CN114038678A - Reactor iron core winding equipment - Google Patents
Reactor iron core winding equipment Download PDFInfo
- Publication number
- CN114038678A CN114038678A CN202111318253.XA CN202111318253A CN114038678A CN 114038678 A CN114038678 A CN 114038678A CN 202111318253 A CN202111318253 A CN 202111318253A CN 114038678 A CN114038678 A CN 114038678A
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- wire
- pipe
- wiping
- base station
- ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
Abstract
The invention discloses reactor iron core winding equipment, which relates to the field of reactor production and comprises a base station, a pay-off reel, a steering shaft, a wire wiping component, an anode ring, a drying component, an air jet and a cathode column, wherein the pay-off reel is rotatably connected to the base station, the steering shaft, the wire wiping component, the anode ring, the drying component and the air jet are fixedly connected to the base station, one end of a wire is connected with the cathode column, the wire penetrates through the anode ring during paying off, when polyester insulating paint on the outer surface of the wire is damaged, the damaged wire is communicated with the anode ring, the anode ring is directly communicated with the cathode column, and therefore the wire can be detected by a current detector, and meanwhile, the wire wiping component and the drying component are arranged to cooperate with a cleaning solution, so that greasy dirt and dust on the outer surface of the wire can be effectively cleaned. This equipment can be when the iron core wire winding while unwrapping wire detects the limit clearance, each other does not influence and effectual.
Description
Technical Field
The invention relates to the field of reactor production, in particular to reactor iron core winding equipment.
Background
The coil of reactor iron core needs to guarantee insulating, and the outer cover of the electric wire in general coil has insulating leather sheath or the electric wire surface can be brushed with polyester insulating varnish to this electric wire that guarantees in the coil is insulating each other, if the electric wire switches on each other, can appear serious problem.
If the electric wire is rubbed and bumped in the production, storage, transportation and other processes, the polyester insulating paint on the outer surface of the electric wire is easily damaged, so that the insulation of the coil is caused to be problematic. Therefore, it is necessary to detect the insulation problem of the next wire when the core is wound.
And the electric wire is also easily stained with some greasy dirt dust etc. in production, storage, transportation etc. if do not clear up, can influence the performance of reactor.
Disclosure of Invention
The invention aims to provide reactor iron core winding equipment, wherein one end of a wire is connected with a negative pole column, then the wire penetrates through a positive pole ring during paying off, when polyester insulating paint on the outer surface of the wire is damaged, the wire at the damaged position is communicated with the positive pole ring, and the positive pole ring is directly communicated with the negative pole column, so that the wire can be detected by a current detector, and meanwhile, a wire wiping component and a drying component are arranged to cooperate with a washing solution, so that oil stains, dust and the like on the outer surface of the wire can be effectively cleaned. This equipment can be when the iron core wire winding while unwrapping wire detects the limit clearance, each other does not influence and effectual.
A reactor iron core winding device comprises a base station, a pay-off reel, a steering shaft, a wire wiping component, an anode ring, a drying component, an air jet and a cathode column, wherein the pay-off reel is rotatably connected to the base station, and the steering shaft, the wire wiping component, the anode ring, the drying component and the air jet are fixedly connected to the base station;
the negative pole column is fixedly connected to the top of the pay-off reel, the positive pole ring and the negative pole column are respectively connected to the positive pole and the negative pole of the power supply, and a current detector is arranged between the positive pole ring and the power supply;
still divide into stock solution room and weeping room in the steering spindle, stock solution room and weeping room separate through the baffle, be equipped with small-size water pump in the stock solution room, be connected with the transfer line on the small-size water pump, the export of transfer line is arranged in the weeping room, be equipped with the small opening on the weeping room, stock solution outdoor wall is equipped with the collecting tank, and the bottom of collecting tank is equipped with down the small opening.
Preferably, the line wiping component comprises a line wiping pipe, a line wiping pipe support plate and a line wiping ring, the line wiping ring is connected to the inner wall of the line wiping pipe in a sliding mode, a spring is connected between the line wiping ring and the line wiping pipe, and the line wiping pipe is fixedly connected to the base station through the line wiping pipe support plate.
Preferably, the drying assembly comprises a drying pipe, a drying pipe support plate and a hot air blower, a hot air outlet is arranged in the drying pipe, the hot air outlet is connected with the hot air blower through a hot air pipe, and the hot air pipe is located in the drying pipe support plate.
Preferably, a liquid outlet is formed in the inner wall of the line wiping pipe and communicated with a waste liquid tank inside the base station through a liquid outlet pipe, and the liquid outlet pipe is located in the line wiping pipe support plate.
Preferably, the base station is further provided with a leakage groove, a waste liquid box is arranged in the base station, and the leakage groove is communicated with the waste liquid box.
Preferably, a power switch connected with a power supply is further arranged on the base station.
The invention has the advantages that: through the one end with the electric wire and connect the negative pole post, then make the electric wire pass from anodal ring during the unwrapping wire, when the polyester insulated paint of electric wire surface received destruction, the electric wire and the anodal ring intercommunication of damage department, and then make anodal ring and negative pole post directly switch on, consequently can detect out through current detector, set up simultaneously and wipe line subassembly and stoving subassembly cooperation washing liquid, can effectively clear up electric wire surface greasy dirt dust etc.. This equipment can be when the iron core wire winding while unwrapping wire detects the limit clearance, each other does not influence and effectual.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;
FIG. 2 is a top view of the apparatus of the present invention;
FIG. 3 is a schematic diagram of an insulation detection circuit in the apparatus of the present invention;
FIG. 4 is a schematic view showing the internal structure of a steering shaft in the apparatus of the present invention;
FIG. 5 is a schematic view of the internal structure of the wire wiping assembly of the device of the present invention;
FIG. 6 is a schematic view of the internal structure of the drying assembly in the apparatus of the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 5;
01, an electric wire, 02, a power supply, 03, a current detector, 1, a base station, 2, a pay-off reel, 3, a steering shaft, 4, a wire wiping component, 5, a positive ring, 6, a drying component, 7, an air jet, 8, a negative pole column, 9, a leak groove, 10, a power switch, 30, a liquid storage chamber, 31, a liquid leakage chamber, 32, a partition plate, 33, an upper leak hole, 34, a liquid collection groove, 35, a lower leak hole, 36, a small water pump, 37, a liquid conveying pipe, 40, a wire wiping pipe, 41, a wire wiping pipe support plate, 42, a wire wiping ring, 43, a liquid outlet, 44, a liquid discharging pipe, 45, a spring, 60, a drying pipe, 61, a drying pipe support plate, 62, a hot air outlet, 63, a hot air pipe, 64 and a hot air blower.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 3, the wire wiping device comprises a base station 1, a pay-off reel 2, a steering shaft 3, a wire wiping component 4, an anode ring 5, a drying component 6, an air jet 7 and a cathode post 8, wherein the pay-off reel 2 is rotatably connected to the base station 1, and the steering shaft 3, the wire wiping component 4, the anode ring 5, the drying component 6 and the air jet 7 are all fixedly connected to the base station 1;
the negative pole column 8 is fixedly connected to the top of the pay-off reel 2, the positive ring 5 and the negative pole column 8 are respectively connected to the positive pole and the negative pole of the power supply 02, and a current detector 03 is arranged between the positive ring 5 and the power supply 02;
when the wire is paid off, the wire penetrates through the positive electrode ring 5, so that when polyester insulating paint on the outer surface of the wire is damaged, the wire at the damaged position is communicated with the positive electrode ring 5 (a gap exists between the wire 01 and the positive electrode ring 5, but the gap is small, and the potential difference between the positive electrode ring 5 and the negative electrode column 8 is large enough to break through air in the gap), so that the positive electrode ring 5 and the negative electrode column 8 are directly communicated, and the wire can be detected through the current detector 03.
Still be divided into stock solution room 30 and weeping room 31 in the steering spindle 3, stock solution room 30 and weeping room 31 separate through baffle 32, be equipped with small-size water pump 36 in the stock solution room 30, be connected with transfer line 37 on the small-size water pump 36, the export of transfer line 37 is located weeping room 31, be equipped with last small opening 33 on the weeping room 31, the outer wall of stock solution room 30 is equipped with catch basin 34, and the bottom of catch basin 34 is equipped with down small opening 35.
The leakage chamber 31 in the steering shaft 3 leaks the washing liquid through the upper leakage hole 33, the washing liquid flows downstream and is attached to the cable, then the washing liquid flows into the liquid storage chamber 30 through the liquid collection groove 34 and the lower leakage hole 35, the small water pump 36 in the liquid storage chamber 30 conveys the washing liquid into the leakage chamber 31 through the liquid conveying pipe 37, and the washing liquid can also play a role of lubricating the cable.
The cable passes through the steering shaft 3 and then enters the cable wiping assembly 4, the cable wiping assembly 4 comprises a cable wiping pipe 40, a cable wiping pipe support plate 41 and a cable wiping ring 42, the cable wiping ring 42 is connected to the inner wall of the cable wiping pipe 40 in a sliding mode, a spring 45 is connected between the cable wiping ring 42 and the cable wiping pipe 40, and the cable wiping pipe 40 is fixedly connected to the base station 1 through the cable wiping pipe support plate 41.
The cable passes through the wire wiping ring 42 in the wire wiping pipe 40, the wire wiping ring 42 is provided with 4 and staggered, the purpose is to increase the stress of the cable and the wire wiping ring 42 and increase the wire wiping effect, the wire wiping ring 42 has certain activity, and the wiped waste liquid is discharged into a waste liquid tank in the base station 1 through the liquid discharge port 43 through the liquid discharge pipe 44.
After exiting the conduit 40, the cable enters backwards through the first air outlet 7, the positive ring 5 and the second air outlet 7, wherein the purpose of the air outlet 7 is to blow away liquid drops or other impurities which are not cleaned.
The drying component 6 is used for drying cables to ensure drying, the drying component 6 comprises a drying pipe 60, a drying pipe support plate 61 and a hot air blower 64, a hot air outlet 62 is arranged in the drying pipe 60, the hot air outlet 62 is connected with the hot air blower 64 through a hot air pipe 63, and the hot air pipe 63 is located in the drying pipe support plate 61.
When the cable passes through the drying pipe 60, the hot air blower 64 blows air through the hot air pipe 63 and blows the hot air on the cable through the hot air outlet 62, and the temperature of the hot air is 35-45 ℃ for preventing overheating.
Wherein base station 1 is last still to be equipped with small opening 9, and is equipped with the waste liquid case in the base station 1, small opening 9 and waste liquid case intercommunication, and still be equipped with the switch 7 that is connected with power 02 on the base station 1.
The specific implementation mode and principle are as follows:
the electric wire coil is placed on the pay-off reel 2, the tail end of an electric wire in the electric wire coil is picked out, the tail end of the electric wire is connected to the negative pole column 8, then the head end of the electric wire 01 sequentially passes through the steering shaft 3, the wire wiping assembly 4, the positive pole ring 5 and the drying assembly 6, and the head end of the electric wire 01 is wound on the iron core of the reactor through a motor stay wire. The electric wire 01 is pulled down by the motor, so that the electric wire is in a tight rotating state and the height is on a horizontal line.
Because the electric wire 01 passes through the positive electrode ring 5, when polyester insulating paint on the outer surface of the electric wire is damaged, the electric wire at the damaged position is communicated with the positive electrode ring 5 (a gap exists between the electric wire 01 and the positive electrode ring 5, but the gap is very small, and the potential difference between the positive electrode ring 5 and the negative electrode column 8 is large enough to puncture air in the gap), so that the positive electrode ring 5 and the negative electrode column 8 are directly communicated, the detection can be realized through the current detector 03, and the problem of the insulativity of the coil is avoided.
The cable will enter the line wiping assembly 4 after passing through the steering shaft 3, the cable passes through the line wiping ring 42 in the line wiping pipe 40, the line wiping ring 42 is provided with 4 and staggered, the purpose is to increase the stress of the cable and the line wiping ring 42 and increase the line wiping effect, the line wiping ring 42 has certain activity, and the wiped waste liquid is discharged into a waste liquid tank in the base station 1 through a liquid discharge port 43 and a liquid discharge pipe 44; after the cable comes out of the wire wiping pipe 40, the cable can backwards pass through the first air jet 7, the positive electrode ring 5 and the second air jet 7 to enter, wherein the purpose of the air jet 7 is to blow away liquid drops or other impurities which are not cleaned; when the cable passes through the drying pipe 60, the hot air blower 64 blows air through the hot air pipe 63 and blows the hot air on the cable through the hot air outlet 62, and the temperature of the hot air is 35-45 ℃ for preventing overheating.
Based on the above, according to the invention, one end of the wire is connected with the negative pole, then the wire penetrates through the positive pole ring during paying off, when the polyester insulating paint on the outer surface of the wire is damaged, the wire at the damaged position is communicated with the positive pole ring, and further the positive pole ring is directly communicated with the negative pole ring, so that the wire can be detected by the current detector, and meanwhile, the wire wiping component and the drying component are arranged to be matched with the washing liquid, so that oil dirt, dust and the like on the outer surface of the wire can be effectively cleaned. This equipment can be when the iron core wire winding while unwrapping wire detects the limit clearance, each other does not influence and effectual.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (6)
1. The reactor iron core winding equipment is characterized by comprising a base station (1), a pay-off reel (2), a steering shaft (3), a wire wiping component (4), an anode ring (5), a drying component (6), an air jet (7) and a cathode column (8), wherein the pay-off reel (2) is rotatably connected to the base station (1), and the steering shaft (3), the wire wiping component (4), the anode ring (5), the drying component (6) and the air jet (7) are fixedly connected to the base station (1);
the negative pole column (8) is fixedly connected to the top of the pay-off reel (2), the positive ring (5) and the negative pole column (8) are respectively connected to the positive pole and the negative pole of the power supply (02), and a current detector (03) is arranged between the positive ring (5) and the power supply (02);
still divide into stock solution room (30) and weeping room (31) in steering spindle (3), stock solution room (30) and weeping room (31) separate through baffle (32), be equipped with small-size water pump (36) in stock solution room (30), be connected with transfer line (37) on small-size water pump (36), the export of transfer line (37) is located weeping room (31), be equipped with on weeping room (31) weeping hole (33), stock solution room (30) outer wall is equipped with catch basin (34), and the bottom of catch basin (34) is equipped with down weeping hole (35).
2. The reactor core winding device according to claim 1, characterized in that: the line wiping component (4) comprises a line wiping pipe (40), a line wiping pipe support plate (41) and a line wiping ring (42), the line wiping ring (42) is connected to the inner wall of the line wiping pipe (40) in a sliding mode, a spring (45) is connected between the line wiping ring (42) and the line wiping pipe (40), and the line wiping pipe (40) is fixedly connected to the base station (1) through the line wiping pipe support plate (41).
3. The reactor core winding device according to claim 1, characterized in that: the drying assembly (6) comprises a drying pipe (60), a drying pipe support plate (61) and a hot air blower (64), wherein a hot air outlet (62) is formed in the drying pipe (60), the hot air outlet (62) is connected with the hot air blower (64) through a hot air pipe (63), and the hot air pipe (63) is located in the drying pipe support plate (61).
4. The reactor core winding device according to claim 2, characterized in that: a liquid outlet (43) is arranged on the inner wall of the line wiping pipe (40), the liquid outlet (43) is communicated with a waste liquid tank in the base station (1) through a liquid outlet pipe (44), and the liquid outlet pipe (44) is positioned in the line wiping pipe support plate (41).
5. The reactor core winding device according to claim 1, characterized in that: still be equipped with on base station (1) small-eared pit (9), and be equipped with the waste liquid case in base station (1), small-eared pit (9) and waste liquid case intercommunication.
6. The reactor core winding device according to claim 1, characterized in that: and the base station (1) is also provided with a power switch (7) connected with a power supply (02).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111318253.XA CN114038678A (en) | 2021-11-09 | 2021-11-09 | Reactor iron core winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111318253.XA CN114038678A (en) | 2021-11-09 | 2021-11-09 | Reactor iron core winding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN114038678A true CN114038678A (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111318253.XA Pending CN114038678A (en) | 2021-11-09 | 2021-11-09 | Reactor iron core winding equipment |
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| CN (1) | CN114038678A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114823126A (en) * | 2022-06-29 | 2022-07-29 | 朗峰新材料启东有限公司 | Winding device with current-limiting voltage detection function for reactor processing |
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