CN110791856B - Luminous fabric and preparation method thereof - Google Patents
Luminous fabric and preparation method thereof Download PDFInfo
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- CN110791856B CN110791856B CN201911052943.8A CN201911052943A CN110791856B CN 110791856 B CN110791856 B CN 110791856B CN 201911052943 A CN201911052943 A CN 201911052943A CN 110791856 B CN110791856 B CN 110791856B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/44—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific cross-section or surface shape
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a luminous fabric which comprises warp yarns and weft yarns, wherein the warp yarn arrangement mode is that minimum warp yarn circulating units consisting of special-shaped porous long afterglow polyester fibers, composite yarns twisted by soluble yarns and special-shaped porous long afterglow polyester fibers are sequentially arranged, and the weft yarns are polyester cotton yarns. In addition, the preparation method of the luminous fabric is disclosed, a double-screw extruder extrudes the blended particles of the long afterglow dry powder and the PET fibers, the blended particles are subjected to melt spinning and then twisted with soluble yarns to form composite yarns to form warp yarns, the weft yarns are polyester cotton yarns, plain weaving is performed, and the soluble yarns are removed after water washing and finishing to form the luminous fabric. The invention has simple process and low requirement on textile equipment. The fabric is soft, breathable and moisture permeable, has a good light-emitting effect, is looser in structure, light and plump in cloth body, fluffy and soft in hand feeling, and better in wearability, and the breathability and moisture permeability are improved.
Description
Technical Field
The invention relates to the field of textile fabrics, in particular to a luminous fabric and a preparation method thereof.
Background
The luminescent material is widely applied to clothes, and the body shadow of traffic police duty clothes, sanitation worker work clothes, stage actor performance clothes and individual highlighting noctilucent clothes can be found. Night running is a good choice for office workers who like running but are not available in the morning. Running at night or evening can not only exercise the body, but also relieve the mental pressure brought by high-intensity work in the daytime, and better relax the body and mind. Since the light is poor at night and an accident such as a scratch is easily occurred, a runner needs to wear clothes having a light emitting function to prevent an accident.
The luminescent materials currently applied to clothes are mainly based on two principles of reflected luminescence and stored energy light. The application environment of the reflective material is limited, the reflective material can only be used under the condition that an external light source exists, and when the visibility is low or the reflective material is completely dark, the reflective clothes cannot create the light-emitting effect through reflection. The materials adopted by the energy storage luminescence are spontaneous optical fibers, fluorescent coating fibers, fluorescent dyeing fibers and optical fiber fabrics. The optical fiber fabric is formed by blending fibers and optical fibers, and a light emitting diode is added at the high-trafficability end of the optical fiber, so that the optical fiber fabric can self-emit light after being electrified. However, the method has high manufacturing cost and complex manufacturing process, and in addition, continuous power supply is required, so that the comfort performance of the fabric is reduced.
Because all fabrics are provided with luminescent materials, most of the materials do not have air permeability and have common moisture absorption effect, and a large amount of sweat generated in the running process is stuffy and hot, so that a large amount of bacteria are bred.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the fabric which not only has the function of storing energy and emitting light at night, but also better meets the functional requirements of elasticity, air permeability, moisture absorption, antibacterial property and the like, and further provides the preparation method of the fabric.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
a luminous fabric is characterized in that: warp and woof including ordinary plain weave, the warp arranges the yarn mode for the minimum warp circulating element that first warp and second warp constitute arranges in proper order, the woof is the polyester-cotton yarn, first warp is the porous long afterglow dacron of dysmorphism and the composite yarn of soluble yarn twisting, the second warp is the porous long afterglow dacron fiber of dysmorphism.
Preferably, the polyester-cotton yarn is a false twisted CVC yarn.
The preparation method of the luminous fabric is characterized by comprising the following steps of:
s1, extruding and granulating the long afterglow dry powder and the PET powder by a double-screw extruder, and carrying out melt spinning on the obtained product through a special-shaped porous spinning plate to obtain special-shaped porous long afterglow polyester fibers;
s2, twisting and plying the soluble yarn and the profiled porous long-afterglow polyester fiber into a composite yarn: when the doubling is carried out, the ingot speed of the doubling machine is controlled to be 4000-; when twisting is carried out, the spindle speed of a twisting machine is controlled to be 4000-6000r/min, the tension of soluble yarn is 1-5cN, and the tension of the special-shaped porous long afterglow polyester fiber is 5-20 cN;
s3, false twisting the polyester cotton yarn, controlling 4000-6000r/min of a twisting machine, and controlling the tension of the polyester cotton yarn to be 5-20 CN;
s4, warping and drafting all the yarns, taking the composite yarns as first warp yarns, taking the special-shaped porous long afterglow polyester fibers as second yarns, taking the first yarns and the second yarns as the minimum circulating units of the warp yarns and the weft yarns as polyester cotton yarns in a weaving room with the temperature controlled at 70-80 ℃, adjusting the technological parameters of the upper weft density and weaving the luminescent fabric to be processed on a flat knitting machine;
and S5, obtaining the luminous fabric after dissolving and finishing the luminous fabric to be treated.
Preferably, the long-afterglow dry powder is one of blue, red or green dry powder.
Preferably, the mass fraction of the soluble yarn in the composite yarn is 10-40%.
The invention has the beneficial effects that:
1. the invention uses the long afterglow dry powder and the PET powder, uses a double helix extruder to extrude and granulate, so that the luminous long afterglow powder is better dispersed in the fiber, the utilization efficiency is higher, and then the special-shaped porous spinning plate is used for melt spinning to form the special-shaped porous long afterglow polyester fiber, so that the long afterglow light passes through the porous channel to generate better brightness effect and afterglow duration.
2. The soluble yarn and the special-shaped porous long-afterglow polyester fiber are twisted into the composite yarn, and in later fabric finishing, the soluble yarn is removed, so that the warp density of the whole fabric is reduced, the fabric structure is looser, the fabric body is light and plump, the hand feeling is fluffy and soft, the air permeability and the moisture permeability are improved, the wearability is better, and the removal of the soluble yarn enlarges the gaps of the warp, leaves larger luminous gaps for the long-afterglow material, enables the light to generate more diffuse reflection, and has better three-dimensional luminous effect.
3. According to the invention, only the soft and low-cost polyester cotton fabric is used on the weft, but the special structure is adopted on the warp, so that the luminous fabric with good cost performance is obtained.
4. The invention adopts the most common plain weaving method, has low requirements on weaving equipment, can be operated on a common loom only, is suitable for mass production and is beneficial to industrial popularization.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural diagram of the novel warp and weft weaving of the present invention.
Labeled as: 1. warp yarns; 11. a first warp yarn; 12. a second warp yarn; 101. a warp yarn circulating unit; 2. and (4) weft yarns.
Detailed Description
The technical solutions of the present invention will be described in detail below in order to clearly understand the technical features, objects, and advantages of the present invention, but the present invention is not limited to the practical scope of the present invention.
Example 1
A luminous fabric is characterized in that: the warp yarn arranging method is characterized by comprising warp yarns 1 and weft yarns 2 which are woven in a common plain mode, wherein the warp yarn arranging mode is that a minimum warp yarn circulating unit 101 composed of a first warp yarn 11 and a second warp yarn 12 is sequentially arranged, the weft yarns 2 are polyester cotton yarns, the first warp yarn is composite yarn twisted by special-shaped porous long afterglow polyester and soluble yarn, and the second warp yarn is special-shaped porous long afterglow polyester fiber.
Preferably, the polyester-cotton yarn is a false twisted CVC yarn.
The preparation method of the luminous fabric is characterized by comprising the following steps of:
s1, extruding and granulating the blue long afterglow dry powder and the PET powder by a double helix extruder, and carrying out melt spinning on the granules by a special-shaped porous spinning plate to obtain special-shaped porous long afterglow polyester fibers;
s2, twisting and plying the soluble yarn and the profiled porous long afterglow polyester fiber according to the weight ratio of 10% to 90% to form the composite yarn: when the doubling is carried out, the ingot speed of the doubling machine is controlled to be 4000-; when twisting is carried out, the spindle speed of the twisting machine is controlled to be 4000-6000r/min, the tension of the soluble yarn is 1-5cN, and the tension of the special-shaped porous long afterglow polyester fiber is 5-20 cN;
s3, false twisting the polyester cotton yarn, controlling 4000-6000r/min of a twisting machine, and controlling the tension of the polyester cotton yarn to be 5-20 CN;
s4, warping and drafting all the yarns, taking the composite yarns as first warp yarns, taking the special-shaped porous long afterglow polyester fibers as second yarns, taking the first yarns and the second yarns as the minimum circulating units of the warp yarns and the weft yarns as polyester cotton yarns in a weaving room with the temperature controlled at 70-80 ℃, adjusting the technological parameters of the upper weft density and weaving the luminescent fabric to be processed on a flat knitting machine;
and S5, obtaining the luminous fabric after dissolving and finishing the luminous fabric to be treated.
Example 2
A luminous fabric is characterized in that: the warp yarn arranging method is characterized in that the warp yarn arranging method is that a minimum warp yarn circulating unit 101 composed of a first warp yarn 11 and a second warp yarn 12 is sequentially arranged, the weft yarn 2 is a polyester yarn, the first warp yarn is a composite yarn twisted by special-shaped porous long-afterglow polyester and soluble yarn, and the second warp yarn is special-shaped porous long-afterglow polyester fiber.
Preferably, the polyester-cotton yarn is a false twisted CVC yarn.
The preparation method of the luminous fabric is characterized by comprising the following steps of:
s1, extruding and granulating the red long afterglow dry powder and the PET powder by a double helix extruder, and carrying out melt spinning on the obtained product through a special-shaped porous spinning plate to obtain special-shaped porous long afterglow polyester fibers;
s2, twisting and plying the soluble yarn and the special-shaped porous long-afterglow polyester fiber into composite yarn according to the weight ratio of 30% to 70%: when the doubling is carried out, the ingot speed of the doubling machine is controlled to be 4000-; when twisting is carried out, the spindle speed of the twisting machine is controlled to be 4000-6000r/min, the tension of the soluble yarn is 1-5cN, and the tension of the special-shaped porous long afterglow polyester fiber is 5-20 cN;
s3, false twisting the polyester cotton yarn, controlling 4000-6000r/min of a twisting machine, and controlling the tension of the polyester cotton yarn to be 5-20 CN;
s4, warping and drafting all the yarns, taking the composite yarns as first warp yarns, taking the special-shaped porous long afterglow polyester fibers as second yarns, taking the first yarns and the second yarns as the minimum circulating units of the warp yarns and the weft yarns as polyester cotton yarns in a weaving room with the temperature controlled at 70-80 ℃, adjusting the technological parameters of the upper weft density and weaving the luminescent fabric to be processed on a flat knitting machine;
and S5, obtaining the luminous fabric after dissolving and finishing the luminous fabric to be treated.
Example 3
A luminous fabric is characterized in that: the warp yarn arranging method is characterized by comprising warp yarns 1 and weft yarns 2 which are woven in a common plain mode, wherein the warp yarn arranging mode is that a minimum warp yarn circulating unit 101 composed of a first warp yarn 11 and a second warp yarn 12 is sequentially arranged, the weft yarns 2 are polyester cotton yarns, the first warp yarn is composite yarn twisted by special-shaped porous long afterglow polyester and soluble yarn, and the second warp yarn is special-shaped porous long afterglow polyester fiber.
Preferably, the polyester-cotton yarn is a false twisted CVC yarn.
The preparation method of the luminous fabric is characterized by comprising the following steps of:
s1, extruding and granulating the green long afterglow dry powder and the PET powder by a double-screw extruder, and carrying out melt spinning on the granules by a special-shaped porous spinning plate to obtain special-shaped porous long afterglow polyester fibers;
s2, twisting and plying the soluble yarn and the profiled porous long afterglow polyester fiber according to the weight ratio of 20% to 80% to form the composite yarn: when the doubling is carried out, the ingot speed of the doubling machine is controlled to be 4000-; when twisting is carried out, the spindle speed of the twisting machine is controlled to be 4000-6000r/min, the tension of the soluble yarn is 1-5cN, and the tension of the special-shaped porous long afterglow polyester fiber is 5-20 cN;
s3, false twisting the polyester cotton yarn, controlling 4000-6000r/min of a twisting machine, and controlling the tension of the polyester cotton yarn to be 5-20 CN;
s4, warping and drafting all the yarns, taking the composite yarns as first warp yarns, taking the special-shaped porous long afterglow polyester fibers as second yarns, taking the first yarns and the second yarns as the minimum circulating units of the warp yarns and the weft yarns as polyester cotton yarns in a weaving room with the temperature controlled at 70-80 ℃, adjusting the technological parameters of the upper weft density and weaving the luminescent fabric to be processed on a flat knitting machine;
and S5, obtaining the luminous fabric after dissolving and finishing the luminous fabric to be treated.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, so long as the technical solutions can be realized on the basis of the above embodiments without creative efforts, which should be considered to fall within the protection scope of the patent of the present invention.
Claims (3)
1. A preparation method of a luminous fabric is characterized by comprising the following steps: the warp yarn arranging method is characterized by comprising warp yarns and weft yarns which are woven in a plain mode, wherein the warp yarn arranging mode is that a minimum warp yarn circulating unit consisting of a first warp yarn and a second warp yarn is sequentially arranged, the weft yarn is polyester cotton yarn, the first warp yarn is composite yarn formed by twisting special-shaped porous long afterglow polyester fibers and soluble yarn, and the second warp yarn is special-shaped porous long afterglow polyester fibers;
the luminous fabric is obtained after dissolution and finishing;
the polyester cotton yarn is false-twisted CVC yarn;
the method comprises the following steps:
s1, extruding and granulating the long afterglow dry powder and the PET powder by a double-screw extruder, and carrying out melt spinning on the obtained product through a special-shaped porous spinning plate to obtain special-shaped porous long afterglow polyester fibers;
s2, twisting and plying the soluble yarn and the special-shaped porous long-afterglow polyester fiber into composite yarn: when the doubling is carried out, the ingot speed of the doubling machine is controlled to be 4000-; when twisting is carried out, the spindle speed of the twisting machine is controlled to be 4000-6000r/min, the tension of the soluble yarn is 1-5cN, and the tension of the special-shaped porous long afterglow polyester fiber is 5-20 cN;
s3, false twisting the polyester-cotton yarn, controlling 4000-6000r/min of a twisting machine, and controlling the tension of the polyester-cotton yarn to be 5-20 CN;
s4, warping and drafting all yarns, taking the composite yarns as first warp yarns, taking the special-shaped porous long afterglow polyester fibers as second warp yarns, taking the first warp yarns and the second warp yarns as the minimum circulating units of the warp yarns and the weft yarns as polyester cotton yarns in a weaving room with the temperature controlled at 70-80 ℃, adjusting the technological parameters of the upper weft density and weaving the luminescent fabric to be processed on a flat loom;
and S5, obtaining the luminous fabric after dissolving and finishing the luminous fabric to be treated.
2. The method for preparing the luminescent fabric according to claim 1, characterized in that: the long afterglow dry powder is one of blue, red or green dry powder.
3. The method for preparing the luminescent fabric according to claim 1, wherein the mass fraction of the soluble yarn in the composite yarn is 10-40%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911052943.8A CN110791856B (en) | 2019-10-31 | 2019-10-31 | Luminous fabric and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911052943.8A CN110791856B (en) | 2019-10-31 | 2019-10-31 | Luminous fabric and preparation method thereof |
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| CN110791856A CN110791856A (en) | 2020-02-14 |
| CN110791856B true CN110791856B (en) | 2022-05-03 |
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| CN115323582A (en) * | 2022-08-12 | 2022-11-11 | 龚美纯 | Jacquard luminous fabric and preparation method thereof |
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|---|---|---|---|---|
| JP2004052203A (en) * | 2002-05-30 | 2004-02-19 | Mitsubishi Rayon Co Ltd | Highly luminant and noctilucent fiber and highly luminant and noctilucent woven and knit fabric |
| CN201952577U (en) * | 2010-12-20 | 2011-08-31 | 嵊州市仟代领带织造有限公司 | Check fabric |
| CN202148390U (en) * | 2011-04-26 | 2012-02-22 | 福建省百凯经编实业有限公司 | Novel lighting fabric |
| CN202175883U (en) * | 2011-08-03 | 2012-03-28 | 浙江纺织服装科技有限公司 | Light-emitting decorative lace |
| CN103614831A (en) * | 2013-11-27 | 2014-03-05 | 丹阳市丹盛纺织有限公司 | Method for manufacturing soluble color-variable multi-component knitting colorful yarn |
| CN206994507U (en) * | 2017-03-29 | 2018-02-13 | 江苏金秋弹性织物有限公司 | A kind of temporary-warning nature Luminous belt and include its clothing |
| CN108239804A (en) * | 2016-12-27 | 2018-07-03 | 天津市天羊纺织有限公司 | A kind of processing method of water-soluble fibre polychrome scribbled |
| CN110093703A (en) * | 2019-04-11 | 2019-08-06 | 嘉兴市鸣业纺织有限公司 | A kind of production technology of spandex jacquard weave four-side elasticity fabric |
-
2019
- 2019-10-31 CN CN201911052943.8A patent/CN110791856B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004052203A (en) * | 2002-05-30 | 2004-02-19 | Mitsubishi Rayon Co Ltd | Highly luminant and noctilucent fiber and highly luminant and noctilucent woven and knit fabric |
| CN201952577U (en) * | 2010-12-20 | 2011-08-31 | 嵊州市仟代领带织造有限公司 | Check fabric |
| CN202148390U (en) * | 2011-04-26 | 2012-02-22 | 福建省百凯经编实业有限公司 | Novel lighting fabric |
| CN202175883U (en) * | 2011-08-03 | 2012-03-28 | 浙江纺织服装科技有限公司 | Light-emitting decorative lace |
| CN103614831A (en) * | 2013-11-27 | 2014-03-05 | 丹阳市丹盛纺织有限公司 | Method for manufacturing soluble color-variable multi-component knitting colorful yarn |
| CN108239804A (en) * | 2016-12-27 | 2018-07-03 | 天津市天羊纺织有限公司 | A kind of processing method of water-soluble fibre polychrome scribbled |
| CN206994507U (en) * | 2017-03-29 | 2018-02-13 | 江苏金秋弹性织物有限公司 | A kind of temporary-warning nature Luminous belt and include its clothing |
| CN110093703A (en) * | 2019-04-11 | 2019-08-06 | 嘉兴市鸣业纺织有限公司 | A kind of production technology of spandex jacquard weave four-side elasticity fabric |
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