CN114031364A - Green energy-saving low-carbon environment-friendly T-series non-combustible insulation board and preparation method thereof - Google Patents
Green energy-saving low-carbon environment-friendly T-series non-combustible insulation board and preparation method thereof Download PDFInfo
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- CN114031364A CN114031364A CN202111517908.6A CN202111517908A CN114031364A CN 114031364 A CN114031364 A CN 114031364A CN 202111517908 A CN202111517908 A CN 202111517908A CN 114031364 A CN114031364 A CN 114031364A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/34—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
- C04B28/344—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition solely as one or more phosphates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Abstract
The invention provides a green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board which comprises the following components in percentage by mass, 90-95% of T-series innovative multifunctional viscous cement and the balance of polystyrene foam particles; or the non-combustible heat-insulation board comprises the following components, by volume, 90% -95% of polystyrene foam particles and the balance of T-series innovative multifunctional viscous-resistance mortar. The invention also provides a preparation method of the heat-insulation board, and the non-combustible heat-insulation board integrates high-efficiency energy-saving and green environmental-protection performances.
Description
Technical Field
The invention belongs to the technical field of building components, and particularly relates to a green energy-saving low-carbon environment-friendly T-series non-combustible insulation board and a preparation method thereof.
Background
Non-combustible heat insulation materials of external heat insulation system classification currently used for external heat insulation systems are mainly YT inorganic active wall heat insulation materials, foamed ceramic heat insulation boards, composite cement foamed heat insulation boards, aerated concrete boards, rock wool boards (strips) and the like. In the prior art, there are also many related researches, such as a light non-combustible heat preservation board with application number 201611173816 and a preparation method of a multi-melting composite non-combustible heat preservation board with application number 201910894434.3.
In recent years, with the rapid development of economy in China, urban buildings are pulled out like bamboo shoots in spring after rain, and show prosperity and richness, but behind the prosperity, fire disasters always follow the shape of the photos, the urban buildings bring convenience to people, meanwhile, unprecedented threats to the safety of people, and at the moment, the fireproof performance of the urban buildings naturally arouses unprecedented attention of people.
Along with the frequent occurrence of fire in recent years, a series of related policies are issued by the nation, and the fire-proof heat-insulating material is more and more emphasized by the nation. The flame-retardant requirement of the external wall insulation board is high, and the ideal flame-retardant insulation board has the advantages of fire-retardant grade reaching A level, non-combustibility, good dimensional stability and good water resistance.
The new-built external wall energy-saving heat-insulating material in China has to meet the technical requirement of A-grade fire prevention, and the building material has the fire prevention grade of A-grade non-combustible building material which hardly generates combustion. At present, various practical application problems of the external thermal insulation technology of the external wall in China exist, and three potential safety hazards commonly exist in the existing thermal insulation material:
A. fire safety issues;
B. the falling safety problem;
C. the environmental protection and safety problems.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board integrating high-efficiency, energy-saving and environment-friendly performances and a preparation method thereof.
The technical scheme adopted by the invention is as follows:
a green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board is composed of T-series innovative multifunctional viscose glue and polystyrene foam particles.
Further, the adhesive is formed by coupling T series innovative multifunctional adhesive cement and polystyrene foam particles.
The non-combustible heat-insulation board comprises the following components in percentage by mass, 90-95% of T series innovative multifunctional viscous cement and the balance of polystyrene foam particles;
or the non-combustible heat-insulation board comprises the following components, by volume, 90% -95% of polystyrene foam particles and the balance of T-series multifunctional T-series innovative multifunctional adhesive cement.
Further, the T series innovative multifunctional viscous resistant adhesive cement comprises the following components in parts by weight,
further, the inorganic viscous-resistant coupling agent comprises the following components in percentage by weight,
the silicate is two or more of calcium silicate, magnesium silicate, ferric silicate, aluminum silicate, sodium silicate and potassium silicate; the industrial desulfurization gypsum comprises one of phosphogypsum, sulfur gypsum and salt gypsum.
Further, the industrial silica fume is waste silica fume from the production of silicomanganese, ferrosilicon or silicocalcium.
The preparation method of the inorganic viscosity-resistance coupling agent comprises the following steps:
s1, weighing silicate, fly ash, waste steel slag, industrial silica fume and industrial desulfurized gypsum according to a preset proportion; s2 grinding and mixing the components weighed by S1, wherein the particle size after grinding is larger than 200 meshes and smaller than 1000 meshes, and the components can be mixed and ground again during grinding or can be respectively ground and mixed.
Further, the tailing sand is waste material in the process of mining iron ore, copper ore or gold ore mineral resources; the urban construction garbage is waste bricks and tiles and concrete materials which are dismantled during urban construction.
Further, the T series novel water-based special glue comprises the following components in percentage by weight,
s1 deionized water which accounts for 40% -60% of the total deionized amount is added into a container, polyvinyl alcohol is added, and the temperature is raised to 91-95 ℃ while stirring, and the stirring speed is 40-60 r/min; s2, adding ethylene glycol, glycerol, sodium silicate, calcium formate, calcium chloride, sodium hexametaphosphate, methyl cellulose, sodium gluconate and the rest deionized water, and stirring for 30-40 minutes at a stirring speed of 40-60 revolutions per minute while keeping the temperature; and S3, cooling to below 65 ℃ for later use.
The preparation method of the T-series innovative multifunctional viscous-resistant adhesive cement comprises the following steps of (1) weighing each component according to a preset proportion; (2) preparing T series novel water-based special glue; (3) respectively crushing the tailing sand, the urban construction garbage and the waste steel slag to 200-mesh and 1000-mesh; (4) mixing the T series novel water-based special glue and other components uniformly.
The invention also provides a preparation method of the green energy-saving low-carbon environment-friendly T-series non-combustible insulation board, which comprises the following steps of (1) uniformly mixing the T-series innovative multifunctional viscous cement slurry under stirring, adding polystyrene foam particles into the T-series innovative multifunctional viscous cement slurry, and uniformly mixing; (2) and (5) putting the molded product into a mold box for compression molding and maintenance.
Further, the method also comprises a step (3), wherein the step (3) is that the box is opened, the box is maintained for one week, and the package is cut and transported according to requirements.
The invention has the beneficial effects that:
the invention relates to a green low-carbon energy-saving environment-friendly T-series non-combustible heat-insulation board product, which is a novel green environment-friendly high-efficiency energy-saving heat-insulation material compatible with high-efficiency fireproof high-efficiency waterproof performance. The novel heat-insulating material has the advantages of heat-insulating property, fireproof property, waterproof property, comprehensive and reasonable performances and mutual consideration. The novel heat-insulating material can meet the requirements of high-efficiency energy-saving heat insulation, can also meet the requirements of A-level fireproof and high-efficiency waterproof safety, eliminates the fire hazard of heat-insulating materials in the production, transportation, storage and construction processes, and effectively improves the energy-saving heat-insulating effect of the heat-insulating materials.
The green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulation board integrates high-efficiency, energy-saving and environment-friendly performances, is long in service life with buildings, and truly realizes the integration of energy-saving and heat-insulation structures of the buildings. The green low-carbon energy-saving environment-friendly T-series non-combustible heat-insulating board thermal-insulating material has excellent comprehensive performance and is a green environment-friendly energy-saving A-level fireproof thermal-insulating material. Can replace the existing various types of heat insulating materials. The heat preservation performance, the fireproof performance, the waterproof performance and various comprehensive rationalization performances are mutually considered.
Drawings
FIG. 1 is a component list of example 1 of the present invention;
FIG. 2 is a component list of example 2 of the present invention;
FIG. 3 is a component list of example 3 of the present invention;
FIG. 4 is a component list of example 4 of the present invention;
FIG. 5 is a component list of example 5 of the present invention;
FIG. 6 is a list of components of example 6 of the present invention.
Detailed Description
According to the technical requirement that the newly-built external wall energy-saving heat-insulating material in China must meet A-level fireproof and various practical application problems of the existing external wall external heat-insulating technology in China, the T-series non-combustible heat-insulating board products independently researched and developed by our company fill the market blank of the internal A2-level fireproof external wall external heat-insulating system. The products of the invention are illustrated by reference to the following examples.
Note: the term "coupled" is to be interpreted: physical refers to the phenomenon of two or more systems or two forms of motion interacting with each other to join them together.
The invention will be described with reference to fig. 1-6 and the examples.
Example 1
The invention provides a green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board which comprises the following components in percentage by mass, 92% of T-series innovative multifunctional viscous cement and 8% of polystyrene foam particles;
the T-series innovative multifunctional viscous-resistant mortar comprises the following components, by weight, 30 parts of an inorganic viscous-resistant coupling agent, 20 parts of tailing sand, 20 parts of urban construction garbage, 30 parts of T-series novel water-based special adhesive and 100 parts of the T-series novel water-based special adhesive.
The inorganic viscous-resistant coupling agent comprises the following components in percentage by weight,
the silicate is a mixture of calcium silicate and magnesium silicate.
The industrial silica fume is the waste silica fume from the production of silicomanganese, ferrosilicon or silicocalcium.
The tailing sand is waste material in the process of mining iron ore resources; the urban construction garbage is waste bricks and tiles and concrete materials which are dismantled during urban construction.
The preparation method of the inorganic viscosity-resistance coupling agent comprises the following steps: s1, weighing silicate, fly ash, waste steel slag, industrial silica fume and sulfur gypsum according to a preset proportion; s2 grinding and mixing the components weighed by the S1, and finally grinding to obtain the product with the particle size of more than 200 meshes and less than 1000 meshes.
The T series novel water-based special glue comprises the following components in percentage by weight,
s1, adding deionized water accounting for 50% of the total deionized amount into a container, adding polyvinyl alcohol, stirring, and heating to 93 ℃, wherein the stirring speed is 50 r/min; s2 adding ethylene glycol, glycerol, sodium silicate, calcium formate, calcium chloride, sodium hexametaphosphate, methyl cellulose, sodium gluconate and the rest deionized water, and keeping the temperature for 35min, wherein the stirring speed is 40 r/min during stirring; s3 cooling to 60 ℃ for standby.
The preparation method of the T-series innovative multifunctional viscous-resistant adhesive cement comprises the following steps of (1) weighing each component according to a preset proportion; (2) preparing T series novel water-based special glue; (3) respectively crushing the tailing sand, the urban construction garbage and the waste steel slag to 200-mesh and 1000-mesh; (4) mixing the T series novel water-based special glue and other components uniformly.
The preparation method of the non-combustible insulation board comprises the following steps: the preparation method comprises the following steps of (1) uniformly mixing T series innovative multifunctional viscous resistance mortar under stirring, adding polystyrene foam particles into the mixture, and uniformly mixing; (2) and (5) putting the molded product into a mold box for compression molding and maintenance. And (3) unpacking, maintaining for one week, cutting, packaging and transporting according to the technical requirements of customers.
Example 2
The invention provides a green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board which comprises the following components in percentage by mass, 90% of T-series innovative multifunctional viscous cement and 10% of polystyrene foam particles;
the T-series innovative multifunctional viscous-resistant mortar comprises the following components, by weight, 24 parts of an inorganic viscous-resistant coupling agent, 24 parts of tailing sand, 16 parts of urban construction garbage, 36 parts of T-series novel water-based special adhesive and 100 parts of the T-series novel water-based special adhesive.
The inorganic viscous-resistant coupling agent comprises the following components in percentage by weight,
the silicate is a mixture of iron silicate and aluminum silicate.
The industrial silica fume is the waste silica fume from the production of silicomanganese, ferrosilicon or silicocalcium.
The tailing sand is a waste material in the process of mining copper ore mineral resources; the urban construction garbage is waste bricks and tiles and concrete materials which are dismantled during urban construction.
The preparation method of the inorganic viscosity-resistance coupling agent comprises the following steps: s1, weighing silicate, fly ash, waste steel slag, industrial silica fume and phosphogypsum according to a preset proportion; s2 grinding and mixing the components weighed by the S1, and finally grinding to obtain the product with the particle size of more than 200 meshes and less than 1000 meshes.
The T series novel water-based special glue comprises the following components in percentage by weight,
s1 deionized water with the deionized amount being 40% of the total amount is added into a container, polyvinyl alcohol is added, and the temperature is raised to 91 ℃ under stirring, and the stirring speed is 40 r/min; s2 adding ethylene glycol, glycerol, sodium silicate, calcium formate, calcium chloride, sodium hexametaphosphate, methyl cellulose, sodium gluconate and the rest deionized water, and keeping the temperature for 30min, wherein the stirring speed is 50 r/min during stirring; s3 cooling to 65 ℃ for standby.
The preparation method of the T-series innovative multifunctional viscous-resistant adhesive cement comprises the following steps of (1) weighing each component according to a preset proportion; (2) preparing T series novel water-based special glue; (3) respectively crushing the tailing sand, the urban construction garbage and the waste steel slag to 200-mesh and 1000-mesh; (4) mixing the T series novel water-based special glue and other components uniformly.
The preparation method of the non-combustible insulation board comprises the following steps: the preparation method comprises the following steps of (1) uniformly mixing T series innovative multifunctional viscous resistance mortar under stirring, adding polystyrene foam particles into the mixture, and uniformly mixing; (2) and (5) putting the molded product into a mold box for compression molding and maintenance. And (3) unpacking, maintaining for one week, cutting, packaging and transporting according to the technical requirements of customers.
Example 3
The invention provides a green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board which comprises the following components in percentage by mass, 95% of T-series innovative multifunctional viscous cement and 5% of polystyrene foam particles;
the T-series innovative multifunctional viscous-resistant mortar comprises the following components, by weight, 36 parts of an inorganic viscous-resistant coupling agent, 16 parts of tailing sand, 24 parts of urban construction garbage, 24 parts of T-series novel water-based special adhesive and 100 parts of the T-series novel water-based special adhesive.
The inorganic viscous-resistant coupling agent comprises the following components in percentage by weight,
the silicate is a mixture of aluminum silicate, sodium silicate and potassium silicate.
The industrial silica fume is the waste silica fume from the production of silicomanganese, ferrosilicon or silicocalcium.
The tailing sand is waste material in the process of mining gold ore resources; the urban construction garbage is waste bricks and tiles and concrete materials which are dismantled during urban construction.
The preparation method of the inorganic viscosity-resistance coupling agent comprises the following steps: s1, weighing silicate, fly ash, waste steel slag, industrial silica fume and salt gypsum according to a preset proportion; s2 grinding and mixing the components weighed by the S1, and finally grinding to obtain the product with the particle size of more than 200 meshes and less than 1000 meshes.
The T series novel water-based special glue comprises the following components in percentage by weight,
the preparation method of the T series novel water-based special glue comprises the following steps of S1, adding deionized water accounting for 60% of the total deionized amount into a container, adding polyvinyl alcohol, heating to 95 ℃ while stirring, and stirring at the speed of 60 r/min; s2 adding ethylene glycol, glycerol, sodium silicate, calcium formate, calcium chloride, sodium hexametaphosphate, methyl cellulose, sodium gluconate and the rest deionized water, and keeping the temperature for 40min, wherein the stirring speed is 60 r/min during stirring; s3 cooling to 63 ℃ for standby.
The preparation method of the T-series innovative multifunctional viscous-resistant adhesive cement comprises the following steps of (1) weighing each component according to a preset proportion; (2) preparing T series novel water-based special glue; (3) respectively crushing the tailing sand, the urban construction garbage and the waste steel slag to 200-mesh and 1000-mesh; (4) mixing the T series novel water-based special glue and other components uniformly.
The preparation method of the non-combustible insulation board comprises the following steps: the preparation method comprises the following steps of (1) uniformly mixing T series innovative multifunctional viscous resistance mortar under stirring, adding polystyrene foam particles into the mixture, and uniformly mixing; (2) and (5) putting the molded product into a mold box for compression molding and maintenance. And (3) unpacking, maintaining for one week, cutting, packaging and transporting according to the technical requirements of customers.
Example 4
The difference between the embodiment and the embodiment 1 is that the non-combustible insulation board in the embodiment comprises the following components by volume percentage, wherein the polystyrene foam particles are 93%, and the T-series innovative multifunctional viscose glue is 7%.
Example 5
The difference between the embodiment and the embodiment 2 is that the non-combustible insulation board in the embodiment comprises the following components in percentage by volume, wherein the polystyrene foam particles are 90%, and the T-series innovative multifunctional viscose glue is 10%. A
Example 6
The difference between the embodiment and the embodiment 3 is that the non-combustible heat-preservation plate comprises the following components in percentage by volume, wherein the polystyrene foam particles account for 95%, and the T-series innovative multifunctional viscose glue paste accounts for 5%.
The invention provides a green, energy-saving, low-carbon and environment-friendly T-series non-combustible heat-insulation board which is formed by coupling innovative T-series innovative multifunctional viscose glue paste and polystyrene foam particles.
The invention relates to a green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulation board, which adopts expandable polystyrene foam particles with heat-insulation effect as heat-insulation core materials and a mould, and after T-series innovative T-series multifunctional viscous cement paste is blended into viscous soup materials, the expandable polystyrene foam particles are subjected to molecular copolymerization modification, so that the polystyrene foam particles have the same polarity with the T-series innovative T-series multifunctional viscous cement paste coupling materials, and the materials have the same polarity affinity, thereby being effectively bonded. T series innovative multifunctional viscous-resistant adhesive cement, wherein a fireproof isolating film is formed on the surface of each polystyrene foam particle; at the moment, each polystyrene foam particle originally having high-efficiency energy-saving heat-insulating performance has the characteristics of cohesiveness and A-grade non-combustibility; then a plurality of polystyrene foam particles are sent into a mould box for moulding, curing and forming; and finally, cutting the board into boards with different thickness specifications according to the requirements of different geographical environments on heat insulation and heat preservation coefficients. The product can meet the requirements of high-efficiency energy-saving heat preservation and A-level non-combustible fireproof safety, and is an innovative high-efficiency energy-saving environment-friendly heat preservation material with A-level non-combustible, high-efficiency and energy-saving functions.
The specific functions of the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product are embodied as follows:
firstly, three potential safety hazards problems of the ubiquitous insulation material are solved:
A. fire safety issues;
B. the falling safety problem;
C. the environmental protection and safety problems.
Secondly, the defects of all types of existing heat-insulating materials in the market are overcome.
Thirdly, the advantages of all types of heat-insulating materials are brought into play.
Fourthly, the quality of engineering construction raw materials is improved. Such as adhesive mortar, waterproof mortar, etc.
And fifthly, the innovation of the construction process of the heat-insulating material.
The technical route and effects of the non-combustible insulation board of the invention are specifically described as follows
The wall heat-insulating material has the following properties:
the wall heat-insulating material is provided with: the energy-saving, safe, fireproof, green, environment-friendly, healthy, low-carbon, long in service life, never falling off, free of secondary pollution when encountering fire, capable of recycling solid waste, free of building garbage, low in comprehensive cost of buildings, excellent in comprehensive physical and chemical properties and the like.
The basic physical and chemical properties of the wall thermal insulation material are as follows:
first, heat preservation performance:
as a known technique, there are three types of heat energy transfer: one is convection, the other is radiation, and the other is conduction. A base material, blocking any form of heat transfer, has an insulating form of the material, which becomes an insulating material.
Air is the best insulation material in nature in terms of its performance. The data for any insulating material is not scientific if it is lower than the thermal conductivity of air. As for the wall heat-insulating material, the heat conduction capability of the wall heat-insulating material is reduced, the heat conductivity coefficient of the material is reduced, the heat-insulating property of the material is improved, the consumption of energy is reduced, and the purpose of energy conservation is achieved. The functions of radiation and convection cannot be embodied in wall materials and heat-insulating materials.
The main technical indexes of the heat-insulating and energy-saving material are the heat conductivity coefficient of the material.
The main technical index of the coating energy-saving material is the heat transfer coefficient of the material.
The main technical index of the heat storage energy-saving material is the heat storage coefficient of the material.
Second, waterproof and anticorrosive properties:
water and air are sources of life. In nature, air and water are ubiquitous and are the basic conditions of physical and chemical reactions of all materials.
The waterproof and anticorrosive properties of the material are not absolutely separable. Under certain conditions, all substances are unchanged and do not react if no water or air is present. Therefore, when moisture invades the material, the water content of the material exceeds a critical index, and the material can mildew along with the change of weather, thereby influencing or losing various functions, and if any medium of water or air is isolated, the waterproof and anticorrosion effects of the material can be achieved.
The waterproof function and the waterproof function of the thermal insulation material are enhanced, the volume water absorption rate is effectively reduced (the water absorption rate must reach about 3 percent, less than 5 percent and more than 2 percent), and the problem of frost heaving and thaw collapse of the wall material and the thermal insulation material can be thoroughly solved. Meanwhile, the problem of air permeability of wall materials and heat-insulating materials needs to be solved, micro air permeability and impermeability are achieved, and the bonding strength between the materials is effectively guaranteed. The three points are achieved, and the weather resistance, the aging resistance, the bonding firmness and the service life of the wall material and the heat-insulating material are effectively guaranteed. The wall material and the heat insulation material can have the same service life as the building.
Third, fireproof performance:
the combustion of materials is a complex thermal oxidation reaction process. The basic elements of combustion include: combustible materials, oxygen, temperature and heat transfer process and the like. The material will not burn when any one of the links is blocked.
The invention relates to a green low-carbon energy-saving environment-friendly T-series non-combustible heat-insulation board, which is characterized in that: the novel heat-insulating material has heat-insulating property, fireproof property, comprehensive and reasonable properties and mutual consideration. The heat-insulating material thoroughly eliminates fire hazards in the production, transportation, storage and construction processes of the heat-insulating material, effectively improves the heat-insulating property of the heat-insulating material, and greatly enhances the physical and chemical properties such as compressive strength, tensile strength, breaking strength, positive and negative wind load resistance, bonding strength, waterproof property, water resistance, weather resistance, freeze thawing resistance, aging resistance and the like. The environment-friendly, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulation board integrates high-efficiency, energy-saving and environment-friendly performances, and really realizes the integration of the building energy-saving and heat-insulation structure with the service life of a building. The green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulating board heat-insulating material has excellent comprehensive performance and is a green, environment-friendly and energy-saving A-level fireproof heat-insulating material.
The independent technical innovation points of the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product are as follows:
1) and the design structure is innovative:
a green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product is prepared by taking polystyrene foaming particles with high-efficiency heat preservation and relatively stable physical and chemical properties as a tire mold carrier and T-series innovative T-series multifunctional adhesive cement as a filling material, and forming a wrapping layer on the surface of each polystyrene particle to form an independent fireproof isolation film through a stirring synthesis process, so that each polystyrene foaming particle has an independent fireproof function and a special fireproof isolation film technology is formed; meanwhile, the organic polystyrene particle monomer raw material is subjected to molecular copolymerization modification, so that the organic heat-insulating material, the inorganic bonding material and the inorganic flame-retardant material have the same polarity, and the heat-insulating material, the bonding material and the flame-retardant material have the same polarity affinity, so that effective bonding is performed, and finally the obtained product is placed into a mold box for molding, curing and forming. The production and manufacturing are carried out through an intelligent full-automatic production line, the production process is advanced, and the product quality is excellent and excellent. The fireproof performance and the energy-saving performance of the expanded polystyrene heat-insulating material under high heat-insulating performance are improved.
2) And composition materials are innovated:
a green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product is composed of two main raw materials, namely foamed polystyrene particles and T-series innovative multifunctional viscose glue slurry. The composition material of the product has unique innovation.
3) And the production process is innovative:
preparing production raw materials:
1. the polystyrene raw material is purchased, foamed and sent to a particle storage box for standby.
2. The method comprises the steps of purchasing a T-series multifunctional T-series adhesive cement raw material, preparing a T-series innovative multifunctional adhesive cement finished product in a front-line workshop, and then sending the finished product into a storage tank for later use.
The green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulation board has the following advantages that:
the first is that: green, healthy and safe:
the green low-carbon energy-saving environment-friendly T-series non-combustible insulation board mainly comprises the following raw materials: t series innovative multifunctional viscous cement paste and polystyrene foam particles. Wherein the polystyrene particles are produced by upstream manufacturers; the T series innovative multifunctional viscous cement takes inorganic materials as main raw materials, and the raw materials are food-grade and can be eaten. Therefore, the product is green, healthy, nontoxic and safe.
Secondly, the following steps: low carbon, environmental protection and energy conservation:
the environment-friendly, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product does not produce carbon dioxide, waste gas, waste water, waste residue and other three-waste materials in the production process, and is very environment-friendly; the product has good heat preservation effect under the condition of reaching A-level fire prevention, the heat conductivity coefficient is below 0.045w/m.k, and the product is relatively energy-saving.
Thirdly, the method comprises the following steps: long service life and never fall off:
a green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product mainly comprises polystyrene particles and T-series innovative multifunctional viscose glue slurry. The service life of the polystyrene particle material is more than 600 years according to the report of relevant documents; t series innovative 'T series innovative multifunctional viscous cement' products are mainly made of inorganic materials, and have no age limit when used at normal temperature and normal pressure. In the production and construction process of the product, T series innovative multifunctional T series innovative adhesive cement products of our company are used, and the product has the following characteristics: weather resistance, ageing resistance, ultraviolet resistance, corrosion resistance, strong cohesive force and the like, never falls off, has the same service life as a building and the like.
Fourthly, the method comprises the following steps: solid waste is recycled, and building garbage is not generated:
the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product needs to be added with fly ash and waste steel slag in the production process, and also needs to be added with tailing sand and desulfurized gypsum in the construction process. The method realizes the reutilization of solid waste, is green, energy-saving, environment-friendly and synergistic, benefits the nation and the people and benefits the society.
Meanwhile, the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product is composed of more than 90% by volume of polystyrene particles and less than 10% by volume of cement, or more than 90% by mass of cement and less than 10% by mass of polystyrene particles.
The expansion ratio of the polystyrene expanded particles is more than 150 times, so that the polystyrene expanded particles can be restored to the original state when the raw material meets the high temperature of more than 75 degrees, and the volume can be reduced by more than 150 times. When the life of the building reaches the age and needs to be dismantled, the total volume of the building garbage is not more than 10%. Therefore, the construction waste can be mixed into a new building for use according to the sand and stone, so that the construction waste is not generated.
Fifthly, the method comprises the following steps: excellent comprehensive physical and chemical properties
The green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product has the advantages of high compressive strength, tensile strength, breaking strength, positive and negative wind load resistance and bonding strength, excellent waterproof performance and water resistance, and excellent weather resistance, freeze-thaw resistance and aging resistance.
Simultaneously: has the following advantages:
1. the A-level fire prevention is compatible with high-efficiency heat preservation.
2. Green environmental protection and high efficiency and energy saving.
3. High-efficiency waterproof and high-efficiency water-proof functions.
4. Never fall off and have the same service life as the building.
The fact is that: the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board insulation material has a single material property, which is not the best; however, it is the best to take the physical and chemical property data of all the heat insulating materials to a platform to compare the comprehensive properties of the materials. Therefore, the green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulating board heat-insulating material is a novel high-efficiency energy-saving heat-insulating material which has excellent comprehensive performance, is green, environment-friendly and energy-saving and achieves A-level fire resistance.
The green, low-carbon, energy-saving and environment-friendly T-series non-combustible heat-insulation board material has the advantages and the advantages of all existing heat-insulation materials; secondly, the defects and shortcomings of all the existing heat-insulating materials are shielded; the composite physical and chemical properties of the material are excellent, and the material can be used for replacing various common thermal insulation materials at present. The green low-carbon energy-saving environment-friendly T-series non-combustible insulation board insulation material can be applied to an insulation structure integrated system, and can also be applied to an assembly type ultra-low energy consumption wall module building system and a green energy assembly type ultra-low energy consumption finished house building system. The wide comprehensive application of the wall heat-insulating material series products is a technical revolution of the building wall heat-insulating material industry.
The products of examples 1-6 were tested and all met the following properties:
1. coefficient of thermal conductivity: <0.045w/(m.k)
2. Compressive strength: 0.15MPa
3. Tensile strength: 0.1Mpa
4. Volume weight: <130kg/m3
5. Volume water absorption: < 5%
6. Combustion performance: grade A2
The T-series innovative multifunctional viscous cement paste used in the raw materials of the embodiment 1 meets the following performances:
1. national standard bond strength: 0.6 Mpa;
2. enterprise standard bond strength: 1.2 MPa;
3. actually detecting the bonding strength: 1.28 MPa.
The particle isolation fireproof technology and the thermosetting technology of the green, low-carbon, energy-saving and environment-friendly T-series non-combustible insulation board product are explained as follows:
1. particle isolation fire prevention technology:
mixing T series innovative multifunctional T series innovative viscous glue paste originally invented by the company into viscous soup bases, then soaking polystyrene foam particles, and forming a fireproof isolation film on the surface of each polystyrene heat-preservation particle by using a microphase composite technology; each polystyrene heat-insulating particle with excellent heat-insulating property has the functions of fire prevention and flame retardance, and then a plurality of polystyrene heat-insulating particles are sent into a die box to be pressed and are bonded into blocks; and cutting the plate into plates with different specifications and thicknesses according to the requirements of different geographical environments on heat insulation coefficients.
2. Thermosetting technology:
the fireproof isolation film formed on the surface of each polystyrene heat-preservation particle unit generates phase change under the attack of flame or high temperature, and a continuous closed-pore honeycomb fireproof isolation bin can be quickly formed. The fire-proof isolation bin has the functions of isolating oxygen and preventing flame from spreading. On the other hand, further conduction of heat is effectively blocked. When high-temperature flame attacks, only the polystyrene particles exposed on the surface layer are subjected to thermal shrinkage, combustion and gasification, the melting and dripping phenomena are avoided, the curling deformation phenomenon and the heat-insulating material collapse phenomenon are avoided, and the fireproof heat-insulating material has an excellent fireproof function.
Fourth, anti-drop adhesive property:
any monomer material molecule, which has its own cohesive force, is very strong (in the same gas phase). If the composite materials, especially organic materials and inorganic materials are needed to be bonded together to form integrity, firstly, positive and negative nuclear ions on the surfaces of two or more materials need to be matched, so that the positive and negative nuclear ions have the same polarity and the same absorption property and cannot mutually repel each other, and certain chelating force and holding force are needed to form homohetero crosslinking. The positive and negative ions of the bonding mortar and the heat insulating material are balanced, mutually penetrated and coordinated and cannot be rejected. The structural composition of the material has the same internal and external polarities, is not mutually exclusive, and is a key composition factor for ensuring that the heat insulation material, the wall material and the facing material are prevented from falling off and the same service life is achieved. Meanwhile, the components are mutually permeated into the interior of each other molecule to generate a physical and chemical reaction to form a net structure with certain cohesive strength, so that the adhesive force of the composite material can be greatly enhanced.
The invention relates to a nano chelating bonding technology of T series innovative multifunctional viscous-resistance adhesive paste, which comprises the following steps:
the innovative T-series innovative multifunctional viscous cement utilizes a micromolecular nano chelating bonding technology to bond an inorganic chelating bonding material with a building main body, a T-series non-combustible heat preservation plate and a decorative layer in an apposition manner, so that the nano chelating bonding material with super-strong permeability rapidly permeates, and the apposition material is rapidly condensed into a whole just like a crab clamp for catching a game. The novel binding material has a stable chelating structure, really realizes that the building main body, the heat-insulating material and the veneer layer are combined into a whole, effectively avoids the aging and falling of T-series innovative multifunctional adhesive-resistant mortar, and greatly prolongs the service life of the heat-insulating material, thereby realizing the same service life of the heat-insulating material and the veneer layer as the building main body.
Fifthly, comprehensive rationalization performance of the wall heat-insulating material:
the selected heat-insulating material has a series of comprehensive physical and chemical performance indexes such as energy-saving effect, heat-insulating performance, fireproof performance, waterproof performance, water resistance, bonding strength, compressive strength, tensile strength, positive and negative wind load resistance, cold and hot bridge problems, air permeability problems, freezing resistance, thermal expansion and cold contraction resistance, weather resistance, ageing resistance, durability, green environmental protection performance, safety performance, living health problems, living comfort problems, building garbage recycling problems, comprehensive cost problems and the like, and needs to be ensured safely.
Sixth, other properties of the wall heat-insulating material are as follows:
the wall heat-insulating material also comprises: the environment-friendly fireproof composite material has the basic technical requirements of environmental protection, safety, fire prevention, low carbon, environmental protection, long health service life, no shedding, no secondary pollution in case of fire, solid waste recycling, no building garbage generation, excellent comprehensive physical and chemical properties, reduction of the comprehensive cost of buildings and the like.
The invention 1 solves the safety problem that the organic heat-insulating material can not reach A-level fire prevention.
2. Solves the problems of environmental protection and safety of the existing heat-insulating material.
3. Solves the problems of water resistance and water resistance of inorganic heat-insulating materials.
4. Solves the safety problems of low compressive strength, tensile strength, bonding strength and low positive and negative wind load resistance of the existing various heat-insulating materials.
5. Solves the problems of high heat conductivity coefficient and poor heat insulation effect of inorganic heat insulation materials.
6. Solves the problems of poor weather resistance, aging resistance and freeze-thaw resistance of the heat-insulating material.
7. The application of T series innovative multifunctional T series adhesive cement thoroughly solves the problem of falling safety caused by low bonding fastness of adhesive cement due to the adhesion of a thermal insulation material with a main wall body and a decorative surface layer of a building.
8. The product thoroughly solves the problem that the high-efficiency heat preservation and A-level fire prevention of organic heat preservation materials can not be achieved at the same time, and can be widely applied to various newly-built houses and outer (inner) heat preservation systems of transformed outer walls of old houses.
9. The product thoroughly solves the defects of easy combustion, large smoke generation amount, high toxicity, low heat-resistant temperature and the like of the organic heat-insulating material. Has the advantages of no combustion, no smoke toxicity, high heat-resisting temperature, etc.
At present, the technical scheme of the invention has been subjected to a pilot plant test, namely a small-scale test of the product before large-scale mass production; after the pilot test is finished, the investigation for the use of the user is carried out in a small range, and the investigation result shows that the satisfaction degree of the user is higher; the preparation of formal commissioning for industrialization (including intellectual property risk early warning research) has now begun.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.
Claims (8)
1. A green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board is characterized by comprising the following components in percentage by mass, 90-95% of T-series innovative multifunctional viscous-resistant adhesive cement and the balance of polystyrene foam particles;
or the T-series non-combustible heat-insulation board comprises the following components in percentage by volume, wherein the polystyrene foam particles account for 90% -95%, and the balance is T-series innovative multifunctional adhesive cement.
2. The green energy-saving low-carbon environment-friendly T-series non-combustible heat preservation plate as claimed in claim 1, characterized in that the T-series innovative multifunctional viscous cement paste comprises the following components in parts by weight,
3. the green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board as claimed in claim 2, wherein the inorganic viscous coupling agent comprises the following components in percentage by weight,
the silicate is two or more of calcium silicate, magnesium silicate, ferric silicate, aluminum silicate, sodium silicate and potassium silicate; the industrial desulfurization gypsum is one of phosphogypsum, sulfur gypsum and salt gypsum.
4. The green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board as claimed in claim 2, wherein the tailing sand is waste material in mining of iron ore, copper ore or gold ore resources; the urban construction garbage is waste bricks and tiles and concrete materials which are dismantled during urban construction.
5. The green energy-saving low-carbon environment-friendly T-series non-combustible heat-insulation board as claimed in claim 2, characterized in that the T-series novel water-based special glue comprises the following components in percentage by weight,
the preparation method of the T series novel water-based special glue comprises the following steps of S1, adding a certain amount of deionized water into a container, adding polyvinyl alcohol, and heating while stirring; s2 adding ethylene glycol, glycerol, sodium silicate, calcium formate, calcium chloride, sodium hexametaphosphate, methyl cellulose, sodium gluconate and the rest deionized water, and stirring while keeping the temperature; and S3, cooling for later use.
6. The green energy-saving low-carbon environment-friendly T-series non-combustible heat preservation plate as claimed in claim 2, wherein the preparation method of the T-series innovative multifunctional viscous-resistant adhesive cement comprises the following steps of (1) weighing each component according to a preset proportion; (2) preparing T series novel water-based special glue; (3) respectively crushing the tailing sand, the urban construction garbage and the waste steel slag to 200-mesh and 1000-mesh; (4) mixing the T series novel water-based special glue and other components uniformly.
7. A preparation method of a green energy-saving low-carbon environment-friendly T-series non-combustible insulation board is characterized by comprising the following steps of (1) uniformly mixing T-series innovative multifunctional viscous cement under stirring, adding polystyrene foam particles into the T-series innovative multifunctional viscous cement, and uniformly mixing; (2) and (5) putting the molded product into a mold box for compression molding and maintenance.
8. The method of claim 7, further comprising a step (3), wherein the step (3) is that the box is opened and maintained for one week, and the package is cut according to requirements and transported.
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