areas; therefore, the formability and consistency of the runner (i.e., the formed groove), the torsion resilience of the part, and the like all become the difficulties and challenges of stamping and forming the metal bipolar plate; if the quality of the metal bipolar plate is not satisfactory, the performance and life of the fuel cell will be severely affected.
The molding quality of the bipolar plate is mainly influenced by a bipolar plate stamping die, in particular by the assembly precision of the bipolar plate stamping die; the current assembly mode of the bipolar plate stamping die is as follows: the upper die with the upper die pressing edge ring and the lower die with the lower die pressing edge ring are assembled separately, and then the stamping die is assembled through the matched die assembly of the outer guide post and the outer guide sleeve, so that the mounting mode is extremely easy to generate accumulated errors, the upper die and the lower die cannot be assembled smoothly, reworking is needed to be assembled again, and even if the upper die and the lower die can be assembled smoothly, the matching precision of the upper die cavity molded surface and the lower die cavity molded surface is not high, and the molding quality of the bipolar plate is affected.
Disclosure of Invention
In view of the above drawbacks of the prior art, an object of the present invention is to provide a novel assembling method of a bipolar plate stamping die, which comprises assembling a lower die, and then completing assembling an upper die from bottom to top with a lower die core frame on the lower die as a reference; then, separating the die, and installing an upper die pressing edge ring and a lower die pressing edge ring to complete the assembly of the stamping die; because the upper die assembly is carried out by taking the lower die core frame as a reference, the smooth die assembly is ensured, the generation of accumulated errors is effectively reduced, and the matching precision of the upper die core molded surface and the lower die core molded surface is ensured, so that the molding quality is improved.
To achieve the above and other related objects, the present invention provides an assembling method of a bipolar plate stamping die, wherein the bipolar plate stamping die comprises a lower die and an upper die which are matched with each other, the lower die comprises a lower die holder, a lower die fixing plate, a lower die backing plate, a lower die core frame, a lower die core assembly, an inner guide post and an outer guide post; the lower die core assembly comprises a lower die core; the upper die comprises an upper die core, an upper die core frame, an upper die base plate, an outer guide sleeve and an upper die seat; the assembling method of the bipolar plate stamping die comprises the following steps:
s1, mounting an inner guide post, an outer guide post and a lower die cushion plate on a lower die fixing plate to form a first assembly piece;
s2, mounting the lower die core frame and the lower die core assembly on a lower die base plate in the first assembly part, so that the lower die core frame and the lower die core assembly meet the requirement of mounting precision;
s3, positioning the mounting position of the upper die core frame on the lower die core frame through positioning pins, so that the upper die core frame is mounted on the lower die core frame;
s4, installing the upper die core in the upper die core frame to form a third assembly piece, wherein the installation clearance between the upper die core and the upper die core frame is required to be not more than 0.015mm;
s5, positioning the mounting position of the upper die cushion plate on the third component through a positioning pin, and connecting the upper die cushion plate with an upper die core and an upper die core frame through fastening screws;
s6, positioning the mounting position of the upper die holder on the upper die pad plate through a positioning pin, and connecting the upper die holder with the upper die pad plate through a fastening screw;
s7, installing the outer guide sleeve on an upper die holder, wherein the installation clearance between the outer guide sleeve and a corresponding outer guide post is required to be not more than 0.003mm;
s8, separating the upper die core from the lower die core, and then installing the upper die pressing edge ring and the lower die pressing edge ring to enable the upper die pressing edge ring and the lower die pressing edge ring to meet the installation precision requirement.
Preferably, in S2, the lower mold core assembly is first installed into the lower mold core frame to form a second assembly; the installation clearance between the lower die core and the lower die core frame in the lower die core assembly is not more than 0.015mm; and then, the second assembly piece is placed on the first assembly piece, the placement position of the second assembly piece is positioned by utilizing the positioning pin, and the lower die core frame in the second assembly piece and the lower die cushion plate in the first assembly piece are connected together through the fastening screw, so that the installation difficulty is reduced.
Preferably, in S8, when the upper molding edge ring is installed, the upper molding edge ring is first sleeved on the upper mold core frame, so that the installation gap between the upper molding edge ring and the upper mold core frame is not more than 0.015mm, and then the upper molding edge ring and the upper mold base are connected together through fastening screws; when the lower die pressing edge ring is installed, the installation is completed by matching the inner guide sleeve on the lower die pressing edge ring with the corresponding inner guide post on the lower die fixing plate, the matching clearance between the inner guide sleeve and the corresponding inner guide post is not more than 0.003mm, and the matching precision of the upper die pressing edge ring and the lower die pressing edge ring is ensured to meet the requirement.
Preferably, before the step S1 is performed, the installation of the lower die fixing plate is completed by positioning the installation position of the lower die fixing plate on the lower die holder through a positioning pin; and then the installation of each lower die nitrogen cylinder is completed.
As described above, the assembling method of the bipolar plate stamping die has the following beneficial effects:
the invention firstly assembles the lower die, then completes the assembly of the upper die from bottom to top by taking the lower die core frame on the lower die as a reference, not only ensures the smooth die assembly of the upper die and the lower die, but also reduces the generation of accumulated errors, ensures the matching precision of the upper die core and the lower die core, and improves the molding quality of products; in addition, after the die is assembled, an upper die-pressing edge ring and a lower die-pressing edge ring are arranged, so that the matching precision of the upper die-pressing edge ring and the lower die-pressing edge ring is effectively ensured, and the product forming quality is further improved.
Drawings
Fig. 1 is a perspective view of a bipolar plate stamping die.
Fig. 2 is an exploded view of a bipolar plate stamping die.
Fig. 3 is a front cross-sectional view of a bipolar plate stamping die.
Description of the reference numerals
Lower die 1, lower die holder 11, lower die fixing plate 12, lower die pad 13, lower die core frame 14, lower die core assembly 15, lower die core 151, lower die core supporting plate 152, inner guide post 16, outer guide post 17, upper die 2, upper die core 21, upper die core frame 22, upper die pad 23, upper die holder 24, outer guide sleeve 25, upper die rim 31, lower die rim 32, inner guide sleeve 321, lower die nitrogen cylinder 4, and positioning pin 5.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
Please refer to fig. 1 to 3. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the invention, are not intended to be critical to the essential characteristics of the invention, but are intended to fall within the spirit and scope of the invention. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the invention, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the invention may be practiced.
As shown in fig. 1, the assembling method of the bipolar plate stamping die of the present invention relates to a bipolar plate stamping die, which comprises a lower die, an upper die and a blank holder.
Specifically, as shown in fig. 1, the lower die 1 includes a lower die holder 11, a lower die fixing plate 12, a lower die pad plate 13 and a lower die core frame 14, which are arranged from bottom to top; a lower die core assembly 15 is movably arranged in the lower die core frame 14; the lower die core assembly 15 comprises a lower die core 151 and a lower die core supporting plate 152 which are connected through fastening screws, and the lower die core 151 is connected with the lower die core supporting plate 152 through the fastening screws; an inner guide post 16 and an outer guide post 17 are arranged on the lower die fixing plate 12; the upper die 2 comprises an upper die core frame 22, an upper die cushion plate 23 and an upper die seat 24 which are arranged from bottom to top; an upper die core 21 is arranged in the upper die core frame 22, and an outer sleeve 25 matched with the outer guide post 17 is arranged on the upper die base 24; the blank holder comprises an upper die-pressing edge ring 31 and a lower die-pressing edge ring 32, and an inner guide sleeve 321 matched with the inner guide post 16 is arranged on the lower die-pressing edge ring 32.
The setting of lower mould benevolence layer board 152 has reduced the risk of lower mould benevolence 151 atress deformation, improves the life of lower mould benevolence 151 to reach the purpose that reduces the replacement cost.
The assembly mode of the existing bipolar plate stamping die is as follows: the lower die 1 with the lower die edge ring 32 and the upper die 2 with the die edge ring 31 are assembled independently, and then the outer guide post 17 and the outer guide sleeve 25 are utilized to realize the die assembly of the upper die 2 and the lower die 1, so that the assembly of the stamping die is completed; however, this mounting method is very prone to generate accumulated errors, so that the upper die 2 and the lower die 1 cannot be clamped smoothly, and even if the upper die is clamped smoothly, the matching accuracy of the upper die core 21 and the lower die core 151 is reduced due to the accumulated errors.
Based on the above, the invention provides a novel bipolar plate stamping die assembling method, which comprises the following steps:
s1, mounting an inner guide post 16, an outer guide post 17 and a lower die cushion plate 13 on a lower die fixing plate 12 to form a first assembly;
s2, mounting the lower die core frame 14 and the lower die core assembly 15 on a lower die cushion plate 13 in the first assembly part, so that the lower die cushion plate meets the requirement of mounting precision;
s3, positioning the mounting position of the upper die core frame 22 on the lower die core frame 14 through the positioning pin 5, so that the upper die core frame 22 is mounted on the lower die core frame 14;
s4, installing the upper die core 21 in the upper die core frame 22 to form a third assembly, wherein the installation clearance between the upper die core 21 and the upper die core frame 22 is required to be not more than 0.015mm;
s5, positioning the mounting position of the upper die cushion plate 23 on the third component through the positioning pin 5, and connecting the upper die cushion plate 23 with the upper die core 21 and the upper die core frame 22 through fastening screws;
s6, positioning the mounting position of the upper die holder 24 on the upper die cushion plate 23 through the positioning pin 5, and connecting the upper die holder 24 with the upper die cushion plate 23 through a fastening screw;
s7, installing the outer guide sleeve 25 on the upper die holder 24, wherein the installation clearance between the outer guide sleeve 25 and the corresponding outer guide post 17 is required to be not more than 0.003mm;
s8, separating the upper die core 21 from the lower die core 151, and then installing the upper die edge ring 31 and the lower die edge ring 32 to meet the requirement of installation precision.
It will be appreciated that in S2, the lower core frame 14 and the lower core assembly 15 have two mounting modes:
the first installation mode is as follows: the lower die core 151 and the lower die core supporting plate 152 are connected together through a fastening screw to form a lower die core assembly 15, and then the lower die core assembly 15 is arranged in the lower die core frame 14 to form a second assembly; the installation clearance between the lower die core 151 and the lower die core frame 14 in the lower die core assembly 15 is required to be not more than 0.015mm; finally, the second assembly is placed on the first assembly, the placement position of the second assembly is positioned by using the positioning pin 5, and the lower die core frame 14 in the second assembly and the lower die pad 13 in the first assembly are connected together by fastening screws.
The second installation mode is as follows: firstly, positioning the mounting position of the lower die core frame 14 on the lower die cushion plate 13 through the positioning pin 5, and connecting the lower die core frame 14 with the lower die cushion plate 13 in the first assembly through the fastening screw; and then the lower die core 151 and the lower die core supporting plate 152 are connected together through fastening screws to form a lower die core assembly 15, and finally, the lower die core assembly 15 is arranged in the lower die core frame 14, so that the installation clearance between the lower die core 151 and the lower die core frame 14 in the lower die core assembly 15 is required to be not more than 0.015mm, and the installation precision between parts is ensured.
Further, in S8, when the upper molding edge ring 31 is installed, the upper molding edge ring 31 is first sleeved on the upper mold core frame 22, so that the installation gap between the upper molding edge ring 31 and the upper mold core frame 22 is not more than 0.015mm, and then the upper molding edge ring 31 and the upper mold base 24 are connected together by fastening screws; when the lower die pressing edge ring 32 is installed, the installation is completed by matching the inner guide sleeve 321 on the lower die pressing edge ring 32 with the corresponding inner guide post 16 on the lower die fixing plate 12, and the matching clearance between the inner guide sleeve 321 and the corresponding inner guide post 16 is not more than 0.003mm.
It can be appreciated that there are two ways of mounting the lower die nitrogen cylinder 4:
the first installation mode is as follows: before the step S1 is carried out, the installation position of the lower die fixing plate 12 on the lower die holder 11 is positioned by the positioning pin 5, and the installation of the lower die fixing plate 12 is completed; then, each lower die nitrogen cylinder 4 is mounted on the lower die holder 11 through the lower die fixing plate 12 in sequence (the nitrogen cylinder mounting groove on the lower die holder 11 is a blind groove which is not communicated with the bottom of the lower die holder).
The second installation mode is as follows: after the step S8 is completed, the installation position of the lower die fixing plate 12 on the lower die holder 11 is positioned by the positioning pin 5, so that the assembly of the lower die 1 is completed; then each lower die nitrogen cylinder 4 is arranged in a nitrogen cylinder mounting groove (namely a through groove communicated with the bottom of the lower die holder) of the lower die 11 from the bottom of the lower die holder 11, and the lower die nitrogen cylinder 4 in the nitrogen cylinder mounting groove is supported by the nitrogen cylinder support base for bottom sealing.
Because the invention changes the traditional mode of matching the outer guide post with the outer guide sleeve into the mode of matching the upper die core frame with the lower die core frame, the invention avoids overlarge accumulated error caused by insufficient installation precision among all parts, effectively ensures the matching precision of the upper die core and the lower die core, improves the molding quality of products,
the above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (4)

1. The bipolar plate stamping die comprises a lower die (1) and an upper die (2) which are matched with each other, wherein the lower die (1) comprises a lower die holder (11), a lower die fixing plate (12), a lower die cushion plate (13), a lower die core frame (14), a lower die core assembly (15), an inner guide pillar (16) and an outer guide pillar (17); the lower die core assembly (15) comprises a lower die core (151); the upper die (2) comprises an upper die core (21), an upper die core frame (22), an upper die cushion plate (23), an upper die base (24) and an outer guide sleeve (25); the assembling method of the bipolar plate stamping die is characterized by comprising the following steps of:
s1, mounting an inner guide post (16), an outer guide post (17) and a lower die cushion plate (13) on a lower die fixing plate (12) to form a first assembly piece;
s2, mounting the lower die core frame and the lower die core assembly on a lower die base plate in the first assembly part, so that the lower die core frame and the lower die core assembly meet the requirement of mounting precision;
s3, positioning the mounting position of the upper die core frame (22) on the lower die core frame (14) through a positioning pin (5), so that the upper die core frame (22) is mounted on the lower die core frame (14);
s4, installing the upper die core (21) in the upper die core frame (22) to form a third assembly piece, wherein the installation clearance between the upper die core (21) and the upper die core frame (22) is required to be not more than 0.015mm;
s5, positioning the mounting position of the upper die cushion plate (23) on the third component through a positioning pin (5), and connecting the upper die cushion plate (23) with the upper die core (21) and the upper die core frame (22) through fastening screws;
s6, positioning the mounting position of the upper die holder (24) on the upper die cushion plate (23) through a positioning pin (5), and connecting the upper die holder (25) with the upper die cushion plate (23) through a fastening screw;
s7, installing the outer guide sleeve (25) on the upper die holder (24), wherein the installation clearance between the outer guide sleeve (25) and the corresponding outer guide post (17) is required to be not more than 0.003mm;
s8, separating the upper die core (21) from the lower die core (151), and then installing the upper die pressing edge ring (31) and the lower die pressing edge ring (32) to meet the requirement of installation precision.
2. The method of assembling a bipolar plate stamping die according to claim 1, wherein in S2, a lower die insert assembly (15) is installed into a lower die insert frame (14) to form a second assembly; the installation clearance between the lower die core (151) and the lower die core frame (14) in the lower die core assembly (15) is required to be not more than 0.015mm; then, the second assembly is placed on the first assembly, the placement position of the second assembly is positioned by using the positioning pin (5), and the lower die core frame (14) in the second assembly and the lower die cushion plate (13) in the first assembly are connected together through the fastening screw.
3. The assembling method of a bipolar plate stamping die according to claim 1 or 2, wherein in S8, when the upper stamping edge ring (31) is installed, the upper stamping edge ring (31) is first sleeved on the upper die core frame (22), so that the installation clearance between the upper stamping edge ring (31) and the upper die core frame (22) is not more than 0.015mm, and then the upper stamping edge ring (31) and the upper die holder (24) are connected together through fastening screws; when the lower die pressing edge ring (32) is installed, the installation is completed by matching an inner guide sleeve (321) on the lower die pressing edge ring (32) with a corresponding inner guide post (16) on the lower die fixing plate (12), and the fit clearance between the inner guide sleeve (321) and the corresponding inner guide post (16) is not more than 0.003mm.
4. The assembling method of the bipolar plate stamping die according to claim 1, wherein before the step S1 is performed, the installation of the lower die fixing plate (12) is completed by positioning the installation position of the lower die fixing plate (12) on the lower die holder (11) through the positioning pin (5); and then the installation of each lower die nitrogen cylinder (4) is completed.
CN202111430846.5A 2021-11-29 2021-11-29 Assembling method of bipolar plate stamping die Active CN114054599B (en)

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CN114054599B true CN114054599B (en) 2023-12-19

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