CN114045672A - Interior decoration material - Google Patents

Interior decoration material Download PDF

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Publication number
CN114045672A
CN114045672A CN202111602803.0A CN202111602803A CN114045672A CN 114045672 A CN114045672 A CN 114045672A CN 202111602803 A CN202111602803 A CN 202111602803A CN 114045672 A CN114045672 A CN 114045672A
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parts
woven fabric
stirring
mass
rotating speed
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Granted
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CN202111602803.0A
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CN114045672B (en
Inventor
贺林卜
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Sika Guangdong New Material Co ltd
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Beijing Aoda Building Decoration Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic System; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/48Oxides or hydroxides of chromium, molybdenum or tungsten; Chromates; Dichromates; Molybdates; Tungstates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/46Compounds containing quaternary nitrogen atoms
    • D06M13/463Compounds containing quaternary nitrogen atoms derived from monoamines
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    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35Abrasion, pilling or fibrillation resistance

Abstract

The invention discloses an interior decoration material, which is prepared by the following method: pre-shaping the non-woven fabric, carrying out calendaring pretreatment, preparing non-woven fabric finishing liquid, carrying out dipping finishing and calendaring finishing to obtain the interior decoration material. The interior decoration material has good odor removal and purification effects, can effectively degrade indoor harmful gases such as formaldehyde, benzene and the like, and also has good mechanical property, antibacterial property and aging resistance.

Description

Interior decoration material
Technical Field
The invention relates to the field of environment-friendly materials, in particular to an interior decoration material.
Background
Interior decoration materials are generally used for building surfaces, such as wall surfaces, ground surfaces, ceilings and the like, not only can play a role in decorating and beautifying the buildings, but also can protect the main structure of the buildings and improve the service performance. Among the commonly used decorative materials for wall surfaces are wallpaper, including pure paper wallpaper, metal wallpaper, PVC wallpaper, non-woven wallpaper, etc. The non-woven wallpaper belongs to an environment-friendly material, is prepared from plant fibers and the like by a wet method or a dry method under the condition that water or air is used as a suspension medium, and has the characteristics of air permeability, water resistance, no toxicity, no odor and flexibility. The research on the non-woven fabric wallpaper focuses on the functional aspect, and the application of the non-woven fabric wallpaper is widened by improving the wear resistance, aging resistance, antibacterial mildew resistance, odor removal and purification effects and the like of the non-woven fabric.
Chinese patent CN106671536A discloses a high-performance decorative material, which is made by bonding a non-woven fabric and a PVC plate together through an adhesive, wherein the non-woven fabric is made from a spinning solution by a high-voltage electrostatic spinning method, and the spinning solution is composed of the following raw materials: chitosan acid solution, deionized water, n-octanoic acid, polypropylene fiber, nano-scale bamboo powder, nano-scale titanium dioxide, nano-scale bentonite powder and patchouli leaf extract; the adhesive is prepared from the following raw materials: corn starch, sodium hypochlorite solution, polyvinyl alcohol, acrylamide, hydroxyethyl ethylenediamine, casein and urea mixed solution and patchouli leaf extract; the non-woven fabric has the advantages of light specific gravity, strong toughness, strong impact resistance, good mildew resistance, good texture, good hand feeling and good dyeing property, has a certain adsorption effect on indoor formaldehyde gas, and plays a role in purifying air; but the decorative material has general aging resistance and has improved space for purifying and deodorizing.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an interior decoration material.
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting at the temperature of 180-220 ℃ for 40-50s to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the rubbing roll are (1-3): 1, obtaining the calendered non-woven fabric at the temperature of 50-70 ℃ for 50-70 s;
(3) taking 700 parts by mass of 500-fold water, adding 1-4 parts by mass of a dispersing agent, stirring at a rotating speed of 100-fold 200r/min for 1-3min, adding 10-15 parts by mass of a photocatalyst and 20-60 parts by mass of activated carbon, and stirring at a rotating speed of 2000-fold 3000r/min for 20-40min to obtain a photocatalyst-activated carbon dispersion liquid;
(4) adding 200 parts by mass of 100-plus-200 parts of adhesive, 3-5 parts of essence and 50-60 parts of filler into the photocatalyst-active carbon dispersion liquid prepared in the step (3), and stirring at the rotating speed of 300r/min for 10-20min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: (40-60) mL of the non-woven fabric finishing liquid prepared in the step (4) is immersed in the non-woven fabric finishing liquid, the non-woven fabric finishing liquid is stirred for 10-20min at the rotating speed of 100-200r/min, the non-woven fabric is taken out and dried at the temperature of 70-90 ℃ to obtain a primary impregnated non-woven fabric, and the primary impregnated non-woven fabric is again immersed in the non-woven fabric finishing liquid according to the bath ratio of 1 g: (40-60) soaking the obtained product in mL into the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 100-200r/min for 10-20min, taking out, and drying at the temperature of 70-90 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of the rubbing roll are (1-3): 1, the temperature is 50-70 ℃, and the time is 50-70s, so as to obtain the interior decoration material.
Preferably, the non-woven fabric finishing liquid in the step (4) further comprises 3-5 parts by mass of an antibacterial compound.
The preparation method of the antibacterial compound comprises the following steps:
adding 1-3 parts of nano zinc oxide and 0.5-1 part of dodecyl dimethyl benzyl ammonium chloride in 80-100 parts of water by mass parts, and ultrasonically dispersing for 5-10 min; after the pH value is adjusted to 9-10, 5-8 parts of 30-40 wt% ethyl orthosilicate ethanol solution is added, and the mixture is stirred for 12-16h at 40-45 ℃ and 200 r/min; filtering, and drying at 60-80 deg.C for 5-8h to obtain compound I; adding 1-3 parts of the compound I and 0.5-0.8 part of 3-glycidyloxypropyltrimethoxysilane into 30-50 parts of water for ultrasonic dispersion for 40-50 min; adding 1-2 parts of silver nitrate, and stirring at 50-55 ℃ and 200r/min for 1-2 h; adding 1-2 parts of ascorbic acid and continuously stirring for 2-3 h; filtering, and drying at 60-80 deg.C for 5-8h to obtain the antibacterial compound.
The dispersant is any one of polyethylene glycol 200 and polyethylene glycol 400.
The filler is at least one of kaolin, light calcium carbonate, heavy calcium carbonate and talcum powder; preferably, the filler is prepared from ground calcium carbonate and talcum powder according to the mass ratio of (2-4): (5-7) mixing.
The adhesive is any one of an organic adhesive and an inorganic adhesive; preferably, the binder is an inorganic binder silica sol.
The non-woven fabric has poor dimensional stability due to the self loose structure, influences the subsequent heat treatment process, and is pre-shaped before the coating is finished in order to ensure that the non-woven fabric can keep good dimensional stability in the high-temperature baking process. The pre-setting treatment greatly reduces the longitudinal and transverse shrinkage of the spunlace base fabric, particularly the longitudinal direction, which also shows that the pre-setting treatment improves the dimensional stability of the base fabric.
Although dimensional stability of the spunlace base fabric is improved after pre-setting, the surface flatness of the base fabric is still poor, so that calendering treatment needs to be carried out on the pre-set spunlace base fabric. The base fabric after calendering finishing has a compact structure and relatively small gaps among fibers, so that slurry is not easy to permeate into the spunlace base fabric during subsequent coating finishing, and the smooth surface of the coating film can be ensured.
And then immersing the non-woven fabric subjected to shaping and calendaring pretreatment into the prepared non-woven fabric finishing liquid, fully soaking the pretreated non-woven fabric into the finishing liquid, drying, forming a film on the surface, and calendaring again to obtain the interior decoration material. Most of the non-woven fabric finishing liquid prepared by the invention adopts inorganic materials, only the dispersing agent adopts polyethylene glycol dispersing agent, and the polyethylene glycol is easy to be degraded into carbon dioxide and water by a catalyst, so that the environment is not polluted, therefore, the non-woven fabric wallpaper prepared by the invention is environment-friendly, does not harm human health, and is an indoor decoration material.
Firstly, the photocatalyst and the activated carbon are mixed, so that the activated carbon and the photocatalyst are mutually adsorbed, and the activated carbon has extremely strong adsorbability, can absorb harmful gases such as formaldehyde released by a wall body and the like, and is convenient for the degradation of the photocatalyst; in addition, the activated carbon has extremely strong conductivity, can conduct photoproduction electrons, reduces the recombination rate of photoproduction electrons and holes, enhances the catalytic capability of the photocatalyst, and greatly improves the efficiency of catalytic degradation of harmful gases due to the synergistic effect of the photoproduction electrons and the holes. According to the invention, the silica sol is used as the adhesive, when the silicon solution loses moisture, the monomer silicic acid is gradually polymerized into high polymeric silica gel, the colloidal molecules are enlarged along with the evaporation of the moisture, and finally, a stable silicon-oxygen bond coating film is formed, so that the problem that the coating film is degraded by a photocatalyst, so that the coating film is aged and falls off is avoided. In addition, the silicon-oxygen bond coating is compact and hard, does not generate static electricity, is difficult to adhere various dust in the air, has strong pollution resistance, and has water resistance and heat resistance obviously superior to those of organic coatings. In addition, the nano-scale silicon dioxide particles in the silica sol are easily adsorbed by the active carbon, so that a layer of silicon dioxide protective film is formed on the surface of the photocatalyst-active carbon particles, the contact between the photocatalyst and the non-woven fabric fiber is reduced, the photocatalyst is prevented from aging the non-woven fabric, and the service life of the obtained interior decoration material is prolonged.
The invention further adopts the blending of the heavy calcium carbonate and the talcum powder as the filler of the finishing liquid, the heavy calcium carbonate can improve the whiteness and the opacity of a coating film and improve the absorptivity of the printing ink, and the price is low, but the fluidity of the coating is lower. The heavy calcium carbonate also has the advantages of reducing the viscosity of the slurry and improving the fluidity of finishing liquid, so that the coating can not be too thick after the non-woven fabric is soaked. The talcum powder has good fiber covering capacity, and can improve whiteness, smoothness and opacity of a coating base material; has good rheological property and stability. The two are mixed for use, so that the binding capacity of the filler and the non-woven fabric fiber is increased, the viscosity of the finishing liquid is reduced, and the cost is reduced. In addition, the wear resistance and the flame retardant capability of the non-woven fabric are further enhanced by adding the filler, the contact between the photocatalyst and the non-woven fabric fibers can be reduced, and the service life of the wallpaper is prolonged by cooperating with the silica sol. The main component of the talcum powder is MgO-SiO2In the dehydration process of silica sol, MgO. SiO is formed with silica2The structure of-SiO-OSi enhances the stability of the film and is not easy to fall off.
Still further, since most of the conventional photocatalysts are ultraviolet-responsive photocatalysts or have a very low utilization rate of visible light, their use has a great limitation. The invention further prepares a novel photocatalyst which not only has the property of visible light response, but also has extremely strong thermal catalytic capability, photo-thermal synergy and extremely strong capability of degrading pollutants by visible light at room temperature.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 10-20 parts of ammonium paramolybdate and 1.5-11 parts of modifier into 320 parts of 280-one-waste water at 75-85 ℃ by mass, and stirring at the rotating speed of 100-one-waste 200r/min for 5-10min to obtain a precursor solution;
s2, adding 4-6 parts by mass of 65-68 wt% nitric acid into the precursor solution at a speed of 1-2mL/min at a temperature of 75-85 ℃, stirring at a rotation speed of 100-.
The modifier is one or a mixture of polyethylene glycol 400 and sodium ethylene diamine tetracetate; preferably, the modifier is prepared by mixing polyethylene glycol 400 and sodium ethylene diamine tetracetate according to a mass ratio of (1-10) to (0.5-1).
According to the invention, ethylene diamine tetraacetic acid is adopted to chelate metapholybdate ions, the crystal growth direction of the metamolybdate ions is controlled, the hydrated molybdenum trioxide generated by polyethylene glycol dispersion is used to avoid the generation of large clusters, the morphology of the hydrated molybdenum trioxide is cooperatively regulated by the ethylene diamine tetraacetic acid and the polyethylene glycol, and the surface area of the hydrated molybdenum trioxide is increased. The photocatalyst prepared by the invention is hydrated molybdenum oxide, the band gap of the photocatalyst is 2.8-3.0eV, and the photocatalyst can directly absorb visible light and catalyze and degrade pollutants. In addition, due to the introduction of crystal water, the molybdenum trioxide generates lattice distortion to form Jahne-Teller effect, the Jahne-Teller distortion increases Lewis acid site sites to promote the adsorption and activation of oxygen, the thermal catalytic performance of hydrated molybdenum trioxide is greatly improved, meanwhile, the crystal water and the molybdenum trioxide coordinate, and due to the fact that water is an electron-rich ligand, the energy required by electrons to jump from the crystal water to the molybdenum trioxide is less than that required by electrons in the molybdenum trioxide to jump from the molybdenum to the oxygen during light excitation, the energy required by light excitation electron jump is reduced, and the photo-generated electrons-holes can be generated under the excitation of longer-wavelength visible light, and the utilization rate of the visible light is improved. Due to the photo-thermal synergistic effect caused by the structural water, the prepared hydrated molybdenum oxide has the performance of degrading pollutants in an indoor natural light environment. The degradation reaction is simple, low in cost, energy-saving and space-saving, and is suitable for indoor or limited space cleaning.
The invention has the beneficial effects that: the interior decoration material has good odor removal and purification effects, can effectively degrade indoor harmful gases such as formaldehyde, benzene and the like, and also has good mechanical property, antibacterial property and aging resistance. By adopting silica sol as an adhesive and blending heavy calcium carbonate and talcum powder as a finishing liquid filler, the wear resistance and flame retardant capability of the non-woven fabric material are enhanced, and the efficiency of catalytic degradation of harmful gases is greatly improved by mixing activated carbon and a photocatalyst.
Detailed Description
The non-woven fabric adopted by the embodiment of the invention is terylene spunlace non-woven fabric, and the gram weight is as follows: 120g/m2Dongguan city Tuoyuan composite science and technology Co.
Activated carbon, cat # s: AM-C1-064-1, particle size: 20nm, Zhejiang Yamei nanotechnology Co., Ltd.
Essence, good number: znkh041, new agrichemical materials limited in Xiamen.
Ground calcium carbonate, cat No.: 1500, granularity: 1000 meshes, Zhejiang shou Fengcai industrial strength factory.
Talc powder, particle size: 1250 mesh, Changxing faithful nonmetal materials Co.
Nano zinc oxide, cat number: TZP-50, particle size: 30nm, Jiangsu Tianxing New Material Co., Ltd.
Nano-silica, cat No.: 0806-1, particle size: 200nm, Shanghai Lantian nanomaterial Co., Ltd.
Polyvinyl alcohol, cat # s: 2488, average polymerization degree: 2400 + 2500, Chongqing Chuan chemical Co., Ltd, China petrochemical group.
Polyethylene glycol 400, cat No.: 400, molecular weight: 400, Tay chemical Co., Ltd, tin-free.
Silica sol, type: dn51655, Shandong Deno New Material science, Inc.
Example 1
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 40 parts of activated carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain activated carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
Example 2
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
Example 3
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is formed by mixing polyethylene glycol 400 and sodium ethylene diamine tetracetate according to the mass ratio of 5: 1.
Example 4
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is polyethylene glycol 400.
Example 5
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: and (3) soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, drying at 80 ℃ to obtain a primary soaked non-woven fabric, and mixing the primary soaked non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is sodium ethylene diamine tetracetate.
Comparative example 1
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: and (3) soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, drying at 80 ℃ to obtain a primary soaked non-woven fabric, and mixing the primary soaked non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is polyvinyl alcohol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is formed by mixing polyethylene glycol 400 and sodium ethylene diamine tetracetate according to the mass ratio of 5: 1.
Example 6
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence, 5 parts of antibacterial compound and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is formed by mixing polyethylene glycol 400 and sodium ethylene diamine tetracetate according to the mass ratio of 5: 1.
The preparation method of the antibacterial compound comprises the following steps:
adding 2.5 parts of nano zinc oxide and 1 part of dodecyl dimethyl benzyl ammonium chloride into 100 parts of water by mass, and ultrasonically dispersing for 7 min; after the pH value is adjusted to 9.5, 6 parts of 35 wt% ethyl orthosilicate ethanol solution is added, and the mixture is stirred for 15 hours at 42 ℃ and 180 r/min; filtering, and drying at 80 ℃ for 5h to obtain a compound I; adding 3 parts of compound I and 0.65 part of 3-glycidyloxypropyltrimethoxysilane into 40 parts of water, and ultrasonically dispersing for 45 min; adding 2 parts of silver nitrate, and stirring at 53 ℃ for 2 hours at 180 r/min; then adding 1.5 parts of ascorbic acid and continuing stirring for 3 hours; filtering, and drying at 80 ℃ for 5h to obtain the antibacterial compound. The antibacterial performance of the interior decoration material of the example 6 (test strain: staphylococcus aureus ATCC6538) is determined by referring to GB/T20944.1-2007, and the antibacterial rate of staphylococcus aureus reaches 99%.
Comparative example 2
A preparation method of an interior decoration material comprises the following steps:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting for 45s at 200 ℃ to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the friction roller is 2: 1, obtaining calendered non-woven fabric at the temperature of 60 ℃ for 60 s;
(3) taking 600 parts by mass of water, adding 3 parts of dispersing agent into the water, stirring the water for 2min at the rotating speed of 150r/min, adding 12 parts of photocatalyst and 40 parts of active carbon, and stirring the water for 30min at the rotating speed of 2000r/min to obtain photocatalyst-active carbon dispersion liquid;
(4) adding 150 parts of adhesive, 4 parts of essence, 5 parts of antibacterial compound and 55 parts of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3) in parts by mass, and stirring at the rotating speed of 250r/min for 15min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at 80 ℃ to obtain a primary soaked non-woven fabric; and (3) mixing the primary impregnated non-woven fabric again according to the bath ratio of 1 g: soaking 50mL of the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 150r/min for 15min, taking out, and drying at the temperature of 80 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of a friction roller are 2: 1, the temperature is 60 ℃, and the time is 60s, so as to obtain the interior decoration material.
The dispersant is polyethylene glycol 400.
The filler is prepared from ground calcium carbonate and talcum powder according to a mass ratio of 3: 5, mixing the components.
The adhesive is silica sol.
The preparation method of the photocatalyst comprises the following steps:
s1, adding 12.3 parts of ammonium paramolybdate and 4.8 parts of modifier into 300 parts of water at 80 ℃, and stirring at the rotating speed of 160r/min for 8min to obtain a precursor solution;
s2, adding 5 parts of 66 wt% nitric acid into the precursor solution at a speed of 1.5mL/min at a temperature of 80 ℃, stirring at a rotating speed of 150r/min for 90min, centrifuging at a rotating speed of 6000r/min for 4min, taking the precipitate, washing with water and absolute ethyl alcohol for 3 times respectively, and finally drying the obtained solid at a temperature of 60 ℃ for 10h to obtain the photocatalyst.
The modifier is formed by mixing polyethylene glycol 400 and sodium ethylene diamine tetracetate according to the mass ratio of 5: 1.
The preparation method of the antibacterial compound comprises the following steps:
adding 3 parts of nano silicon dioxide and 0.65 part of 3-glycidyloxypropyltrimethoxysilane by mass into 40 parts of water, and ultrasonically dispersing for 45 min; adding 2 parts of silver nitrate, and stirring at 53 ℃ for 2 hours at 180 r/min; then adding 1.5 parts of ascorbic acid and continuing stirring for 3 hours; filtering, and drying at 80 ℃ for 5h to obtain the antibacterial compound. The antibacterial performance of the interior decoration material of the comparative example 2 (test strain: staphylococcus aureus ATCC6538) is determined by referring to GB/T20944.1-2007, and the antibacterial rate of staphylococcus aureus reaches 91%.
Test example 1
The removal rate of common polluted gas of each interior decoration material prepared in the examples and the comparative examples is determined, and the test method of the removal rate of the common polluted gas refers to QB/T2761-2006 & lt & ltmethod for determining purification effect of indoor air purification product & gt & lt. The sample was 1m2The interior material produced in each example; the volume of the test bin is 0.9m multiplied by 1.85m, and the temperature is 26 ℃; the light source is a xenon lamp, and the average illumination intensity is 500 Lux.
Record the concentration of formaldehyde (mg/m) for each set of initial test chambers3) Total volatile organic concentration (mg/m)3) Benzene concentration (mg/m)3) And recording the formaldehyde concentration (mg/m) of each group of 72h test chambers3) Total volatile organic concentration (mg/m)3) Benzene concentration (mg/m)3) Calculating the reduction rate (%) of each pollutant; wherein, the formaldehyde reduction rate (%) is 1- (formaldehyde concentration of 72h test chamber/formaldehyde concentration of initial test chamber) × 100%; the total volatile organic matter reduction rate (%) is 1- (total volatile organic matter concentration of the 72h test chamber/total volatile organic matter concentration of the initial test chamber) × 100%; the benzene reduction rate (%) × 1- (benzene concentration in 72h test chamber/benzene concentration in initial test chamber) × 100%.
Table 1: test of gas pollutant removal rate of interior decoration material
Figure BDA0003432466390000151
As can be seen from table 1, example 1 shows the lowest removal rate of formaldehyde, total volatile organic compounds and benzene, because the interior decoration material prepared in example 1 only contains activated carbon, and adsorbs certain volatile harmful gases by virtue of the adsorption effect of the activated carbon, when the activated carbon is saturated in adsorption, the balance is achieved, and the amount of volatile harmful gases in the test chamber is not reduced any more. The removal rate of the gas pollutants in the example 2 is obviously higher than that in the example 1, because the hydrated molybdenum trioxide is added into the indoor decorative material prepared in the example 2, the band gap of the hydrated molybdenum oxide photocatalyst prepared in the invention is 2.8-3.0eV, and the hydrated molybdenum oxide photocatalyst can directly absorb visible light and catalyze and degrade pollutants. In addition, due to the introduction of crystal water, the molybdenum trioxide generates lattice distortion to form Jahne-Teller effect, the Jahne-Teller distortion increases Lewis acid site sites to promote the adsorption and activation of oxygen, the thermal catalytic performance of hydrated molybdenum trioxide is greatly improved, meanwhile, the crystal water and the molybdenum trioxide coordinate, and due to the fact that water is an electron-rich ligand, the energy required by electrons to jump from the crystal water to the molybdenum trioxide is less than that required by electrons in the molybdenum trioxide to jump from the molybdenum to the oxygen during light excitation, the energy required by light excitation electron jump is reduced, and the photo-generated electrons-holes can be generated under the excitation of longer-wavelength visible light, and the utilization rate of the visible light is improved. Due to the photo-thermal synergistic effect caused by the structural water, the prepared hydrated molybdenum oxide has the performance of degrading pollutants in an indoor natural light environment. The removal rate of the gas pollutants in the embodiment 3 is obviously higher than that in the embodiment 2, because sodium ethylene diamine tetracetate and polyethylene glycol are added as modifiers in the process of preparing the hydrated molybdenum trioxide, ethylene diamine tetracetate can chelate metapholybdate ions, and the crystal growth direction of the hydrated molybdenum trioxide is controlled in the process of nucleating and crystallizing the molybdenum trioxide, flower-shaped clusters consisting of nanowires are prepared, but the prepared hydrated molybdenum trioxide is low in dispersity and surface area and less in exposed Lewis acid sites due to the fact that the nanowires are easy to cluster, therefore, the dispersibility of the water and molybdenum trioxide nanowires is further enhanced by the polyethylene glycol, the large clusters are prevented from being generated, the shapes of the water and molybdenum trioxide nanowires are cooperatively regulated, the surface area of the hydrated molybdenum trioxide is increased, more Lewis acid sites are exposed, and the pollutant degradation capability of the hydrated molybdenum trioxide is greatly enhanced. This is also demonstrated by the fact that disodium ethylenediaminetetraacetate or polyethylene glycol alone, which regulates hydrated molybdenum trioxide, both have a reduced ability to degrade gaseous pollutants.
Test example 2
The influence of the light irradiation on the aging degree of the produced interior decoration material was tested.
Reference GB/T3923.1-2013 part 1 of tensile Properties of textile fabrics: determination of breaking Strength and elongation at Break test method, the difference of breaking Strength before and after ultraviolet light aging of the interior decoration materials prepared in examples and comparative examples was determined. A textile fabric tensile testing machine is adopted, the tensile speed is 20mm/min, and the pretension is 2N.
Sample preparation: cutting 20 pieces of samples with the size of 50mm multiplied by 200mm from the interior decoration material prepared in the embodiment and the comparative example, and aging 10 pieces of samples for 72 hours under an ultraviolet lamp with the light intensity of 500Lux to obtain experimental samples; the other 10 blocks were left without UV irradiation for 72 hours to obtain blank samples. The test result is the average value of 10 samples, and the difference of the breaking strength of the samples before and after ultraviolet aging is the average value of the breaking strength of the blank sample-the average value of the breaking strength of the experimental sample.
Table 2: test result of fracture strength difference of sample before and after ultraviolet aging
Differential breaking force/kN
Example 1 0.2
Example 3 0.3
Comparative example 1 2.1
As can be seen from Table 2, the interior materials of the examples using the silica sol as the binder still maintained a good tensile strength after being irradiated with ultraviolet for 72 hours, while the comparative examples using the polyvinyl alcohol as the binder exhibited a sharp drop in tensile properties after being irradiated with ultraviolet. The reason is that when the silicon solution loses moisture, monomer silicic acid is gradually polymerized into high polymer silica gel, colloid molecules are enlarged along with the evaporation of the moisture, and finally a stable silicon-oxygen bond coating film is formed, so that the problem that the coating film is degraded by a photocatalyst, so that the coating film is aged and falls off is solved. In addition, the silicon-oxygen bond coating is compact and hard, does not generate static electricity, is difficult to adhere various dust in the air, has strong pollution resistance, and has water resistance, heat resistance and mechanical property obviously superior to those of organic coatings. In addition, the silica sol can form a coating film on the surface of the photocatalyst-activated carbon particles in the dehydration process, so that the contact between the photocatalyst and the non-woven fabric is reduced, and the non-woven fabric is prevented from being aged by active free radicals generated by the photocatalyst. While organic binders represented by polyvinyl alcohol are clearly not suitable for film-forming coatings containing a photocatalyst. The active free radicals generated by the photocatalyst not only can decompose the organic binder, but also can further damage the non-woven fabric fibers, thereby shortening the service life of the prepared interior decoration material.

Claims (8)

1. An interior decoration material is characterized by being prepared by the following method:
(1) presetting non-woven fabrics: treating the non-woven fabric by using a needle plate type heat setting machine, and presetting at the temperature of 180-220 ℃ for 40-50s to obtain a preset non-woven fabric;
(2) calendering pretreatment: and (3) calendering the pre-shaped non-woven fabric by adopting a calender, wherein the surface linear speed and the fabric speed ratio of the rubbing roll are (1-3): 1, obtaining the calendered non-woven fabric at the temperature of 50-70 ℃ for 50-70 s;
(3) taking 700 parts by mass of 500-fold water, adding 1-4 parts by mass of a dispersing agent, stirring at a rotating speed of 100-fold 200r/min for 1-3min, adding 10-15 parts by mass of a photocatalyst and 20-60 parts by mass of activated carbon, and stirring at a rotating speed of 2000-fold 3000r/min for 20-40min to obtain a photocatalyst-activated carbon dispersion liquid;
(4) adding 200 parts by mass of 100-one adhesive, 3-5 parts by mass of essence, 3-5 parts by mass of antibacterial compound and 50-60 parts by mass of filler into the photocatalyst-activated carbon dispersion liquid prepared in the step (3), and stirring at the rotating speed of 300r/min for 10-20min to obtain non-woven fabric finishing liquid;
(5) and (3) calendering the non-woven fabric prepared in the step (2) according to a bath ratio of 1 g: (40-60) mL of the non-woven fabric finishing liquid prepared in the step (4) is immersed in the non-woven fabric finishing liquid, the non-woven fabric finishing liquid is stirred for 10-20min at the rotating speed of 100-200r/min, the non-woven fabric is taken out and dried at the temperature of 70-90 ℃ to obtain a primary impregnated non-woven fabric, and the primary impregnated non-woven fabric is again immersed in the non-woven fabric finishing liquid according to the bath ratio of 1 g: (40-60) soaking the obtained product in mL into the non-woven fabric finishing liquid prepared in the step (4), stirring at the rotating speed of 100-200r/min for 10-20min, taking out, and drying at the temperature of 70-90 ℃ to obtain a soaked non-woven fabric;
(6) and (3) calendering and finishing: and (3) calendering the impregnated non-woven fabric obtained in the step (5) by adopting a calender again, wherein the surface linear speed and the fabric speed ratio of the rubbing roll are (1-3): 1, the temperature is 50-70 ℃, and the time is 50-70s, so as to obtain the interior decoration material.
2. The upholstery material as claimed in claim 1, wherein the preparation method of the antibacterial composite comprises the steps of:
adding 1-3 parts of nano zinc oxide and 0.5-1 part of dodecyl dimethyl benzyl ammonium chloride in 80-100 parts of water by mass parts, and ultrasonically dispersing for 5-10 min; after the pH value is adjusted to 9-10, 5-8 parts of 30-40 wt% ethyl orthosilicate ethanol solution is added, and the mixture is stirred for 12-16h at 40-45 ℃ and 200 r/min; filtering, and drying at 60-80 deg.C for 5-8h to obtain compound I; adding 1-3 parts of the compound I and 0.5-0.8 part of 3-glycidyloxypropyltrimethoxysilane into 30-50 parts of water for ultrasonic dispersion for 40-50 min; adding 1-2 parts of silver nitrate, and stirring at 50-55 ℃ and 200r/min for 1-2 h; adding 1-2 parts of ascorbic acid and continuously stirring for 2-3 h; filtering, and drying at 60-80 deg.C for 5-8h to obtain the antibacterial compound.
3. The interior material as claimed in claim 1, wherein the preparation method of the photocatalyst comprises the steps of:
s1, adding 10-20 parts of ammonium paramolybdate and 1.5-11 parts of modifier into 320 parts of 280-one-waste water at 75-85 ℃ by mass, and stirring at the rotating speed of 100-one-waste 200r/min for 5-10min to obtain a precursor solution;
s2, adding 4-6 parts by mass of 65-68 wt% nitric acid into the precursor solution at a speed of 1-2mL/min at a temperature of 75-85 ℃, stirring at a rotation speed of 100-.
4. The upholstery material as claimed in claim 3, wherein said modifier is one or a mixture of two of polyethylene glycol 400 and sodium ethylenediaminetetraacetate.
5. The interior material of claim 1, wherein the filler is at least one of kaolin, light calcium carbonate, heavy calcium carbonate, and talc.
6. The interior material of claim 1, wherein the binder is any one of an organic binder and an inorganic binder.
7. The interior material of claim 1, wherein the dispersant is any one of polyethylene glycol 200 and polyethylene glycol 400.
8. The photocatalyst is characterized by being prepared by the following method:
s1, adding 10-20 parts of ammonium paramolybdate and 1.5-11 parts of modifier into 320 parts of 280-one-waste water at 75-85 ℃ by mass, and stirring at the rotating speed of 100-one-waste 200r/min for 5-10min to obtain a precursor solution;
s2, adding 4-6 parts by mass of 65-68 wt% nitric acid into the precursor solution at a speed of 1-2mL/min at a temperature of 75-85 ℃, stirring at a rotating speed of 100-; the modifier is one or a mixture of polyethylene glycol 400 and sodium ethylene diamine tetracetate.
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CN112023915A (en) * 2020-08-31 2020-12-04 上海电力大学 Preparation method of carbon aerogel supported molybdenum trioxide catalyst, carbon aerogel supported molybdenum trioxide catalyst and application of carbon aerogel supported molybdenum trioxide catalyst

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CN101048543A (en) * 2004-10-27 2007-10-03 住江织物株式会社 Fiber fabric having VOC removing function
US20070149397A1 (en) * 2005-12-22 2007-06-28 Industrial Technology Research Institute Photocatalytic composite material, method for producing the same and application thereof
WO2012113543A1 (en) * 2011-02-26 2012-08-30 Clariant International Ltd Optimized layer-by-layer assemblies for indoor photo-catalytical pollutants removal
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