CN114045597A - Preparation process of polyvinyl chloride coated high-strength silk rattan-like fabric and textile fabric thereof - Google Patents
Preparation process of polyvinyl chloride coated high-strength silk rattan-like fabric and textile fabric thereof Download PDFInfo
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- CN114045597A CN114045597A CN202111109842.7A CN202111109842A CN114045597A CN 114045597 A CN114045597 A CN 114045597A CN 202111109842 A CN202111109842 A CN 202111109842A CN 114045597 A CN114045597 A CN 114045597A
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- rattan
- preparation process
- strength
- polyvinyl chloride
- fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/156—Coating two or more articles simultaneously
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/44—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific cross-section or surface shape
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of textile technology, and discloses a preparation process of a polyvinyl chloride-coated high-strength silk rattan-like material, which comprises the following steps in sequence: mixing materials, and stirring the components of the rattan-imitated material in proportion for later use; granulating and preparing PVC granules by a granulator; and (3) drawing wires, heating the PVC particles, adding N high-strength wires, introducing the high-strength wires into a coating die of an extruder for coating, extruding and rolling to obtain the rattan-shaped imitated rattan. The invention optimizes and improves the working procedures of granulating and extruding single filaments into filaments, weaving the filaments into rattans and weaving the rattans into the textilene cloth, wherein a plurality of filaments are directly and integrally formed to form the rattans, and the rattans are woven into the textilene cloth, thereby greatly simplifying the preparation process of the rattans and improving the product quality of the rattans.
Description
Technical Field
The invention relates to the technical field of textilene textiles, in particular to a preparation process of a polyvinyl chloride coated high-strength silk rattan-like fabric and a textile fabric thereof.
Background
Warp or weft for weaving of textilene fabric textile products in the prior art are structurally characterized in that a high-strength polyester industrial filament is used as an inner core, and polyvinyl chloride (PVC) plastic materials are coated outside the inner core to form an outer membrane.
The disadvantage of the textilene fabric weaving rattan of the structure is that:
firstly, the yarn diameter of the warp and the weft is small, so that the time consumption is long and the efficiency is not high when the yarn is woven into the textilene fabric by a warp knitting machine.
Secondly, the processing procedure is relatively tedious, and the yarns need to be woven into rattans first, and then the rattans are woven into the textilene fabric.
Finally, the rattan appearance consistency is poor, and meanwhile, the strength of the rattan is weak, so that the rattan is easy to scatter.
Based on the defects in the prior art, research on a preparation process of a polyvinyl chloride coated high-strength silk rattan-like fabric and a textile fabric thereof is urgently needed to solve the problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides a textilene fabric with a novel structure and rattans thereof.
The technical scheme adopted by the invention is as follows:
a preparation process of a polyvinyl chloride coated high-strength silk rattan-like material comprises the following steps: mixing materials, and stirring the components of the rattan-imitated material in proportion for later use; granulating and preparing PVC granules by a granulator; and (3) drawing wires, heating the PVC particles, adding N high-strength wires, introducing the high-strength wires into a coating die of an extruder for coating, extruding and rolling to obtain the rattan-shaped imitated rattan.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk imitation rattan provided by the invention, the rattan-shaped imitation rattan is composed of the following components:
inner core: the high-strength yarn comprises N high-strength yarns which are arranged in parallel; said N is greater than or equal to 2;
outer membrane: the PVC particles are melted and then coated on the outer side of the inner core, and are integrally formed with the inner core into a whole.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk-like rattan provided by the invention, the rattan-like material specifically comprises the following components in parts by weight:
75-100 parts of polyvinyl chloride;
40-60 parts of dioctyl terephthalate;
soybean oil and 3-5 parts of soybean oil;
copolymerization: 10-20 parts of
5-8 parts of stabilizer
1-3 parts of a lubricant.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk-like rattan provided by the invention, the material of the rattan-like material specifically comprises:
100 parts of polyvinyl chloride;
50 parts of dioctyl terephthalate;
4 parts of soybean oil;
copolymerization: 14 portions of
7 portions of stabilizer
2 parts of a lubricant.
Further, in the preparation process of the polyvinyl chloride coated high-strength wire rattan-like material provided by the invention, the wire drawing process comprises the following steps: the drawing temperature is 130-160 ℃.
Further, in the preparation process of the polyvinyl chloride coated high-strength wire rattan-like material provided by the invention, the wire drawing process comprises the following steps: the extrusion take-up speed of the extruder was 500/min.
A preparation process of a polyvinyl chloride-coated high-strength silk rattan-like woven fabric comprises the following steps in sequence:
preparing a simulated rattan, using the process of claims 1-6 and obtaining a simulated rattan;
weaving the simulated rattan, and using artificial weaving or automatic weaving fabric;
and (4) performing heat setting, heating by a heat setting machine, and performing adhesion setting to obtain the fabric.
Further, in the preparation process of the high-strength silk rattan-like woven fabric coated with polyvinyl chloride provided by the invention, the automatic woven fabric comprises the following steps:
warping, inputting the rattan which is subjected to wire drawing and coating molding into a sectional warping machine, and warping the rattan-like to a warp beam;
weaving, and automatically weaving the warped rattan-like material by a high-speed rapier loom.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk rattan-like woven fabric provided by the invention, the setting temperature in the heat setting step is 125-165 ℃.
Further, in the preparation process of the high-strength silk rattan-like woven fabric coated with polyvinyl chloride provided by the invention, the preparation process further comprises cutting, pressing and color printing;
cutting, cutting the woven fabric according to the drawing through a cutting machine;
pressing, and performing edge pressing or/and metal strip pressing on the fabric;
color printing, namely color printing the surface of the fabric and preparing a printing layer;
coating a film on the bottom, and attaching the bottom film to the fabric.
The embodiment of the invention has the following beneficial effects:
1. the invention forms the complete rattan through one-step molding.
2. The processing steps can be simplified, and the processing efficiency is improved.
3. And the consistency of the rattan product can be improved.
4. Meanwhile, the strength and the attractiveness of the whole textilene fabric are higher.
5. The product has good universality and can be widely applied to the production of rattan-like textilene fabrics.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiment or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art it is also possible to derive other drawings from these drawings without inventive effort.
FIG. 1 is a view illustrating the structure of the cane according to the present embodiment;
fig. 2 is a structural diagram of the textilene fabric in this embodiment.
FIG. 3 is a flow chart of the preparation process of the rattan-imitated material according to this embodiment.
Fig. 4 is a flow chart of a process for preparing the fabric according to the embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention optimizes and improves the working procedures of granulating and extruding single filaments into filaments, weaving the filaments into rattans and weaving the rattans into the textilene cloth, wherein a plurality of filaments are directly and integrally formed to form the rattans, and the rattans are woven into the textilene cloth, thereby greatly simplifying the preparation process of the rattans and improving the product quality of the rattans. The specific implementation is shown in the examples:
example 1
The rattan for teslin, the rattan 1 is composed of the following components:
inner core: it comprises a plurality of wires 11 arranged in parallel;
outer membrane 12: the inner core is coated on the outer side of the inner core and is integrally formed and connected with the inner core into a whole.
Further, in the rattan for teslin that this embodiment provided, interval equipartition sets up between a plurality of silk threads.
Further, in the rattan for teslin provided in this embodiment, the number of the wires is at least 2.
Further, in the rattan for teslin provided by this embodiment, the plurality of wires are provided in at least one layer, and each layer includes a plurality of parallel wires. As a reinforcement, a plurality of wires may also be provided.
Further, in the rattan for teslin provided by the embodiment, the wire is formed by winding a metal wire or/and a non-metal wire and is arranged in a linear shape. Is arranged in a cylindrical line shape.
Further, in the rattan for teslin that this embodiment provided, the silk thread is high-strength silk, high-strength silk is formed by the polyester yarn winding, the polyester yarn number is 6.
Example 2
Further, in the rattan for teslin provided in this embodiment, the silk thread includes a silk core and a silk film. In this embodiment, a composite structure of silk threads can be adopted, the silk threads are formed by coaxially arranging silk cores and silk membranes made of two different materials, and the silk cores are made of polyester yarns or the silk membranes are made of other high polymer materials.
Example 3
Further, in the rattan for teslin provided in this embodiment, the wire is provided in a hollow tubular shape. The method is applied to different scenes and use requirements.
Example 4
A fabric of teslin comprising the rattan of example 1, said teslin being woven from said rattan as warp or/and weft.
Further, in the textilene fabric provided by the embodiment, the surface of the fabric is further provided with a shaping layer, an embossing layer and/or a printing layer. So that the textilene fabric has better aesthetic property or patterns.
Example 5
A preparation process of a polyvinyl chloride coated high-strength silk rattan-like material comprises the following steps:
s1, mixing materials, and stirring the components of the rattan-like material according to a proportion for later use;
s2, granulating and preparing PVC granules by a granulator;
and S3, drawing wires, heating the PVC particles, adding N high-strength wires, introducing the high-strength wires into a coating die of an extruder for coating, extruding and winding to form the rattan-shaped imitated rattan.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk imitation rattan provided by the invention, the rattan-shaped imitation rattan is composed of the following components:
inner core: the high-strength yarn comprises N high-strength yarns which are arranged in parallel; said N is greater than or equal to 2;
outer membrane: the PVC particles are melted and then coated on the outer side of the inner core, and are integrally formed with the inner core into a whole.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk-like rattan provided by the invention, the rattan-like material specifically comprises the following components in parts by weight:
75-100 parts of polyvinyl chloride;
40-60 parts of dioctyl terephthalate;
soybean oil and 3-5 parts of soybean oil;
copolymerization: 10-20 parts of
5-8 parts of stabilizer
1-3 parts of a lubricant.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk-like rattan provided by the invention, the material of the rattan-like material specifically comprises:
100 parts of polyvinyl chloride;
50 parts of dioctyl terephthalate;
4 parts of soybean oil;
copolymerization: 14 portions of
7 portions of stabilizer
2 parts of a lubricant.
Further, in the preparation process of the polyvinyl chloride coated high-strength wire rattan-like material provided by the invention, the wire drawing process comprises the following steps: the drawing temperature is 130-160 ℃.
Further, in the preparation process of the polyvinyl chloride coated high-strength wire rattan-like material provided by the invention, the wire drawing process comprises the following steps: the extrusion take-up speed of the extruder was 500/min.
A preparation process of a polyvinyl chloride-coated high-strength silk rattan-like woven fabric comprises the following steps in sequence:
preparing a simulated rattan, using the process of claims 1-6 and obtaining a simulated rattan;
weaving the simulated rattan, and using artificial weaving or automatic weaving fabric;
and (4) performing heat setting, heating by a heat setting machine, and performing adhesion setting to obtain the fabric.
Further, in the preparation process of the high-strength silk rattan-like woven fabric coated with polyvinyl chloride provided by the invention, the automatic woven fabric comprises the following steps:
warping, inputting the rattan which is subjected to wire drawing and coating molding into a sectional warping machine, and warping the rattan-like to a warp beam;
weaving, and automatically weaving the warped rattan-like material by a high-speed rapier loom.
Further, in the preparation process of the polyvinyl chloride coated high-strength silk rattan-like woven fabric provided by the invention, the setting temperature in the heat setting step is 125-165 ℃.
Further, in the preparation process of the high-strength silk rattan-like woven fabric coated with polyvinyl chloride provided by the invention, the preparation process further comprises cutting, pressing and color printing;
cutting, cutting the woven fabric according to the drawing through a cutting machine;
pressing, and performing edge pressing or/and metal strip pressing on the fabric;
color printing, namely color printing the surface of the fabric and preparing a printing layer;
coating a film on the bottom, and attaching the bottom film to the fabric.
Although the present invention has been described by way of preferred embodiments, the present invention is not limited to the embodiments described herein, and various changes and modifications may be made without departing from the scope of the present invention.
In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that the use of the directional terms should not be taken to limit the scope of the claims.
The embodiments and features of the embodiments described herein above can be combined with each other without conflict.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (10)
1. A preparation process of a polyvinyl chloride coated high-strength silk rattan-like material is characterized by comprising the following steps: the preparation process of the imitation vine comprises the following steps in sequence:
mixing materials, and stirring the components of the rattan-imitated material in proportion for later use;
granulating and preparing PVC granules by a granulator;
and (3) drawing wires, heating the PVC particles, adding N high-strength wires, introducing the high-strength wires into a coating die of an extruder for coating, extruding and rolling to obtain the rattan-shaped imitated rattan.
2. The preparation process of the high-strength silk rattan-like material coated with polyvinyl chloride according to claim 1, which is characterized in that: the rattan-shaped imitated rattan is composed of the following components:
inner core: the high-strength yarn comprises N high-strength yarns which are arranged in parallel; said N is greater than or equal to 2;
outer membrane: the PVC particles are melted and then coated on the outer side of the inner core, and are integrally formed with the inner core into a whole.
3. The preparation process of the high-strength silk rattan-like material coated with polyvinyl chloride according to claim 1, which is characterized in that:
the rattan-like material comprises the following components in parts by weight:
75-100 parts of polyvinyl chloride;
40-60 parts of dioctyl terephthalate;
soybean oil and 3-5 parts of soybean oil;
copolymerization: 10-20 parts of
5-8 parts of stabilizer
1-3 parts of a lubricant.
4. The preparation process of the high-strength silk rattan-like material coated with polyvinyl chloride according to claim 3, wherein the preparation process comprises the following steps:
the rattan-like material specifically comprises:
100 parts of polyvinyl chloride;
50 parts of dioctyl terephthalate;
4 parts of soybean oil;
copolymerization: 14 portions of
7 portions of stabilizer
2 parts of a lubricant.
5. The preparation process of the polyvinyl chloride-coated high-strength wire imitation rattan according to claim 1, wherein the wire drawing process step comprises: the drawing temperature is 130-160 ℃.
6. The preparation process of the polyvinyl chloride-coated high-strength wire imitation rattan according to claim 1, wherein the wire drawing process step comprises: the extrusion take-up speed of the extruder was 500/min.
7. A preparation process of a polyvinyl chloride-coated high-strength silk rattan-like woven fabric is characterized by comprising the following steps in sequence:
preparing a simulated rattan, using the process of claims 1-6 and obtaining a simulated rattan;
weaving the simulated rattan, and using artificial weaving or automatic weaving fabric;
and (4) performing heat setting, heating by a heat setting machine, and performing adhesion setting to obtain the fabric.
8. The preparation process of the polyvinyl chloride-coated high-strength silk rattan-like woven fabric according to claim 7, wherein the automatic weaving of the fabric comprises the following steps:
warping, inputting the rattan which is subjected to wire drawing and coating molding into a sectional warping machine, and warping the rattan-like to a warp beam;
weaving, and automatically weaving the warped rattan-like material by a high-speed rapier loom.
9. The process for preparing high-strength rattan-like woven fabric covered with polyvinyl chloride according to claim 7, wherein the setting temperature in the heat setting step is 125-165 ℃.
10. The preparation process of the polyvinyl chloride coated high-strength silk rattan-like woven fabric according to claim 7, wherein the preparation process further comprises cutting, pressing and color printing;
cutting, cutting the woven fabric according to the drawing through a cutting machine;
pressing, and performing edge pressing or/and metal strip pressing on the fabric;
color printing, namely color printing the surface of the fabric and preparing a printing layer;
coating a film on the bottom, and attaching the bottom film to the fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111109842.7A CN114045597A (en) | 2021-09-23 | 2021-09-23 | Preparation process of polyvinyl chloride coated high-strength silk rattan-like fabric and textile fabric thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111109842.7A CN114045597A (en) | 2021-09-23 | 2021-09-23 | Preparation process of polyvinyl chloride coated high-strength silk rattan-like fabric and textile fabric thereof |
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| CN114045597A true CN114045597A (en) | 2022-02-15 |
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| CN202111109842.7A Pending CN114045597A (en) | 2021-09-23 | 2021-09-23 | Preparation process of polyvinyl chloride coated high-strength silk rattan-like fabric and textile fabric thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115522393A (en) * | 2022-05-22 | 2022-12-27 | 江苏田园新材料股份有限公司 | Preparation method of novel antibacterial and solarization-resistant textilene fabric |
-
2021
- 2021-09-23 CN CN202111109842.7A patent/CN114045597A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115522393A (en) * | 2022-05-22 | 2022-12-27 | 江苏田园新材料股份有限公司 | Preparation method of novel antibacterial and solarization-resistant textilene fabric |
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