CN114045404A - Titanium concentrate hydrogen reduction method - Google Patents

Titanium concentrate hydrogen reduction method Download PDF

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CN114045404A
CN114045404A CN202111355528.7A CN202111355528A CN114045404A CN 114045404 A CN114045404 A CN 114045404A CN 202111355528 A CN202111355528 A CN 202111355528A CN 114045404 A CN114045404 A CN 114045404A
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titanium concentrate
titanium
reaction
reduction
fluidized bed
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王东生
肖军
李凯茂
叶恩东
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/10Obtaining titanium, zirconium or hafnium
    • C22B34/12Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
    • C22B34/1218Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/12Dry methods smelting of sulfides or formation of mattes by gases
    • C22B5/14Dry methods smelting of sulfides or formation of mattes by gases fluidised material

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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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Abstract

The present disclosure provides a method for hydrogen reduction of titanium concentrate, comprising the steps of: step one, titanium concentrate is placed in a fluidized bed, and H is introduced2As a reducing agent to carry out reduction reaction, wherein the reaction temperature is controlled to be 800-1100 ℃, the reaction time is 20-90 min, and H2The dosage of the iron compound in the titanium concentrate is 105 to 140 percent of the chemical reaction equivalent required by the metal iron after the complete reaction of the iron compound in the titanium concentrate; and step two, after the reduction reaction is finished, discharging a reduction product from a slag discharge port at the lower part of the fluidized bed. The method takes hydrogen as a reducing agent, and carries out high-efficiency gas-solid reaction in a fluidized bed to reduce iron compounds of the titanium concentrate into metallic iron and titanium dioxide, so that the consumption of coke in the one-step reduction process of the electric furnace can be reduced.

Description

Titanium concentrate hydrogen reduction method
Technical Field
The disclosure belongs to the technical field of metallurgy, and particularly relates to a method for hydrogen reduction of titanium concentrate.
Background
At present, ilmenite, vanadium titano-magnetite and rutile are mainly used in industryThe stone ore is used as raw material to prepare titanium products. The Panzhihua area contains abundant titanium resources, which account for more than 90% of the total amount of titanium resources in China, and most of the Panzhihua area is vanadium titano-magnetite. Based on the occurrence state of valuable elements of vanadium titano-magnetite, the main process of steel climbing always adopts the first iron selection to obtain iron ore concentrate for years, and the iron ore concentrate is subjected to the process of 'blast furnace-converter' for steelmaking; the iron tailings are further selected to obtain titanium concentrate, and the titanium concentrate is added with a certain proportion of coke and then smelted by an electric furnace to obtain high-grade titanium raw material, namely high-titanium slag, and the high-titanium slag can be used as a raw material of titanium white chloride. The electric furnace smelting of titanium concentrate is the mainstream process at present, but the method has high energy consumption, coke is used as a reducing agent, and CO is used as2The discharge amount is large.
Therefore, the development of an economic and environment-friendly titanium concentrate reduction method is an urgent problem to be solved in the technical field of metallurgy.
BRIEF SUMMARY OF THE PRESENT DISCLOSURE
In order to solve the technical problem, the method for reducing the titanium concentrate by using hydrogen is used as a reducing agent, efficient gas-solid reaction is carried out in a fluidized bed, iron compounds of the titanium concentrate are reduced into metallic iron and titanium dioxide, and the consumption of coke in the one-step reduction process of an electric furnace can be reduced.
According to the present disclosure, there is provided a method for hydrogen reduction of titanium concentrate, comprising the steps of:
step one, titanium concentrate is placed in a fluidized bed, and H is introduced2As a reducing agent to carry out reduction reaction, wherein the reaction temperature is controlled to be 800-1100 ℃, the reaction time is 20-90 min, and H2The dosage of the iron compound in the titanium concentrate is 105 to 140 percent of the chemical reaction equivalent required by the metal iron after the complete reaction of the iron compound in the titanium concentrate;
and step two, after the reduction reaction is finished, discharging a reduction product from a slag discharge port at the lower part of the fluidized bed.
According to one embodiment of the disclosure, the main chemical components and weight percentages of the components of the titanium concentrate are as follows: TiO 22 40%~55%,FeO 32%~38%,Fe2O3 3%~8%,SiO2 1%~4%,CaO 0%~2%,MgO 2%~6%,Al2O30 to 2 percent of the total weight of the composition, and the balance of inevitable impurities.
According to one embodiment of the disclosure, the main chemical components and weight percentages of the components of the titanium concentrate are as follows: TiO 22 47.1%,FeO 34.5%,Fe2O3 5.6%,SiO2 3.4%,CaO 1.6%,MgO 5.0%,Al2O31.2 percent, and the balance of inevitable impurities.
According to one embodiment of the disclosure, the weight distribution of the different particle sizes of the titanium concentrate is: the granularity is less than 0.044mm and less than 15%, the granularity is 25-30% from 0.044mm to 0.074mm, the granularity is 35-45% from 0.074mm to 0.15mm, the granularity is 20-25% from 0.15mm to 0.25mm, and the granularity is less than 5% from more than 0.25 mm.
According to one embodiment of the present disclosure, H2And N2Mixing, introducing into fluidized bed, and reducing reaction, wherein H2And N2The flow ratio is 2: 1-1: 2.
According to one embodiment of the present disclosure, a gas distribution plate is disposed below the fluidized bed, and the velocity of the fluidizing gas passing through the gas distribution plate is 0.1m/s to 0.4 m/s.
According to one embodiment of the disclosure, the titanium concentrate is fed into the fluidized bed via a screw feeder.
According to one embodiment of the present disclosure, the reduction product is metallic iron and titanium dioxide.
By adopting the technical scheme, the hydrogen is used as the reducing agent, the high-efficiency gas-solid reaction is carried out in the fluidized bed, the iron compounds such as iron titanate and the like in the titanium concentrate are reduced into metallic iron and titanium dioxide, the consumption of coke in the one-step reduction process of the electric furnace can be reduced, and CO is reduced in the titanium concentrate smelting process in industrial production2The emission and the improvement of the energy utilization efficiency have important significance.
Drawings
Fig. 1 is a flow diagram of a method of hydrogen reduction of titanium concentrate according to the present disclosure.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the disclosure and are not intended to limit the disclosure.
Fig. 1 shows a flow diagram of a method of hydrogen reduction of titanium concentrate according to the present disclosure. The method can be used for titanium concentrates with chemical components and weight percentages of the components as follows: TiO 22 40%~55%,FeO 32%~38%,Fe2O3 3%~8%,SiO2 1%~4%,CaO 0%~2%,MgO 2%~6%,Al2O30 to 2 percent of the total weight of the composition, and the balance of inevitable impurities. Wherein the titanium concentrate particle size preferably satisfies the following weight distribution: the granularity is less than 0.044mm and less than 15%, the granularity is 25-30% from 0.044mm to 0.074mm, the granularity is 35-45% from 0.074mm to 0.15mm, the granularity is 20-25% from 0.15mm to 0.25mm, and the granularity is less than 5% from more than 0.25 mm. Specifically, the method for hydrogen reduction of titanium concentrate according to the present disclosure generally comprises the steps of:
step one, titanium concentrate is placed in a fluidized bed, and H is introduced2As a reducing agent to carry out reduction reaction, wherein the reaction temperature is controlled to be 800-1100 ℃, the reaction time is 20-90 min, and H2The dosage of the iron compound in the titanium concentrate is 105 to 140 percent of the chemical reaction equivalent required by the complete reaction of the iron compound in the titanium concentrate into metallic iron. Wherein the titanium concentrate may be fed into the fluidized bed via a screw feeder.
And step two, after the reduction reaction is finished, discharging a reduction product from a slag discharge port at the lower part of the fluidized bed.
Wherein the fluidized bed is configured to maintain solid particles in a suspended state by passing gas through the particulate solid layer and to perform a sufficient gas-solid reduction reaction to reduce iron compounds such as iron titanate in the titanium concentrate to metallic iron and titanium dioxide. During the reduction reaction, H2Can be reacted with N2And introducing the mixture into a fluidized bed for reduction reaction after mixing at a flow ratio of 2: 1-1: 2. The fluidized bed can be provided with a gas distribution plate, and gas is provided through a plurality of uniformly distributed small holes arranged on the gas distribution plate. The fluidizing gas velocity after passing through the gas distribution plate is preferably 0.1m/s to 0.4 m/s.
The following are specific examples of the method of hydrogen reduction of titanium concentrate according to the present disclosure.
Example 1
In this example, the following titanium concentrate was used for hydrogen reduction in a fluidized bed, using the following chemical composition and weight ratio of each component:
composition (I) Weight ratio of
TiO2 47.1%
FeO 34.5%
Fe2O3 5.6%
SiO2 3.4%
CaO 1.6%
MgO 5.0%
Al2O3 1.2%
Wherein, the granularity of the titanium concentrate preferably satisfies the following distribution:
particle size Weight ratio of
Less than 0.044mm 10%
0.044~0.074mm 27%
0.074mm~0.15mm 41%
0.15mm~0.25mm 21%
Greater than 0.25mm 1%
Feeding the titanium concentrate into a fluidized bed by a screw feeder, H2The dosage of the iron compound in the titanium concentrate is 105 percent of the chemical reaction equivalent required by the complete reaction of the iron compound in the titanium concentrate into metallic iron, and H is adjusted2And N2The flow ratio is 1:1, the speed of the fluidized gas in the fluidized bed is ensured to be 0.1m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 800 ℃, the reaction time to be 90min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 81%, and discharging the reduced product from a slag discharge port at the lower part of the fluidized bed.
Example 2
Using the titanium concentrate of example 1 as the starting material, the titanium concentrate was fed into the fluidized bed by means of a screw feeder, H2The dosage of the titanium concentrate is iron in the titanium concentrateThe compound is completely reacted to 120% of the chemical reaction equivalent required by the metallic iron, and H is adjusted2And N2The flow ratio is 1:1, the speed of the fluidized gas in the fluidized bed is ensured to be 0.2m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 900 ℃, the reaction time to be 60min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 83%, and discharging the reduced product from a slag discharge port at the lower part of the fluidized bed.
Example 3
Using the titanium concentrate of example 1 as the starting material, the titanium concentrate was fed into the fluidized bed by means of a screw feeder, H2The dosage of the iron compound in the titanium concentrate is 140 percent of the chemical reaction equivalent required by the complete reaction of the iron compound in the titanium concentrate into metallic iron, and H is adjusted2And N2The flow ratio is 1:1, the fluidizing gas speed in the fluidized bed is ensured to be 0.4m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 1100 ℃, controlling the reaction time to be 20min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 82%, and discharging the reduced product from a slag discharge port at the lower part of the fluidized bed.
Example 4
In this example, the following titanium concentrate was used for hydrogen reduction in a fluidized bed, using the following chemical composition and weight ratio of each component:
composition (I) Weight ratio of
TiO2 40%
FeO 38%
Fe2O3 8%
SiO2 4%
CaO 2%
MgO 6%
Al2O3 1%
Wherein, the granularity of the titanium concentrate preferably satisfies the following distribution:
Figure BDA0003357404790000051
Figure BDA0003357404790000061
feeding the titanium concentrate into a fluidized bed by a screw feeder, H2The dosage of the iron compound in the titanium concentrate is 105 percent of the chemical reaction equivalent required by the complete reaction of the iron compound in the titanium concentrate into metallic iron, and H is adjusted2And N2The flow ratio is 2:1, the speed of the fluidized gas in the fluidized bed is ensured to be 0.1m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 800 ℃, the reaction time to be 90min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 84%, and discharging the iron compound from a slag discharge port at the lower part of the fluidized bed.
Example 5
In this example, the following titanium concentrate was used for hydrogen reduction in a fluidized bed, using the following chemical composition and weight ratio of each component:
composition (I) Weight ratio of
TiO2 55%
FeO 32%
Fe2O3 3%
SiO2 4%
CaO 0.1%
MgO 3.8%
Al2O3 2%
Wherein, the granularity of the titanium concentrate preferably satisfies the following distribution:
Figure BDA0003357404790000062
Figure BDA0003357404790000071
feeding the titanium concentrate into a fluidized bed by a screw feeder, H2The dosage of the iron compound in the titanium concentrate is 120 percent of the chemical reaction equivalent required by the complete reaction of the iron compound in the titanium concentrate into metallic iron, and H is adjusted2And N2The flow ratio is 1:2, the speed of the fluidized gas in the fluidized bed is ensured to be 0.2m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 900 ℃, the reaction time to be 60min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 79%, and discharging the reduced product from a slag discharge port at the lower part of the fluidized bed.
Example 6
In this example, the following titanium concentrate was used for hydrogen reduction in a fluidized bed, using the following chemical composition and weight ratio of each component:
composition (I) Weight ratio of
TiO2 51.4%
FeO 35.1%
Fe2O3 6.6%
SiO2 1%
CaO 1.8%
MgO 2%
Al2O3 2%
Wherein, the granularity of the titanium concentrate preferably satisfies the following distribution:
particle size Weight ratio of
Less than 0.044mm 1%
0.044~0.074mm 28%
0.074mm~0.15mm 45%
0.15mm~0.25mm 23%
Greater than 0.25mm 3%
Feeding the titanium concentrate into a fluidized bed by a screw feeder, H2The dosage of the iron compound in the titanium concentrate is required for completely reacting into metallic iron140% of chemical reaction equivalent, adjusting H2And N2The flow ratio is 1:2, the speed of the fluidized gas in the fluidized bed is ensured to be 0.3m/s, and the two gases are uniformly mixed and then are sent into the reactor through a distribution plate; controlling the reaction temperature in the fluidized bed reactor to be 1100 ℃, controlling the reaction time to be 20min, obtaining a reduced product after the reaction is finished, controlling the reduction rate of the iron compound to be 74%, and discharging the iron compound from a slag discharge port at the lower part of the fluidized bed.
The above examples merely represent embodiments of the present disclosure, which are described in more detail and detail, but are not to be construed as limiting the scope of the present disclosure. It should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the concept of the present disclosure, and these changes and modifications are all within the scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the appended claims.

Claims (8)

1. A method for hydrogen reduction of titanium concentrate, comprising the steps of:
step one, titanium concentrate is placed in a fluidized bed, and H is introduced2As a reducing agent to carry out reduction reaction, wherein the reaction temperature is controlled to be 800-1100 ℃, the reaction time is 20-90 min, and H2The dosage of the iron compound in the titanium concentrate is 105 to 140 percent of the chemical reaction equivalent required by the metal iron after the complete reaction of the iron compound in the titanium concentrate;
and step two, after the reduction reaction is finished, discharging a reduction product from a slag discharge port at the lower part of the fluidized bed.
2. The method for hydrogen reduction of titanium concentrate according to claim 1, wherein the titanium concentrate comprises the following main chemical components in percentage by weight: TiO 22 40%~55%,FeO 32%~38%,Fe2O3 3%~8%,SiO21%~4%,CaO 0%~2%,MgO 2%~6%,Al2O30 to 2 percent of the total weight of the composition, and the balance of inevitable impurities.
3. The method of claim 2 for hydrogen reduction of titanium concentrateThe method is characterized in that the titanium concentrate comprises the following main chemical components in percentage by weight: TiO 22 47.1%,FeO 34.5%,Fe2O35.6%,SiO2 3.4%,CaO 1.6%,MgO 5.0%,Al2O31.2 percent, and the balance of inevitable impurities.
4. The method of hydrogen reduction of titanium concentrate according to claim 1, wherein the weight distribution of the different particle sizes of the titanium concentrate is: the granularity is less than 0.044mm and less than 15%, the granularity is 25-30% from 0.044mm to 0.074mm, the granularity is 35-45% from 0.074mm to 0.15mm, the granularity is 20-25% from 0.15mm to 0.25mm, and the granularity is less than 5% from more than 0.25 mm.
5. The method of hydrogen reduction of titanium concentrate according to claim 1, wherein the H is2And N2Mixing and introducing into the fluidized bed for reduction reaction, wherein H2And N2The flow ratio is 2: 1-1: 2.
6. The method for reducing the hydrogen content in the titanium concentrate according to claim 1, wherein a gas distribution plate is arranged below the fluidized bed, and the fluidizing gas velocity after passing through the gas distribution plate is 0.1-0.4 m/s.
7. The method of hydrogen reduction of titanium concentrate according to claim 1, wherein the titanium concentrate is fed into the fluidized bed via a screw feeder.
8. The process for the hydrogen reduction of titanium concentrate according to claim 1, wherein the reduction products are metallic iron and titanium dioxide.
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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101412536A (en) * 2008-11-18 2009-04-22 攀钢集团研究院有限公司 Preparation of synthetic rutile
CN102179292A (en) * 2011-04-15 2011-09-14 中国地质科学院矿产综合利用研究所 Method for separating and extracting iron, vanadium and titanium from vanadium-titanium magnetite
CN103031432A (en) * 2011-09-30 2013-04-10 中国科学院过程工程研究所 System for fluidized oxidizing/reducing roasting modification of titaniferous iron concentrate and roasting process
CN109110807A (en) * 2018-10-23 2019-01-01 宜宾学院 A kind of method of coproduction synthetic rutile and sulfuric acid method titanium pigment
CN110306036A (en) * 2019-07-16 2019-10-08 东北大学 Reduction on Fluidized Bed-electric arc melting-rotary kiln sodium processing vanadium titano-magnetite method
CN110317917A (en) * 2019-07-16 2019-10-11 东北大学 Reduction on Fluidized Bed-electric arc melting-converter sodium processing vanadium titano-magnetite method
CN112410539A (en) * 2020-10-30 2021-02-26 河南佰利联新材料有限公司 Method for sorting titanium middlings containing weak magnetic gangue minerals
CN112553457A (en) * 2020-10-30 2021-03-26 河南佰利联新材料有限公司 Method for preparing titanium-rich material from titanium middling
CN113088683A (en) * 2021-04-21 2021-07-09 重庆大学 Method for preparing low-temperature titanium chloride slag by using low-grade titanium concentrate

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101412536A (en) * 2008-11-18 2009-04-22 攀钢集团研究院有限公司 Preparation of synthetic rutile
CN102179292A (en) * 2011-04-15 2011-09-14 中国地质科学院矿产综合利用研究所 Method for separating and extracting iron, vanadium and titanium from vanadium-titanium magnetite
CN103031432A (en) * 2011-09-30 2013-04-10 中国科学院过程工程研究所 System for fluidized oxidizing/reducing roasting modification of titaniferous iron concentrate and roasting process
CN109110807A (en) * 2018-10-23 2019-01-01 宜宾学院 A kind of method of coproduction synthetic rutile and sulfuric acid method titanium pigment
CN110306036A (en) * 2019-07-16 2019-10-08 东北大学 Reduction on Fluidized Bed-electric arc melting-rotary kiln sodium processing vanadium titano-magnetite method
CN110317917A (en) * 2019-07-16 2019-10-11 东北大学 Reduction on Fluidized Bed-electric arc melting-converter sodium processing vanadium titano-magnetite method
CN112410539A (en) * 2020-10-30 2021-02-26 河南佰利联新材料有限公司 Method for sorting titanium middlings containing weak magnetic gangue minerals
CN112553457A (en) * 2020-10-30 2021-03-26 河南佰利联新材料有限公司 Method for preparing titanium-rich material from titanium middling
CN113088683A (en) * 2021-04-21 2021-07-09 重庆大学 Method for preparing low-temperature titanium chloride slag by using low-grade titanium concentrate

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Application publication date: 20220215