Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a sand quick-curing grouting pile-forming device which can quickly form a pile in loose sand soil.
In order to achieve the purpose, the invention is realized by adopting the following technical scheme:
the invention provides a sand quick-curing grouting pile-forming device, which comprises a grouting platform subsystem and an air pressure subsystem;
the air pressure subsystem is used for conveying curing agent slurry to the grouting platform subsystem;
the grouting platform subsystem can be inserted into sandy soil and is used for conveying curing agent slurry into the sandy soil for grouting.
Further, the grouting platform subsystem comprises a grouting guide top box and grouting plate pages symmetrically distributed below the grouting guide top box;
a plurality of small grouting holes are distributed on the inner side page of the grouting plate page, and grouting can be conducted into sandy soil under grouting pressure;
the top page of the grouting plate page is provided with a grouting threaded hole, and the grouting plate page is communicated with the grouting guide top box through the grouting threaded hole to receive curing agent slurry;
the air pressure subsystem comprises an air compressor, a high-pressure air delivery pipe and a sealing tank;
the outlet of the air compressor is connected with one end of the high-pressure gas transmission pipe; the other end of the high-pressure gas pipe penetrates through the sealing tank to be communicated with the grouting platform subsystem;
the curing agent slurry is stored in the sealing tank;
and the air compressor is used for conveying the curing agent slurry in the sealing tank to the grouting platform subsystem through a communicated high-pressure gas conveying pipe.
Further, the curing agent slurry is a two-component liquid curing agent and comprises a curing agent A component slurry and a curing agent B component slurry;
the air pressure subsystem comprises an air compressor, a high-pressure air delivery pipe, an A sealing tank and a B sealing tank;
the outlet of the air compressor is connected with one end of the high-pressure gas transmission pipe; the other end of the high-pressure gas pipe penetrates through the sealing tank to be communicated with the grouting platform subsystem;
the A component slurry of the curing agent is stored in the A sealing tank, and the B component slurry of the curing agent is stored in the B sealing tank;
and the air compressor is used for respectively conveying the component A slurry of the curing agent in the component A sealed tank and the component B slurry in the component B sealed tank to the grouting platform subsystem through a communicated high-pressure gas conveying pipe.
Further, the air compressor is provided with a valve for controlling the starting or closing of the air compressor.
Further, the grouting platform subsystem comprises a grouting guide top box and a plurality of grouting plate pages symmetrically distributed below the grouting guide top box;
a plurality of small grouting holes are distributed on the inner side page of the grouting plate page, and grouting can be conducted into sandy soil under grouting pressure;
the top page of the grouting plate is provided with a grouting threaded hole, and the grouting plate is communicated with the grouting guide top box through the grouting threaded hole to receive the A-component grout or the B-component grout.
Further, the grouting guide top box comprises a base, an upper cover, an A grouting guide device and a B grouting guide device, wherein the A grouting guide device is arranged in the box body and used for guiding A component grout into a grouting plate page, and the B grouting guide device is used for guiding B component grout into the grouting plate page;
the upper cover is respectively provided with two screw holes and two grouting tap holes;
the base is respectively welded with a grout outlet threaded pipe orifice A and a grout outlet threaded pipe orifice B at four corners, and can be spirally fastened with a grouting plate for grouting;
the A grouting guide device comprises an A grouting tap; each grouting tap A is provided with three interfaces, wherein the upper interface is communicated with a grouting tap hole of the upper cover through threads, and the two interfaces at the lower end are respectively communicated with the grout outlet threaded pipe orifice A through a communicating pipe;
the B grouting guide device comprises a B grouting tap; each B grouting tap comprises three interfaces, wherein the upper interface is communicated with a grouting tap hole of the upper cover through threads, and the two interfaces at the lower end are respectively communicated with the B grout outlet threaded pipe orifice through a communicating pipe.
Furthermore, a fixing nut is fixedly arranged outside the hole of the grouting tap; and the upper end ports of the grouting tap A and the grouting tap B are respectively provided with a thread and are fixed by screwing with the fixing nut.
Further, a strip screw is welded on the base; the length of the long strip screw is greater than the height of the grouting guide top box, and the top end of the long strip screw extends out of the screw hole; the strip screw is matched with the corresponding nut through two screw holes on the inner side of the upper cover to be connected with the base and the upper cover through lock catches.
Furthermore, the tail end of the lower part of the grouting plate is in a knife-cut shape.
Further, the A slurry outlet threaded pipe orifice and the B slurry outlet threaded pipe orifice are spaced.
Furthermore, the grouting guide top box comprises a base, an upper cover and a grouting guide device which is arranged in the box body and used for guiding curing agent slurry into the grouting plate.
Further, the use method of the pile forming device comprises the following steps:
and respectively screwing the grouting tap into the fixing nut at the hole of the grouting tap. Then, one end of a communicating pipe is respectively connected with a grouting tap, the other end of the communicating pipe is connected with a grout outlet threaded pipe orifice of the base, and then the communicating pipe is screwed and fixed with a corresponding nut on the upper part of the top cover through a long-strip screw in the base;
connecting the grouting plate with a grout outlet threaded pipe orifice at the lower part of the base through a grouting threaded hole at the top;
the air pressure subsystem part is connected through a high-pressure air pipe and is tightly connected with a grouting tap at the upper part of the grouting guide device;
pressing the whole grouting platform subsystem into a sand body to form a cylindrical sand pile;
and after grouting is finished, taking out the whole grouting platform subsystem.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention adopts the air pressure subsystem for pressurization, and the grouting platform subsystem is inserted into sandy soil for solidification, so that the use is quick and convenient, the solidification effect is good, the efficiency is high, and the sand body is quickly solidified into a pile by an external grouting mode, so that the external load bearing capacity of the sand body is improved, and the sand body is prevented from generating overlarge collapse deformation.
2. The invention relates to a simple screwing device, a grouting flap plate can be connected with a grout outlet pipe opening of a base part through a screw, and all parts in a grouting guide top box can be connected through threads. The assembly is simple, and a set of device can be quickly assembled.
3. Because the grouting page plates are arranged according to a circular ring shape, the curing agent can quickly form a pile after penetrating through sand bodies in the curing page plates through the grout outlet holes
3. The invention adopts the separated injection, and the two curing agents are respectively injected into respective grouting page plates without mutual interference. And because the two curing agents are not mixed and stirred in the grouting page plate, the curing agents are not solidified into blocks after being mixed, and the curing agent can be quickly cleaned.
4. The grouting page plates of the experiment are symmetrically arranged, and the page plates injected by the same curing agent are isolated, so that when the sandy soil in the device is cured, two adjacent curing agents are easier to mix, and the grouting page plates are convenient to fully cure after permeation.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
In the description of the present embodiment, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the indicated orientation or positional relationship thereof is based on the orientation or positional relationship shown in the drawings, and is only for convenience of describing the present embodiment and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, cannot be construed as limiting the present embodiment.
The first embodiment is as follows:
the embodiment provides a sandy soil rapid solidification grouting pile-forming device which comprises a grouting platform subsystem and an air pressure subsystem;
the air pressure subsystem is used for conveying curing agent slurry to the grouting platform subsystem;
the grouting platform subsystem can be inserted into sandy soil and used for conveying curing agent slurry into the sandy soil for grouting.
Specifically, the air pressure subsystem comprises an air compressor 16, a high-pressure air pipe 18 and a seal tank;
the outlet of the air compressor 16 is connected with one end of a high-pressure gas pipe 18; the other end of the high-pressure gas pipe 18 penetrates through the sealing tank to be communicated with the grouting platform subsystem; the curing agent slurry is stored in the sealing tank; the air compressor 16 conveys the curing agent slurry in the seal tank to the grouting platform subsystem through a communication high-pressure air conveying pipe 18.
Note that the slurry delivery apparatus of this embodiment may be powered by air compressor 16 in a mode that is matched to the mode in which the grouting pump and grouting pipe force the slurry into the grouting platform subsystem.
Preferably, the air compressor 16 is provided with a valve 17 for controlling the on/off of the air compressor 16, which is convenient for the operator to control.
The grouting platform subsystem injects the curing agent slurry into the sandy soil to form a pile in the loose sandy soil body quickly.
The grouting platform subsystem comprises a grouting plate page 1 and a grouting guide top box 2. A plurality of small grouting holes 14 are distributed on the inner side page of the grouting plate page 1, and grouting can be conducted into sandy soil under grouting pressure. The top page of the grouting plate page 1 is provided with a grouting threaded hole 15, and the grouting plate page 1 is communicated with the grouting guide top box 2 through the grouting threaded hole 15 to receive curing agent slurry.
The grouting guide top box 2 comprises a base 3, an upper cover 4 and a grouting guide device arranged in the box body and used for guiding curing agent slurry into the grouting plate page 1.
The upper cover 4 is respectively provided with a screw hole 9 and a grouting tap hole 11. Two strip screws 8 are welded on the base 3; the length of the strip screw 8 is larger than the height of the grouting guide top box 2, and the top end of the strip screw extends out through the screw hole 9; the strip screw 8 is matched with the corresponding nut 10 through two screw holes 9 on the inner side of the upper cover 4 to be connected with the base 3 and the upper cover 4 in a locking way. Therefore, the connection can ensure the stable connection and is also beneficial to disassembly and cleaning.
Base 3 has the thick liquid threaded pipe mouth of welding respectively in four corners position department, can carry out the slip casting with the spiral straining of slip casting board page or leaf 1, and both ends all need to have the screw thread about the thick liquid threaded pipe mouth of pipe, and lower extreme meets slip casting board page or leaf 1, and the upper end needs to be higher than base 3.
The grouting guide device comprises a grouting tap; each grouting tap is provided with three interfaces, wherein the upper end interface is communicated with a grouting tap hole 11 of the upper cover 4 through threads, and the two interfaces at the lower end are respectively communicated with a grout outlet threaded pipe orifice through a communicating pipe 7;
a fixing nut is fixedly arranged outside the grouting tap hole 11; the upper end ports of the grouting taps are provided with threads and are fixed by screwing with fixing nuts.
Preferably, the tail end of the lower part of the grouting plate page 1 is in a knife-cut shape, so that the grouting plate page can conveniently cut into soil.
The device of the embodiment does not adopt a complete cylinder to circumscribe a sand body of a certain area at the periphery, but utilizes a plurality of page plates which are arranged according to a circle, thereby achieving the same effect. Specifically, the communicating pipe 7 can be a rubber pipe or a plastic pipe, is convenient to use and is easy to connect and clean.
The specific operation steps of the workflow comprise:
1. assembling the grouting guide device: the slip casting taps are screwed into the fixing nuts at the slip casting tap holes 11, respectively. Then utilize communicating pipe 7 one end to connect respectively at the slip casting tap, the other end connects the play thick liquid screw thread mouth of pipe of base 3, then it is fixed with the corresponding nut 10 on top cap upper portion to screw up through rectangular screw 8 in the base 3.
2. Assembling a grouting platform: the grouting plate 1 is respectively connected with the grout outlet threaded pipe orifice at the lower part of the base 3 through the grouting threaded hole 15 at the top.
3. The air pressure subsystem part is connected through a high-pressure air pipe and is tightly connected with a grouting tap at the upper part of the grouting guide device.
In actual operation, the whole grouting platform subsystem is pressed into a sand body to form a cylindrical sand pile (the radius and the size can be adjusted according to actual needs, and the size and the number of grouting plate pages 1 are changed for adjustment).
4. And after grouting is finished, taking out the whole grouting platform.
The curing agent slurry of the embodiment is a liquid type curing agent, and can adopt a luobang ionic soil curing agent, and common liquid soil curing agents are all available. But care should be taken to apply a quick slip to prevent setting in the high pressure gas line 18 and the gland.
The grouting page plate is connected with the grout outlet of the base 3 part through a screw through the threaded connection among all the parts, and the connection among all the parts in the grouting guide top box 2 can be connected through the threads. The assembly is simple, and a set of device can be quickly assembled. Because the grouting page plates are arranged according to a circular ring shape, the curing agent can quickly form a pile after penetrating and curing sand in the page plates through the grout outlet.
Example two:
the embodiment provides a sandy soil rapid solidification grouting pile-forming device which comprises a grouting platform subsystem and an air pressure subsystem;
the air pressure subsystem is used for conveying curing agent slurry to the grouting platform subsystem;
the grouting platform subsystem can be inserted into sandy soil and used for conveying curing agent slurry into the sandy soil for grouting.
The curing agent slurry of the embodiment is a two-component quick-hardening early-strength liquid curing agent, and comprises a curing agent A component slurry and a curing agent B component slurry, wherein the curing agent B component is a liquid quick-hardening early-strength auxiliary agent, has a setting acceleration early-strength excitation effect, is used for preparing quick-hardening early-strength curing soil, and has the advantages of short setting time, high early strength, good fluidity, no need of whole-course paving, strong adaptability to foundation soil and the like.
Specifically, the air pressure subsystem comprises an air compressor 16, a high-pressure air conveying pipe 18, an A seal tank 20 and a B seal tank 21;
the outlet of the air compressor 16 is connected with one end of a high-pressure gas transmission pipe 18; the other end of the high-pressure gas pipe 18 penetrates through the sealing tank to be communicated with the grouting platform subsystem;
the A component slurry of the curing agent is stored in the A sealing tank 20, and the B component slurry of the curing agent is stored in the B sealing tank 21;
the air compressor 16 is communicated with the high-pressure air conveying pipe 18 to respectively convey the component A slurry of the curing agent in the component A sealing tank 20 and the component B slurry in the component B sealing tank 21 to the grouting platform subsystem.
Preferably, the air compressor 16 is provided with a valve 17 for controlling the on/off of the air compressor 16, which is convenient for the operator to control.
Note that the slurry delivery apparatus of this embodiment may be powered by air compressor 16 in a mode that is matched to the mode in which the grouting pump and grouting pipe force the slurry into the grouting platform subsystem.
And the grouting platform subsystem respectively injects the A-component slurry and the B-component slurry into sandy soil, and the A-component slurry and the B-component slurry are mixed in the sandy soil to form a pile in a loose sand soil body quickly.
The grouting platform subsystem comprises a grouting plate page 1 and a grouting guide top box 2.
A plurality of small grouting holes 14 are distributed on the inner side page of the grouting plate page 1, and grouting can be conducted into sandy soil under grouting pressure. The top page of the grouting plate page 1 is provided with a grouting threaded hole 15, and the grouting plate page 1 is communicated with the grouting guide top box 2 through the grouting threaded hole 15 to receive the A-component grout or the B-component grout.
The grouting guide top box 2 comprises a base 3, an upper cover 4, an A grouting guide device and a B grouting guide device, wherein the A grouting guide device is arranged in the box body and used for guiding A component grout into the grouting plate pages 1, and the B grouting guide device is used for guiding B component grout into the grouting plate pages 1.
The embodiment adopts the separated injection, and the two curing agents are respectively injected into respective grouting page plates without mutual interference. And because the two curing agents are not mixed and stirred in the grouting page plate, the curing agents are not solidified into blocks after being mixed, and the curing agent can be quickly cleaned.
Two screw holes 9 and two grouting tap holes 11 are respectively arranged on the upper cover 4.
Two strip screws 8 are welded on the base 3; the length of the strip screw 8 is larger than the height of the grouting guide top box 2, and the top end of the strip screw extends out through the screw hole 9; the strip screw 8 is matched with the corresponding nut 10 through two screw holes 9 on the inner side of the upper cover 4 to be connected with the base 3 and the upper cover 4 in a locking way. Therefore, the connection can ensure the stable connection and is also beneficial to disassembly and cleaning.
Base 3 has welded A to go out thick liquid screw orifice 5 and B to go out thick liquid screw orifice 6 respectively in four corners position punishment, can carry out the slip casting with 1 spiral straining of slip casting board page or leaf, and both ends all need to have the screw about A goes out thick liquid screw orifice 5 and B play thick liquid screw orifice 6, and lower extreme meets slip casting board page or leaf 1, and the upper end needs to be higher than base 3.
The A grouting guide device comprises an A grouting tap 12; each grouting tap (12) A is provided with three interfaces, wherein the upper interface is communicated with a grouting tap hole (11) of the upper cover (4) through threads, and the two interfaces at the lower end are respectively communicated with a grout outlet threaded pipe orifice (5) A through a communicating pipe (7);
the B grouting guide device comprises a B grouting tap 13; each B grouting tap 13 comprises three interfaces, wherein the upper end interface is communicated with a grouting tap hole 11 of the upper cover 4 through threads, and the two lower interfaces are respectively communicated with a B grout outlet threaded pipe orifice 6 through a communicating pipe 7.
A fixing nut is fixedly arranged outside the grouting tap hole 11; the upper end ports of the A grouting tap 12 and the B grouting tap 13 are both provided with threads and are fixed by screwing with fixing nuts.
Preferably, the tail end of the lower part of the grouting plate page 1 is in a knife-cut shape, so that the grouting plate page can conveniently cut into soil.
Preferably, the A-slurry outlet threaded nozzle 5 and the B-slurry outlet threaded nozzle 6 are spaced, so that slurry outlet plates of the A-component slurry and the B-component slurry are spaced. The grout outlet plates of different curing agents of the device of the embodiment are arranged at intervals, so that the grout outlet plates can be mixed in soil conveniently.
The device of the embodiment does not adopt a complete cylinder to circumscribe a sand body of a certain area at the periphery, but utilizes a plurality of page plates which are arranged according to a circle, thereby achieving the same effect.
The grouting page plates of the embodiment are symmetrically arranged, and the page plates injected with the same curing agent are isolated, so that when a sandy soil body in the device is cured, two adjacent curing agents are easier to mix, and the grouting page plates are convenient to fully cure after permeation.
During grouting, the device of the embodiment does not discharge slurry through one device, but discharges slurry by adopting a method that different curing agent component slurries pass through different channels.
Specifically, the communicating pipe 7 can be a rubber pipe or a plastic pipe, is convenient to use and is easy to connect and clean.
The concrete operation steps of the work flow of the sand rapid solidification grouting pile-forming device comprise:
1. assembling the grouting guide device: the a and B slip casting taps 12 and 13, respectively, are screwed into fixing nuts at the slip casting tap holes 11. And then one end of a communicating pipe 7 is respectively connected with an A grouting tap 12 and a B grouting tap 13, the other end of the communicating pipe is connected with an A grout outlet threaded pipe orifice 5 and a B grout outlet threaded pipe orifice 6 of the base 3, and the communicating pipe is screwed and fixed with a corresponding nut 10 on the upper part of the top cover through a long-strip screw 8 in the base 3.
2. Assembling a grouting platform: the grouting plate 1 is respectively connected with a grout outlet threaded pipe opening A5 and a grout outlet threaded pipe opening B6 at the lower part of the base 3 through a grouting threaded hole 15 at the top.
3. The air pressure subsystem part is connected through a high-pressure air pipe and is tightly connected with a grouting tap 12A and a grouting tap 13B at the upper part of the grouting guide device.
In actual operation, the whole grouting platform subsystem is pressed into a sand body to form a cylindrical sand pile with the size (the radius and the size can be adjusted according to actual needs, and the size and the number of the grouting plate pages 1 are changed for adjustment). The two curing agent components A and B are poured into a sealing tank A20 and a sealing tank B21 in advance, pumped into the grouting plate page 1 through an air pressure subsystem, and permeated into the cylindrical sand body in the device by using grouting pressure.
4. And after grouting is finished, taking out the whole grouting platform.
The embodiment also provides a sand fast curing grouting pile-forming method, which is based on the sand fast curing grouting pile-forming device of the embodiment, and comprises the following steps: the slip casting taps are screwed into the fixing nuts at the slip casting tap holes 11, respectively. Then, one end of a communicating pipe is respectively connected with a grouting tap, the other end of the communicating pipe is connected with a grout outlet threaded pipe orifice of the base, and then the communicating pipe is screwed and fixed with a corresponding nut 10 on the upper part of the top cover through a long-strip screw 8 in the base; connecting the grouting plate with a grout outlet threaded pipe orifice at the lower part of the base through a grouting threaded hole at the top; the air pressure subsystem part is connected through a high-pressure air pipe and is tightly connected with a grouting tap at the upper part of the grouting guide device; pressing the whole grouting platform subsystem into a sand body to form a cylindrical sand pile; and after grouting is finished, taking out the whole grouting platform subsystem.
In addition, it should be noted that the embodiment is only for illustration, and only the minimum number of grouting guide devices and grouting plate pages 1 are used for illustration, and in the actual design process, the grouting plate pages 1 and the grouting guide devices can be added as many as possible to adapt to the actual needs without violating the design principle of the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature, and in the description of the invention, "plurality" means two or more unless explicitly specifically defined otherwise.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
In the description herein, reference to the terms "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.