CN114032743A - Concrete highway pavement leveling equipment and method - Google Patents
Concrete highway pavement leveling equipment and method Download PDFInfo
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- CN114032743A CN114032743A CN202111324063.9A CN202111324063A CN114032743A CN 114032743 A CN114032743 A CN 114032743A CN 202111324063 A CN202111324063 A CN 202111324063A CN 114032743 A CN114032743 A CN 114032743A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 230000000712 assembly Effects 0.000 claims abstract description 26
- 238000000429 assembly Methods 0.000 claims abstract description 26
- 238000010276 construction Methods 0.000 claims description 15
- 238000005056 compaction Methods 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000001174 ascending effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000883990 Flabellum Species 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/42—Machines for imparting a smooth finish to freshly-laid paving courses other than by rolling, tamping or vibrating
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/25—Rollers therefor; Such rollers usable also for compacting soil propelled by animals or vehicles
Abstract
The invention discloses a concrete highway pavement leveling device and a method, comprising a leveling device and a leveling method, wherein the leveling device comprises a first advancing mechanism, a second advancing mechanism, a leveling and compacting device, a blade leveling device, an advancing power mechanism and a leveling power mechanism; the leveling and compacting device comprises a first leveling bracket, two leveling roller assemblies are arranged in the first leveling bracket, the two leveling roller assemblies are arranged in a linear mode, and the outer ends of the leveling roller assemblies are connected with roller driving motors; the blade leveling device comprises a first height adjusting bracket, and at least one group of lifting blade devices are arranged at the front upper part of the first height adjusting bracket; the lifting blade device comprises a lifting positioning base and a motor lifting module mechanism connected in the lifting positioning base, and the lower end part of the motor lifting module mechanism is connected with a floating blade mechanism. The equipment can carry out more efficient flattening to the concrete highway pavement to the flattening effect is better, and equipment is more convenient to maintain, and the novelty is high.
Description
Technical Field
The invention relates to the field of highway pavement maintenance, in particular to concrete highway pavement leveling equipment and a concrete highway pavement leveling method.
Background
Along with the development of economy, the popularization range of hardened pavement construction in China is wider and wider, hardened pavements are laid on more and more town roads and country roads, and the hardened pavements are generally divided into concrete pavements and asphalt pavements. The concrete pavement is generally constructed by firstly stirring concrete mortar at a stirring station or a stirring vehicle, then transporting the concrete mortar to a pavement to be hardened by the transportation vehicle, cooling for a period of time after the concrete mortar is spread, then tamping and leveling the concrete pavement by workers by using hand-held concrete compacting equipment or large-scale vibration leveling equipment, and then passing through a leveling roller. The concrete compaction equipment of hand-held type is too simple, and large-scale vibration leveling equipment structure is complicated heavy to the transportation of vibration leveling equipment is inconvenient, and the maintenance in later stage is dismantled also inconvenient.
Disclosure of Invention
The invention aims to provide leveling equipment and a leveling method for a concrete road surface, wherein the equipment can level the concrete road surface more efficiently, has better leveling effect and simple and novel structure; the leveling method has better effect after construction.
In order to achieve the purpose, the invention adopts the technical scheme that:
a concrete highway pavement leveling device and method, including leveling device and leveling method, the said leveling device includes the first running gear, second running gear, leveling compaction apparatus and blade leveling device, the first running gear has actuating mechanism of marcing, there are actuating mechanisms of leveling on the second running gear;
the leveling and compacting device comprises a first leveling bracket arranged between a first advancing mechanism and a second advancing mechanism, two leveling roller assemblies are arranged in the first leveling bracket, the two leveling roller assemblies are arranged in a linear mode, and the outer ends of the leveling roller assemblies are connected with a roller driving motor;
the blade leveling device comprises a first height adjusting bracket arranged between a first travelling mechanism and a second travelling mechanism, and at least one group of lifting blade devices are arranged at the front upper part of the first height adjusting bracket;
the lifting blade device comprises a lifting positioning base and a motor lifting module mechanism connected in the lifting positioning base, and the lower end part of the motor lifting module mechanism is connected with a floating blade mechanism;
the floating fan blade mechanism comprises a fan blade positioning base and an arc-shaped fan blade assembly connected to the lower end of the fan blade positioning base, and the second base is connected with a first fan blade motor driving the arc-shaped fan blade assembly.
Preferably, the first travelling mechanism comprises a first travelling base and two groups of first travelling wheel assemblies connected to the lower end of the first travelling base;
the second advancing mechanism comprises a second advancing base and two groups of second advancing wheel assemblies connected to the lower end of the second advancing base, a traction beam is arranged between the first advancing base and the second advancing base, the traction beam is a rectangular steel beam, and a plurality of traction holes are formed in the traction beam;
the advancing power mechanism comprises a first diesel generator, a first protective shell arranged outside the first diesel generator and an advancing master controller arranged on the first protective shell, and the advancing master controller is connected with the first advancing wheel assembly and the second advancing wheel assembly through a circuit.
Preferably, the first leveling bracket is in an H-shaped frame shape, and the two leveling roller assemblies are respectively arranged in the left part and the right part of the first leveling bracket;
the number of the roller driving motors is two, and each leveling roller assembly is connected with one roller driving motor; one end of the leveling roller component is connected with the middle part of the first leveling bracket through a bearing, and the other end of the leveling roller component is connected with a rotating shaft of the roller driving motor.
Preferably, the leveling power mechanism comprises a second diesel generator, a second protective shell arranged outside the second diesel generator and a leveling master controller arranged on the second protective shell, and the leveling master controller is connected with the roller driving motor, the motor lifting module mechanism and the first fan blade motor through circuits.
Preferably, the first height adjusting bracket comprises a first left support rod, a second right support rod, a blade leveling fixing seat, a first adjusting support rod and a second adjusting support rod, one end of the first left support rod is connected with the first traveling mechanism through a rotating shaft assembly, and one end of the second right support rod is connected with the second traveling mechanism through a rotating shaft assembly;
one end of the blade leveling fixing seat is connected with the other end of the first left supporting rod through a bolt, and the other end of the blade leveling fixing seat is connected with the other end of the second right supporting rod through a bolt.
Preferably, one end of the first adjusting support rod is connected with the first traveling mechanism through a first rod body rotating shaft seat, a plurality of first adjusting support rod positioning holes are formed in the first adjusting support rod, a plurality of first support rod positioning holes are formed in the first left support rod, and the first adjusting support rod is connected with the first left support rod through a first support bolt assembly;
one end of the second adjusting support rod is connected with the second advancing mechanism through the second rod body rotating shaft seat, a plurality of second adjusting support rod positioning holes are formed in the second adjusting support rod, a plurality of second support rod positioning holes are formed in the second right support rod, and the second adjusting support rod is connected with the second right support rod through the second support bolt assembly.
Preferably, the blade leveling fixing seat comprises an inverted-U-shaped lifting fixing plate, two sides of the inverted-U-shaped lifting fixing plate are respectively connected with a first fixing rod column and a second fixing rod column, and the end part of the first fixing rod column and the end part of the second fixing rod column are both provided with threads;
the lifting positioning base comprises a lifting module positioning plate and an outward extending fixing steel plate connected to one side of the lifting module positioning plate, a plurality of first outward extending positioning holes are formed in the outward extending fixing steel plate, and a plurality of groups of second outward extending positioning holes are formed in the inverted U-shaped lifting fixing plate;
the overhanging fixed steel plate is connected with the inverted U-shaped lifting fixed plate through a plurality of overhanging positioning bolts, and the screw rods of the overhanging positioning bolts penetrate through the first overhanging positioning holes and the second overhanging positioning holes.
Preferably, the motor lifting module mechanism comprises a lifting driving motor, a lifting main rod body and a lifting rack connected to the lifting main rod body, the lifting driving motor is connected to the side end of the lifting module positioning plate, and the lifting driving motor is connected with the lifting rack through a lifting gear assembly; the lifting main rod body passes through the lifting module positioning plate;
the lifting driving motor is connected with the leveling power mechanism through a lifting driving circuit, an electromagnetic relay and a power-on switch receiver are arranged on the lifting driving circuit, the power-on switch receiver is matched with a handheld controller, and a power-on switch emitter is arranged in the handheld controller.
Preferably, the arc-shaped fan blade assembly comprises a fan blade support frame, the fan blade support frame is in a cross shape, and the upper end of the fan blade support frame is connected with the first fan blade motor through a fan blade transmission gear;
the lower end of the fan blade support frame is provided with an arc-shaped flat fan blade shell, and the flat fan blade shell is connected with the fan blade support frame through a buffer spring connecting rod assembly;
and the side end of the first travelling mechanism is provided with an auxiliary travelling supporting rod frame which is in an inverted L-shaped rod shape.
Preferably, the overall method specifically comprises the following steps:
step A, using a tractor to pull the concrete highway pavement leveling equipment to an area needing construction;
b, determining the position of the highway pavement leveling equipment, and starting a leveling power mechanism and a traveling power mechanism;
step C, the first advancing mechanism and the second advancing mechanism advance, two leveling roller assemblies in the leveling and compacting device compact and level the road surface, and arc-shaped fan blade assemblies in the blade leveling device press and grind the road surface;
step D, the first advancing mechanism and the second advancing mechanism retreat, the arc-shaped fan blade assembly in the blade flattening device firstly presses and grinds the road surface, and then two flattening roller assemblies in the flattening compaction device compact and flatten the road surface; when the blade leveling device is used for pressing and grinding the road surface, the fine adjustment ascending or fine adjustment descending of a lifting main rod body in a motor lifting module mechanism is controlled through a handheld controller, and the pressing and grinding degree of the arc-shaped blade assembly is determined;
step E, according to the leveling condition of the road surface, if the road surface leveling does not meet the construction standard, repeating the step C or the step D; and F, if the road surface meets the construction standard, repeating the step F.
And F, controlling the complete rising of the lifting main rod body in the motor lifting module mechanism through the handheld controller, driving the concrete road surface leveling equipment away from the leveling area, and moving the leveling equipment to the next construction area through the tractor.
The invention has the beneficial effects that:
the leveling device for the concrete road surface can be used for leveling large-area thin-layer structure concrete of the expressway and can also be used for leveling concrete roads in rural towns. The leveling and compacting device and the blade leveling device with novel structures are arranged in the equipment, the blade leveling device is adjustable and can be connected with the detachable support, and the height of the blade leveling device can be adjusted more conveniently, so that the whole equipment can be transported and maintained more quickly. The two groups of leveling devices are driven to advance by two groups of advancing mechanisms and are provided with two groups of mutually independent power driving systems. The two sets of devices can be matched for use, and the arc-shaped fan blade assembly in the blade leveling device can be used for carrying out more effective and convenient flat grinding on the concrete pavement.
To some unevenness places, workman's accessible hand-held controller control motor lift module mechanism's lift to the degree that control arc flabellum subassembly pushed down, the adjustment is simple and level effectually. The flattening compaction device is a roller-type flattening compaction structure, can carry out the compaction flattening to the concrete structure in the pavement template, guarantees the holistic structural stability of concrete pavement and the planarization on surface to holistic simple structure uses the back with the cooperation of blade leveling device, to ordinary pavement, and concrete structure pavement's level and smooth can be accomplished to reciprocal twice, and work efficiency is high, uses safe and reliable moreover.
Drawings
In order to clearly illustrate the embodiments or technical solutions of the present invention in the prior art, the drawings used in the description of the embodiments or prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a schematic view showing the overall construction of a concrete road surface leveling apparatus.
Fig. 2 is a schematic view of the overall structure of the lift blade device.
Fig. 3 is a schematic view showing a partial structure of the concrete road surface leveling device.
Detailed Description
The invention provides a concrete highway pavement leveling device and a method thereof, and the concrete highway pavement leveling device is further described in detail below in order to make the purpose, the technical scheme and the effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention is described in detail below with reference to the accompanying drawings:
example 1
With reference to fig. 1 to 3, a concrete road surface leveling device comprises a first traveling mechanism 1 and a second traveling mechanism 2, wherein a leveling and compacting device 3 and two sets of blade leveling devices 4 are arranged between the first traveling mechanism 1 and the second traveling mechanism 2, the two sets of blade leveling devices 4 are arranged in parallel, and a traveling power mechanism 5 and a leveling power mechanism 6 are respectively arranged on the first traveling mechanism 1 and the second traveling mechanism 2.
The flattening compaction device 3 comprises a first flattening bracket 31 fixedly connected between the first travelling mechanism 1 and the second travelling mechanism 2, two flattening roller assemblies 32 are arranged in the first flattening bracket 31, and the outer ends of the flattening roller assemblies 32 are connected with a roller driving motor 33.
The blade leveling device 4 includes a first height adjusting bracket 41 disposed between the first traveling mechanism 1 and the second traveling mechanism 2 and two sets of lifting blade devices 7 connected to the front upper portion of the first height adjusting bracket 41.
The lifting blade device 7 comprises a lifting positioning base 71, a motor lifting module mechanism 72 is connected to the lifting positioning base 71, and a floating blade mechanism 73 is connected to the lower end of the motor lifting module mechanism 72.
The fan blade floating mechanism 73 includes a fan blade positioning base 731 and an arc-shaped fan blade assembly 74 connected to the lower end of the fan blade positioning base 731, and the second base 731 is connected to a first fan blade motor 75 for driving the arc-shaped fan blade assembly 74. The first travel mechanism 1 includes a first travel base 11 and a first travel wheel assembly 12 connected to a lower end of the first travel base 11.
The second traveling mechanism 2 includes a second traveling base 21 and a second traveling wheel assembly 22 connected to a lower end of the second traveling base 21, and a traction beam 23 is provided between the first traveling base 21 and the second traveling base 22; the draft sill is a rectangular steel beam, and a plurality of traction holes 24 are formed in the draft sill.
The traveling power mechanism 5 comprises a first diesel generator, a first protective shell 51 arranged outside the first diesel generator and a traveling master controller 52 arranged on the first protective shell, wherein the traveling master controller is connected with the first traveling wheel assembly 12 and the second traveling wheel assembly 22 through lines.
First flattening bracket 31 is H shape frame form, and two flattening roller assembly 32 set up respectively in the left part and the right part of first flattening bracket 31, and cylinder driving motor 33 has two, and flattening roller assembly 32's one end is passed through the bearing and is connected with first flattening bracket 31 middle part, and flattening roller assembly 32's the other end is connected with cylinder driving motor 33's pivot.
The leveling power mechanism 6 comprises a second diesel generator, a second protective shell 61 arranged outside the second diesel generator and a leveling master controller 62 arranged on the second protective shell 61, wherein the leveling master controller is connected with the roller driving motor 33, the motor lifting module mechanism 72 and the first fan blade motor 75 through circuits.
The first height adjusting bracket 41 includes a first left support rod 411, a second right support rod 412, a blade leveling fixing seat 413, a first adjusting support rod 414 and a second adjusting support rod 415, wherein one end of the first left support rod 411 is connected to the first traveling mechanism 1 through a rotation shaft assembly, and one end of the second right support rod 412 is connected to the second traveling mechanism 2 through a rotation shaft assembly.
One end of the blade leveling fixing seat 413 is connected with the other end of the first left supporting rod 411 through a bolt; the other end of the blade leveling fixing seat 413 is connected with the other end of the second right supporting rod 412 through a bolt.
One end of the first adjusting stay 414 is connected to the first traveling mechanism 1 through the first rod body rotating shaft seat 101, the first adjusting stay 414 is provided with a plurality of first adjusting stay positioning holes 102, the first left strut 411 is provided with a plurality of first strut positioning holes 103, and the first adjusting stay 414 is connected to the first left strut 411 through the first strut bolt assembly 104; at this time, the screw of the first support bolt assembly 104 passes through the first adjustment support rod positioning hole 102 and the first support rod positioning hole 103.
One end of the second adjusting stay 415 is connected to the second traveling mechanism 2 through the second rod body rotating shaft seat 105, the second adjusting stay 415 is provided with a plurality of second adjusting stay positioning holes 106, the second right support rod 412 is provided with a plurality of second support rod positioning holes 107, and the second adjusting stay 415 is connected to the second right support rod 412 through the second support bolt assembly 108.
Blade flattening fixing base 413 includes the fixed plate 401 of falling U-shaped lift, and the fixed plate 401 both sides of falling U-shaped lift are connected with first fixed post 402 and second fixed post 403 respectively, and the tip of first fixed post 402 and the tip of second fixed post 403 are all seted up threadedly.
The lifting positioning base 71 includes a lifting module positioning plate 711 and an overhanging fixing steel plate 712 connected to one side of the lifting module positioning plate 711, and the overhanging fixing steel plate 712 is provided with a plurality of first overhanging positioning holes 713. The inverted U-shaped lifting fixing plate 401 is provided with a plurality of sets of second outward extending positioning holes 714, the outward extending fixing steel plate 712 is connected with the inverted U-shaped lifting fixing plate 401 through a plurality of outward extending positioning bolts 715, and at this time, screws of the outward extending positioning bolts 715 pass through the first outward extending positioning holes 713 and the second outward extending positioning holes 714.
The motor lifting module mechanism 72 includes a lifting driving motor 721, a lifting main rod body 722 and a lifting rack connected to the lifting main rod body, the lifting driving motor 721 is connected to the side end of the lifting module positioning plate 711, and the lifting driving motor 721 is connected to the lifting rack through a lifting gear assembly; the lifting main rod body 722 passes through the lifting module positioning plate 711.
The lifting driving motor 721 is connected with the leveling power mechanism through a lifting driving circuit, an electromagnetic relay and a power-on switch receiver are arranged on the lifting driving circuit, the power-on switch receiver is matched with a handheld controller, and a power-on switch emitter is arranged in the handheld controller.
The arc-shaped fan blade assembly 74 comprises a fan blade support 741, the fan blade support 741 is cross-shaped, and the upper end of the fan blade support 741 is connected with the first fan blade motor 75 through a fan blade transmission gear.
An arc-shaped flat vane shell 742 is arranged at the lower end of the vane support frame 741, and the flat vane shell 742 is connected with the vane support frame 741 through a buffer spring connecting rod assembly 743. The side end of the first travelling mechanism is provided with an auxiliary travelling supporting rod frame 13, and the auxiliary travelling supporting rod frame 13 is in an inverted L-shaped rod shape.
Example 2
A concrete road surface leveling method adopts the concrete road surface leveling equipment, and specifically comprises the following steps:
step A, using a tractor to pull the concrete highway pavement leveling equipment to an area needing construction;
b, determining the position of the highway pavement leveling equipment, and starting a leveling power mechanism and a traveling power mechanism;
step C, the first advancing mechanism and the second advancing mechanism advance, two leveling roller assemblies in the leveling and compacting device compact and level the road surface, and arc-shaped fan blade assemblies in the blade leveling device press and grind the road surface;
step D, the first advancing mechanism and the second advancing mechanism retreat, the arc-shaped fan blade assembly in the blade flattening device firstly presses and grinds the road surface, and then two flattening roller assemblies in the flattening compaction device compact and flatten the road surface; when the blade leveling device is used for pressing and grinding the road surface, the fine adjustment ascending or fine adjustment descending of a lifting main rod body in a motor lifting module mechanism is controlled through a handheld controller, and the pressing and grinding degree of the arc-shaped blade assembly is determined;
step E, according to the leveling condition of the road surface, if the road surface leveling does not meet the construction standard, repeating the step C or the step D; and F, if the road surface meets the construction standard, repeating the step F.
And F, controlling the complete rising of the lifting main rod body in the motor lifting module mechanism through the handheld controller, driving the concrete road surface leveling equipment away from the leveling area, and moving the leveling equipment to the next construction area through the tractor.
Example 3
The leveling device for the concrete road surface can be used for leveling large-area thin-layer structure concrete of the expressway and can also be used for leveling concrete roads in rural towns. In this equipment, the flattening compaction device 3 and the blade leveling device 4 of novel structure have been set up, and blade leveling device 4 is through adjustable and detachable leg joint, the more convenient regulation that is used for blade leveling device 4's height for the transportation of whole equipment is with maintain more swift. The two groups of leveling devices are driven to advance by two groups of advancing mechanisms and are provided with two groups of mutually independent power driving systems. The two sets of devices can be matched for use, and the arc-shaped fan blade assembly in the blade leveling device can be used for carrying out more effective and convenient flat grinding on the concrete pavement.
To some unevenness places, workman's accessible hand-held controller control motor lift module mechanism's lift to the degree that control arc flabellum subassembly pushed down, the adjustment is simple and level effectually. The flattening compaction device is a roller-type flattening compaction structure, can carry out the compaction flattening to the concrete structure in the pavement template, guarantees the holistic structural stability of concrete pavement and the planarization on surface to holistic simple structure uses the back with the cooperation of blade leveling device, to ordinary pavement, and concrete structure pavement's level and smooth can be accomplished to reciprocal twice, and work efficiency is high, uses safe and reliable moreover.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Parts which are not described in the invention can be realized by adopting or referring to the prior art.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. The leveling device comprises a first advancing mechanism, a second advancing mechanism, a leveling and compacting device and a blade leveling device, wherein the first advancing mechanism is provided with an advancing power mechanism, and the second advancing mechanism is provided with a leveling power mechanism;
the leveling and compacting device comprises a first leveling bracket arranged between a first advancing mechanism and a second advancing mechanism, two leveling roller assemblies are arranged in the first leveling bracket, the two leveling roller assemblies are arranged in a linear mode, and the outer ends of the leveling roller assemblies are connected with a roller driving motor;
the blade leveling device comprises a first height adjusting bracket arranged between a first travelling mechanism and a second travelling mechanism, and at least one group of lifting blade devices are arranged at the front upper part of the first height adjusting bracket;
the lifting blade device comprises a lifting positioning base and a motor lifting module mechanism connected in the lifting positioning base, and the lower end part of the motor lifting module mechanism is connected with a floating blade mechanism;
the floating fan blade mechanism comprises a fan blade positioning base and an arc-shaped fan blade assembly connected to the lower end of the fan blade positioning base, and the second base is connected with a first fan blade motor driving the arc-shaped fan blade assembly.
2. The apparatus and method of claim 1, wherein the first travel mechanism comprises a first travel base and two sets of first travel wheel assemblies connected to a lower end of the first travel base;
the second advancing mechanism comprises a second advancing base and two groups of second advancing wheel assemblies connected to the lower end of the second advancing base, a traction beam is arranged between the first advancing base and the second advancing base, the traction beam is a rectangular steel beam, and a plurality of traction holes are formed in the traction beam;
the advancing power mechanism comprises a first diesel generator, a first protective shell arranged outside the first diesel generator and an advancing master controller arranged on the first protective shell, and the advancing master controller is connected with the first advancing wheel assembly and the second advancing wheel assembly through a circuit.
3. The apparatus and method of claim 1, wherein the first leveling bracket is in the form of an H-frame, and two leveling roller assemblies are disposed in the left and right portions of the first leveling bracket, respectively;
the number of the roller driving motors is two, and each leveling roller assembly is connected with one roller driving motor; one end of the leveling roller component is connected with the middle part of the first leveling bracket through a bearing, and the other end of the leveling roller component is connected with a rotating shaft of the roller driving motor.
4. The concrete highway pavement leveling device and method according to claim 3, wherein the leveling power mechanism comprises a second diesel generator, a second protective shell arranged outside the second diesel generator and a leveling master controller arranged on the second protective shell, and the leveling master controller is connected with the roller driving motor, the motor lifting module mechanism and the first fan blade motor through circuits.
5. The apparatus and method for leveling concrete pavement according to claim 1, wherein the first height adjusting bracket comprises a first left support rod, a second right support rod, a blade leveling fixing seat, a first adjusting support rod and a second adjusting support rod, one end of the first left support rod is connected with the first traveling mechanism through a rotating shaft assembly, and one end of the second right support rod is connected with the second traveling mechanism through a rotating shaft assembly;
one end of the blade leveling fixing seat is connected with the other end of the first left supporting rod through a bolt, and the other end of the blade leveling fixing seat is connected with the other end of the second right supporting rod through a bolt.
6. The apparatus and method for leveling concrete pavement according to claim 5, wherein one end of the first adjusting strut is connected to the first traveling mechanism through the first rod body rotating shaft seat, the first adjusting strut is provided with a plurality of first adjusting strut positioning holes, the first left strut is provided with a plurality of first strut positioning holes, and the first adjusting strut is connected to the first left strut through the first strut bolt assembly;
one end of the second adjusting support rod is connected with the second advancing mechanism through the second rod body rotating shaft seat, a plurality of second adjusting support rod positioning holes are formed in the second adjusting support rod, a plurality of second support rod positioning holes are formed in the second right support rod, and the second adjusting support rod is connected with the second right support rod through the second support bolt assembly.
7. The concrete highway pavement leveling device and method according to claim 5, wherein the blade leveling fixing seat comprises an inverted U-shaped lifting fixing plate, a first fixing rod column and a second fixing rod column are respectively connected to two sides of the inverted U-shaped lifting fixing plate, and the end part of the first fixing rod column and the end part of the second fixing rod column are both provided with threads;
the lifting positioning base comprises a lifting module positioning plate and an outward extending fixing steel plate connected to one side of the lifting module positioning plate, a plurality of first outward extending positioning holes are formed in the outward extending fixing steel plate, and a plurality of groups of second outward extending positioning holes are formed in the inverted U-shaped lifting fixing plate;
the overhanging fixed steel plate is connected with the inverted U-shaped lifting fixed plate through a plurality of overhanging positioning bolts, and the screw rods of the overhanging positioning bolts penetrate through the first overhanging positioning holes and the second overhanging positioning holes.
8. The apparatus and method for leveling pavement of concrete road according to claim 7, wherein the motor lifting module mechanism comprises a lifting driving motor, a lifting main rod body and a lifting rack connected to the lifting main rod body, the lifting driving motor is connected to the side end of the positioning plate of the lifting module, and the lifting driving motor is connected to the lifting rack through a lifting gear assembly; the lifting main rod body passes through the lifting module positioning plate;
the lifting driving motor is connected with the leveling power mechanism through a lifting driving circuit, an electromagnetic relay and a power-on switch receiver are arranged on the lifting driving circuit, the power-on switch receiver is matched with a handheld controller, and a power-on switch emitter is arranged in the handheld controller.
9. The concrete highway pavement leveling apparatus and method according to claim 1, wherein the arc-shaped fan blade assembly comprises a fan blade support frame, the fan blade support frame is in a cross shape, and the upper end of the fan blade support frame is connected with a first fan blade motor through a fan blade transmission gear;
the lower end of the fan blade support frame is provided with an arc-shaped flat fan blade shell, and the flat fan blade shell is connected with the fan blade support frame through a buffer spring connecting rod assembly;
and the side end of the first travelling mechanism is provided with an auxiliary travelling supporting rod frame which is in an inverted L-shaped rod shape.
10. The apparatus and method of claim 1, wherein the overall method comprises the steps of:
step A, using a tractor to pull the concrete highway pavement leveling equipment to an area needing construction;
b, determining the position of the highway pavement leveling equipment, and starting a leveling power mechanism and a traveling power mechanism;
step C, the first advancing mechanism and the second advancing mechanism advance, two leveling roller assemblies in the leveling and compacting device compact and level the road surface, and arc-shaped fan blade assemblies in the blade leveling device press and grind the road surface;
step D, the first advancing mechanism and the second advancing mechanism retreat, the arc-shaped fan blade assembly in the blade flattening device firstly presses and grinds the road surface, and then two flattening roller assemblies in the flattening compaction device compact and flatten the road surface; when the blade leveling device is used for pressing and grinding the road surface, the fine adjustment ascending or fine adjustment descending of a lifting main rod body in a motor lifting module mechanism is controlled through a handheld controller, and the pressing and grinding degree of the arc-shaped blade assembly is determined;
step E, according to the leveling condition of the road surface, if the road surface leveling does not meet the construction standard, repeating the step C or the step D; and F, if the road surface meets the construction standard, repeating the step F.
And F, controlling the complete rising of the lifting main rod body in the motor lifting module mechanism through the handheld controller, driving the concrete road surface leveling equipment away from the leveling area, and moving the leveling equipment to the next construction area through the tractor.
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