CN112126874B - Annealing furnace and annealing process for copper wire production - Google Patents
Annealing furnace and annealing process for copper wire production Download PDFInfo
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- CN112126874B CN112126874B CN202011019603.8A CN202011019603A CN112126874B CN 112126874 B CN112126874 B CN 112126874B CN 202011019603 A CN202011019603 A CN 202011019603A CN 112126874 B CN112126874 B CN 112126874B
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 238000000137 annealing Methods 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 113
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 80
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 80
- 238000001035 drying Methods 0.000 claims abstract description 59
- 239000000498 cooling water Substances 0.000 claims abstract description 40
- 229910052802 copper Inorganic materials 0.000 claims abstract description 21
- 239000010949 copper Substances 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims description 30
- 239000007788 liquid Substances 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 17
- 239000004744 fabric Substances 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000002244 precipitate Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 230000003064 anti-oxidating effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 238000011109 contamination Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 235000006708 antioxidants Nutrition 0.000 description 58
- 239000007789 gas Substances 0.000 description 6
- 239000002826 coolant Substances 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 238000005496 tempering Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention belongs to the technical field of annealing furnaces, and particularly relates to an annealing furnace for copper wire production, which aims at solving the problems that the production efficiency and the quality are seriously influenced due to the incomplete design of the existing annealing furnace, the incomplete design of steam protection, the incomplete design of an antioxidant cooling circulating water device and the like. According to the invention, the inlet of the annealing furnace body is low, the outlet is slightly high through the base plate, the line passing angle is parallel to the line passing direction, the resistance is small, the line breakage of a copper line in production is reduced, the steam at the inlet of the furnace tube protects the copper line through the steam component, namely steam exists at the inlet, air cannot enter, the appearance brightness of the copper line is improved, antioxidant cooling water is circularly filtered through the antioxidant component and the cooling component, the surface contamination of the copper line is reduced, and finally, the drying component is used for drying, so that the production efficiency and the product qualification rate are improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of annealing furnaces, in particular to an annealing furnace and an annealing process for copper wire production.
Background
The heat treatment furnace is divided into an annealing furnace, a quenching furnace, a tempering furnace, a normalizing furnace and a quenching and tempering furnace, and is mainly used for annealing large carbon steel and alloy steel parts; tempering the surface quenching part; and (4) performing heat treatment processes such as stress relief annealing and aging on the weldment. The heating mode comprises electric heating, fuel oil, fuel gas, coal and hot air circulation. The annealing furnace is a novel heat exchange device. The annealing furnace is an energy-saving periodic operation furnace, has a super energy-saving structure, adopts a fiber structure and saves electricity by 60 percent.
Aiming at the production process of fine 0.03-0.05mm of pure copper on the current market, the production efficiency and the quality of a copper wire are seriously influenced by the existing production process (the design of an annealing furnace is imperfect, the design of a vapor protection device is imperfect, the design of an antioxidant cooling circulating water device is imperfect, and the like), and the production process requirements of the copper industry are not met any more, so the annealing furnace and the annealing process for producing the copper wire are provided for solving the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an annealing furnace and an annealing process for producing copper wires.
In order to achieve the purpose, the invention adopts the following technical scheme:
an annealing furnace for copper wire production comprises an annealing furnace body, a cooling water tank, a copper wire and an antioxidant water tank, wherein an annealing assembly for annealing the copper wire is arranged in the annealing furnace body, a plurality of inlets are formed in one side of the annealing furnace body, inlet pipes which correspond to the inlets one by one are arranged in the inlets, the same steam assembly for preventing the copper wire from being oxidized is arranged outside the inlet pipes, a plurality of outlets are formed in one side, away from the inlet pipes, of the annealing furnace body, discharging pipes which correspond to the inlet pipes one by one are arranged in the outlets, the discharging pipes correspond to the inlet pipes one by one, the cooling assembly for cooling the copper wire is arranged in the cooling water tank, the antioxidant assembly for spraying antioxidant is arranged in the antioxidant water tank, and a drying box is fixedly connected to the top of the antioxidant water tank, the inside of stoving case is provided with the stoving subassembly that is used for drying the copper line.
Preferably, annealing subassembly includes the same heat insulating board of fixed connection at the both sides inner wall of annealing stove body, a plurality of fixed casees of bottom inner wall fixedly connected with of annealing stove body, the first motor of bottom inner wall fixedly connected with of fixed case, the output shaft of first motor runs through heat insulating board and fixedly connected with rolling disc, a plurality of heating tubes of top inner wall fixedly connected with of annealing stove body.
Preferably, the steam subassembly includes the steam chest of fixed connection in one side of annealing stove body, the top fixedly connected with steam engine of annealing stove body, the air duct that the gas outlet fixedly connected with of steam engine is linked together, the other end and the steam chest of air duct are linked together, and are a plurality of the steam chest and the annealing stove body intercommunication are all run through to the inlet pipe, a plurality of gas pockets have been seted up at the top of inlet pipe.
Preferably, cooling module is including rotating the same first live-rollers of connecting at coolant tank's both sides inner wall, the discharging pipe is close to coolant tank's one end top fixedly connected with deflector, two backup pads that one side top fixedly connected with symmetry of coolant tank set up, two one side that the backup pad is close to each other is rotated and is connected with same pivot, the fixed cover of outer wall of pivot is equipped with the second live-rollers, the fixed cover of outer wall of second live-rollers is equipped with the rag, one of them one side fixedly connected with second motor of backup pad, the output shaft of second motor run through the backup pad and with the one end fixed connection of pivot.
Preferably, the anti-oxidant subassembly includes the fixed plate of fixed connection in antioxidant water tank one side, the top fixedly connected with water pump of fixed plate, the inlet tube that the water inlet fixedly connected with of water pump is linked together, the inlet tube runs through the antioxidant water tank and extends to the inside of antioxidant water tank, the outlet pipe that the delivery port fixedly connected with of water pump is linked together, the outlet pipe runs through the stoving case and extends to the inside of stoving case, the top inner wall fixedly connected with water storage box of stoving case, the outlet pipe is linked together with one side of water storage box, a plurality of shower nozzles that are linked together of bottom fixedly connected with of water storage box.
Preferably, the drying assembly comprises a plurality of drying lamps fixedly connected to the inner wall of one side of the drying box, a feeding hole and a discharging hole are respectively formed in two sides of the drying box, and a water outlet is formed in the bottom of the drying box.
Preferably, the same filter screen is fixedly connected between the inner walls of the two sides of the antioxidant water tank, and the filter screen is positioned right below the water outlet.
Preferably, the inner wall of one side that the inlet pipe is close to annealing stove body is fixedly connected with rubber circle, bottom one side fixedly connected with backing plate of annealing stove body, the backing plate is located the discharging pipe under.
An annealing process for copper wire production, comprising the steps of:
s1, enabling the copper wire to penetrate through the feeding pipe and to be in close contact with the inner wall of the rubber ring, preventing air from entering the interior of the annealing furnace body, so that the copper wire 21 is oxidized, starting the steam engine, discharging steam generated by the steam engine to the interior of the air guide pipe, and then entering the interior of the steam box through the air guide pipe;
s2, winding the copper wire on the outer walls of the two rotating discs in an S shape, extending out of the discharge pipe, starting the heating pipe to heat the copper wire, starting the first motor, enabling the output shaft of the first motor to rotate and drive the rotating discs to rotate, and driving the copper wire wound on the outer walls of the rotating discs to move forwards;
s3, stretching the copper wire passing through the discharge pipe into a cooling water tank, pouring cooling water into the cooling water tank, enabling the copper wire to bypass the bottom of the first rotating roller, bypass the top of the cleaning cloth, extend into the drying box through the feed inlet, starting a second motor, enabling an output shaft of the second motor to drive a rotating shaft to rotate, driving the second rotating roller to rotate by the rotating shaft, driving the cleaning cloth to rotate by the second rotating roller, enabling the cleaning cloth to be in contact with the copper wire, and wiping most of the cooling water remained on the surface of the copper wire;
s4, enabling the copper wire to extend into the drying box from the feeding hole and extend out of the discharging hole, starting a drying lamp, and drying the cooling water and the antioxidant liquid on the surface of the copper wire by the drying lamp;
s5, pour antioxidant liquid into inside the antioxidant water tank, start water pump, the water pump can pass through the inlet tube with the inside antioxidant liquid of antioxidant water tank and discharge to the outlet pipe in, discharge to the water storage box from the outlet pipe again, discharge to the surface of copper line from the shower nozzle is inside again at last, react with the copper line, deposit after the reaction and antioxidant liquid can follow inside the outlet entering antioxidant water tank, deposit and leave over the top of filter screen and can not pass through, guarantee that antioxidant liquid can recycle.
The invention has the following advantages:
1. the copper wire penetrates through the feeding pipe and is in close contact with the inner wall of the rubber ring, so that the copper wire is prevented from being oxidized due to the fact that air enters the interior of the annealing furnace body, the steam engine is started, steam generated by the steam engine is discharged to the interior of the air guide pipe and then enters the interior of the steam box through the air guide pipe, and due to the fact that the air pressure in the steam box is increased, the steam can enter the interior of the feeding pipe from the air hole and is discharged from one end, far away from the annealing furnace body, of the feeding pipe;
2. the copper wire is wound on the outer walls of the two rotating discs in an S shape and extends out of the discharge pipe, the heating pipe is started, the heating pipe starts to heat the copper wire, the first motor is started, the output shaft of the first motor starts to rotate and drives the rotating discs to rotate, and the rotating discs drive the copper wire wound on the outer walls of the rotating discs to move forwards;
3. the copper wire passing through the discharge pipe extends into the cooling water tank, cooling water is poured into the cooling water tank, the copper wire bypasses the bottom of the first rotating roller, bypasses the top of the cleaning cloth and extends into the drying box through the feed inlet, the second motor is started, the output shaft of the second motor drives the rotating shaft to rotate, the rotating shaft drives the second rotating roller to rotate, the second rotating roller drives the cleaning cloth to rotate, the cleaning cloth is in contact with the copper wire, and most of the cooling water remained on the surface of the copper wire is wiped;
4. a copper wire extends into the drying box from the feeding hole and extends out of the discharging hole, a drying lamp is started, and the drying lamp dries cooling water and antioxidant liquid on the surface of the copper wire;
5. pour antioxidant liquid into the antioxidant water tank inside, start the water pump, the water pump can pass through the inlet tube with the inside antioxidant liquid of antioxidant water tank and discharge to the outlet pipe in, discharge to the water storage box from the outlet pipe again, at last from the inside surface of discharging to the copper line of shower nozzle again, react with the copper line, deposit after the reaction and antioxidant liquid can follow inside the outlet port gets into the antioxidant water tank, deposit and leave over the top of filter screen and can not pass through, guarantee that antioxidant liquid can recycle.
According to the invention, the inlet of the annealing furnace body is low, the outlet is slightly high through the base plate, the line passing angle is parallel to the line passing direction, the resistance is small, the line breakage of a copper line in production is reduced, the steam at the inlet of the furnace tube protects the copper line through the steam component, namely steam exists at the inlet, air cannot enter, the appearance brightness of the copper line is improved, antioxidant cooling water is circularly filtered through the antioxidant component and the cooling component, the surface contamination of the copper line is reduced, and finally, the drying component is used for drying, so that the production efficiency and the product qualification rate are improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic structural view of an annealing furnace and an annealing process for copper wire production according to the present invention;
FIG. 2 is a front cross-sectional structural view of the steam assembly and annealing assembly of FIG. 1;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic top cross-sectional structural view of the annealing assembly of FIG. 1;
FIG. 5 is a front cross-sectional structural view of the cooling assembly of FIG. 1;
FIG. 6 is a schematic three-dimensional view of the rotary plate of FIG. 1;
FIG. 7 is a schematic sectional view of the drying assembly and the anti-oxidation assembly shown in FIG. 1;
fig. 8 is a connection view of the first motor and the second rotating roller in fig. 5.
In the figure: 1. a feed pipe; 2. a steam box; 3. an air duct; 4. a steam engine; 5. an annealing furnace body; 6. a discharge pipe; 7. a guide plate; 8. a cooling water tank; 9. a support plate; 10. a drying box; 11. a water pump; 12. an antioxidant water tank; 13. a base plate; 14. air holes; 15. a heat generating tube; 16. rotating the disc; 17. a heat insulation plate; 18. a fixed box; 19. a first motor; 20. a rubber ring; 21. a copper wire; 22. a first rotating roller; 23. a wipe; 24. a drying lamp; 25. a feed inlet; 26. a water outlet; 27. filtering with a screen; 28. a water inlet pipe; 29. a fixing plate; 30. a water outlet pipe; 31. a discharge port; 32. a water storage box; 33. a spray head; 34. a second rotating roller; 35. a rotating shaft; 36. a second motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-8, an annealing furnace for copper wire production comprises an annealing furnace body 5, a cooling water tank 8, a copper wire 21 and an antioxidant water tank 12, wherein an annealing component for annealing the copper wire 21 is arranged inside the annealing furnace body 5, one side of the annealing furnace body 5 is provided with a plurality of inlets, the inlets are internally provided with feeding pipes 1 corresponding to the inlets one by one, the outsides of the feeding pipes 1 are provided with the same steam component for preventing the copper wire 21 from being oxidized, one side of the annealing furnace body 5 away from the feeding pipes 1 is provided with a plurality of outlets, the outlets are internally provided with discharging pipes 6 corresponding to the feeding pipes one by one, the discharging pipes 6 correspond to the feeding pipes 1 one by one, the inside of the cooling water tank 8 is provided with a cooling component for cooling the copper wire 21, the inside of the antioxidant water tank 12 is provided with an antioxidant component for spraying antioxidant, and the top of the antioxidant water tank 12 is fixedly connected with a drying box 10, the drying box 10 is provided with a drying assembly for drying the copper wire 21 inside.
According to the invention, the annealing component comprises the same heat insulation board 17 fixedly connected to the inner walls of the two sides of the annealing furnace body 5, the inner wall of the bottom of the annealing furnace body 5 is fixedly connected with a plurality of fixing boxes 18, the inner wall of the bottom of each fixing box 18 is fixedly connected with a first motor 19, an output shaft of each first motor 19 penetrates through the heat insulation board 17 and is fixedly connected with a rotating disc 16, and the inner wall of the top of the annealing furnace body 5 is fixedly connected with a plurality of heating tubes 15.
According to the invention, the steam assembly comprises a steam box 2 fixedly connected to one side of an annealing furnace body 5, a steam engine 4 is fixedly connected to the top of the annealing furnace body 5, a gas outlet of the steam engine 4 is fixedly connected with a gas guide pipe 3 communicated with the steam box 2, the other end of the gas guide pipe 3 is communicated with the steam box 2, a plurality of feeding pipes 1 penetrate through the steam box 2 and are communicated with the annealing furnace body 5, and a plurality of gas holes 14 are formed in the top of the feeding pipes 1.
According to the invention, the cooling assembly comprises the same first rotating roller 22 which is rotatably connected to the inner walls of two sides of the cooling water tank 8, the top of one end, close to the cooling water tank 8, of the discharge pipe 6 is fixedly connected with the guide plate 7, the top of one side of the cooling water tank 8 is fixedly connected with two symmetrically arranged supporting plates 9, one side, close to each other, of the two supporting plates 9 is rotatably connected with the same rotating shaft 35, the outer wall of the rotating shaft 35 is fixedly sleeved with a second rotating roller 34, the outer wall of the second rotating roller 34 is fixedly sleeved with a cleaning cloth 23, one side of one supporting plate 9 is fixedly connected with a second motor 36, and an output shaft of the second motor 36 penetrates through the supporting plates 9 and is fixedly connected with one end of the rotating shaft 35.
According to the invention, the anti-oxidation assembly comprises a fixing plate 29 fixedly connected to one side of an antioxidant water tank 12, a water pump 11 is fixedly connected to the top of the fixing plate 29, a water inlet 28 communicated with a water inlet of the water pump 11 is fixedly connected to the water inlet, the water inlet 28 penetrates through the antioxidant water tank 12 and extends into the antioxidant water tank 12, a water outlet 30 communicated with a water outlet of the water pump 11 is fixedly connected to the water outlet, the water outlet 30 penetrates through a drying box 10 and extends into the drying box 10, a water storage box 32 is fixedly connected to the inner wall of the top of the drying box 10, the water outlet 30 is communicated with one side of the water storage box 32, and a plurality of communicated spray heads 33 are fixedly connected to the bottom of the water storage box 32.
In the invention, the drying assembly comprises a plurality of drying lamps 24 fixedly connected to the inner wall of one side of the drying box 10, a feed inlet 25 and a discharge outlet 31 are respectively arranged on two sides of the drying box 10, and a water outlet 26 is arranged at the bottom of the drying box 10.
In the invention, the same filter screen 27 is fixedly connected between the inner walls of the two sides of the antioxidant water tank 12, and the filter screen 27 is positioned right below the water outlet 26.
In the invention, a rubber ring 20 is fixedly connected to the inner wall of one side of the feeding pipe 1 close to the annealing furnace body 5, a backing plate 13 is fixedly connected to one side of the bottom of the annealing furnace body 5, and the backing plate 13 is positioned under the discharging pipe 6.
An annealing process for copper wire production, comprising the steps of:
s1, enabling the copper wire 21 to penetrate through the feeding pipe 1 and to be in close contact with the inner wall of the rubber ring 20, preventing air from entering the interior of the annealing furnace body 5 to cause the copper wire 21 to be oxidized, starting the steam engine 4, discharging steam generated by the steam engine 4 to the interior of the air guide pipe 3, and then entering the interior of the steam box 2 through the air guide pipe 3, wherein the steam can enter the interior of the feeding pipe 1 from the air holes 14 due to the increase of the air pressure in the steam box 2 and is discharged from one end of the feeding pipe 1, which is far away from the annealing furnace body 5;
s2, winding the copper wire 21 on the outer walls of the two rotating discs 16 in an S shape, extending out of the discharge pipe 6, starting the heating pipe 15 to heat the copper wire 21, starting the first motor 19, starting the output shaft of the first motor 19 to rotate and drive the rotating discs 16 to rotate, and driving the copper wire 21 wound on the outer walls of the rotating discs 16 to move forwards;
s3, stretching the copper wire 21 passing through the discharge pipe 6 into the cooling water tank 8, pouring cooling water into the cooling water tank 8, enabling the copper wire 21 to bypass the bottom of the first rotating roller 22, bypass the top of the cleaning cloth 23, and extend into the drying box 10 through the feed inlet 25, starting the second motor 36, enabling an output shaft of the second motor 36 to drive the rotating shaft 35 to rotate, enabling the rotating shaft 35 to drive the second rotating roller 34 to rotate, enabling the second rotating roller 34 to drive the cleaning cloth 23 to rotate, enabling the cleaning cloth 23 to be in contact with the copper wire 21, and wiping off most of the cooling water remained on the surface of the copper wire 21;
s4, the copper wire 21 extends into the drying box 10 from the feeding hole 25 and extends out from the discharging hole 31, the drying lamp 24 is started, and the drying lamp 24 dries the cooling water and the antioxidant liquid on the surface of the copper wire 21;
s5, pouring the antioxidant liquid into the antioxidant water tank 12, starting the water pump 11, discharging the antioxidant liquid in the antioxidant water tank 12 into the water outlet pipe 30 through the water inlet pipe 28 by the water pump 11, then discharging the antioxidant liquid into the water storage box 32 from the water outlet pipe 30, and finally discharging the antioxidant liquid to the surface of the copper wire 21 from the inside of the spray head 33, reacting with the copper wire 21, wherein the reacted precipitate and the antioxidant liquid enter the antioxidant water tank 12 from the water outlet 26, and the precipitate is left on the top of the filter screen 27 and cannot pass through, so that the antioxidant liquid can be recycled.
The working principle is as follows: the copper wire 21 penetrates through the feeding pipe 1 and is in close contact with the inner wall of the rubber ring 20, so that air is prevented from entering the inside of the annealing furnace body 5, the copper wire 21 is oxidized, the steam engine 4 is started, steam generated by the steam engine 4 is discharged to the inside of the air guide pipe 3 and then enters the inside of the steam box 2 through the air guide pipe 3, the steam can enter the inside of the feeding pipe 1 from the air hole 14 due to the increase of the air pressure in the steam box 2 and is discharged from one end, far away from the annealing furnace body 5, of the feeding pipe 1, the copper wire 21 is wound on the outer walls of the two rotating discs 16 in an S shape and then extends out of the discharging pipe 6, the heating pipe 15 is started, the heating pipe 15 starts to heat the copper wire 21, the first motor 19 is started, the output shaft of the first motor 19 starts to rotate and drives the rotating discs 16 to rotate, the rotating discs 16 drive the copper wire 21 wound on the outer walls to move forwards, and the copper wire 21 passing through the discharging pipe 6 extends into the cooling water tank 8, pouring cooling water into a cooling water tank 8, enabling a copper wire 21 to bypass the bottom of a first rotating roller 22, bypass the top of a cleaning cloth 23 and extend into a drying box 10 through a feed inlet 25, starting a second motor 36, enabling an output shaft of the second motor 36 to drive a rotating shaft 35 to rotate, enabling the rotating shaft 35 to drive a second rotating roller 34 to rotate, enabling the second rotating roller 34 to drive the cleaning cloth 23 to rotate, enabling the cleaning cloth 23 to be in contact with the copper wire 21 and wipe out most of the cooling water remained on the surface of the copper wire 21, enabling the copper wire 21 to extend into the drying box 10 from the feed inlet 25 and extend out of a discharge outlet 31, starting a drying lamp 24, enabling the drying lamp 24 to dry the cooling water and antioxidant liquid on the surface of the copper wire 21, pouring the antioxidant liquid into an antioxidant water tank 12, starting a water pump 11, enabling the water pump 11 to discharge the antioxidant liquid in the antioxidant water tank 12 into a water outlet pipe 30 through a water inlet pipe 28, and then discharging the antioxidant liquid from the water outlet pipe 30 into a water storage box 32, and finally, the reaction product is discharged from the inside of the spray head 33 to the surface of the copper wire 21 and reacts with the copper wire 21, the reacted precipitate and antioxidant liquid enter the antioxidant water tank 12 from the water outlet 26, and the precipitate is left on the top of the filter screen 27 and cannot pass through, so that the antioxidant liquid can be recycled.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. The utility model provides an annealing stove of copper line production usefulness, includes annealing stove body (5), cooling water tank (8), copper line (21) and antioxidant water tank (12), its characterized in that, the inside of annealing stove body (5) is provided with the annealing subassembly that is used for carrying out annealing operation to copper line (21), a plurality of entries have been seted up to one side of annealing stove body (5), be provided with inlet pipe (1) with it one-to-one in the entry, a plurality of the outside of inlet pipe (1) is provided with the same steam subassembly that is used for preventing copper line (21) oxidation, a plurality of exports have been seted up to one side of inlet pipe (1) is kept away from to annealing stove body (5), be provided with discharging pipe (6) with it one-to-one in the export, discharging pipe (6) and inlet pipe (1) one-to-one, the inside of cooling water tank (8) is provided with the cooling module that is used for cooling copper line (21), an antioxidant assembly for spraying an antioxidant is arranged in the antioxidant water tank (12), a drying box (10) is fixedly connected to the top of the antioxidant water tank (12), and a drying assembly for drying a copper wire (21) is arranged in the drying box (10);
the cooling assembly comprises a first rotating roller (22) which is rotatably connected to the inner walls of two sides of a cooling water tank (8), a guide plate (7) is fixedly connected to the top of one end, close to the cooling water tank (8), of the discharge pipe (6), two support plates (9) are symmetrically arranged and fixedly connected to the top of one side of the cooling water tank (8), one side, close to each other, of each support plate (9) is rotatably connected with a same rotating shaft (35), a second rotating roller (34) is fixedly sleeved on the outer wall of each rotating shaft (35), cleaning cloth (23) is fixedly sleeved on the outer wall of each second rotating roller (34), a second motor (36) is fixedly connected to one side of one support plate (9), and an output shaft of each second motor (36) penetrates through each support plate (9) and is fixedly connected with one end of each rotating shaft (35);
the inner wall of one side, close to the annealing furnace body (5), of the feeding pipe (1) is fixedly connected with a rubber ring (20), one side of the bottom of the annealing furnace body (5) is fixedly connected with a base plate (13), and the base plate (13) is positioned right below the discharging pipe (6);
the anti-oxidation assembly comprises a fixing plate (29) fixedly connected to one side of an antioxidant water tank (12), a water pump (11) is fixedly connected to the top of the fixing plate (29), a water inlet of the water pump (11) is fixedly connected with a water inlet pipe (28) communicated with the water inlet pipe, the water inlet pipe (28) penetrates through the antioxidant water tank (12) and extends into the antioxidant water tank (12), a water outlet of the water pump (11) is fixedly connected with a water outlet pipe (30) communicated with the water outlet pipe, the water outlet pipe (30) penetrates through the drying box (10) and extends into the drying box (10), a water storage box (32) is fixedly connected to the inner wall of the top of the drying box (10), the water outlet pipe (30) is communicated with one side of the water storage box (32), and a plurality of communicated spray heads (33) are fixedly connected to the bottom of the water storage box (32);
the drying assembly comprises a plurality of drying lamps (24) fixedly connected to the inner wall of one side of the drying box (10), a feeding hole (25) and a discharging hole (31) are respectively formed in two sides of the drying box (10), and a water discharging hole (26) is formed in the bottom of the drying box (10);
fixedly connected with is same filter screen (27) between the both sides inner wall of antioxidant water tank (12), filter screen (27) are located outlet (26) under.
2. The annealing furnace for copper wire production according to claim 1, wherein the annealing assembly comprises the same heat insulation board (17) fixedly connected to the inner walls of both sides of the annealing furnace body (5), the inner wall of the bottom of the annealing furnace body (5) is fixedly connected with a plurality of fixed boxes (18), the inner wall of the bottom of the fixed boxes (18) is fixedly connected with a first motor (19), the output shaft of the first motor (19) penetrates through the heat insulation board (17) and is fixedly connected with a rotating disc (16), and the inner wall of the top of the annealing furnace body (5) is fixedly connected with a plurality of heating tubes (15).
3. The annealing furnace for copper wire production according to claim 1, wherein the steam assembly comprises a steam box (2) fixedly connected to one side of the annealing furnace body (5), a steam engine (4) is fixedly connected to the top of the annealing furnace body (5), a gas guide pipe (3) communicated with the gas outlet of the steam engine (4) is fixedly connected to the gas outlet of the steam engine, the other end of the gas guide pipe (3) is communicated with the steam box (2), a plurality of feeding pipes (1) are communicated with the annealing furnace body (5) through the steam box (2), and a plurality of gas holes (14) are formed in the top of the feeding pipes (1).
4. Annealing process for the production of copper wire according to any of claims 1-3, characterised in that it comprises the following steps:
s1, enabling the copper wire (21) to penetrate through the feeding pipe (1) and to be in close contact with the inner wall of the rubber ring (20), preventing air from entering the interior of the annealing furnace body (5), leading the copper wire (21) to be oxidized, starting the steam engine (4), discharging steam generated by the steam engine (4) to the interior of the air guide pipe (3) and then entering the interior of the steam box (2) through the air guide pipe (3), wherein the steam can enter the interior of the feeding pipe (1) from the air hole (14) due to the increase of air pressure in the steam box (2) and is discharged from one end, far away from the annealing furnace body (5), of the feeding pipe (1);
s2, winding the copper wire (21) on the outer walls of two rotating discs (16) in an S shape, extending out of the discharge pipe (6), starting the heating pipe (15) to heat the copper wire (21), starting the first motor (19), starting the output shaft of the first motor (19) to rotate and drive the rotating discs (16) to rotate, and driving the copper wire (21) wound on the outer walls of the rotating discs (16) to move forwards by the rotating discs (16);
s3, a copper wire (21) passing through a discharge pipe (6) extends into a cooling water tank (8), cooling water is poured into the cooling water tank (8), the copper wire (21) bypasses the bottom of a first rotating roller (22) and bypasses the top of a cleaning cloth (23), the copper wire extends into a drying box (10) through a feed port (25), a second motor (36) is started, an output shaft of the second motor (36) drives a rotating shaft (35) to rotate, the rotating shaft (35) drives a second rotating roller (34) to rotate, the second rotating roller (34) drives the cleaning cloth (23) to rotate, the cleaning cloth (23) is in contact with the copper wire (21), and most of cooling water remained on the surface of the copper wire (21) is wiped;
s4, the copper wire (21) extends into the drying box (10) from the feeding hole (25) and extends out from the discharging hole (31), the drying lamp (24) is started, and the drying lamp (24) dries the cooling water and the antioxidant liquid on the surface of the copper wire (21);
s5, pouring the antioxidant liquid into the antioxidant water tank (12), starting the water pump (11), discharging the antioxidant liquid in the antioxidant water tank (12) into the water outlet pipe (30) through the water inlet pipe (28) by the water pump (11), discharging the antioxidant liquid into the water storage box (32) from the water outlet pipe (30), finally discharging the antioxidant liquid to the surface of the copper wire (21) from the inside of the spray head (33), reacting with the copper wire (21), enabling the reacted precipitate and the antioxidant liquid to enter the antioxidant water tank (12) from the water outlet (26), enabling the precipitate to be left at the top of the filter screen (27) and not to pass through, and ensuring that the antioxidant liquid can be recycled.
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| CN114058834B (en) * | 2021-10-28 | 2023-03-31 | 青海鑫邦线缆有限公司 | Wire drawing and annealing device for power cable processing and using method thereof |
| CN114752752B (en) * | 2022-04-28 | 2023-05-23 | 江西中臻通讯科技有限公司 | Annealing furnace for annealing production process of phosphor bronze alloy wire |
| CN114836600A (en) * | 2022-05-11 | 2022-08-02 | 浙江花园铜业有限公司 | Method and manufacturing device for ultra-wide and ultra-thin strip soft product |
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