CN114045795A - Gas shield dam installation anchoring system and method - Google Patents

Gas shield dam installation anchoring system and method Download PDF

Info

Publication number
CN114045795A
CN114045795A CN202111352031.XA CN202111352031A CN114045795A CN 114045795 A CN114045795 A CN 114045795A CN 202111352031 A CN202111352031 A CN 202111352031A CN 114045795 A CN114045795 A CN 114045795A
Authority
CN
China
Prior art keywords
anchoring
main
positioning
wedge
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111352031.XA
Other languages
Chinese (zh)
Inventor
陈曦
梁天夫
王金
付耕瑜
陈尔凡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaoning Heban Gas Shield Dam Equipment Manufacturing Co ltd
Original Assignee
Liaoning Heban Gas Shield Dam Equipment Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liaoning Heban Gas Shield Dam Equipment Manufacturing Co ltd filed Critical Liaoning Heban Gas Shield Dam Equipment Manufacturing Co ltd
Priority to CN202111352031.XA priority Critical patent/CN114045795A/en
Publication of CN114045795A publication Critical patent/CN114045795A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B7/00Barrages or weirs; Layout, construction, methods of, or devices for, making same
    • E02B7/005Deformable barrages or barrages consisting of permanently deformable elements, e.g. inflatable, with flexible walls
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/40Foundations for dams across valleys or for dam constructions
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0007Production methods using a mold
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The invention discloses an air shield dam installation anchoring system and method, and belongs to the technical field of water blocking and water conservancy facilities. The device comprises a main anchoring pouring positioning die, a root embedded part, a wedge part embedded part, a main anchoring bolt row, a wedge-shaped pressing plate and a flexible hinge cover plate. The anchoring system is characterized in that a main anchoring positioning die, a root embedded part, a wedge part embedded part, a main anchoring bolt row and a reinforcement cage are arranged together, and a main anchoring foundation is poured by concrete at one time. After the concrete has strength, the mould is taken down, and an air bag (wedge-shaped edge) and a steel shield are installed on the main anchoring screw rod through a flexible hinge cover plate, a shield plate shaft and a bolt by using a wedge-shaped pressing plate. The method ensures the accuracy of the installation of the main anchoring system, meets the strict and complex requirements of main anchoring position fixing construction and gas shield dam installation, and solves the problems of human factors and labor intensity. The invention changes the main anchoring system and the construction method, has simple and convenient operation, saves the engineering cost and has good installation quality of the gas shield dam.

Description

Gas shield dam installation anchoring system and method
Technical Field
The invention relates to an air shield dam installation anchoring system and method, and belongs to the technical field of water blocking and water conservancy facility construction.
Background
The dam is an important facility of modern water conservancy and plays an important role and income in various fields of the national civilization. From earth dams, concrete dams, steel dams (gates), rubber dams to today's air shield dams. The air shield dam inherits the essence of the traditional movable dam type, overcomes the bottleneck problem of the traditional movable dam type, and has the characteristics of simple structure and simple and rapid construction, installation, use and maintenance; the flood control and flood-fighting capacity is outstanding, and the operation is safe and reliable; the water passing height and the running state are continuously controllable; has stronger capabilities of cleaning sewage and discharging silt; the water retaining and passing capacity is higher; the charging and discharging time is short, and the operation management is simple; the service life is ultra-long, and the comprehensive benefit is high; the shock resistance is strong, and the adaptability to the foundation is high; the landscape effect is good, and the landscape device has the characteristics of ecology, environmental friendliness and the like.
The main anchor system of the air shield dam is characterized in that a rubber air bag and a steel shield plate are fixed on a river bed through a pressing plate by using a main anchor component to form a sealed capsule body, and the main anchor system is a key factor for judging whether the air shield dam can play a role in stably retaining water.
The structural form of the main anchor system is generally divided into two types: when the water retaining height is lower (such as below 2.5 meters), an air bag perforation mode is adopted; when the water retaining height is higher, an air bag non-perforation form is adopted.
In engineering construction, the pre-burying and anchoring of main anchor bolts are a very important link of the whole engineering, the success or failure of the installation of the air shield dam is directly influenced by the quality of an anchoring system and construction quality control, and the selection of the anchoring system and the construction method has great influence on the engineering quality and the construction period.
When the main anchor of the general engineering is a pre-embedded bolt, the bolt pressing plate is adopted to fix the position of the anchor bolt, and the theodolite is used for observation to ensure that the central line of the anchor bolt is on the same straight line. Measuring the height of the anchor bolt by using a leveling instrument, comparing with the design requirement to confirm no error, fixing a bolt pressure plate in the anchor groove by using a wood support, welding the embedded parts together by using a through long steel bar according to the design interval, and pouring anchor groove concrete after determining that the anchor bolt is not suitable to move after being stressed, wherein the pouring of the concrete is carried out in two stages in order to ensure the construction quality of the anchor bolt; when concrete is poured to a position 100mm away from the bottom of the anchoring groove in the first period, the central position, the elevation, the absolute position, the distance and the stability of the anchoring bolt are observed again, the anchoring bolt is reset in time after deviation is found, in the pouring process, a theodolite is erected at an anchoring line control point for on-site monitoring, displacement is found, and correction is carried out immediately; a phi 18 steel bar is welded on the lower part of the pressure plate to be used as a pressing rib, so that the anchoring pressure is increased; and after the second-stage concrete pouring, observing and correcting the concrete again before the initial setting of the concrete. When the dam baseboard concrete meets the standard requirement, the bolt pressing plate anchoring installation can be carried out according to the following steps; the pressing plates are aligned end to end, and are flatly padded by rubber sheets when the pressing plates are not flat; screwing the screw cap for multiple times when the screw cap is screwed, and screwing the screw cap again after the dam bag water filling test; when the nut is screwed, the bolts are screwed down one by one according to the set torque by using a torque wrench; the butt joint of the rolled pressing shaft (wood core or steel pipe) is staggered with the joint of the pressing plate, so that the phenomenon of local water leakage caused by soft joint is avoided.
The existing anchoring system and method have the following disadvantages:
1) during on-site construction, the accuracy of embedding the bolt is difficult to realize;
2) after the air shield dam is installed, air leakage or slow air leakage of the air bag often occurs;
3) concrete needs to be poured in two stages, construction is extremely complicated and complex, construction period is long, requirements on skill level and construction experience of constructors are high, and labor intensity is high;
4) the upper pressing plate of the air shield dam with a higher water head in a non-perforation anchoring mode is complex in shape, the main anchoring bolts and the main anchoring positioning construction and the installation of the air shield dam are more rigorous and complex, the requirement is high, the influence of human factors is great, and the labor intensity is high.
Disclosure of Invention
The method aims at solving the problems of the main anchoring pouring positioning method and the main anchoring pouring positioning technology in the existing air shield dam installation project. The invention aims to provide an air shield dam installation anchoring system and method, which ensure the installation accuracy of a main anchoring system, meet the strict and complex requirements of main anchoring positioning construction and air shield dam installation, and solve human factors and labor intensity. The invention changes the main anchoring position and the construction method, has simple and convenient operation, saves the engineering cost and has good installation quality of the gas shield dam.
The purpose of the invention is realized by the following technical scheme:
an anchoring system for mounting engineering of an air shield dam comprises a positioning plate, wherein a template positioning hole is formed in the positioning plate; the front baffle plate is provided with two rows of exhaust holes which are parallel and are distributed alternately in each row and root embedded part positioning holes; the rear baffle is provided with a row of exhaust holes and wedge positioning holes which are alternately distributed; the side baffle is provided with a side baffle connecting hole; the rib plate is provided with a hoisting hole; the root embedded part comprises a root embedded part main board, a rib plate, a shear pin and a positioning bolt; the wedge part embedded part comprises a wedge part embedded part main board, a rib plate, a shear pin and a positioning bolt; the main anchoring bolt row comprises a main anchoring screw, an anchoring row bracket, a bolt row upper positioning nut and a bolt row lower positioning nut; the wedge clamp plate, detain the foot, detain the roof pressure head that the foot top is dumbbell head form including the wedge, a plurality of step anchor bolt hole, including last step hole for fixed anchor bolt's nut, lower step hole for wearing the anchor screw rod, root mould dumbbell head form presser foot, the convex style of calligraphy cavity of tiling, the cavity has rib and hole for hoist, half convex style of calligraphy cavity of tiling, upper surface plate. The tiled semi-convex cavity is a tiled semi-convex cavity of two adjacent wedge-shaped pressing plates and is used for forming a complete convex cavity; the flexible hinge cover plate comprises a wedge-shaped portion, a hinge portion, a circular fixing portion, a main anchoring bolt hole and a shaping anti-falling round rod.
The positioning die of the invention comprises: made of Q355B carbon steel or 304 stainless steel material and is a positioning integral die made by a welding process. Wherein the Q355B carbon steel is subjected to anticorrosion treatment, namely shot blasting, slag removal surface treatment, zinc plating and coating anticorrosion. The contact surface of the metal integral template and the concrete does not need surface treatment and corrosion prevention.
The root embedded part and the wedge embedded part of the invention are as follows: the main plate is made of 304 stainless steel, and the rib plates, the shear nails and the positioning bolts are made of Q235B carbon steel.
The invention relates to a main anchoring bolt row: the main anchoring screw is made of 304 stainless steel, and the main anchoring bolt row support is made of channel steel.
The invention relates to a manufacturing method of a main anchoring bolt row, which comprises the following steps:
1) penetrating a main anchoring screw through round holes of an upper beam and a bottom beam of the anchoring row bracket, and connecting the upper beam and the bottom beam with upper and lower contact surfaces of the screw in a full welding manner;
2) and then the two vertical edge ends of the anchoring row frame are fixed with the ends of the upper beam and the bottom beam in a full welding way.
The wedge-shaped pressing plate of the invention comprises: is made of cast steel or cast iron material by pouring, and is processed by simple mechanical processing and zinc spraying.
The flexible hinge cover plate of the invention comprises: is made of fiber reinforced ethylene propylene diene monomer rubber sheets, and the shaped anti-drop round bar is a steel wire rope.
The manufacturing method of the flexible hinge cover plate comprises the following steps:
1) alternately laying a layer of rubber film and a layer of rubberized cord fabric in a mould, wherein the rubber film is N +1 layers, and the cord fabric is N layers. During laying, the flexible hinge cover plate is prepared by bypassing the cylinders in the mould (for forming the main anchoring bolt holes (64)) and simultaneously wrapping and shaping the anti-falling round rods, namely the main anchoring bolt holes of the flexible hinge cover plate product are not holes punched after, so that the holes punched after are effectively prevented from being torn during application, and the air shield dam is effectively prevented from leaking air or slowly leaking air.
2) And putting the mould of the preformed body provided with the flexible hinge cover plate into a hot-pressing tank for vulcanization.
3) And after the vulcanization process is finished, cooling and taking out the pot, and taking off the die to prepare the flexible hinge cover plate.
The invention relates to a construction method of an anchoring system of an air shield dam installation project, which comprises the following steps:
1) and installing the wedge part embedded part on a rear baffle of the positioning template through the wedge part embedded part positioning hole by using a positioning bolt, and installing the root part embedded part on a front baffle of the positioning template through the root part embedded part positioning hole by using a positioning bolt.
2) And after the main anchoring pouring positioning die is assembled with the wedge part embedded part and the root part embedded part, the assembly is installed on the main anchoring bolt row through the template positioning hole and is fixed by the main anchoring positioning nut.
3) The positioning die is welded and fixed with the root embedded part and the wedge embedded part through the fixed support of the main anchoring bolt row by channel steel.
4) Checking and rechecking the elevation, levelness, verticality, spacing and datum point position size of the main anchoring and pouring positioning template; and after rechecking, further welding firmly.
5) And weaving and binding a reinforcement cage according to the shape of the main anchoring pouring positioning template, and pouring concrete after the inspection is qualified.
6) And when the concrete strength reaches 80% of a design value, detaching the upper nuts of the main anchor bolt row, the root embedded parts (2) and the positioning bolts of the wedge part embedded parts, tentatively detaching the main anchor pouring positioning mould, and detaching the mould after verifying that the concrete strength meets the mould detaching condition.
7) And laying an air bag on the main anchoring bolt row.
8) The flexible hinge cover plate is fixed through a hinge cover plate bolt on the steel shield plate, and an air bag is laid.
9) And laying the assembled flexible hinge cover plate and the steel shield plate on the air bag.
10) And installing a main anchoring wedge-shaped pressing plate and screwing down a main anchoring nut.
In the installation engineering of the air shield dam, a main anchoring pouring positioning die, a root embedded part, a wedge embedded part, a main anchoring bolt row, an anchoring system and a reinforcement cage are arranged together, and a main anchoring foundation is poured by concrete at one time. After the concrete has strength, the main anchoring pouring positioning mould is taken down, and air bags (wedge-shaped edges) are laid on the screw rods of the main anchoring rows.
And then, installing the air bag (the wedge-shaped edge part) and the steel shield by using a wedge-shaped pressing plate through a flexible hinge cover plate, a shield plate shaft and a steel shield fixing bolt, and realizing the construction of the dam body of the air shield dam.
The method ensures the accuracy of main anchor installation, meets the strict and complex requirements of main anchor fixed position construction and gas shield dam installation, and solves human factors and labor intensity.
The anchoring system for the mounting engineering of the air shield dam is simple, light and accurate in construction method, is arranged together with the reinforcement cage, and is used for pouring the main anchoring foundation by concrete once. The method saves the engineering cost, has high efficiency and good installation quality of the gas shield dam.
The main anchoring system of the invention has simple manufacturing process, can be prepared only by metal cutting, drilling, welding and surface anti-corrosion treatment, and has easily obtained raw materials and low cost.
The invention has the advantages and effects that:
1) the main anchoring system of the air shield dam installation project has the advantages of simple structure, light weight, attractive appearance, simple and convenient installation, disassembly, maintenance, transportation and storage, strong practicability and accurate main anchoring pouring and positioning, and meets the harsh and complex requirements of main anchoring bolts, main anchoring positioning construction and air shield dam installation.
2) The construction method is simple, light and accurate, the concrete is poured once, the engineering cost is saved, the installation efficiency is high, and the installation quality of the air shield dam is good.
3) The invention has simple manufacturing process, easily obtained raw materials and low cost.
Drawings
FIG. 1 is a schematic view illustrating the installation of an anchoring system in the installation engineering of the air shield dam according to the present invention;
FIG. 2 is a structural sectional view of the anchoring system of the installation engineering of the air shield dam of the invention;
FIG. 3 is a three-dimensional schematic view of the positioning die structure of the present invention;
FIG. 4 is a structural cross-sectional view of the root insert of the present invention;
FIG. 5 is a structural cross-sectional view of the wedge insert of the present invention;
FIG. 6 is a schematic structural view of the main anchor bolt row of the present invention;
FIG. 7a is a cross-sectional structural view of a wedge-shaped platen of the present invention;
FIG. 7b is a three-dimensional schematic view of a wedge-shaped platen of the present invention;
FIG. 7c is a three-dimensional schematic view of a wedge-shaped platen of the present invention;
FIG. 8a is a schematic view of the hinge cover of the present invention;
fig. 8b is a structural sectional view of the hinge cover plate of the present invention.
The labels in FIGS. 1-2 are: the method comprises the following steps of 1-main anchoring pouring and positioning mould, 2-root embedded part, 3-wedge part embedded part, 4-main anchoring bolt row, 5-wedge-shaped pressing plate, 6-hinge cover plate flexibility, 7-air bag (wedge-shaped edge position), 8-steel shield, 9-shield plate shaft and 10-steel shield fixing bolt.
Labeled in FIG. 3: 101-positioning plate/bottom plate, 102-mold positioning hole, 103-front baffle plate, 104-exhaust hole, 105-root embedded part positioning hole, 106-rear baffle plate, 107-wedge positioning hole, 108-side baffle plate, 109-side baffle plate connecting hole, 110-ribbed plate and 111-hoisting hole.
Labeled in FIG. 4: 201-main board of embedded part at root, 202-rib board, 203-shear pin, 204 positioning bolt.
Labeled in FIG. 5: 301-wedge embedded part main plate, 302-rib plate, 303-shear pin and 304-positioning bolt.
FIG. 6 labels: 401-main anchor bolts, 402-anchor row frame, 403-positioning nuts on bolt row and 404-positioning nuts under bolt row.
FIGS. 7 a-7 c label: 5-a wedge-shaped pressing plate, 51-a wedge-shaped buckling foot, and a dumbbell-head-shaped jacking head arranged at the top of the 511-the buckling foot; 52-stepped anchor bolt holes, 521 upper stepped holes, 522-lower stepped holes, 53-root die dumbbell head-shaped presser feet, 54-tiled convex-shaped cavities, 55-tiled semi-convex-shaped cavities, 56-ribs, 57-hoisting holes and 58-upper surface plates.
In FIGS. 8 a-8 b: 61-wedge part, 62-hinge part, 63-round fixing part, 64-main anchoring bolt hole, 65-shaping square off-round rod.
Detailed Description
The invention will be described in further detail below with reference to the accompanying figures 1-8 and examples.
It should be apparent that the described embodiments are merely representative of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in fig. 1 to 8, and are merely used to simplify the description of the present invention, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the dimensions are all calculated from the center line.
Example 1
The inland river of a certain province is historically the largest branch flow in the region, is a river independently entering the sea and is also the inland river with the most abundant water resources. The drainage area was in the eastern part of the province, passed through a plurality of city and counties, flowed into the south of the sea, and had a total length of 415 km. In order to fully play an important role and gain in the aspects of water safety, water resources, water environment, water ecology, water landscape, water culture, water management, water economy and the like, an air shield dam with the water retaining length of 3.8 meters and the water retaining length of 410 meters is built. Therefore, the engineering can exert the efficiency well, and create the quality engineering, and the problems of anchoring systems and installation must be solved.
The air shield dam installation anchoring system and method are adopted.
As shown in fig. 1-2, an anchoring system for mounting engineering of an air shield dam comprises a positioning mold 1, a positioning plate 101 thereof, and a mold positioning hole 102 arranged on the positioning plate; the front baffle plate 103 is provided with two rows of exhaust holes 104 which are parallel and are distributed alternately in each row and a root embedded part positioning hole 105; a rear baffle 106, on which a row of exhaust holes 104 and wedge positioning holes 107 are arranged in an alternating manner; a side baffle 108 provided with a side baffle connection hole 109; the ribbed plate 110 is provided with a hoisting hole 111; the root embedded part 2 comprises a root embedded part main plate 201, a rib plate 202, shear nails 203 and positioning bolts 204; the wedge part embedded part 3 comprises a wedge part embedded part main plate 301, a rib plate 302, a shear pin 303 and a positioning bolt 304; the main anchoring bolt row 4 comprises a main anchoring screw 401, an anchoring row bracket 402, a bolt row upper positioning nut 403 and a bolt row lower positioning nut 404; wedge clamp plate 5, including wedge cramp 51, cramp top for dumbbell head shape roof pressure head 511, a plurality of step anchor bolt hole 52, including last step hole 521 for fixed anchor bolt's nut, lower step hole 522 for wearing anchor screw, root mould dumbbell head shape presser foot 53, tiling type of calligraphy cavity 54, the cavity has rib 56 and hole for hoist 57, tiling type of calligraphy cavity 55, upper surface board 58. The tiled semi-convex cavity 55 is the tiled semi-convex cavity 55 of two adjacent wedge-shaped pressing plates 5, and a complete convex cavity 54 is formed by using the tiled semi-convex cavity 55; the flexible hinge cover plate 6 comprises a wedge-shaped part 61, a hinge part 62, a circular fixing part 63, a main anchoring bolt hole 64 and a shaping anti-falling round rod 65.
The main anchoring pouring positioning die 1 in the embodiment is made of 304 stainless steel materials, the total length is 2998mm, 11 phi 52 positioning holes 102 with the equal distance of 250mm are formed in each positioning plate, the positioning holes at two ends of two adjacent main anchoring pouring positioning templates are also equal in distance, namely the positioning holes at two ends of the templates are 124mm away from the edge of the side baffle 108, and the thickness of the side baffle is 4 mm.
The front baffle plate 103 is provided with two rows of exhaust holes 104 and root embedded part positioning holes 105 which are parallel (parallel distance is 99.3mm) and are alternately distributed in each row, and the root embedded part positioning holes at two ends of the front baffle plate of two adjacent main anchoring pouring positioning templates are also 375mm equidistant. The upper row of holes is phi 13.5mm, and the lower row of the holes is strip-shaped holes with phi 13.5mm and pitch 14.65 mm.
The rear baffle plate 6 is provided with a row of exhaust holes which are alternately distributed and have a diameter of phi 13.5mm104 and wedge part positioning holes which are phi 13.5mm107, and the wedge part embedded part positioning holes at the two ends of the rear baffle plate of two adjacent main anchoring pouring positioning dies are also 375mm equidistant.
And the side baffle 108 is provided with two connecting holes with the diameter of phi 16mm109 for connecting adjacent dies.
The ribbed slab 110, each template is equipped with three 4mm thick ribbed slabs, and first and third ribbed slab is last respectively to be equipped with two hole for hoist and mount for phi 50mm111, is located this mould barycenter bilateral symmetry and arranges.
The main anchor screw 401 of the main anchor bolt row 4 in this embodiment is made of 304 stainless steel.
The total length of the main anchoring row 4 in the embodiment is 2998mm, the bolt M48 is adopted, the total length of the main anchoring screw 401 is 1000mm, the bottom beam of the anchoring row is 20mm, the distance between the screws is 250mm, and the distance between the screws at the end of the anchoring row is 115 mm.
The wedge-shaped pressing plate 5 in this embodiment is made of cast iron.
The construction method of the anchoring system of the installation engineering of the air shield dam comprises the following steps:
1) the wedge-shaped embedded parts 3 are mounted on the back wall of the positioning die plate by the positioning bolts 304 for wedge-shaped embedded part positioning holes, and the root-embedded parts 2 are mounted on the front wall of the positioning die by the positioning bolts 204 for root-embedded part positioning holes.
2) After the main anchoring pouring positioning die 1 is assembled with the wedge part embedded part 3 and the root part embedded part 2, the assembly is installed on the main anchoring bolt row 4 through the template positioning hole and is fixed by the main anchoring positioning nuts 403 and 404.
3) The positioning die 1 is fixed to the root embedded part 2 and the wedge embedded part 3 by channel welding through the fixing bracket 402 of the main anchor bolt row 4.
4) Checking and rechecking the elevation, levelness, verticality, spacing and datum point position size of the main anchoring and pouring positioning template; and after rechecking, further welding firmly.
5) And weaving and binding a reinforcement cage according to the shape of the main anchoring and pouring positioning die, and pouring concrete after the inspection is qualified.
6) And when the concrete strength reaches 80% of a design value, detaching the upper nuts 403 of the main anchor bolt row 4, the positioning bolts 204 and 304 of the root embedded part 2 and the wedge embedded part 3, tentatively detaching the main anchor pouring positioning mould 1, and detaching the mould after verifying that the concrete strength meets the mould detaching condition.
7) The airbag 7 is laid on the main anchor screw 401 of the main anchor row 4.
8) The flexible hinge cover plate 6 is fixed through a hinge cover plate bolt 10 on the steel shield plate 8 and is laid on the airbag 7.
9) And laying an assembled flexible hinge cover plate 6 and a steel shield plate 8 on the air bag.
10) And installing a main anchoring wedge-shaped pressing plate 5 and screwing down a main anchoring nut.
In the construction method of the main anchoring, pouring and positioning mold for the air shield dam installation project of the embodiment, the shear nails 203 and 303 are used for positioning and fixing the root embedded parts 2 and the wedge embedded parts 3 respectively.
Example 2
A certain mountain area province in China branches a river, the water quality is poor, and an air shield dam with the water retaining height of 2.5 meters and the length of 40 meters is built. The air shield dam installation anchoring system and method are adopted.
The main anchoring pouring positioning die 1 in the embodiment is made of Q355B carbon steel, the total length is 2998mm, and 11 phi 48 positioning holes 102 with the same distance of 250mm are formed in each positioning plate.
The total length of the main anchoring row 4 in the embodiment is 2998mm, the bolt M42 is adopted, the total length of the main anchoring screw 401 is 840mm, the bottom beam of the anchoring row is 20mm, the distance between the screws is 250mm, and the distance between the screws at the end of the anchoring row is 115 mm.
The bolt and screw 401 in this embodiment is made of 316L stainless steel.
The wedge-shaped pressing plate 5 in this embodiment is made of cast steel.
Except for this, the manufacturing and installation method of this example is the same as example 1.
The invention changes the positioning and construction method of the anchoring system of the installation project of the air shield dam, has convenient and accurate positioning and simple and convenient construction, and the die, the root embedded part, the wedge embedded part and the reinforcement cage are arranged together and are poured by concrete at one time. The mould can be recycled, the engineering cost is saved, the efficiency is high, and the mounting quality of the gas shield dam is good.
The anchoring system has simple and convenient production process and good production stability; can meet the simple and convenient accurate positioning of the anchoring part. Is particularly suitable for the construction of dams.
The invention forms a new economic growth point, has reference function to the development of the relative theory and material of the anchoring system and the gas shield dam, and has important social benefit and economic benefit.
The present invention is not limited to the above-described embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (20)

1. The utility model provides an air shield dam installation engineering anchoring system which characterized in that: the device comprises a main anchoring pouring positioning die (1), a root embedded part (2), a wedge part embedded part (3), a main anchoring bolt row (4), a wedge-shaped pressing plate (5) and a flexible hinge cover plate (6). The anchoring system is characterized in that a main anchoring positioning die (1), a root embedded part (2), a wedge part embedded part (3), a main anchoring bolt row (4) and a reinforcement cage are arranged together, and a main anchoring foundation is poured by concrete at one time. After the concrete has strength, the mould (1) is taken down, and an air bag (wedge-shaped edge) (7) and a steel shield (8) are installed on a main anchoring screw (401) through a flexible hinge cover plate (6), a shield plate shaft (9) and a steel shield fixing bolt (10) by using a wedge-shaped pressing plate (5).
2. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the main anchoring pouring positioning die (1) comprises a positioning plate (101) provided with a template positioning hole (102); the front baffle plate (103) is provided with two rows of exhaust holes (104) which are parallel and are distributed alternately in each row and root embedded part positioning holes (105); the rear baffle plate (106) is provided with a row of exhaust holes (104) and wedge positioning holes (107) which are alternately distributed; the side baffle (108) is provided with a side baffle connecting hole (109); the rib plate (110) is provided with a hoisting hole (111).
3. The anchoring system for mounting engineering of the air shield dam as recited in claim 2, wherein: the material comprises: Q355B carbon steel or 304 stainless steel, and is manufactured into the positioning integral template through a welding process.
4. The anchoring system for mounting engineering of the air shield dam as recited in claim 3, wherein: Q355B carbon steel is used for anticorrosion treatment, namely after the metal integral template is manufactured, shot blasting, slag removal surface treatment, zinc plating and coating anticorrosion are needed. The contact surface of the metal integral template and the concrete does not need surface treatment and corrosion prevention.
5. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the root embedded part (2) comprises a root embedded part main plate (201), a rib plate (202), shear nails (203) and positioning bolts (204).
6. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the wedge part embedded part (3) comprises a wedge part embedded part main plate (301), a rib plate (302), a shear pin (303) and a positioning bolt (304).
7. An anchoring system for air shield dam installations according to claims 5 and 6, characterized in that: the main boards (201, 301) are made of 304 stainless steel.
8. An anchoring system for air shield dam installations according to claims 5 and 6, characterized in that: the rib plates (202, 302), the shear nails (203, 303) and the positioning bolts (204, 304) are made of Q355B carbon steel.
9. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the main anchoring bolt row (4) comprises a main anchoring screw rod (401), an anchoring row support (402), a bolt row upper positioning nut (403) and a bolt row lower positioning nut (404).
10. The anchoring system for mounting engineering of air shield dam according to claim 9, wherein: the main anchoring screw (401) is made of 304 or 316L stainless steel.
11. The anchoring system for mounting engineering of air shield dam according to claim 9, wherein: the main anchoring bolt row bracket (402) is made of channel steel and is in a rectangular frame shape, and the direction of the channel is towards the inner side; and round holes for the main anchoring screw to pass through are drilled in the upper beam and the bottom beam.
12. The anchoring system for mounting engineering of air shield dam according to claim 9, wherein: the manufacturing method of the anchoring row (4) comprises the following steps: the method comprises the following steps:
the method comprises the following steps: and (3) penetrating a main anchoring screw rod (401) through round holes of an upper beam and a bottom beam of the anchoring row bracket (402), and connecting the upper beam and the bottom beam with upper and lower contact surfaces of the screw rod (401) in a full welding manner.
Step two: and (3) fixing the two vertical edge ends of the anchoring row frame (402) with the ends of the upper beam and the bottom beam in a full welding mode.
13. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the wedge-shaped pressing plate (5) structurally comprises a wedge-shaped buckling foot (51), and the top of the buckling foot is a dumbbell-head-shaped top pressing head (511); the step type anchoring bolt holes (52) comprise upper step holes (521) which are nuts for fixing anchoring bolts, and lower step holes (522) which are through anchoring screws; a root mold dumbbell head-shaped presser foot (53); a flat-laying convex-shaped cavity (54) which is provided with ribs (56) and hoisting holes (57); a half-convex cavity (55) is tiled; an upper surface plate (58).
14. The anchoring system for mounting engineering of air shield dam according to claim 13, wherein: the tiled semi-convex cavity (55) of the two wedge-shaped pressing plates (5) adjacent to the tiled semi-convex cavity (55) forms a complete convex cavity (54) when in use.
15. The anchoring system for mounting engineering of air shield dam according to claim 13, wherein: the wedge-shaped pressing plate (5) is cast steel or cast iron material and is subjected to simple mechanical processing and zinc spraying treatment.
16. The anchoring system for mounting engineering of air shield dam as recited in claim 1, wherein: the flexible hinge cover plate (6) comprises a wedge-shaped part (61), a hinge part (62), a circular fixing part (63), a main anchoring bolt hole (64) and a shaping anti-falling round rod (65).
17. The anchoring system for mounting engineering of air shield dam as recited in claim 15, wherein: the flexible hinge cover plate (6) is made of fiber reinforced ethylene propylene diene monomer rubber sheets, and the sizing anti-falling round bar (65) is a steel wire rope.
18. The anchoring system for mounting engineering of air shield dam as recited in claim 15, wherein: the manufacturing method of the flexible hinge cover plate (6) comprises the following steps:
the method comprises the following steps: alternately laying a layer of rubber film and a layer of rubberized cord fabric in a mould, wherein the rubber film is N +1 layers, and the cord fabric is N layers. During laying, the preformed body of the flexible hinge cover plate (6) is prepared by bypassing the cylinders (for forming the main anchoring bolt holes (64) in the mould) and simultaneously wrapping and shaping the anti-dropping round bar (65), namely the main anchoring bolt holes (64) of the flexible hinge cover plate (6) product are not holes punched after, the holes punched after are effectively prevented from being torn during application, and the air shield dam is effectively prevented from air leakage or slow air scattering.
Step two: and putting the mould provided with the preformed body of the flexible hinge cover plate (6) into an autoclave for vulcanization.
Step three: and after the vulcanization process is finished, cooling, taking out of the tank, and taking off the mold to prepare the flexible hinge cover plate (6).
19. The anchoring system for mounting engineering of the air shield dam as recited in claim 1, wherein: the shield plate shaft (9) is a metal cylindrical rod, has a self-lubricating effect, and is beneficial to the lifting motion of a steel shield plate and an air bag of an air shield dam.
20. The construction method of the anchoring system of the installation project of the air shield dam as recited in claims 1 to 18, wherein: the method comprises the following steps:
the method comprises the following steps: the wedge-part embedded part (3) is installed on a rear baffle plate of the positioning template through a positioning bolt (304) for a wedge-part embedded part positioning hole, and the root-part embedded part (2) is installed on a front baffle plate of the positioning template through a positioning bolt (204) for a root-part embedded part positioning hole.
Step two: after the main anchoring pouring positioning die (1), the wedge part embedded part (3) and the root part embedded part (2) are assembled, the assembly is installed on the main anchoring bolt row (4) through the template positioning hole and is fixed by the main anchoring positioning nuts (403 and 404).
Step three: the positioning die (1) is welded and fixed with the root embedded part (2) and the wedge embedded part (3) through a fixed support (402) of the main anchor bolt row (4) by channel steel.
Step four: checking and rechecking the elevation, levelness, verticality, spacing and datum point position size of the main anchoring and pouring positioning template; and after rechecking, further welding firmly.
Step five: and weaving and binding a reinforcement cage according to the shape of the main anchoring pouring positioning template, and pouring concrete after the inspection is qualified.
Step six: the concrete strength reaches 80% of a design value, the upper nuts (403) of the main anchor bolt row (4), the root embedded parts (2) and the positioning bolts (204 and 304) of the wedge part embedded parts (3) are disassembled, the main anchor pouring positioning mould (1) is removed tentatively, and the mould is removed after the concrete strength meets the mould removing condition.
Step seven: an air bag (7) is laid.
Step eight: the flexible hinge cover plate (6) is fixed through a hinge cover plate bolt (10) on the steel shield plate (8).
Step nine: and laying an assembled flexible hinge cover plate (6) and a steel shield plate (8) on the air bag.
Step ten: and installing a main anchoring wedge-shaped pressing plate (5) and screwing down a main anchoring nut.
CN202111352031.XA 2021-11-16 2021-11-16 Gas shield dam installation anchoring system and method Pending CN114045795A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111352031.XA CN114045795A (en) 2021-11-16 2021-11-16 Gas shield dam installation anchoring system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111352031.XA CN114045795A (en) 2021-11-16 2021-11-16 Gas shield dam installation anchoring system and method

Publications (1)

Publication Number Publication Date
CN114045795A true CN114045795A (en) 2022-02-15

Family

ID=80209775

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111352031.XA Pending CN114045795A (en) 2021-11-16 2021-11-16 Gas shield dam installation anchoring system and method

Country Status (1)

Country Link
CN (1) CN114045795A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606907A (en) * 2022-02-23 2022-06-10 陈曦 Bidirectional water retaining and water gas filling shield dam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606907A (en) * 2022-02-23 2022-06-10 陈曦 Bidirectional water retaining and water gas filling shield dam
CN114606907B (en) * 2022-02-23 2024-05-31 铁岭尔凡橡塑研发有限公司 Bidirectional water retaining and filling air shield dam

Similar Documents

Publication Publication Date Title
CN105839666A (en) Total-prefabricated superimposed assembly type underground pipe gallery and connecting node thereof
CN114045795A (en) Gas shield dam installation anchoring system and method
CN211993520U (en) T roof beam reinforcing bar location rack
WO2012031459A1 (en) Long segment structure of offshore high pile wharf
CN110056128B (en) Light assembled stiffening box groove type FRP (fiber reinforce Plastic) section sea sand concrete beam
CN203531922U (en) High-toughness nodular cast iron and reinforced concrete combined tunnel wall plate
CN108457208A (en) Whole assembly overlapping box culvert and construction method
CN217150098U (en) Anchoring system for mounting engineering of gas shield dam
CN109811725B (en) Non-water-cut-off quick maintenance method for water delivery channel
CN209277165U (en) A kind of detachable lightweight assembled pattern foundation pit supporting structure
CN211714001U (en) Inner supporting device for prefabricated plate moulding bed
CN207846241U (en) Whole assembly overlapping box culvert
CN115339581A (en) Floating type reinforced concrete universal wind power foundation
CN213125506U (en) In bank spool reserves pre-buried protection device
CN110056127B (en) Assembled box groove type FRP (fiber reinforced plastic) section light fiber sea sand concrete beam
CN113001749A (en) Column prefabricating construction process
CN107119568A (en) A kind of high-level bridge construction method
CN208167748U (en) A kind of Ω type foundation pit supporting pile and its connection structure
CN112575809A (en) Truss arch-shaped retaining wall
CN206019626U (en) A kind of permanent observation pier suitable for bridge deformation monitoring
CN113897910A (en) Main anchoring pouring positioning template and method for air shield dam installation project
CN216405316U (en) Gas shield dam construction modularization heterogeneous anchoring row
CN210562123U (en) Protection architecture of ground is wall built-in fitting even
CN108999194A (en) A kind of constructing structure and construction method of Deep Foundation Pit of Metro Stations Partial Inverse work
CN211850374U (en) Novel reinforcing steel bar protective layer thickness control device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination