CN114045595B - Antistatic and anti-electromagnetic radiation composite fabric and preparation method thereof - Google Patents
Antistatic and anti-electromagnetic radiation composite fabric and preparation method thereof Download PDFInfo
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D01D5/00—Formation of filaments, threads, or the like
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- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0015—Electro-spinning characterised by the initial state of the material
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- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
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- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
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- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
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- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
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- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/40—Fibres of carbon
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
- D10B2101/122—Nanocarbons
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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Abstract
Description
技术领域technical field
本发明属于抗辐射静电面料技术领域,尤其涉及一种抗静电防电磁辐射的复合面料及其制备方法。The invention belongs to the technical field of anti-radiation electrostatic fabrics, and in particular relates to an antistatic anti-electromagnetic radiation composite fabric and a preparation method thereof.
背景技术Background technique
电磁辐射是指电场和磁场的交互变化产生的电磁波向空中发射的现象”。在现代科技广泛应用的今天,日常生活中常接触到的电磁辐射污染源很多,譬如作为通讯设备的手机,作为办公设备的电脑、打印机、传真机,作为家用电器的电视、微波炉、电冰箱等,作为城建设施的微波通讯站、电视发射台、雷达系统、高压电线等,同时在日常生活中由于摩擦产生的静电在积蓄后容易产生静电对附近接触电器产生影响,因此如何实现对电磁辐射和静电的屏蔽处理正逐渐被人们重视起来。Electromagnetic radiation refers to the phenomenon that electromagnetic waves generated by the interactive changes of electric field and magnetic field are emitted into the air.” With the wide application of modern technology today, there are many sources of electromagnetic radiation pollution that are often encountered in daily life, such as mobile phones used as communication equipment, office equipment Computers, printers, fax machines, TVs, microwave ovens, refrigerators, etc. as household appliances, microwave communication stations, TV transmitters, radar systems, high-voltage wires, etc. as urban construction facilities. Finally, it is easy to generate static electricity and affect nearby electrical appliances. Therefore, how to realize the shielding treatment of electromagnetic radiation and static electricity is gradually being paid attention to.
中国专利文献CN102371708A公开了一种网状多层型电磁辐射复合面料织物,克服现有技术中的重量重、吸湿透气差、防辐射弱、舒适性较差的缺点,本发明的目的是通过设计一种网状多层型电磁辐射复合面料织物,不仅使得该面料满足其特殊网状轻质的需要,但由于其吸湿透气性在日常使用时油污容易进入面料内层,继而导致纺丝内网孔被油脂填充,导致电阻率升高,影响到对电磁辐射的传导屏蔽效果;Chinese patent document CN102371708A discloses a mesh multi-layer electromagnetic radiation composite fabric, which overcomes the shortcomings of heavy weight, poor moisture absorption and breathability, weak radiation protection, and poor comfort in the prior art. A net-like multi-layer electromagnetic radiation composite fabric fabric, which not only makes the fabric meet the needs of its special net-like light weight, but due to its moisture absorption and air permeability, oil stains easily enter the inner layer of the fabric during daily use, which in turn leads to the spinning of the inner net. The holes are filled with grease, resulting in an increase in resistivity, which affects the conduction shielding effect on electromagnetic radiation;
其中,中国专利文献CN103469578A还公开了一种防紫外线防电磁辐射纺织面料的制备方法,其特点是:将PEDOT/PSS水分散液震荡分散后加入到水溶性聚氨酯溶液中,将织物基布在室温条件下通过二浸二轧工序,将PEDOT/PSS混合水溶液浸轧到织物上,织物的轧余率为60%~80%;将浸轧的织物置于高温烘箱中进行烘干,制得防紫外线防电磁辐射的PEDOT/PS涂层织物,但由于其水溶性基材容易被使用时被水溅浸入,基材在浸水时容易影响到分子间结构强度,影响到整体耐用性,不能具备良好的耐用寿命。Among them, the Chinese patent document CN103469578A also discloses a preparation method of an anti-ultraviolet and anti-electromagnetic radiation textile fabric, which is characterized in that: the PEDOT/PSS water dispersion is added to the water-soluble polyurethane solution after being shaken and dispersed, and the fabric base cloth is placed at room temperature. The PEDOT/PSS mixed aqueous solution is pad-rolled on the fabric through two dipping and two-rolling processes under the same conditions, and the excess rate of the fabric is 60% to 80%; the padded fabric is placed in a high-temperature oven for drying to obtain PEDOT/PS coated fabrics with UV protection against electromagnetic radiation, but because its water-soluble substrate is easily splashed and immersed in water, the substrate will easily affect the strength of the intermolecular structure and the overall durability when it is immersed in water, so it cannot have good performance. durable life.
发明内容Contents of the invention
本发明的目的在于:为了解决油污容易进入面料内层且,基材容易被使用时被水溅浸入,基材在浸水时容易影响到分子间结构强度的问题,而提出的一种抗静电防电磁辐射的复合面料及其制备方法。The purpose of the present invention is: in order to solve the problem that oil stains are easy to enter the inner layer of the fabric and the base material is easily immersed by water splashes when it is used, and the base material is easy to affect the strength of the intermolecular structure when immersed in water, an antistatic anti-static Electromagnetic radiation composite fabric and its preparation method.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种抗静电防电磁辐射的复合面料,所述复合面料通过A料丝和B料丝混纺制成,所述A料丝为改性尼龙料丝,由以下组分按重量份计组成:尼龙6纺丝液5-10份、微纳米屏蔽填料粒子5-8份、海藻酸钠凝胶2-4份、增塑剂1-5份;An antistatic and anti-electromagnetic radiation composite fabric, the composite fabric is made by blending A material yarn and B material yarn, and the A material yarn is a modified nylon material yarn, which is composed of the following components by weight: nylon 6 5-10 parts of spinning solution, 5-8 parts of micro-nano shielding filler particles, 2-4 parts of sodium alginate gel, 1-5 parts of plasticizer;
所述B料丝为改性纳米碳纤维晶丝,由以下组分按重量份计组成:镀镍铜粉微粒2-5份、纳米碳纤维5-10份、凝聚剂1-3份和溶剂10-15份。The material wire B is a modified nano-carbon fiber crystal wire, which is composed of the following components in parts by weight: 2-5 parts of nickel-plated copper powder particles, 5-10 parts of nano-carbon fiber, 1-3 parts of coagulant and 10-10 parts of solvent. 15 servings.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述溶剂为醋酸溶液、硝酸钙、甲醇、乙醇中的一种或组合。The solvent is one or a combination of acetic acid solution, calcium nitrate, methanol, and ethanol.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述微纳米屏蔽填料粒子为载银氧化铝填料颗粒。The micro-nano shielding filler particles are silver-loaded alumina filler particles.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
一种抗静电防电磁辐射的复合面料的制备方法,具体包括以下步骤:A method for preparing an antistatic and anti-electromagnetic radiation composite fabric, specifically comprising the following steps:
S101、A料改性尼龙料丝的制备,将尼龙6单体加入相应的溶剂中制备成尼龙6纺丝液,同时缓慢滴入配方量的增塑剂,等待充分混合后,留置备用,在配方量的海藻酸钠凝胶内加入相应的微纳米屏蔽填料粒子进行负载混合,通过磁力搅拌器将微纳米屏蔽填料粒子和海藻酸钠凝胶进行充分混合,升温等待凝胶态海藻酸钠内微纳米屏蔽填料粒子充分混合分散后,停止搅拌,将凝胶液送入挤出机内与尼龙6纺丝液进行充分混料,混料后将制备的改性尼龙6纺丝液进行静电纺丝,同时在静电纺丝时通入螺旋气流,等待尼龙6纺丝冷却后进行卷绕收卷等待纺布;S101, the preparation of modified nylon filament of material A, the nylon 6 monomer is added into the corresponding solvent to prepare nylon 6 spinning solution, and at the same time, the plasticizer of the formula amount is slowly dripped in, and after being fully mixed, set aside for later use. Add the corresponding micro-nano shielding filler particles into the formula amount of sodium alginate gel for loading and mixing, fully mix the micro-nano shielding filler particles and sodium alginate gel with a magnetic stirrer, and wait for the temperature to rise in the gel state sodium alginate. After the micro-nano shielding filler particles are fully mixed and dispersed, the stirring is stopped, and the gel solution is sent into the extruder to be fully mixed with the nylon 6 spinning solution. After mixing, the prepared modified nylon 6 spinning solution is electrospun At the same time, the spiral air flow is introduced during electrospinning, and after the cooling of nylon 6 spinning, winding and winding are carried out to wait for spinning;
S102、B料改性纳米碳纤维晶丝的制备,将配方量的纳米碳纤维进行剪切后放入升温后的对氨基苯甲的水溶液中浸泡24h,并加入少量NaOH催化,处理后的碳纤维放入醋酸溶液内进行浸泡后,分别用蒸馏水和无水乙醇进行清洗,并放入烘干箱内进行干燥备用,将五氧化二磷向硝酸钙和醇溶液滴加,转变成凝胶态后,加入一定量的碳纤维凝胶,充分混合后通过挤压机并加入镀镍铜粉共挤出纳米碳纤维晶丝,充分干燥后卷绕收卷等待纺布;S102, the preparation of B material modified nano-carbon fiber crystal filaments, the nano-carbon fibers of the formula amount are cut and soaked in the aqueous solution of p-aminobenzidine after heating for 24 hours, and a small amount of NaOH is added for catalysis, and the treated carbon fibers are put into After soaking in the acetic acid solution, wash them with distilled water and absolute ethanol respectively, and put them into a drying box for drying for later use. Add phosphorus pentoxide dropwise to the calcium nitrate and alcohol solution, and after it turns into a gel state, add A certain amount of carbon fiber gel is fully mixed and then passed through the extruder and nickel-plated copper powder is added to co-extrude the nano-carbon fiber crystal filaments, which are fully dried and wound up to wait for spinning;
S103、将制备完成的A料丝和B料丝连通经纬纺布机内进行纺布,纺布后切割获得复合面料。S103. Connecting the prepared filament A and filament B to the warp and weft spinning machine for spinning, and cutting to obtain a composite fabric after spinning.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述对氨基苯甲的水溶液为重力百分比为2wt%,且对氨基苯甲溶液温度为70℃。The aqueous solution of p-aminobenzidine has a gravity percentage of 2wt%, and the temperature of the p-aminobenzidine solution is 70°C.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述S102中对氨基苯甲的水溶液与碳纤维质量比为50:1。The mass ratio of the aqueous solution of p-aminobenzidine to carbon fiber in S102 is 50:1.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述五氧化二磷的浓度为浓度4mol/L。The concentration of the phosphorus pentoxide is 4mol/L.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述S102中烘干箱温度为70-80℃。The temperature of the oven in S102 is 70-80°C.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
本发明中,通过海藻酸钠凝胶与微纳米屏蔽填料粒子的负载混合能够实现对载银氧化铝填料混合,载银氧化铝能够提高面料抗菌能力的同时降低表面电阻率,有效提高面料的抗静电能力和电磁屏蔽效果,同时通过尼龙6与凝胶态的微纳米屏蔽填料颗粒的混合静电纺丝提高对负载结合强度的提升,并且有利于通过通入的螺旋吹扫气降低纺丝尺寸影响到拉伸应力,有效提高纺丝成品率,同时提高面料的抗油污能力,同时通过纳米碳纤维晶丝与镀镍铜粉的凝胶态共混改性进一步提高耐拉伸强度和整体抗静电防电磁辐射效果,并且通过纳米碳纤维晶丝实现对镀镍铜粉的负载处理,进一步提高复合面料混纺后的耐用性和抗油污性。In the present invention, the loading and mixing of sodium alginate gel and micro-nano shielding filler particles can realize the mixing of silver-loaded alumina fillers. Silver-loaded alumina can improve the antibacterial ability of fabrics while reducing surface resistivity, effectively improving the resistance of fabrics. Electrostatic ability and electromagnetic shielding effect, at the same time, the mixed electrospinning of nylon 6 and gel-state micro-nano shielding filler particles can improve the load binding strength, and it is beneficial to reduce the influence of spinning size through the spiral purge gas. to the tensile stress, effectively improve the spinning yield, and at the same time improve the oil resistance of the fabric, and further improve the tensile strength and overall antistatic Electromagnetic radiation effect, and the loading treatment of nickel-plated copper powder is realized through nano-carbon fiber crystal filaments, which further improves the durability and oil resistance of the composite fabric after blending.
具体实施方式Detailed ways
下面将结合本发明实施例中,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
本发明提供一种技术方案:一种抗静电防电磁辐射的复合面料,所述复合面料通过A料丝和B料丝混纺制成,所述A料丝为改性尼龙料丝,由以下组分按重量份计组成:尼龙6纺丝液5份、微纳米屏蔽填料粒子5份、海藻酸钠凝胶2份、增塑剂1份;The present invention provides a technical solution: an antistatic and anti-electromagnetic radiation composite fabric, the composite fabric is made by blending A material yarn and B material yarn, and the A material yarn is a modified nylon material yarn, which consists of the following components: Composition in parts by weight: 5 parts of nylon 6 spinning solution, 5 parts of micro-nano shielding filler particles, 2 parts of sodium alginate gel, and 1 part of plasticizer;
所述B料丝为改性纳米碳纤维晶丝,由以下组分按重量份计组成:镀镍铜粉微粒2份、纳米碳纤维5份、凝聚剂1份和溶剂10份,所述溶剂为醋酸溶液、硝酸钙、甲醇、乙醇中的一种或组合,所述微纳米屏蔽填料粒子为载银氧化铝填料颗粒;The B material filament is a modified nano-carbon fiber crystal filament, which is composed of the following components in parts by weight: 2 parts of nickel-plated copper powder particles, 5 parts of nano-carbon fiber, 1 part of coagulant and 10 parts of solvent, and the solvent is acetic acid One or a combination of solution, calcium nitrate, methanol, and ethanol, the micro-nano shielding filler particles are silver-loaded alumina filler particles;
一种抗静电防电磁辐射的复合面料的制备方法,具体包括以下步骤:A method for preparing an antistatic and anti-electromagnetic radiation composite fabric, specifically comprising the following steps:
S101、A料改性尼龙料丝的制备,将尼龙6单体加入相应的溶剂中制备成尼龙6纺丝液,同时缓慢滴入配方量的增塑剂,等待充分混合后,留置备用,在配方量的海藻酸钠凝胶内加入相应的微纳米屏蔽填料粒子进行负载混合,通过磁力搅拌器将微纳米屏蔽填料粒子和海藻酸钠凝胶进行充分混合,升温等待凝胶态海藻酸钠内微纳米屏蔽填料粒子充分混合分散后,停止搅拌,将凝胶液送入挤出机内与尼龙6纺丝液进行充分混料,混料后将制备的改性尼龙6纺丝液进行静电纺丝,同时在静电纺丝时通入螺旋气流,等待尼龙6纺丝冷却后进行卷绕收卷等待纺布;S101, the preparation of modified nylon filament of material A, the nylon 6 monomer is added into the corresponding solvent to prepare nylon 6 spinning solution, and at the same time, the plasticizer of the formula amount is slowly dripped in, and after being fully mixed, set aside for later use. Add the corresponding micro-nano shielding filler particles into the formula amount of sodium alginate gel for loading and mixing, fully mix the micro-nano shielding filler particles and sodium alginate gel with a magnetic stirrer, and wait for the temperature to rise in the gel state sodium alginate. After the micro-nano shielding filler particles are fully mixed and dispersed, the stirring is stopped, and the gel solution is sent into the extruder to be fully mixed with the nylon 6 spinning solution. After mixing, the prepared modified nylon 6 spinning solution is electrospun At the same time, the spiral air flow is introduced during electrospinning, and after the cooling of nylon 6 spinning, winding and winding are carried out to wait for spinning;
S102、B料改性纳米碳纤维晶丝的制备,将配方量的纳米碳纤维进行剪切后放入升温后的对氨基苯甲的水溶液中浸泡24h,并加入少量NaOH催化,处理后的碳纤维放入醋酸溶液内进行浸泡后,分别用蒸馏水和无水乙醇进行清洗,并放入烘干箱内进行干燥备用,将五氧化二磷向硝酸钙和醇溶液滴加,转变成凝胶态后,加入一定量的碳纤维凝胶,充分混合后通过挤压机并加入镀镍铜粉共挤出纳米碳纤维晶丝,充分干燥后卷绕收卷等待纺布;S102, the preparation of B material modified nano-carbon fiber crystal filaments, the nano-carbon fibers of the formula amount are cut and soaked in the aqueous solution of p-aminobenzidine after heating for 24 hours, and a small amount of NaOH is added for catalysis, and the treated carbon fibers are put into After soaking in the acetic acid solution, wash them with distilled water and absolute ethanol respectively, and put them into a drying box for drying for later use. Add phosphorus pentoxide dropwise to the calcium nitrate and alcohol solution, and after it turns into a gel state, add A certain amount of carbon fiber gel is fully mixed and then passed through the extruder and nickel-plated copper powder is added to co-extrude the nano-carbon fiber crystal filaments, which are fully dried and wound up to wait for spinning;
S103、将制备完成的A料丝和B料丝连通经纬纺布机内进行纺布,纺布后切割获得复合面料;S103. Connecting the prepared material filaments A and B to the warp and weft spinning machine for spinning, and cutting to obtain a composite fabric after spinning;
其中,所述对氨基苯甲的水溶液为重力百分比为2wt%,且对氨基苯甲溶液温度为70℃,所述S102中对氨基苯甲的水溶液与碳纤维质量比为50:1,所述五氧化二磷的浓度为浓度4mol/L,所述S102中烘干箱温度为70-80℃。Wherein, the aqueous solution of p-aminobenzidine has a gravity percentage of 2wt%, and the temperature of the p-aminobenzidine solution is 70°C, and the mass ratio of the aqueous solution of p-aminobenzidine to carbon fiber in S102 is 50:1, and the five The concentration of phosphorus oxide is 4mol/L, and the temperature of the oven in S102 is 70-80°C.
实施方式具体为:碳纤维凝胶在加入凝胶态的硝酸钙及醇溶液后,硝酸钙能够通过包裹在碳纤维凝胶外部,提高碳纤维凝胶的抗拉伸强度和弹力性能,同时能够在碳纤维展开后内部密恐间隙实现对镀镍铜粉的充分混合。The implementation method is as follows: after the carbon fiber gel is added with gel-state calcium nitrate and alcohol solution, the calcium nitrate can be wrapped outside the carbon fiber gel to improve the tensile strength and elastic properties of the carbon fiber gel. The rear internal tight gap realizes the full mixing of nickel-plated copper powder.
实施例2Example 2
本发明提供一种技术方案:一种抗静电防电磁辐射的复合面料,所述复合面料通过A料丝和B料丝混纺制成,所述A料丝为改性尼龙料丝,由以下组分按重量份计组成:尼龙6纺丝液7份、微纳米屏蔽填料粒子6份、海藻酸钠凝胶3份、增塑剂3份;The present invention provides a technical solution: an antistatic and anti-electromagnetic radiation composite fabric, the composite fabric is made by blending A material yarn and B material yarn, and the A material yarn is a modified nylon material yarn, which consists of the following components: Composition in parts by weight: 7 parts of nylon 6 spinning solution, 6 parts of micro-nano shielding filler particles, 3 parts of sodium alginate gel, and 3 parts of plasticizer;
所述B料丝为改性纳米碳纤维晶丝,由以下组分按重量份计组成:镀镍铜粉微粒3份、纳米碳纤维7份、凝聚剂2份和溶剂12份,所述溶剂为醋酸溶液、硝酸钙、甲醇、乙醇中的一种或组合,所述微纳米屏蔽填料粒子为载银氧化铝填料颗粒;The material wire B is a modified nano-carbon fiber crystal wire, which consists of the following components in parts by weight: 3 parts of nickel-plated copper powder particles, 7 parts of nano-carbon fiber, 2 parts of coagulant and 12 parts of solvent, and the solvent is acetic acid One or a combination of solution, calcium nitrate, methanol, and ethanol, the micro-nano shielding filler particles are silver-loaded alumina filler particles;
一种抗静电防电磁辐射的复合面料的制备方法,具体包括以下步骤:A method for preparing an antistatic and anti-electromagnetic radiation composite fabric, specifically comprising the following steps:
S101、A料改性尼龙料丝的制备,将尼龙6单体加入相应的溶剂中制备成尼龙6纺丝液,同时缓慢滴入配方量的增塑剂,等待充分混合后,留置备用,在配方量的海藻酸钠凝胶内加入相应的微纳米屏蔽填料粒子进行负载混合,通过磁力搅拌器将微纳米屏蔽填料粒子和海藻酸钠凝胶进行充分混合,升温等待凝胶态海藻酸钠内微纳米屏蔽填料粒子充分混合分散后,停止搅拌,将凝胶液送入挤出机内与尼龙6纺丝液进行充分混料,混料后将制备的改性尼龙6纺丝液进行静电纺丝,同时在静电纺丝时通入螺旋气流,等待尼龙6纺丝冷却后进行卷绕收卷等待纺布;S101, the preparation of modified nylon filament of material A, the nylon 6 monomer is added into the corresponding solvent to prepare nylon 6 spinning solution, and at the same time, the plasticizer of the formula amount is slowly dripped in, and after being fully mixed, set aside for later use. Add the corresponding micro-nano shielding filler particles into the formula amount of sodium alginate gel for loading and mixing, fully mix the micro-nano shielding filler particles and sodium alginate gel with a magnetic stirrer, and wait for the temperature to rise in the gel state sodium alginate. After the micro-nano shielding filler particles are fully mixed and dispersed, the stirring is stopped, and the gel solution is sent into the extruder to be fully mixed with the nylon 6 spinning solution. After mixing, the prepared modified nylon 6 spinning solution is electrospun At the same time, the spiral air flow is introduced during electrospinning, and after the cooling of nylon 6 spinning, winding and winding are carried out to wait for spinning;
S102、B料改性纳米碳纤维晶丝的制备,将配方量的纳米碳纤维进行剪切后放入升温后的对氨基苯甲的水溶液中浸泡24h,并加入少量NaOH催化,处理后的碳纤维放入醋酸溶液内进行浸泡后,分别用蒸馏水和无水乙醇进行清洗,并放入烘干箱内进行干燥备用,将五氧化二磷向硝酸钙和醇溶液滴加,转变成凝胶态后,加入一定量的碳纤维凝胶,充分混合后通过挤压机并加入镀镍铜粉共挤出纳米碳纤维晶丝,充分干燥后卷绕收卷等待纺布;S102, the preparation of B material modified nano-carbon fiber crystal filaments, the nano-carbon fibers of the formula amount are cut and soaked in the aqueous solution of p-aminobenzidine after heating for 24 hours, and a small amount of NaOH is added for catalysis, and the treated carbon fibers are put into After soaking in the acetic acid solution, wash them with distilled water and absolute ethanol respectively, and put them into a drying box for drying for later use. Add phosphorus pentoxide dropwise to the calcium nitrate and alcohol solution, and after it turns into a gel state, add A certain amount of carbon fiber gel is fully mixed and then passed through the extruder and nickel-plated copper powder is added to co-extrude the nano-carbon fiber crystal filaments, which are fully dried and wound up to wait for spinning;
S103、将制备完成的A料丝和B料丝连通经纬纺布机内进行纺布,纺布后切割获得复合面料;S103. Connecting the prepared material filaments A and B to the warp and weft spinning machine for spinning, and cutting to obtain a composite fabric after spinning;
其中,所述对氨基苯甲的水溶液为重力百分比为2wt%,且对氨基苯甲溶液温度为70℃,所述S102中对氨基苯甲的水溶液与碳纤维质量比为50:1,所述五氧化二磷的浓度为浓度4mol/L,所述S102中烘干箱温度为70-80℃。Wherein, the aqueous solution of p-aminobenzidine has a gravity percentage of 2wt%, and the temperature of the p-aminobenzidine solution is 70°C, and the mass ratio of the aqueous solution of p-aminobenzidine to carbon fiber in S102 is 50:1, and the five The concentration of phosphorus oxide is 4mol/L, and the temperature of the oven in S102 is 70-80°C.
实施例3Example 3
本发明提供一种技术方案:一种抗静电防电磁辐射的复合面料,所述复合面料通过A料丝和B料丝混纺制成,所述A料丝为改性尼龙料丝,由以下组分按重量份计组成:尼龙6纺丝液10份、微纳米屏蔽填料粒子8份、海藻酸钠凝胶4份、增塑剂5份;The present invention provides a technical solution: an antistatic and anti-electromagnetic radiation composite fabric, the composite fabric is made by blending A material yarn and B material yarn, and the A material yarn is a modified nylon material yarn, which consists of the following components: Composition in parts by weight: 10 parts of nylon 6 spinning solution, 8 parts of micro-nano shielding filler particles, 4 parts of sodium alginate gel, and 5 parts of plasticizer;
所述B料丝为改性纳米碳纤维晶丝,由以下组分按重量份计组成:镀镍铜粉微粒5份、纳米碳纤维10份、凝聚剂3份和溶剂15份,所述溶剂为醋酸溶液、硝酸钙、甲醇、乙醇中的一种或组合,所述微纳米屏蔽填料粒子为载银氧化铝填料颗粒;The material wire B is a modified nano-carbon fiber crystal wire, which is composed of the following components in parts by weight: 5 parts of nickel-plated copper powder particles, 10 parts of nano-carbon fiber, 3 parts of coagulant and 15 parts of solvent, and the solvent is acetic acid One or a combination of solution, calcium nitrate, methanol, and ethanol, the micro-nano shielding filler particles are silver-loaded alumina filler particles;
一种抗静电防电磁辐射的复合面料的制备方法,具体包括以下步骤:A method for preparing an antistatic and anti-electromagnetic radiation composite fabric, specifically comprising the following steps:
S101、A料改性尼龙料丝的制备,将尼龙6单体加入相应的溶剂中制备成尼龙6纺丝液,同时缓慢滴入配方量的增塑剂,等待充分混合后,留置备用,在配方量的海藻酸钠凝胶内加入相应的微纳米屏蔽填料粒子进行负载混合,通过磁力搅拌器将微纳米屏蔽填料粒子和海藻酸钠凝胶进行充分混合,升温等待凝胶态海藻酸钠内微纳米屏蔽填料粒子充分混合分散后,停止搅拌,将凝胶液送入挤出机内与尼龙6纺丝液进行充分混料,混料后将制备的改性尼龙6纺丝液进行静电纺丝,同时在静电纺丝时通入螺旋气流,等待尼龙6纺丝冷却后进行卷绕收卷等待纺布;S101, the preparation of modified nylon filament of material A, the nylon 6 monomer is added into the corresponding solvent to prepare nylon 6 spinning solution, and at the same time, the plasticizer of the formula amount is slowly dripped in, and after being fully mixed, set aside for later use. Add the corresponding micro-nano shielding filler particles into the formula amount of sodium alginate gel for loading and mixing, fully mix the micro-nano shielding filler particles and sodium alginate gel with a magnetic stirrer, and wait for the temperature to rise in the gel state sodium alginate. After the micro-nano shielding filler particles are fully mixed and dispersed, the stirring is stopped, and the gel solution is sent into the extruder to be fully mixed with the nylon 6 spinning solution. After mixing, the prepared modified nylon 6 spinning solution is electrospun At the same time, the spiral air flow is introduced during electrospinning, and after the cooling of nylon 6 spinning, winding and winding are carried out to wait for spinning;
S102、B料改性纳米碳纤维晶丝的制备,将配方量的纳米碳纤维进行剪切后放入升温后的对氨基苯甲的水溶液中浸泡24h,并加入少量NaOH催化,处理后的碳纤维放入醋酸溶液内进行浸泡后,分别用蒸馏水和无水乙醇进行清洗,并放入烘干箱内进行干燥备用,将五氧化二磷向硝酸钙和醇溶液滴加,转变成凝胶态后,加入一定量的碳纤维凝胶,充分混合后通过挤压机并加入镀镍铜粉共挤出纳米碳纤维晶丝,充分干燥后卷绕收卷等待纺布;S102, the preparation of B material modified nano-carbon fiber crystal filaments, the nano-carbon fibers of the formula amount are cut and soaked in the aqueous solution of p-aminobenzidine after heating for 24 hours, and a small amount of NaOH is added for catalysis, and the treated carbon fibers are put into After soaking in the acetic acid solution, wash them with distilled water and absolute ethanol respectively, and put them into a drying box for drying for later use. Add phosphorus pentoxide dropwise to the calcium nitrate and alcohol solution, and after it turns into a gel state, add A certain amount of carbon fiber gel is fully mixed and then passed through the extruder and nickel-plated copper powder is added to co-extrude the nano-carbon fiber crystal filaments, which are fully dried and wound up to wait for spinning;
S103、将制备完成的A料丝和B料丝连通经纬纺布机内进行纺布,纺布后切割获得复合面料;S103. Connecting the prepared material filaments A and B to the warp and weft spinning machine for spinning, and cutting to obtain a composite fabric after spinning;
其中,所述对氨基苯甲的水溶液为重力百分比为2wt%,且对氨基苯甲溶液温度为70℃,所述S102中对氨基苯甲的水溶液与碳纤维质量比为50:1,所述五氧化二磷的浓度为浓度4mol/L,所述S102中烘干箱温度为70-80℃。Wherein, the aqueous solution of p-aminobenzidine has a gravity percentage of 2wt%, and the temperature of the p-aminobenzidine solution is 70°C, and the mass ratio of the aqueous solution of p-aminobenzidine to carbon fiber in S102 is 50:1, and the five The concentration of phosphorus oxide is 4mol/L, and the temperature of the oven in S102 is 70-80°C.
根据实施例1-3制备的面料和市售防辐射面料以及抗静电面料分别为对比例12进行功能性测试,首先测试体积电阻率以及浸入油液、水液内进行吸油性测试,浸润24h测试重力变化率,得到结果如下表:Fabrics prepared according to Examples 1-3, commercially available anti-radiation fabrics and antistatic fabrics are respectively functional tests for Comparative Example 12, firstly test volume resistivity and immerse in oil and water for oil absorption test, soak for 24h test Gravity rate of change, the results are as follows:
由上表可知,实施例2中弹纤维含量始终,具有良好的间隙填充能力,有效提高与外部的油液、水液的抗阻能力,体积电导适中,因此实施例2为本发明的优选实施例;It can be seen from the above table that the elastic fiber content in Example 2 is consistent, has good gap filling ability, effectively improves the resistance capacity with external oil and water, and has moderate volume conductance, so Example 2 is a preferred implementation of the present invention. example;
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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Denomination of invention: A composite fabric with anti-static and anti electromagnetic radiation properties and its preparation method Granted publication date: 20221129 Pledgee: Agricultural Bank of China Co.,Ltd. Jieyang Jiedong Sub branch Pledgor: GUANGDONG PENGYUN INDUSTRIAL Co.,Ltd. Registration number: Y2025980022967 |
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