CN114047199A - Automatic storage type bearing surface defect detection equipment and use method - Google Patents
Automatic storage type bearing surface defect detection equipment and use method Download PDFInfo
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- CN114047199A CN114047199A CN202111331546.1A CN202111331546A CN114047199A CN 114047199 A CN114047199 A CN 114047199A CN 202111331546 A CN202111331546 A CN 202111331546A CN 114047199 A CN114047199 A CN 114047199A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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Abstract
The invention relates to the field of bearing defect detection. The invention discloses an automatic receiving and storing type bearing surface defect detection device and a use method thereof, aiming at solving the problems of poor detection effect and troublesome receiving; the invention consists of a rotating mechanism, a limiting mechanism and a picking mechanism. This automatic collection formula bearing surface defect check out test set and application method are through detecting the bearing housing on the second spline telescopic link of front side, then rotate clockwise through servo motor, the second spline telescopic link that drives the front side is rotatory 180, make the arc strip card of the second spline telescopic link bottom of front side in rather than the draw-in groove that cooperates the use, then drive first spline telescopic link clockwise through the rotating electrical machines, cooperation second spline telescopic link drives the detection bearing rotation of second spline telescopic link side, detect the surface that detects the bearing through detecting the organism, and easy operation, and be convenient for guarantee the effect that the device detected bearing surface.
Description
Technical Field
The invention relates to the field of bearing defect detection, in particular to automatic storage type bearing surface defect detection equipment and a use method thereof.
Background
In all rotating machinery equipment using bearings, about 30% of failures are caused by bearing quality problems, most of which are caused by cracks, wear, scratches and deformations of the bearing outer ring. Therefore, the method for detecting and diagnosing the defects of the bearing is researched, the bearing with the quality defects is found in time, and the method has very important significance for preventing equipment faults, avoiding major accidents and ensuring normal, safe and stable operation of a mechanical system.
When the existing partial bearing surface defect detection equipment detects the surface of a bearing, the bearing is generally conveyed by a conveyor belt, and then the surface of the bearing in the conveying process is simply scanned by detection mechanisms on two sides of the conveyor belt, so that the detection effect of the device on the bearing is poor, and the yield of the packaged bearing is difficult to ensure; the device needs the manual work to collect the bearing after detecting the completion to bearing surface, collects comparatively trouble.
Disclosure of Invention
The invention aims to provide automatic storage type bearing surface defect detection equipment and a using method thereof, aiming at solving the problems in the background technology that: convey the bearing through the conveyer belt, then carry out simple scanning through the detection mechanism of conveyer belt both sides to the surface of bearing in the data send process, be difficult to guarantee that the yields of packing back bearing, device detect the completion back to bearing surface, need the manual work to collect the bearing, collect comparatively trouble problem. In order to achieve the purpose, the invention provides the following technical scheme: an automatic storage type bearing surface defect detection device comprises a workbench, wherein an L-shaped plate is fixedly connected to the bottom surface of the workbench, a servo motor is fixedly connected to the top surface of a transverse plate of the L-shaped plate, a rotary table is fixedly connected to the top end of the servo motor, the rotary table is rotatably connected with the inner wall of the top surface of the workbench, which is provided with a circular groove, and a rotating mechanism is rotatably connected to the top surface of the rotary table;
the top surface of the L-shaped plate transverse plate is fixedly connected with a rotating motor, the top surface of the rotating motor is fixedly connected with a first spline telescopic rod, the side surface of the first spline telescopic rod is movably sleeved with a spring, two ends of the spring are respectively and fixedly connected with two ends of the middle part of the side surface of the first spline telescopic rod, and the top end of the first spline telescopic rod is provided with a clamping groove;
the rear side of the top surface of the workbench is fixedly connected with a detection machine body, the front side of the top surface of the workbench is fixedly connected with a conveying pipe, a rectangular groove is formed in the side surface of the conveying pipe, and the inner wall of the rectangular groove is hinged with a hinge rod;
the right side of the top surface of the workbench is fixedly connected with a limiting mechanism, and the top surface of the workbench is rotatably connected with a picking mechanism;
the right side of the top surface of the workbench is fixedly connected with a collecting pipe, and the left side of the top end of the collecting pipe is fixedly connected with a guide plate.
Preferably, the rotating mechanism comprises second spline telescopic rods, the inner walls of lower side sleeves of the second spline telescopic rods are movably connected with the bottom surfaces of upper side extension rods of the second spline telescopic rods through tension springs, the number of the second spline telescopic rods is two, the bottom ends of the two second spline telescopic rods are rotatably connected with the top surface of the turntable, the bottom ends of the second spline telescopic rods extend to the lower side of the turntable and are fixedly connected with arc-shaped strips, and the side surfaces of the arc-shaped strips on the rear side are clamped with the inner walls of the clamping grooves;
the side face of the second spline telescopic rod is fixedly connected with a limiting strip, and arc-shaped inclined planes are arranged at the upper end and the lower end of the second spline telescopic rod.
Preferably, the limiting mechanism comprises a first arc-shaped plate, the outer side of the first arc-shaped plate is fixedly connected with the right side of the top surface of the workbench through a connecting rod, the top surface of the first arc-shaped plate is fixedly connected with a first limiting plate, the inner side of the first limiting plate is fixedly connected with a damping rod, one end, away from the first limiting plate, of the damping rod is fixedly connected with a second limiting plate, and the bottom surface of the second limiting plate is fixedly connected with a second arc-shaped plate;
the top surfaces of the inner walls of the first limiting plate and the second limiting plate are provided with through grooves, the bottom surfaces of the inner walls of the first limiting plate and the second limiting plate are provided with grooves, the bottom surfaces of the inner walls of the grooves are movably connected with limiting blocks through reset springs, and the limiting blocks are connected with the side surfaces of the inner walls of the grooves in a sliding mode;
the top surfaces of the first arc-shaped plate and the first limiting plate are provided with sliding grooves.
Preferably, the picking mechanism comprises a worm, the bottom end of the worm is rotatably connected with the top surface of the workbench, the bottom end of the worm extends to the lower side of the workbench and is in transmission connection with the side surface of the rotating shaft of the rotating motor through a transmission belt;
the side of worm has the worm wheel, the one end fixedly connected with bull stick of worm wheel, the side of bull stick passes through the top surface fixed connection of support frame and workstation, the side fixedly connected with fixed plate of bull stick, the side fixedly connected with of fixed plate is protruding, bellied side fixedly connected with connects the spring, connect the spring and keep away from the one end fixedly connected with fixture block of fixed plate.
Preferably, the limiting block is in a shape of a quarter sphere, and damping sheets are bonded to the side faces of the limiting block.
Preferably, the support frame comprises a bearing and an L-shaped support rod, and the bearing is fixedly sleeved on the side surface of the rotating rod.
Preferably, the guide plates are arc-shaped, the number of the guide plates is two, the two guide plates are respectively arranged on the front side and the rear side of the fixed plate, and the fixed plate and the sliding groove are on the same vertical plane.
Preferably, the use method of the automatic storing type bearing surface defect detection equipment comprises the following steps:
s1: the detection bearing is sleeved on the second spline telescopic rod on the front side, and then the servo motor rotates clockwise to drive the second spline telescopic rod on the front side to rotate 180 degrees, so that the bottom surface of the second spline telescopic rod on the front side is enabled to be abutted against the top surface of the first spline telescopic rod, the first spline telescopic rod is enabled to contract, an arc-shaped strip at the bottom end of the second spline telescopic rod on the front side is enabled to be clamped in a clamping groove matched with the arc-shaped strip for use, then the rotary motor drives the first spline telescopic rod to rotate clockwise, the second spline telescopic rod is matched to drive the detection bearing on the side surface of the second spline telescopic rod to rotate, and the surface of the detection bearing is detected through the detection machine body;
s2: after the detection of the surface of the detection bearing by the detection machine body is finished, the servo motor drives the second spline telescopic rod to rotate 180 degrees again, and before the servo motor rotates again, another detection bearing is sleeved on the side face of another second spline telescopic rod;
then, the second spline telescopic rod drives the detection bearing to move on the inner sides of the first arc-shaped plate and the second arc-shaped plate, the bottom surface of the detection bearing is limited by the top surfaces of the first arc-shaped plate and the second arc-shaped plate in the moving process, the detection bearing is made to move up and down along the top surfaces of the first arc-shaped plate and the second arc-shaped plate and move to the inner sides of the first limiting plate and the second limiting plate, then an arc-shaped inclined surface formed at the upper end of the second spline telescopic rod is abutted against the bottom surface of the fixing plate, the second spline telescopic rod is made to move downwards, the second spline telescopic rod is made to move out of the inner sides of the first arc-shaped plate and the second arc-shaped plate, then the detection bearing conveyed between the limiting block and the damping rod is fixed through the matching of the limiting block and the reset spring, and the detection bearing is prevented from shaking;
s3: then, a rotating motor drives a detection bearing on the side face of the second spline telescopic rod to rotate, a detection machine body is matched to detect the surface of the detection bearing, meanwhile, a rotating motor drives a transmission belt to rotate to enable a worm to be matched with a worm wheel, a fixing plate on the side face of a rotating rod is driven to rotate by 90 degrees, and when the fixing plate rotates, a clamping block on the surface of the fixing plate moves to drive a connecting spring to compress, so that two clamping blocks are enabled to butt against and fix the inner side of the detection bearing, the detection bearing is driven to deflect upwards and move out of the through groove, and when the detection bearing deflects upwards and moves out, the top face of the detection bearing is enabled to butt against one end of a hinge rod, the other end of the hinge rod is enabled to deflect anticlockwise, and the detection bearing in the conveying pipe is enabled to fall onto the side face of the second spline telescopic rod on the front side;
after the device operates a circulation again, the fixed plate on the side of the rotating rod rotates by 90 degrees, the guide plate is abutted against the end face of the clamped detection bearing, the detection bearing is made to deflect and lose weight and is separated from the surface of the fixed plate on the upper side, and then the falling detection bearing is received through the guide plate and guided into the collecting pipe, so that the collection is facilitated.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the detection bearing is sleeved on the second spline telescopic rod at the front side, and then the servo motor rotates clockwise to drive the second spline telescopic rod at the front side to rotate 180 degrees, so that the arc-shaped strip at the bottom end of the second spline telescopic rod at the front side is clamped in the clamping groove matched with the second spline telescopic rod, then the rotary motor drives the first spline telescopic rod to rotate clockwise, the second spline telescopic rod is matched to drive the detection bearing at the side surface of the second spline telescopic rod to rotate, the surface of the detection bearing is detected through the detection machine body, the operation is simple, the effect of the detection device on the surface of the detection bearing is ensured, and the yield of the bearing is ensured.
In the invention, a rotary motor drives a detection bearing at the side of a second spline telescopic rod to rotate, a detection machine body is matched to detect the surface of the detection bearing, a rotary motor drives a transmission belt to rotate to drive a worm to be matched with a worm wheel to drive a fixing plate at the side of a rotating rod to rotate by 90 degrees, and when the fixing plate rotates, a connecting spring is driven to compress by moving of a fixture block on the surface of the fixing plate, two fixture blocks are enabled to butt against and fix the inner side of the detection bearing, the detection bearing is driven to deflect and move upwards and is moved out of a through groove, after the device operates for one cycle again, the guide plate rotates by 90 degrees through the fixing plate at the side of the rotating rod and is abutted against the end face of the clamped detection bearing, the detection bearing is enabled to deflect and lose weight and is separated from the surface of the fixing plate at the upper side, and then the dropped detection bearing is supported and guided into a collection pipe through the guide plate, is convenient for collection.
According to the invention, the driving belt is driven to rotate by the rotating motor to drive the worm to be matched with the worm wheel, the fixing plate on the side face of the rotating rod is driven to rotate by 90 degrees, and when the fixing plate rotates, the fixture blocks on the surface of the fixing plate move to drive the connecting spring to compress, so that the two fixture blocks are enabled to be abutted against and fixed on the inner side of the detection bearing, and the detection bearing is driven to deflect upwards and move out of the through groove.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of a partially expanded perspective structure of the present invention;
FIG. 4 is a partial perspective view of the present invention;
fig. 5 is an enlarged view of the structure a of fig. 4 according to the present invention.
In the figure: 1. a work table; 2. an L-shaped plate; 3. a servo motor; 4. a turntable; 5. a rotating electric machine; 6. a first spline telescoping rod; 7. a spring; 8. a card slot; 9. a rotating mechanism; 91. a second spline telescoping rod; 92. an arc-shaped strip; 93. a limiting strip; 94. an arc-shaped inclined plane; 10. detecting a body; 11. a delivery pipe; 12. a hinged lever; 13. a limiting mechanism; 131. a first arc-shaped plate; 132. a first limit plate; 133. a damping lever; 134. a second limiting plate; 135. a second arc-shaped plate; 136. a through groove; 137. a groove; 138. a limiting block; 139. a chute; 14. a pickup mechanism; 141. a worm; 142. a worm gear; 143. a rotating rod; 144. a support frame; 145. a fixing plate; 146. a protrusion; 147. a connecting spring; 148. a clamping block; 15. a collection pipe; 16. a guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: an automatic storage type bearing surface defect detection device comprises a workbench 1, wherein an L-shaped plate 2 is fixedly connected to the bottom surface of the workbench 1, a servo motor 3 is fixedly connected to the top surface of a transverse plate of the L-shaped plate 2, a rotary disc 4 is fixedly connected to the top end of the servo motor 3, the rotary disc 4 is rotatably connected with the inner wall of the top surface of the workbench 1, which is provided with a circular groove, and a rotating mechanism 9 is rotatably connected to the top surface of the rotary disc 4;
the top surface of the transverse plate of the L-shaped plate 2 is fixedly connected with a rotating motor 5, the top surface of the rotating motor 5 is fixedly connected with a first spline telescopic rod 6, the side surface of the first spline telescopic rod 6 is movably sleeved with a spring 7, two ends of the spring 7 are respectively and fixedly connected with two ends of the middle part of the side surface of the first spline telescopic rod 6, and the top end of the first spline telescopic rod 6 is provided with a clamping groove 8;
the rear side of the top surface of the workbench 1 is fixedly connected with a detection machine body 10, the front side of the top surface of the workbench 1 is fixedly connected with a conveying pipe 11, the side surface of the conveying pipe 11 is provided with a rectangular groove, and the inner wall of the rectangular groove is hinged with a hinge rod 12;
the right side of the top surface of the workbench 1 is fixedly connected with a limiting mechanism 13, and the top surface of the workbench 1 is rotatably connected with a picking mechanism 14;
the right side of the top surface of the workbench 1 is fixedly connected with a collecting pipe 15, and the left side of the top end of the collecting pipe 15 is fixedly connected with a guide plate 16.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, the rotating mechanism 9 includes two second spline expansion rods 91, the inner wall of the lower side sleeve of each second spline expansion rod 91 is movably connected to the bottom surface of the upper side extension rod of each second spline expansion rod 91 through a tension spring, the number of the second spline expansion rods 91 is two, the bottom ends of the two second spline expansion rods 91 are rotatably connected to the top surface of the turntable 4, the bottom ends of the second spline expansion rods 91 extend to the lower side of the turntable 4 and are fixedly connected to the arc-shaped bars 92, and the side surfaces of the rear arc-shaped bars 92 are clamped to the inner wall of the clamping grooves 8;
the side fixedly connected with spacing 93 of second spline telescopic link 91, arc inclined plane 94 has all been seted up at the both ends about second spline telescopic link 91.
In this embodiment, as shown in fig. 1, fig. 2, fig. 4, and fig. 5, the limiting mechanism 13 includes a first arc-shaped plate 131, the outer side of the first arc-shaped plate 131 is fixedly connected to the right side of the top surface of the workbench 1 through a connecting rod, the top surface of the first arc-shaped plate 131 is fixedly connected to a first limiting plate 132, the inner side of the first limiting plate 132 is fixedly connected to a damping rod 133, one end of the damping rod 133, which is far away from the first limiting plate 132, is fixedly connected to a second limiting plate 134, and the bottom surface of the second limiting plate 134 is fixedly connected to a second arc-shaped plate 135;
the top surfaces of the inner walls of the first limiting plate 132 and the second limiting plate 134 are both provided with a through groove 136, the bottom surfaces of the inner walls of the first limiting plate 132 and the second limiting plate 134 are both provided with a groove 137, the bottom surface of the inner wall of the groove 137 is movably connected with a limiting block 138 through a return spring, and the limiting block 138 is in sliding connection with the side surface of the inner wall of the groove 137;
the top surfaces of the first arc-shaped plate 131 and the first limiting plate 132 are provided with a sliding chute 139.
In the present embodiment, as shown in fig. 1, fig. 2 and fig. 4, the picking mechanism 14 includes a worm 141, a bottom end of the worm 141 is rotatably connected with the top surface of the worktable 1, and a bottom end of the worm 141 extends to a lower side of the worktable 1 and is in transmission connection with a side surface of a rotating shaft of the rotating motor 5 through a transmission belt;
the worm gear 142 is engaged with the side surface of the worm 141, one end of the worm gear 142 is fixedly connected with the rotating rod 143, the side surface of the rotating rod 143 is fixedly connected with the top surface of the workbench 1 through the supporting frame 144, the side surface of the rotating rod 143 is fixedly connected with the fixing plate 145, the side surface of the fixing plate 145 is fixedly connected with the protrusion 146, the side surface of the protrusion 146 is fixedly connected with the connecting spring 147, and one end of the connecting spring 147 far away from the fixing plate 145 is fixedly connected with the clamping block 148.
In this embodiment, as shown in fig. 5, the shape of the limiting block 138 is a quarter sphere, and the damping sheet is bonded to the side surface of the limiting block 138, so that the detection bearing conveyed between the limiting block 138 and the damping rod 133 is conveniently fixed by the cooperation of the limiting block 138 and the return spring, and the detection bearing is conveniently clamped by the device subsequently.
In this embodiment, as shown in fig. 1, 2 and 4, the supporting frame 144 is composed of a bearing and an L-shaped supporting rod, and the bearing is fixedly sleeved on the side surface of the rotating rod 143, so that the smoothness of the rotating rod 143 during rotation is ensured by detecting the bearing.
In this embodiment, as shown in fig. 1, 2 and 4, the guide plates 16 are arc-shaped, the number of the guide plates 16 is two, the two guide plates 16 are respectively located at the front and rear sides of the fixing plate 145, the fixing plate 145 and the sliding groove 139 are located on the same vertical plane, the guide plates 16 abut against the end faces of the clamped detection bearings, the detection bearings are urged to deflect and lose weight and are separated from the surface of the fixing plate 145, and then the guide plates 16 receive and guide the dropped detection bearings into the collecting pipe 15, so that the detection bearings are convenient to collect.
The use method and the advantages of the invention are as follows: the use method of the automatic storage type bearing surface defect detection equipment comprises the following working processes:
as shown in fig. 1, 2, 3, 4, and 5:
s1: the detection bearing is sleeved on the second spline telescopic rod 91 at the front side, and then the servo motor 3 rotates clockwise to drive the second spline telescopic rod 91 at the front side to rotate 180 degrees, so that the bottom surface of the second spline telescopic rod 91 at the front side is enabled to be abutted against the top surface of the first spline telescopic rod 6, and the first spline telescopic rod 6 is enabled to contract, so that the arc-shaped strip 92 at the bottom end of the second spline telescopic rod 91 at the front side is enabled to be clamped in the clamping groove 8 matched with the arc-shaped strip, then the first spline telescopic rod 6 is driven to rotate clockwise by the rotating motor 5, the second spline telescopic rod 91 is matched to drive the detection bearing at the side surface of the second spline telescopic rod 91 to rotate, and the surface of the detection bearing is detected by the detection machine body 10;
s2: after the detection of the surface of the detection bearing by the detection body 10 is completed, the servo motor 3 drives the second spline telescopic rod 91 to rotate 180 degrees again, and before the servo motor 3 rotates again, another detection bearing is sleeved on the side surface of another second spline telescopic rod 91;
then the second spline telescopic rod 91 drives the detection bearing to move at the inner sides of the first arc-shaped plate 131 and the second arc-shaped plate 135, and the bottom surface of the detection bearing is limited by the top surfaces of the first arc-shaped plate 131 and the second arc-shaped plate 135 in the moving process, so that the detection bearing moves up and down along the top surfaces of the first arc-shaped plate 131 and the second arc-shaped plate 135 and moves to the inner sides of the first limiting plate 132 and the second limiting plate 134, then the arc-shaped inclined plane 94 arranged at the upper end of the second spline telescopic rod 91 is abutted against the bottom surface of the fixed plate 145, so that the second spline telescopic rod 91 is driven to move downwards, thereby causing the second spline telescoping rod 91 to move out of the inside of the first and second curved plates 131 and 135, then, the detection bearing conveyed between the limiting block 138 and the damping rod 133 is conveniently fixed through the matching of the limiting block 138 and the reset spring, so that the detection bearing is prevented from shaking;
s3: then, the rotating motor 5 drives the detection bearing on the side surface of the second spline telescopic rod 91 to rotate, the detection machine body 10 is matched to detect the surface of the detection bearing, and simultaneously, the rotating motor 5 drives the transmission belt to rotate so as to enable the worm 141 to be matched with the worm wheel 142 and drive the fixing plate 145 on the side surface of the rotating rod 143 to rotate 90 degrees, and when the fixing plate 145 rotates, the fixture blocks 148 on the surface of the fixing plate 145 move to drive the connecting springs 147 to compress, so that the two fixture blocks 148 are abutted and fixed on the inner side of the detection bearing, and the detection bearing is driven to deflect upwards and move out of the through groove 136, and when the detection bearing deflects upwards and moves out, the top surface of the detection bearing is abutted against one end of the hinge rod 12 so as to enable the other end of the hinge rod 12 to deflect anticlockwise, so that the detection bearing in the conveying pipe 11 falls onto the side surface of the second spline telescopic rod 91 on the front side;
after the device runs for one cycle again, the fixed plate 145 on the side of the rotating rod 143 rotates 90 degrees, the guide plate 16 is abutted with the end face of the clamped detection bearing, the detection bearing is forced to deflect and lose weight and is separated from the surface of the fixed plate 145 on the upper side, and then the dropped detection bearing is received by the guide plate 16 and guided into the collecting pipe 15 for collection.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an automatic formula bearing surface defect check out test set of taking in and keeping, includes workstation (1), its characterized in that: the bottom surface of the workbench (1) is fixedly connected with an L-shaped plate (2), the top surface of a transverse plate of the L-shaped plate (2) is fixedly connected with a servo motor (3), the top end of the servo motor (3) is fixedly connected with a rotary table (4), the rotary table (4) is rotatably connected with the inner wall of the top surface of the workbench (1) provided with a circular groove, and the top surface of the rotary table (4) is rotatably connected with a rotating mechanism (9);
the top surface of the transverse plate of the L-shaped plate (2) is fixedly connected with a rotating motor (5), the top surface of the rotating motor (5) is fixedly connected with a first spline telescopic rod (6), the side surface of the first spline telescopic rod (6) is movably sleeved with a spring (7), two ends of the spring (7) are respectively and fixedly connected with two ends of the middle part of the side surface of the first spline telescopic rod (6), and the top end of the first spline telescopic rod (6) is provided with a clamping groove (8);
the rear side of the top surface of the workbench (1) is fixedly connected with a detection machine body (10), the front side of the top surface of the workbench (1) is fixedly connected with a conveying pipe (11), a rectangular groove is formed in the side surface of the conveying pipe (11), and the inner wall of the rectangular groove is hinged with a hinge rod (12);
the right side of the top surface of the workbench (1) is fixedly connected with a limiting mechanism (13), and the top surface of the workbench (1) is rotatably connected with a picking mechanism (14);
the right side fixedly connected with collecting pipe (15) of workstation (1) top surface, the left side fixedly connected with deflector (16) on collecting pipe (15) top.
2. The apparatus of claim 1, wherein: the rotating mechanism (9) comprises second spline telescopic rods (91), the inner walls of lower side sleeves of the second spline telescopic rods (91) are movably connected with the bottom surfaces of upper side extension rods of the second spline telescopic rods (91) through tension springs, the number of the second spline telescopic rods (91) is two, the bottom ends of the two second spline telescopic rods (91) are rotatably connected with the top surface of the turntable (4), the bottom ends of the second spline telescopic rods (91) extend to the lower side of the turntable (4) and are fixedly connected with arc-shaped strips (92), and the side surfaces of the arc-shaped strips (92) at the rear side are clamped with the inner walls of the clamping grooves (8);
the side fixedly connected with spacing (93) of second spline telescopic link (91), arc inclined plane (94) have all been seted up at both ends about second spline telescopic link (91).
3. The apparatus of claim 1, wherein: the limiting mechanism (13) comprises a first arc-shaped plate (131), the outer side of the first arc-shaped plate (131) is fixedly connected with the right side of the top surface of the workbench (1) through a connecting rod, the top surface of the first arc-shaped plate (131) is fixedly connected with a first limiting plate (132), the inner side of the first limiting plate (132) is fixedly connected with a damping rod (133), one end, far away from the first limiting plate (132), of the damping rod (133) is fixedly connected with a second limiting plate (134), and the bottom surface of the second limiting plate (134) is fixedly connected with a second arc-shaped plate (135);
the top surfaces of the inner walls of the first limiting plate (132) and the second limiting plate (134) are respectively provided with a through groove (136), the bottom surfaces of the inner walls of the first limiting plate (132) and the second limiting plate (134) are respectively provided with a groove (137), the bottom surfaces of the inner walls of the grooves (137) are movably connected with a limiting block (138) through a reset spring, and the limiting block (138) is in sliding connection with the side surface of the inner wall of the groove (137);
the top surfaces of the first arc-shaped plate (131) and the first limiting plate (132) are provided with sliding grooves (139).
4. The apparatus of claim 1, wherein: the picking mechanism (14) comprises a worm (141), the bottom end of the worm (141) is rotatably connected with the top surface of the workbench (1), the bottom end of the worm (141) extends to the lower side of the workbench (1) and is in transmission connection with the side surface of a rotating shaft of the rotating motor (5) through a transmission belt;
the side of worm (141) meshes has worm wheel (142), the one end fixedly connected with bull stick (143) of worm wheel (142), the top surface fixed connection of support frame (144) and workstation (1) is passed through to the side of bull stick (143), the side fixedly connected with fixed plate (145) of bull stick (143), the side fixedly connected with arch (146) of fixed plate (145), the side fixedly connected with of arch (146) connects spring (147), the one end fixedly connected with fixture block (148) that connects spring (147) kept away from fixed plate (145).
5. The apparatus of claim 3, wherein: the limiting block (138) is in a quarter-sphere shape, and damping sheets are bonded to the side face of the limiting block (138).
6. The apparatus of claim 4, wherein: the support frame (144) consists of a bearing and an L-shaped support rod, and the bearing is fixedly sleeved on the side surface of the rotating rod (143).
7. The apparatus of claim 4, wherein: the guide plates (16) are arc-shaped, the number of the guide plates (16) is two, the two guide plates (16) are respectively arranged on the front side and the rear side of the fixing plate (145), and the fixing plate (145) and the sliding groove (139) are arranged on the same vertical plane.
8. The use method of the automatic storing type bearing surface defect detection equipment according to claim 4, comprising the following steps:
s1, a detection bearing is sleeved on a second spline telescopic rod (91) on the front side, then the detection bearing is rotated clockwise through a servo motor (3), the second spline telescopic rod (91) on the front side is driven to rotate 180 degrees, the bottom surface of the second spline telescopic rod (91) on the front side is made to abut against the top surface of a first spline telescopic rod (6), the first spline telescopic rod (6) is made to shrink, an arc-shaped strip (92) at the bottom end of the second spline telescopic rod (91) on the front side is made to be clamped in a clamping groove (8) matched with the arc-shaped strip, then the first spline telescopic rod (6) is driven to rotate clockwise through a rotating motor (5), the second spline telescopic rod (91) is matched with the detection bearing on the side surface of the second spline telescopic rod (91) to rotate, and the surface of the detection bearing is detected through a detection machine body (10);
s2: after the detection of the surface of the detection bearing by the detection machine body (10) is finished, the servo motor (3) drives the second spline telescopic rod (91) to rotate 180 degrees again, and before the servo motor (3) rotates again, another detection bearing is sleeved on the side face of another second spline telescopic rod (91);
then the second spline telescopic rod (91) drives the detection bearing to move at the inner sides of the first arc-shaped plate (131) and the second arc-shaped plate (135), the bottom surface of the detection bearing is limited by the top surfaces of the first arc-shaped plate (131) and the second arc-shaped plate (135) in the moving process, the detection bearing is enabled to move up and down along the top surfaces of the first arc-shaped plate (131) and the second arc-shaped plate (135) and move to the inner sides of the first limiting plate (132) and the second limiting plate (134), then the arc-shaped inclined surface (94) formed at the upper end of the second spline telescopic rod (91) is abutted against the bottom surface of the fixing plate (145), the second spline telescopic rod (91) is enabled to move downwards, the second spline telescopic rod (91) is enabled to move out from the inner sides of the first arc-shaped plate (131) and the second arc-shaped plate (135), and then the detection bearing conveyed between the limiting block (138) and the damping telescopic rod (133) is conveniently fixed by the cooperation of the limiting block (138) and the reset spring, the detection bearing is prevented from shaking;
s3: then, the rotating motor (5) drives the detection bearing on the side face of the second spline telescopic rod (91) to rotate, the matching detection body (10) is used for detecting the surface of the detection bearing, the rotating motor (5) drives the transmission belt to rotate to enable the worm (141) to be matched with the worm wheel (142), the fixing plate (145) on the side face of the rotating rod (143) is driven to rotate by 90 degrees, when the fixing plate (145) rotates, the fixture blocks (148) on the surface of the fixing plate (145) move to drive the connecting spring (147) to compress, the two fixture blocks (148) are enabled to butt against the inner side of the detection bearing and drive the detection bearing to deflect upwards and move out of the through groove (136), and when the detection bearing deflects upwards and moves out of the detection bearing, the top face of the detection bearing and one end of the hinged rod (12) are enabled, the other end of the hinged rod (12) is enabled to deflect, and the detection bearing in the conveying pipe (11) is enabled to fall down to the side face of the second spline telescopic rod (91) on the front side face in an anticlockwise mode (ii) a
When the device operates for one cycle again, the fixed plate (145) on the side of the rotating rod (143) rotates for 90 degrees, the guide plate (16) is abutted with the end face of the clamped detection bearing, the detection bearing is enabled to deflect and lose weight and is separated from the surface of the fixed plate (145) on the upper side, and then the dropped detection bearing is received by the guide plate (16) and guided into the collecting pipe (15) for collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111331546.1A CN114047199A (en) | 2021-11-11 | 2021-11-11 | Automatic storage type bearing surface defect detection equipment and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111331546.1A CN114047199A (en) | 2021-11-11 | 2021-11-11 | Automatic storage type bearing surface defect detection equipment and use method |
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| Publication Number | Publication Date |
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| CN114047199A true CN114047199A (en) | 2022-02-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116448586A (en) * | 2023-06-13 | 2023-07-18 | 山东理工大学 | Insulator strength detecting system |
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2021
- 2021-11-11 CN CN202111331546.1A patent/CN114047199A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116448586A (en) * | 2023-06-13 | 2023-07-18 | 山东理工大学 | Insulator strength detecting system |
| CN116448586B (en) * | 2023-06-13 | 2023-08-18 | 山东理工大学 | Insulator strength detecting system |
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Application publication date: 20220215 |