CN114033219A - Concrete box type building module, modular building and construction method thereof - Google Patents
Concrete box type building module, modular building and construction method thereof Download PDFInfo
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- CN114033219A CN114033219A CN202111560592.9A CN202111560592A CN114033219A CN 114033219 A CN114033219 A CN 114033219A CN 202111560592 A CN202111560592 A CN 202111560592A CN 114033219 A CN114033219 A CN 114033219A
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- 238000010276 construction Methods 0.000 title claims abstract description 43
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- 239000010959 steel Substances 0.000 claims abstract description 84
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 18
- 239000002002 slurry Substances 0.000 claims abstract description 16
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 16
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000013461 design Methods 0.000 claims description 5
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/02—Dwelling houses; Buildings for temporary habitation, e.g. summer houses
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
- E04B1/043—Connections specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/163—Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
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- Architecture (AREA)
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Abstract
The invention discloses a concrete box type building module, a modular assembly type building and a construction method thereof. The problems of high labor demand, long construction period, high material waste, high building waste and serious pollution in the traditional building construction are solved; the existing assembly type building has the problems of high cost and low prefabrication rate; the existing concrete modular building technology is imperfect, and the structure safety is poor. The prefabricated reinforced concrete structure box type building module comprises a prefabricated reinforced concrete structure box type building module which can bear room functions. The modular building structure method is realized by utilizing structures such as a vertical through type slurry anchor connecting cavity in a wall body, a transverse connecting steel plate at the edge of a top plate, inter-module mortar bonding, a through snap-in groove and the like. The box-type building module is integrally copied by using the mold, so that the building efficiency is improved. The connection construction between the modules is outside the box type building module, so that the high prefabrication rate of decoration is ensured. The industrial processing is adopted, and the building quality is reliable. The connecting component and the main body steel bar are integrated, the stress is scientific and reasonable, and the connecting component is fireproof, shock-resistant and durable.
Description
Technical Field
The invention relates to the field of buildings, in particular to an assembly type reinforced concrete box type modular combined building.
Background
Human activities emit about 510 million tons of greenhouse gases to the atmosphere every year, and the ecological damage and environmental pollution caused by global warming have irreversible and catastrophic effects on life and health of people. The carbon emission of the building in the whole life cycle accounts for a large proportion, and according to statistics, the carbon emission of the Chinese building in 2018 accounts for 51.3% of the national carbon emission, wherein the carbon emission of the building material in the production stage accounts for 28.3%, the carbon emission of the building material in the construction stage accounts for 1%, and the carbon emission of the building in the operation stage accounts for 21.9%.
The traditional construction mode of site construction has the disadvantages of high labor demand, severe construction environment for workers and poor safety; the quality and the construction period of the building are greatly influenced by factors such as constructors and weather. The material waste of the site operation is large, the construction waste is much, and the pollution is serious; the on-site construction of the main structure results in that architectural decoration, pipelines and the like cannot be prefabricated in a factory in an integrated manner with the building.
The main problems restricting the marketization popularization of the assembly type building technology are as follows: the existing box-type modular building with a concrete assembly type building, a steel structure and a wood structure is expensive in building material, multiple in building procedures and high in labor cost.
The domestic concrete box type modular building is limited to low-rise, multi-story or temporary buildings, the structural technical system is incomplete, the building safety and the building standardization cannot be guaranteed, and the factory prefabrication rate of building integration of heat preservation, pipelines and decoration is low. Several patents have been published in recent years for precast box concrete modules, modular buildings and construction methods.
The invention of "a standard integrated space module plus assembled building" of publication No. CN112031155A is the traditional practice of a single concrete box with five sides, and does not describe the structure and construction of the building assembled between modules.
The invention of the publication No. CN109138168A 'structure heat preservation integrated prefabricated concrete structure box type house and construction method' and the invention of the publication No. CN1188832A 'assembly type reinforced concrete box structure and manufacturing method' describe a method for assembling 2D plates with heat preservation, columns and concrete nodes into a 3D concrete box with five surfaces. However, the construction period is long due to field assembly, and the two patents do not solve the problem of how to combine the modules into the structure and the structure of the building.
The connection stress points among the three concrete boxes of the invention of 'flat-die precast assembled concrete box house process' of publication No. CN1022700C, 'a precast concrete box house structure system' of CN109372126A and 'sliding shockproof box building' of CN86105048 are concentrated at four corners, and the concrete boxes are not enough to resist strong external force under special conditions such as earthquake and the like, which causes the corner reinforcing steel bars to break and the concrete to crack.
The invention discloses a middle and high-rise concrete modular building structure with the publication number of CN209603286U, and the construction precision requirement of connecting boxes by prestressed steel strands is high, and the construction difficulty is high after the concrete boxes are overlapped together. The steel strands are only pulled by the side between the boxes, and the stress points are few.
The invention discloses an integral assembling method for a precast concrete box-shaped structure building, which is published under the number CN104847018A, and the cast-in-place concrete strip is positioned between an upper layer box-shaped module and a lower layer box-shaped module, construction such as template manufacturing, reinforcing steel bar binding, concrete pouring and the like is required on site, the cast-in-place concrete beam needs solidification and maintenance time as the traditional construction method, and the method loses the advantages of simple installation and high construction speed of the box-shaped structure building.
A cavity for pouring mortar is arranged on the outer side of a box wall plate of a patent with a publication number of CN 110612373A of PRE-FABRICATED PRE-FINISHED VOLUMETC CONSTRUCTION OFUILDING, a steel bar is inserted to realize vertical direction connection, the requirement on construction precision is high, and the connection strength of the cavity and a module main body is insufficient only by concrete. The building lacks a structure for resisting the shearing force of the building, and the steel plates connected horizontally are sleeved on the steel bars of the wall body, so that the wall body can be damaged by the pulling force.
The two metal groove clamping pieces of the invention with the publication number of "PPVC CONNECTOR (PPVC CONNECTOR)" of CN112119193A (CN112135948A) occupy larger wall thickness, and the main structure of the groove is only adhered by concrete, so that the holding force is insufficient. The metal grooves and other members increase the cost and the working procedure, and weaken the advantage of the space modular building. The horizontal connecting plates under the wall body need to be installed on the construction site, so that the decoration cannot be prefabricated in a factory.
The vertical connection of the upper and lower storey box building modules of the invention "prefabricated volume building modules and connectors for joining prefabricated volume building modules" under the publication No. CN109695296A adopts a common construction. Some of the joints need to be fixed by grouting on the edge of the indoor ground on a construction site, and factory prefabrication and decoration on the ground and the lower part of the wall are affected.
China already enters the aging society of the population, and the number of technical workers is reduced year by year. The construction field needs a construction method with scientific and reasonable structure, low construction difficulty, high prefabrication rate, good durability and low cost. The invention is a green and excellent carrier for assembly transformation in building industry, and has strong vitality and great development aftereffect.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, it is a first object of the present invention to provide a reinforced concrete box module that can be rapidly reproduced at a time, has a high prefabrication rate, and has good structural integrity and stability.
A second object of the present invention is to provide a reinforced concrete box-type modular building structure which can be easily assembled into a building, shorten the on-site construction period, reduce labor demand, and reduce material waste, building waste, and environmental pollution during construction.
The third purpose of the invention is to provide a construction method for improving the processing and construction efficiency of the reinforced concrete box type modular building.
In order to realize the first purpose, the technical scheme provided by the invention is as follows:
a concrete box-type module comprises a top surface, four wall surfaces and a bottom surface, wherein the top surface, the four wall surfaces and the bottom surface form a three-dimensional space reinforced concrete shear wall box with a room function.
Each side of the concrete box type module is a double-layer reinforced mesh concrete slab, and the reinforced meshes on each side are connected together to form a box of a reinforced mesh frame. Each wall face edge and top face edge is provided with a constructional column and a beam. The reinforcing mesh on each surface is provided with obliquely crossed tie bars, and four corners of each surface of the opening are provided with oblique reinforcing ribs. When the opening is enlarged, the ratio of the steel bars of the concrete structure beam and the concrete structure column is increased.
As described above, the present invention is a reinforced concrete box structure having 6 faces, and the faces are connected as a whole, so that the box module has good stability, high integrity, and strong compression resistance. The integral structure can bear larger load and has better lateral rigidity resistance, stability and deformation resistance in the horizontal direction.
In order to achieve the second purpose, the technical scheme provided by the invention is as follows:
a concrete box type modular building structure comprises a plurality of box type modules which are arranged in a multi-row, multi-column and multi-layer manner; the box type building modules which are adjacent up, down, left, right, front and back are connected into a whole by the vertical through type slurry anchor connecting cavity, the horizontal connecting groove structure, the through type occlusion groove and the surfaces among the modules through mortar bonding. The foundation, each layer of box-type building module, parapet or slope roof of the building are connected into a whole by the method.
Furthermore, the vertical through type slurry anchor connecting cavity structure is located in the middle of double-layer reinforcing steel bars of a wall body, and annular reinforcing ribs are arranged in the horizontal direction of each layer of double-layer reinforcing mesh to ensure that the through type slurry anchor connecting cavity is integrated with a main structure. The through type slurry anchor connecting cavity is internally provided with a fixed connecting reinforcing steel bar which extends upwards and is used for connecting a non-fixed connecting reinforcing steel bar of an upper layer box type building module. The two steel bars are fastened together in the form of fastening, welding or binding, and when the upper layer box type building module is put down, the two steel bars are sleeved in the cavity of the upper layer box type building module. And fixing the non-fixed connecting steel bars and the embedded steel bars on the layer together, and realizing the fixation and protection of the vertical connecting nodes after mortar is poured.
Further, the transverse connecting groove is formed in the top of the through type pulp anchor connecting cavity and the hanging ring at the edge of the top plate. The groove bottom plate is provided with an embedded steel plate welded with the top plate steel bar, and an opening corresponding to the size of the through type slurry anchor connecting cavity and the lifting ring is arranged in the middle of the embedded steel plate. When the box-type building modules are arranged side by side, the connecting grooves correspond to each other, the rectangular transverse connecting steel plates are sleeved on the embedded connecting steel bars and the hanging rings and are welded on the embedded steel plates respectively to realize horizontal connection. In order to protect the connecting component, mortar is poured into the horizontal connecting groove to the top surface. The transverse connecting steel plates at the corners can be rectangular (2), L-shaped (3) or square (4) according to the number of the adjacent boxes at the front, the back, the left and the right.
Furthermore, in order to enhance the integrity and stability of each part of the building, through occlusion grooves are formed in the surfaces of the adjacent box body modules, the openings of the grooves on the two sides are in one-to-one correspondence to form cavities which are through up and down, mortar is poured in the cavities to play a role in adhesion, and strip-shaped concrete is formed after the mortar is cured and occluded in the wall bodies on the two sides. The surfaces of all the parts which are mutually jointed are bonded by mortar pouring and mortar setting, so that the integrity, the lateral force resistance and the shearing resistance of the building are improved.
The box-type modular construction method is suitable for buildings with unitized spatial layouts such as dormitories, apartments, wards, hotels, office buildings and the like.
As described above, the concrete box type modular building of the present invention has the following advantageous effects:
the quantity and the positions of the through type slurry anchor connecting cavity structures can be parameterized and modularly increased and decreased according to the design of a building structure. The assembling construction is completed only by welding the steel bars and the steel plates and pouring mortar, and a formwork and a component support are not needed, so that the problems of high cost and high construction precision requirement of the assembled building components are solved.
The connection structure between the box body modules is the extension of the self-horizontal and vertical stressed steel bars of the box body modules, the modular building is good in integrity, and the structural design is scientific and reasonable. The connection structure takes the vertical connection, the horizontal connection, the shearing force and other comprehensive factors of the box-type module into consideration, and one structure position is used for solving the problems that a plurality of structure requirements can save materials and reduce workload. The connecting elements are wrapped by concrete into a whole, the deformation resistance is good, the fire resistance and the corrosion resistance are strong, and the problems that the connecting elements are durable and have the same service life with a building main body are solved.
In order to achieve the third purpose, the technical scheme provided by the invention is as follows:
a method for constructing a concrete box-type modular building, comprising the steps of:
and manufacturing a box type reinforcing mesh outside the box internal mold, and fixing embedded parts, connecting pieces which are communicated with the cavity, the pipeline sleeve, the balcony and the like on the reinforcing mesh. And pouring concrete after die assembly. After the concrete is solidified, the concrete is moved to the bottom surface reinforcing steel bars, and the wall body beard ribs and the bottom surface reinforcing steel bar mesh are connected into a whole. And after the embedded parts, the pipeline sleeves and the connecting parts of the parts are fixed, pouring bottom surface concrete to manufacture the main body structure of the box building module with six surfaces. In order to reduce the weight of the building and improve the sound insulation performance, the bottom surface can be made into a surface concrete slab, and the bottom layer is a structure of a hollow concrete rib.
According to the box module building drawing, the exterior door and window, the heat preservation layer, the ceiling decoration keel, the pipeline sleeve and the equipment, the wall, the ground and other interior decoration are installed.
And hoisting a plurality of decorated box type building modules to the upper part of the built building foundation, and connecting foundation steel bars extending out of the foundation with non-fixed connecting steel bars in the cavity of the box type building module. And paving mortar on the surface of the foundation, and dropping the box type building module on the foundation. And arranging and installing the box type building modules one by one along the length direction of the building foundation. And the embedded steel plates in each adjacent horizontal connecting groove are welded together by utilizing the transverse connecting steel plates, so that the horizontal connection of each box-type module is completed. And pouring mortar in the through type mortar anchor connecting cavity until the mortar in the horizontal connecting groove is flush with the top surface of the box type building module.
Further, the single box building module is an independent room unit, or the openings are oppositely arranged to form a larger space.
After all parts and components are installed, the gaps are filled and sealed so as to ensure the air tightness, water tightness and sound insulation performance of the building.
And finally, carrying out integral decoration and fitment on the building.
As described above, the method for constructing a concrete box-type modular building according to the present invention has the following advantageous effects:
according to the construction method, the box type building module main body can be produced by one-time copying by using the mold, and most of field construction is transferred to a factory. And simplifying the construction of the main body building on site to the point that the box-type modules are overlapped together like building blocks, connecting the vertical steel bars, welding the transverse connecting steel plates, and pouring mortar. The structural connecting materials adopt common steel bars and steel plates, and the box type building modules are connected with the structural mould without expensive components and facilities. The construction process is simple, convenient, fast and safe. The box bodies with six surfaces can promote more decoration processes to be completed in a factory, and the field installation process is basically constructed outside the box type building module, so that the heat preservation, pipelines, external doors and windows and decoration in the factory are not influenced.
The building industry is a key field for realizing the targets of carbon peak reaching and carbon neutralization, and the box type concrete modular assembly type building is a trend of development of the building industry and has the advantages of low cost, energy conservation and environmental protection in the processes of production, construction and building operation.
Drawings
FIG. 1 is a perspective view of a single box building module;
FIG. 2 is a schematic view of a wall construction of the box building module of FIG. 1;
FIG. 3 is a schematic top view of the box building module of FIG. 1;
FIG. 4 is a schematic view of the cross-connecting groove configuration at A in FIG. 3;
FIG. 5 is a schematic view of the basic plan of a single box building module;
FIG. 6 is a schematic view of a box-type modular building assembly;
FIG. 7 is a schematic view of the connection structure of the upper and lower story box building modules at B in FIG. 6;
FIG. 8 is a schematic view of the horizontal adjacent box module corner cross-connect configuration at C in FIG. 6;
FIG. 9 is a schematic view of a three horizontal adjacent box building module corner cross-connect configuration;
figure 10 is a schematic view of a four horizontally adjacent box building module corner cross-connect configuration.
In the figure: 1. a top surface; 2. a hoisting ring; 3. constructing a beam; 4. the through type slurry anchor is connected with the cavity; 5. a bottom surface; 6. door and window openings; 7. constructing a column; 8. a wall body; 9. a through-type occlusion groove; 10. a transverse connecting groove; 11. a diagonal brace; 12. embedding connecting steel bars in advance; 13. reinforcing ribs; 14. main body steel bars; 15. pre-burying a steel plate; 16. bellows/inner wall of core-pulling cavity; 17. a mortar cavity; 18. inserting steel bars into the lower layer; 19. a concrete foundation; 20. a concrete floor; 21. foundation reinforcing steel bars; 22. a parapet wall cast-in-place joint part; 23. prefabricating a parapet wall by composite heat preservation; 24. a right upper storey box building module; 25. the upper layer box-type building module and the lower layer box-type building module are bonded by mortar; 26. a right lower floor box building module; 27. a left lower floor box building module; 28. transversely connecting steel plates; 29. a left upper storey box building module; 30. transversely connecting the steel plate and the gasket; 31. grouting ports; 32. inserting steel bars into the upper layer; 33. embedding a steel plate in a lifting ring; 34. pre-burying a steel plate welding seam; 35. arranging modules and filling the joint with mortar; 36. box building module D1; 37. box building module D2; 38. box building module D3; 39. the corners of the three juxtaposed boxes are transversely connected with steel plates; 40. box building module E1; 41. box building module E2; 42. box building module E3; 43. box building module E4; 44. the four corners of the juxtaposed box body are transversely connected with steel plates.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure of the present specification.
As shown in fig. 1, the reinforced concrete box type building module unit with six surfaces enclosed by a top plate 1, a wall plate 8 and a bottom plate 5 is manufactured according to design drawings. The concrete grouting material further comprises a hanging ring 2, a through type grout anchor connecting cavity 4, a transverse connecting groove 10, a through type meshing groove 9 and a door and window opening 6.
As shown in fig. 2, the criss-cross mesh reinforcement is fixed to the inner mold of the box mold, and the tie bars 11 and the reinforcing ribs 13 are installed, and the face reinforcing bars are connected into a whole to form a three-dimensional net frame. And installing a mold of the door and window opening 6. The production of the reinforcing mesh and the installation of the structural beam 3, the column 7 reinforcing ribs, the connecting pieces, the embedded parts, the water heating electric sleeves, the cassettes and the like on the reinforcing mesh can be automatically cut, arranged by a robot and welded on a production line.
As shown in figure 3, a groove space where the hanging ring 2 at the edge of the top plate and the through type slurry anchor connecting cavity 4 are located needs to be reserved. The mould and the outer mould plate, which extend through the engagement groove 7, are integral.
And (3) closing the outer mold of the box type mold, pouring mortar, curing concrete by using steam and the like, and manufacturing the main body structure of the box type building module. And installing a heat-insulating layer for the outer wall of the box-type module, or integrally copying the heat-insulating layer and the main structure, and installing doors and windows for indoor decoration.
As shown in figure 4, the through type slurry anchor cavity is sleeved in the middle by the wall body reinforcing steel bars 14, so that the stress reliability of the connecting structure is ensured. The vertical through type mortar anchor connecting cavity 4 can be inserted into a vertical mold from top to bottom along a reinforcement cage before initial setting of concrete by using a core tube drawing process, and a core tube is pulled out after final setting of the concrete, so that a pouring mortar cavity 17 used for through type connection in the prefabricated wall body is formed. The corrugated pipe 16 and the reinforcing mesh can be bound or welded to form a disassembly-free mold of the through type slurry anchor connecting cavity. The embedded connecting steel bars 12 extending upwards are also welded with the main body steel bars or the corrugated pipe into a whole. The embedded steel plate 15 and the top surface steel bar 14 are welded together.
As shown in fig. 5, a reinforced concrete strip foundation 19 should be fabricated as a support, a foundation and a floor 20 should be fabricated according to a building design drawing, and anchor bars 21 connected to the strip foundation should be embedded under the wall of the first floor box type building module.
As shown in fig. 6, a plurality of box-type buildings to be decorated are transported and hoisted to the upper part of the built building foundation, the foundation steel bars 21 extending out of the foundation are fixed with the upper layer inserting steel bars 32 in the cavity of the box-type module, after all the vertical steel bars of the box-type building module are connected, mortar is laid on the floor, the box-type building module falls down, and the two connected steel bars are sleeved in the vertical through type mortar anchor connecting cavity 4. And repeating the operation, and arranging and installing the first-layer box type building modules along the length direction of the building foundation. Mortar 25 is laid on the top surface of the lower box building module 26, and the two building box modules are bonded together when the upper box building module 24 is lowered.
As shown in fig. 7, the box-type building module is welded or tied together with the insertion steel bars 32 of the upper box-type building module by using a plurality of embedded steel bars 12 extending upwards, the vertical through-type slurry anchor connecting cavity 4 of the upper box-type building module is used for sleeving the connected steel bars therein, and the upper box-type building module and the lower box-type building module are connected into a whole after mortar 17 is poured. The gap 35 between the horizontally juxtaposed modules 24 and 29 is also grouted with mortar and the transverse connecting grooves are also grouted with mortar to protect the connecting elements.
The composite heat-insulating prefabricated parapet or pitched roof is also connected with the lower box-type module by utilizing the through-type slurry anchor connecting cavity 4. The prefabricated parapet 23 has the same width as the lower box module at the position, and connecting steel bars are reserved at two ends of the prefabricated parapet and used as cast-in-place joint parts 22. The heat-insulating layer outside the prefabricated parapet wall is a self-contained non-dismantling formwork of a cast-in-place joint part. And a rainwater drainage port is formed at the position. The prefabricated parapet walls are connected together to form the reinforced concrete ring beam of the building. The bottom surface of the parapet wall is bonded with the top surface of the box-type module by mortar. The top of the parapet wall is provided with a waterproof cover plate and a lightning protection facility, wherein the two sides of the waterproof cover plate are raised and the inner slope of the waterproof cover plate is inclined.
As shown in fig. 8, the four sides of the top surface of the box-type building module are provided with transverse connecting grooves 10, in which embedded steel plates 15 or hanging ring embedded steel plates 33 welded with the top surface steel bars are arranged. The corresponding embedded steel plates between the juxtaposed box-type building modules are butt welded 34 together, and then the transverse connecting steel plates 28 and 30 are respectively welded on the respective embedded steel plates 15 and 33 so as to reinforce the horizontal connection between the modules. Fig. 9 illustrates an L-shaped connecting steel plate 39 with three juxtaposed module corners D1, D2, D3. Fig. 10 illustrates a square connecting steel plate 44 with four juxtaposed module corners E1, E2, E3, E4.
And after all components and parts are assembled, the water tightness and the air tightness of the joint gap are processed, and equipment and new energy devices are installed and architectural decoration is carried out.
Claims (10)
1. A reinforced concrete box type building module is characterized in that a unit with a building room function is enclosed by a concrete top plate, a wall plate and a bottom plate. Each surface is rectangular, each adjacent surface is vertical to each other, and the inside is connected together by the reinforcing bar net. Concrete constructional columns and beams are arranged at the edges of the wall bodies and the edges of the top surface. The reinforcing mesh on each surface is provided with obliquely crossed tie bars, and the door and window openings and the corners of each surface are provided with oblique reinforcing ribs.
2. The modular structure of claim 1 wherein the sides of the modular structure are adapted to form any size opening between the beams and the columns to provide a double space for the door opening or the adjacent modular structure opening.
3. The inner main body rebar of the box-type building module wall body as claimed in claim 1, wherein a plurality of vertical through grout anchor connecting cavities are formed in the middle of the inner main body rebar, annular stirrups are arranged outside the cavities for reinforcement, and the annular stirrups are connected with the main body rebar. The cavity is internally provided with embedded steel bars connected with the main body steel bars, and the embedded steel bars extend upwards to be higher than the top surface of the box-type module.
4. The modular enclosure building module as in claim 1, further comprising a plurality of transverse connecting channel formations disposed about the top surface of the modular enclosure building module. The bottom surface of the transverse connecting groove is provided with an embedded steel plate connected with the top surface main body steel bar, and a hole corresponding to the hanging ring or the through type slurry anchor connecting cavity is arranged in the middle of the embedded steel plate.
5. The box building module as claimed in claim 1, wherein a plurality of through-type engagement groove structures are correspondingly arranged on the surface of the adjacent module, and the openings of the two grooves are closed oppositely to form a cavity mold for pouring mortar.
6. A box modularization building which characterized in that: comprising a plurality of the box building modules of claim 1 in a multi-row, multi-column, multi-story arrangement; the box type building modules which are adjacent up, down, left, right, front and back are fixedly connected into a whole through steel bar connection in a vertical through type slurry anchor connecting cavity, connecting steel plate welding of a transverse connecting groove, a through occlusion groove, module surface bonding and the like. The box building modules at the bottom layer are connected with the building foundation, and the box building modules at the top layer are connected with the parapet or the roof by adopting the method.
7. A method of connecting upper and lower deck box modules with a vertical through grout anchor connection cavity as defined in claim 8: the embedded steel bars (or foundation steel bars) extending upwards from the lower box-type module (or foundation) and the splicing steel bars of the upper box-type building module (or parapet and roof) are fastened, welded or tied together, and are sleeved in the through slurry anchor cavity of the upper box-type module (or parapet and roof). And then fixing the splicing steel bars of the upper layer box type building module (or parapet and roof) and the embedded steel bars on the layer together. And after mortar is poured into the through type mortar anchor connecting cavity, the integration of the connecting component and the building is realized.
8. A method of connecting transverse groove box building modules according to claim 8: the bottom of the transverse connecting groove with the hanging ring or the inserted connecting steel bar is provided with an embedded steel plate welded with the steel bar of the top plate. When the box-type building modules are juxtaposed, the connecting steel plates are welded on the corresponding embedded steel plates, and the holes in the middle of the connecting steel plates are simultaneously sleeved on the connecting steel plates and the hanging rings. According to the number of the connecting box type building modules, the connecting steel plates at the corners can be rectangular and L-shaped, so that 2-4 embedded steel plates are welded at the same time.
9. The through engagement grooves of the surfaces of the adjacent box-type building modules as claimed in claim 8 are opened to form a cavity which is up and down through one another, mortar is poured into the cavity to play a role in adhesion, and after the mortar is cured, strip-shaped concrete is formed to engage in the wall bodies on two sides, so that the integrity, lateral force resistance and shear force resistance of the building are improved.
10. A method of constructing a box-type modular building of claim 8 comprising the steps of: manufacturing a box type reinforcing steel bar net rack according to a building design drawing; installing embedded parts, connecting pieces, pipeline sleeves and the like; closing the mold and pouring concrete to form a six-surface box body; steam curing and demolding; installing an outer door and window and an insulating layer; decorating a box type building module; transporting to a construction site; hoisting and connecting the nodes; sealing the seam; and (5) finishing the whole.
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