CN114029797B - Automatic polishing and grinding device for producing phosphor copper balls - Google Patents
Automatic polishing and grinding device for producing phosphor copper balls Download PDFInfo
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- CN114029797B CN114029797B CN202111417984.XA CN202111417984A CN114029797B CN 114029797 B CN114029797 B CN 114029797B CN 202111417984 A CN202111417984 A CN 202111417984A CN 114029797 B CN114029797 B CN 114029797B
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- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
- B24B5/355—Feeding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Pinball Game Machines (AREA)
Abstract
The invention relates to a grinding device, in particular to an automatic polishing and grinding device for producing phosphor copper balls. Need design one kind and make things convenient for people to polish a plurality of phosphorus copper balls, and need not the automatic polishing grinding device for phosphorus copper ball production of manual material loading. The utility model provides a phosphorus copper ball production is with automatic polishing grinding device, is including installation under casing, buffering chassis, start button and stop button, and installation under casing lower part slidingtype is equipped with the buffering chassis, and anterior rigid coupling has start button and stop button on the installation under casing right flank. According to the invention, a proper amount of copper columns are poured into the feeding pouring hopper, the copper columns fall to the upper side of the material rotating roller through the guide square pipe, the servo motor and the speed reducing motor are started to work, so that the material rotating roller rotates reversely to enable the copper columns to move leftwards, the copper columns move leftwards between the material rotating roller and the polishing cylinder, and the polishing cylinder rotates forwards to match with the material rotating roller to rotate backwards to polish the copper columns into copper balls.
Description
Technical Field
The invention relates to a grinding device, in particular to an automatic polishing and grinding device for producing phosphor copper balls.
Background
With the rapid development of electronic technology, the production demand of various circuit boards increases, and the phosphor copper balls are suitable for electronic circuit boards, especially for high-precision multilayer circuit boards, which are essential important components of electronic products.
Chinese patent with patent application number CN214351418U discloses a burnishing device is used in phosphorus copper ball production and processing, including box, first electric telescopic handle, lift groove, grinding motor, water tank, fixed plate and fan, the handle is installed to the outer wall of box, the expansion bracket is installed to the one end of handle, the expansion plate is installed to the one end of expansion bracket, the top of expansion plate is equipped with the fixed slot, a set of electric telescopic handle is installed to the inner wall of box, a set of lift groove is installed to the inner wall of box, the movable plate is installed to the outer wall in lift groove, grinding motor is installed at the top of movable plate, the water tank is installed at the top of movable plate, the fixed plate is installed to the inside diapire of box, the fan is installed to the inside diapire of box. The phosphorus copper ball can be placed in the box body by installing the telescopic frame, so that the practicability of the device is improved, and the burden of workers is reduced. Although the above-mentioned patent can polish the phosphorus copper ball, but can only polish a phosphorus copper ball at every turn, it is more troublesome, and need manually put into the polisher with the copper post, increase staff's burden.
Therefore, an automatic polishing and grinding device for producing phosphorus copper balls, which is convenient for people to polish a plurality of phosphorus copper balls and does not need manual feeding, is needed to be designed so as to solve the problems in the prior art.
Disclosure of Invention
The invention provides an automatic polishing and grinding device for producing phosphor copper balls, which is convenient for people to polish a plurality of phosphor copper balls and does not need manual feeding, and aims to overcome the defects that only one phosphor copper ball can be polished at a time, the polishing is troublesome, and the burden of workers is increased by manually putting a copper column into a polisher.
The invention is realized by the following technical approaches:
the utility model provides a phosphorus copper ball production is with automatic polishing grinding device, including the installation under casing, the buffering chassis, the start button, stop button, the feeding is fought, direction side pipe, the polishing drum, actuating mechanism and commentaries on classics material mechanism, installation under casing lower part slidingtype is equipped with the buffering chassis, anterior rigid coupling has start button and stop button on the installation under casing right flank, stop button is located the start button rear side, installation under casing right part upside is equipped with the feeding and fights down, feeding is fought lower part left side and is connected with direction side pipe, be equipped with the actuating mechanism who is used for providing power on the installation under casing, the last polishing drum that is connected with of actuating mechanism, be equipped with the commentaries on classics material mechanism that is used for the pay-off on the installation under casing, change material mechanism and can contact with actuating mechanism.
As a preferred technical scheme of the invention, the driving mechanism comprises a first mounting frame, a servo motor, a first driving shaft, fixed vertical plates and a pressure sensor, the first mounting frame is fixedly connected to the left part of the front side surface of the mounting bottom box, the servo motor is fixedly connected in the first mounting frame, the fixed vertical plates are symmetrically fixedly connected to the front and the back of the left side of the bottom in the mounting bottom box, the first driving shaft is rotatably arranged on the upper parts of the fixed vertical plates on the front side and the back side, the first driving shaft is fixedly connected with the polishing cylinder, the front end of the first driving shaft is fixedly connected with an output shaft of the servo motor, and the pressure sensor is arranged on the lower middle side of the rear part of the mounting bottom box.
As a preferred technical scheme of the invention, the material transferring mechanism comprises a movable base, a second mounting frame, a speed reducing motor, a second driving shaft, a material transferring roller and a discharging inclined plate, wherein the movable base is arranged at the right part in the mounting bottom box in a sliding manner and can be contacted with a pressure sensor, the second mounting frame is fixedly connected to the upper left part of the rear side surface of the movable base, the speed reducing motor is fixedly connected to the second mounting frame, the second driving shaft is rotatably arranged at the upper left side of the movable base, the material transferring roller is fixedly connected to the middle part of the second driving shaft, the rear end of the second driving shaft is fixedly connected with an output shaft of the speed reducing motor, and the discharging inclined plate for discharging is arranged at the lower side of the left part of the mounting bottom box.
The invention also comprises a discharging mechanism for discharging, wherein the discharging mechanism comprises a limiting guide pillar, a limiting spring, a limiting transverse pillar, a transmission transverse shaft, a transmission belt component, a limiting cam and an assistant roller, the limiting guide pillar is symmetrically and fixedly connected with the front and the back of the lower side of the right part in the installation bottom box, the limiting guide pillar is in sliding connection with the movable base, the limiting spring is wound on the limiting guide pillar, one end of the limiting spring is connected with the movable base, the other end of the limiting spring is connected with the installation bottom box, the limiting transverse pillar is arranged in the middle of the lower part of the movable base, the limiting transverse pillar is connected with the installation bottom box through a bolt, the transmission transverse shaft is rotatably arranged on the right side of the lower part of the movable base, the transmission transverse shaft is fixedly connected with the two limiting cams, the transmission belt component is connected between the front part of the transmission transverse shaft and the front part of the second driving shaft, one belt pulley is arranged on the front part of the transmission transverse shaft, the other belt pulley is arranged on the front part of the second driving shaft, the right part of the limiting cam is rotatably provided with the assistant roller, and the assistant roller can be in contact with the limiting transverse pillar.
As a preferred technical scheme, the invention further comprises a separating feeding mechanism for feeding, wherein the separating feeding mechanism comprises a driving rack, a short limiting column, a reversing gear, a driven rack, a lifting transverse frame, a fixed upright post and a feeding inclined frame, the driving rack is fixedly connected to the upper right side of the rear part of the moving base, the short limiting column is rotatably arranged on the lower right side of the rear part of the mounting bottom box, the reversing gear is fixedly connected to the middle part of the short limiting column and is meshed with the driving rack, the lifting transverse frame is slidably arranged on the upper right side of the rear part of the mounting bottom box, the driven rack is fixedly connected to the rear side of the bottom of the lifting transverse frame and is meshed with the reversing gear, the two fixed upright posts are fixedly connected to the front side of the top of the lifting transverse frame, the fixed upright posts are connected with a feeding inverted hopper in a sliding mode, the feeding inclined frame for feeding is fixedly connected between the top ends of the two fixed upright posts, and is positioned in the feeding inverted hopper.
As a preferred technical scheme, the copper ball collecting device further comprises a material receiving mechanism for collecting copper balls, wherein the material receiving mechanism comprises a material receiving frame, a fixed water tank, a water pump, a liquid guide pipe, a guide spray pipe, a first photoelectric sensor and a filtering bottom plate, the material receiving frame is fixedly connected to the lower middle portion of the front side face of the mounting bottom box, the fixed water tank is fixedly connected to the lower portion of the material receiving frame, the water pump is fixedly connected to the right side face outside the material receiving frame, the water inlet of the water pump is communicated with the fixed water tank, the water outlet of the water pump is connected with the liquid guide pipe, the left end of the liquid guide pipe is connected with the guide spray pipe, the first photoelectric sensor is fixedly connected to the front portion of the left side face inside the discharging inclined plate, and the filtering bottom plate for sieving clean water is fixedly connected to the upper portion of the inner side face of the fixed water tank.
As a preferred technical scheme, the dust collection device also comprises a dust collection mechanism for dust collection, wherein the dust collection mechanism comprises a second photoelectric sensor, an air guide pump, a fixed guide pipe, a spiral impeller and a charging box, the second photoelectric sensor is fixedly connected to the middle of the top of the square guide pipe, the air guide pump is fixedly connected to the left side of the top of the bottom mounting box, the fixed guide pipe is connected to the upper side of the left part of the bottom mounting box in a penetrating mode and communicated with the air guide pump, the spiral impeller is rotatably arranged on the lower portion of the fixed guide pipe, the charging box for collecting dust is fixedly connected to the lower left portion of the rear side face of the bottom mounting box, and the charging box is communicated with the fixed guide pipe.
As a preferred technical scheme of the invention, the automatic polishing and grinding device also comprises an electric cabinet, wherein the electric cabinet is arranged at the lower side of the right part of the installation bottom box, a switching power supply, a power supply module and a control module are arranged in the electric cabinet, the switching power supply supplies power for the automatic polishing and grinding device for producing the phosphor copper balls, the power supply module is connected with a power supply main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the starting button, the stopping button, the first photoelectric sensor, the second photoelectric sensor and the pressure sensor are electrically connected with the control module, and the servo motor, the water pump, the speed reducing motor and the air guide pump are connected with the control module through a peripheral circuit.
Compared with the prior art, the invention has the remarkable improvements that:
1. according to the invention, a proper amount of copper columns are poured into the feeding pouring hopper, the copper columns fall to the upper side of the material rotating roller through the guide square pipe, the servo motor and the speed reducing motor are started to work, so that the material rotating roller rotates reversely to enable the copper columns to move leftwards, the copper columns move leftwards between the material rotating roller and the polishing cylinder, and the polishing cylinder rotates forwards to match with the material rotating roller to rotate backwards to polish the copper columns into copper balls.
2. Under the action of the separating feeding mechanism, the feeding inclined frame moves downwards to drive the copper column to move downwards, and the copper column moves downwards to a proper position and flows into the upper side of the material transferring roller through the guide square pipe, so that people can conveniently carry out blanking.
3. Under the action of the dust removal mechanism, the air guide pump starts to blow air through the fixed guide pipe, the spiral impeller starts to rotate due to the air flow, and dust generated during polishing is sucked into the charging box due to the rotation of the spiral impeller, so that the dust is prevented from being raised during polishing to influence the surrounding environment.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic view of a first partial body structure according to the present invention.
FIG. 3 is a schematic view of a second partial body structure according to the present invention.
Fig. 4 is a schematic perspective view of the driving mechanism of the present invention.
Fig. 5 is a schematic perspective view of the material transferring mechanism of the present invention.
Fig. 6 is a perspective view of a third embodiment of the present invention.
Fig. 7 is a schematic view of a first partially-separated body structure of the discharging mechanism of the present invention.
Fig. 8 is a schematic diagram of a second partial body structure of the discharging mechanism of the present invention.
Fig. 9 is a schematic perspective view of a third part of the discharging mechanism of the present invention.
Fig. 10 is an enlarged schematic view of part a of the present invention.
Fig. 11 is a schematic view of a first partially-separated body structure of the separate feeding mechanism of the present invention.
Fig. 12 is a schematic diagram of a second partial body structure of the divided charging mechanism of the present invention.
Fig. 13 is a perspective view of a fourth embodiment of the present invention.
Fig. 14 is a schematic view of a first partial body structure of the receiving mechanism of the present invention.
Fig. 15 is a schematic view of a second partial component structure of the receiving mechanism of the present invention.
Fig. 16 is a schematic perspective view of the dust removing mechanism of the present invention.
Fig. 17 is a circuit block diagram of the present invention.
Fig. 18 is a schematic circuit diagram of the present invention.
Labeled as: 1-installation bottom box, 2-buffer bottom frame, 3-electric control box, 31-start button, 32-stop button, 4-feeding dumping hopper, 5-guide square tube, 6-polishing cylinder, 7-driving mechanism, 71-first installation frame, 72-servo motor, 73-first driving shaft, 74-fixed vertical plate, 75-pressure sensor, 8-material transferring mechanism, 81-moving base, 82-second installation frame, 83-speed reducing motor, 84-second driving shaft, 85-material transferring roller, 86-discharging inclined plate, 9-discharging mechanism, 91-limiting guide post, 92-limiting spring, 93-limiting transverse post, 94-driving transverse shaft, 95-driving belt component, 96-limiting cam, 97-boosting roller, 10-separation feeding mechanism, 101-driving rack, 102-limiting short post, 103-reversing gear, 104-driven rack, 105-lifting transverse frame, 106-fixed frame, 107-feeding inclined frame, 11-receiving mechanism, 111-receiving frame, 112-fixed water tank, 112-guiding pipe, 113-guiding pipe, 114-electric water pump, 124-guiding pipe, 124-electric pump, 124-electric dust-removing sensor, 124-electric dust removing mechanism, and air pump mechanism.
Detailed Description
The invention is further explained by combining the drawings in the specification and the embodiments of the invention are given by combining the drawings in the specification.
Example 1
The utility model provides an automatic polishing grinding device is used in phosphorus copper ball production, as shown in fig. 1-5, including installation under casing 1, buffering chassis 2, start button 31, stop button 32, feeding pouring hopper 4, direction side pipe 5, polishing drum 6, actuating mechanism 7 and commentaries on classics material mechanism 8, installation under casing 1 lower part slidingtype is equipped with buffering chassis 2, anterior rigid coupling has start button 31 and stop button 32 on the installation under casing 1 right flank, stop button 32 is located start button 31 rear side, installation under casing 1 right part upside is equipped with feeding pouring hopper 4, feeding pouring hopper 4 lower part left side is connected with direction side pipe 5, be equipped with actuating mechanism 7 that is used for providing power on the installation under casing 1, be connected with the polishing drum 6 that is used for polishing on the actuating mechanism 7, be equipped with the commentaries on classics material mechanism 8 that is used for the pay-off on the installation under casing 1, commentaries on classics material mechanism 8 can contact with actuating mechanism 7.
As shown in fig. 3, 4 and 5, the driving mechanism 7 includes a first mounting frame 71, a servo motor 72, a first driving shaft 73, a fixed vertical plate 74 and a pressure sensor 75, the left portion of the front side of the mounting bottom case 1 is connected with the first mounting frame 71 by bolts, the servo motor 72 is connected in the first mounting frame 71 by bolts, the fixed vertical plate 74 is connected in the front-back symmetry of the left side of the bottom in the mounting bottom case 1 by bolts, the first driving shaft 73 is rotatably arranged on the upper portions of the fixed vertical plates 74 on the front and back sides, the first driving shaft 73 is fixedly connected with the polishing cylinder 6, the front end of the first driving shaft 73 is fixedly connected with the output shaft of the servo motor 72, and the pressure sensor 75 is arranged on the lower middle side of the rear portion of the mounting bottom case 1.
As shown in fig. 3 and 5, the transferring mechanism 8 includes a moving base 81, a second mounting frame 82, a decelerating motor 83, a second driving shaft 84, a transferring roller 85 and a discharging inclined plate 86, the moving base 81 is slidably disposed on the right portion in the mounting bottom case 1, the moving base 81 can contact with the pressure sensor 75, the second mounting frame 82 is connected to the upper left portion of the rear side of the moving base 81 through a bolt, the decelerating motor 83 is connected to the second mounting frame 82 through a bolt, the second driving shaft 84 is rotatably disposed on the left side of the upper portion of the moving base 81, the transferring roller 85 is fixedly connected to the middle portion of the second driving shaft 84, the rear end of the second driving shaft 84 is fixedly connected to an output shaft of the decelerating motor 83, and the discharging inclined plate 86 for discharging is disposed on the lower left portion of the mounting bottom case 1.
People press a power supply main switch to electrify the device, firstly, an operator pulls the movable base 81 to move left, the movable base 81 moves left to be contacted with the pressure sensor 75, the pressure sensor 75 sends a signal, the control module receives the signal and then controls the servo motor 72 to work, the servo motor 72 drives the first driving shaft 73 to rotate forward, the first driving shaft 73 rotates forward to drive the polishing cylinder 6 to rotate forward, then a proper amount of copper columns are poured into the feeding hopper 4, the copper columns fall to the upper side of the material transferring roller 85 through the guide square pipe 5, the start button 31 is pressed once, the start button 31 sends a signal, the control module receives the signal and then controls the speed reducing motor 83 to work, the speed reducing motor 83 drives the second driving shaft 84 to rotate reversely, the second driving shaft 84 rotates reversely to drive the material transferring roller 85 to rotate reversely, the material transferring roller 85 rotates reversely to enable the copper columns to move left, the copper columns move leftwards to be between the material transferring roller 85 and the polishing cylinder 6, so that the polishing cylinder 6 rotates forwards and the material transferring roller 85 rotates backwards to polish the copper cylinder, after the copper cylinder is polished into a copper ball, the stop button 32 is pressed once, the stop button 32 sends a signal, the control module receives the signal and controls the speed reducing motor 83 to stop, the second driving shaft 84 stops driving the material transferring roller 85 to rotate backwards, then a collection container is placed under the front side of the material discharging inclined plate 86, the moving base 81 is pulled to move rightwards to reset, the moving base 81 moves rightwards to be separated from the pressure sensor 75, the pressure sensor 75 sends a signal, the control module receives the signal and controls the servo motor 72 to stop, the first driving shaft 73 stops the polishing cylinder 6 rotating forwards, the moving base 81 moves rightwards to drive the polishing cylinder 6 to move rightwards, the polishing cylinder 6 moves rightwards to stop limiting the copper ball, and the copper ball falls onto the material discharging inclined plate 86 and rolls into the collection container due to the action of gravity, pick up the collection container and carry out subsequent processing to the copper ball can, so relapse, can constantly polish into the copper ball with the copper post, when not using, can press the power master switch once more, with this device outage.
Example 2
On the basis of embodiment 1, as shown in fig. 6 to 10, the discharging device further includes a discharging mechanism 9 for discharging, the discharging mechanism 9 includes a limiting guide post 91, a limiting spring 92, a limiting transverse post 93, a transmission transverse shaft 94, a transmission belt assembly 95, a limiting cam 96 and a movement-assisting roller 97, the limiting guide posts 91 are symmetrically fixed at the front and back of the lower right side in the installation bottom box 1, the limiting guide post 91 is slidably connected with the mobile base 81, the limiting spring 92 is wound on the limiting guide post 91, one end of the limiting spring 92 is connected with the mobile base 81, the other end of the limiting spring 92 is connected with the installation bottom box 1, the limiting transverse post 93 is arranged in the middle of the lower portion of the mobile base 81, the limiting transverse post 93 is connected with the installation bottom box 1 through a bolt, the transmission transverse shaft 94 is rotatably arranged on the lower right side of the mobile base 81, the transmission transverse shaft 94 is fixedly connected with the two limiting cams 96, the transmission belt assembly 95 is connected between the front portion of the transmission transverse shaft 94 and the front portion of the second driving shaft 84, the transmission belt assembly 95 is composed of two belt pulleys and a belt assembly is installed on the front portion of the transmission transverse shaft 94, one pulley is installed on the front portion of the second driving shaft 84, and the limiting cam 96 is provided with the movement-assisting roller 97, and the movement-assisting roller 97 can rotatably contacted with the limiting roller 93.
As shown in fig. 6, fig. 11 and fig. 12, the separating and feeding mechanism 10 for feeding is further included, the separating and feeding mechanism 10 includes a driving rack 101, a short limiting column 102, a reversing gear 103, a driven rack 104, a lifting cross frame 105, a fixed upright 106 and a feeding inclined frame 107, the upper right side of the rear portion of the mobile base 81 is connected with the driving rack 101 in a bolt manner, the lower right side of the rear portion of the installation bottom box 1 is rotatably provided with the short limiting column 102, the reversing gear 103 is fixedly connected to the middle of the short limiting column 102, the reversing gear 103 is meshed with the driving rack 101, the lifting cross frame 105 is slidably provided on the upper right side of the rear portion of the installation bottom box 1, the rear side of the bottom of the lifting cross frame 105 is connected with the driven rack 104 in a bolt manner, the driven rack 104 is meshed with the reversing gear 103, the front side of the top of the lifting cross frame 105 is fixedly connected with the two fixed upright 106, the fixed upright 106 is slidably connected with the feeding inverted hopper 4, the feeding inclined frame 107 for feeding is fixedly connected between the top ends of the two fixed upright 106, and the feeding inclined frame 107 is located in the feeding inverted hopper 4.
Firstly, a collection container is placed right below the rear side of a discharge sloping plate 86, when a speed reduction motor 83 is started, a second driving shaft 84 rotates reversely to drive a driving belt assembly 95 to rotate reversely, the driving belt assembly 95 rotates reversely to drive a driving transverse shaft 94 to rotate reversely, the driving transverse shaft 94 rotates reversely to drive a limiting cam 96 to rotate reversely, the limiting cam 96 rotates reversely to drive a boosting roller 97 to rotate reversely, the boosting roller 97 rotates reversely to contact with a limiting transverse column 93, so that the limiting transverse column 93 moves the limiting cam 96 to the right for a certain distance, the limiting cam 96 moves to the right to drive the driving transverse shaft 94 to move to the right, the driving transverse shaft 94 moves to the right to drive a moving base 81 to be compressed, the moving base 81 moves to the right to drive a polishing cylinder 6 to move to the right, copper balls fall onto the discharge sloping plate 86 to roll into the collection container due to the action of gravity, the limiting cam 96 continues to drive the boosting roller 97 to rotate reversely, the boosting roller 97 continues to rotate reversely to separate from the limiting transverse column 93, the moving base 81 moves to the left to reset due to the action of the limiting spring 92, people, a proper amount of copper balls can be poured into the copper pillars for polishing again, after all copper pillars are ground into copper balls, a stop button 32, the copper pillars receive a signal, the control a follow-up control module to stop the driving motor to drive the driving transverse shaft to drive the driving motor to drive the driving transverse shaft 94, and then to stop the driving motor 83, and drive the driving transverse shaft to drive the driving transverse shaft 81, so as to stop the copper pillars to drive the copper pillars to stop the copper pillars to drive the driving motor 83, and to stop the copper pillars to drive the driving transverse shaft 81, and to stop the copper pillars to drive the copper pillars to stop the driving motor 95.
Firstly, an operator pours a proper amount of copper columns into the feeding hopper 4, the feeding inclined frame 107 limits the copper columns, when the moving base 81 moves rightwards, the moving base 81 moves rightwards to drive the driving rack 101 to move rightwards, the driving rack 101 moves rightwards to drive the reversing gear 103 to rotate forwards, the reversing gear 103 rotates forwards to drive the driven rack 104 to move downwards, the driven rack 104 moves downwards to drive the lifting cross frame 105 to move downwards, the lifting cross frame 105 moves downwards to drive the fixed upright column 106 to move downwards, the fixed upright column 106 moves downwards to drive the feeding inclined frame 107 to move downwards, the feeding inclined frame 107 moves downwards to drive the copper columns to move downwards, the copper columns move downwards to a proper position and flow into the upper side of the rotating roller 85 through the guide square tube 5, so that the moving base 81 moves leftwards to drive the rack 101 to move leftwards to reset, and the feeding inclined frame 107 also moves upwards to limit the rest of the copper columns, and blanking is convenient for people.
Example 3
On the basis of the embodiment 1 and the embodiment 2, as shown in fig. 13 to fig. 15, the device further includes a material receiving mechanism 11 for collecting copper balls, the material receiving mechanism 11 includes a material receiving frame 111, a fixed water tank 112, a water pump 113, a liquid guide pipe 114, a guide spray pipe 115, a first photoelectric sensor 116 and a filter bottom plate 117, the lower middle part of the front side surface of the installation bottom box 1 is connected with the material receiving frame 111 by bolts, the lower part of the material receiving frame 111 is connected with the fixed water tank 112 by bolts, the outer right side surface of the material receiving frame 111 is fixedly connected with the water pump 113, a water inlet of the water pump 113 is communicated with the fixed water tank 112, a water outlet of the water pump 113 is connected with the liquid guide pipe 114, the left end of the liquid guide pipe 114 is connected with the guide spray pipe 115, the front part of the inner left side surface of the discharge inclined plate 86 is fixedly connected with the first photoelectric sensor 116, and the upper part of the inner side surface of the fixed water tank 112 is fixedly connected with the filter bottom plate 117 for sieving clear water.
As shown in fig. 13 and 16, the dust removing device further comprises a dust removing mechanism 12 for dust collection, the dust removing mechanism 12 comprises a second photoelectric sensor 121, an air guide pump 122, a fixed guide pipe 123, a helical impeller 124 and a charging box 125, the second photoelectric sensor 121 is fixedly connected to the middle of the inner top of the guide square pipe 5, the air guide pump 122 is fixedly connected to the left side of the top of the installation bottom box 1, the fixed guide pipe 123 is connected to the upper side of the left portion of the installation bottom box 1 in a penetrating manner, the fixed guide pipe 123 is communicated with the air guide pump 122, the helical impeller 124 is rotatably arranged on the lower portion of the fixed guide pipe 123, the charging box 125 for dust collection is connected to the lower left portion of the rear side of the installation bottom box 1 in a bolt manner, the charging box 125 is communicated with the fixed guide pipe 123, and a detachable cover is arranged on the charging box 125.
Firstly, an operator adds a proper amount of clean water into the fixed water tank 112, after the copper ball is polished, the copper ball falls into the material receiving frame 111 through the discharging inclined plate 86, meanwhile, the first photoelectric sensor 116 detects the passing of the copper ball, the first photoelectric sensor 116 sends out a signal, the control module receives the signal and then controls the water pump 113 to work for 2 seconds, the water pump 113 discharges the clean water into the guide spray pipe 115 through the liquid guide pipe 114, the guide spray pipe 115 sprays water and cools the passing copper ball, the clean water flows into the fixed water tank 112 again, the filter base plate 117 screens the clean water, after 2 seconds, the control module controls the water pump 113 to stop, people can take the copper ball for subsequent treatment, and thus, the excessive scalding after the polishing of the copper ball can be avoided.
When the copper column drops to the upside of the material rotating roller 85 through the guide square pipe 5, the second photoelectric sensor 121 detects the passing of the copper column, the second photoelectric sensor 121 sends a signal, the control module receives the signal and then controls the air guide pump 122 to work for 1 minute, so that the copper column moves to a position between the material rotating roller 85 and the polishing cylinder 6, the polishing cylinder 6 rotates forwards and is matched with the material rotating roller 85 to rotate backwards to polish the copper column, the air guide pump 122 starts to blow through the fixed guide pipe 123, the air flow enables the spiral impeller 124 to rotate, the dust generated during polishing is sucked into the charging box 125 through the rotation of the spiral impeller 124, after 1 minute, the control module controls the air guide pump 122 to stop, after all copper balls are polished, the charging box 125 is opened to treat the dust, and then the cover is closed, and therefore, the dust is prevented from being lifted during polishing and influences the surrounding environment.
As shown in fig. 2, 17 and 18, the phosphorus copper ball polishing device further comprises an electric cabinet 3, wherein the electric cabinet 3 is installed at the lower side of the right part of the installation bottom box 1, a switching power supply, a power supply module and a control module are arranged in the electric cabinet 3, the switching power supply supplies power for the automatic polishing and polishing device for phosphorus copper ball production, the power supply module is connected with a power supply main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the start button 31, the stop button 32, the first photoelectric sensor 116, the second photoelectric sensor 121 and the pressure sensor 75 are electrically connected with the control module, and the servo motor 72, the water pump 113, the speed reducing motor 83 and the air guide pump 122 are connected with the control module through peripheral circuits.
Finally, it is necessary to state that: the above-mentioned contents are only used to help understanding the technical solution of the present invention, and should not be interpreted as limiting the scope of the present invention; insubstantial modifications and adaptations of the invention, as viewed by a person with ordinary skill in the art in light of the above teachings, are intended to be within the scope of the invention as claimed.
Claims (4)
1. The automatic polishing and grinding device for producing the phosphor copper balls is characterized by comprising an installation bottom box (1), a buffer chassis (2), a starting button (31), a stopping button (32), a feeding dumping hopper (4), a guide square tube (5) and a polishing cylinder (6), wherein the buffer chassis (2) is arranged on the lower portion of the installation bottom box (1) in a sliding mode, the starting button (31) and the stopping button (32) are fixedly connected to the upper front portion of the right side face of the installation bottom box (1), the stopping button (32) is located on the rear side of the starting button (31), the feeding dumping hopper (4) is arranged on the upper side of the right portion of the installation bottom box (1), the guide square tube (5) is connected to the left side of the lower portion of the feeding dumping hopper (4), and the polishing cylinder (6) is used for grinding; the driving mechanism (7) comprises a first mounting frame (71), a servo motor (72), a first driving shaft (73), fixed vertical plates (74) and a pressure sensor (75), the first mounting frame (71) is fixedly connected to the left portion of the front side face of the mounting bottom box (1), the servo motor (72) is fixedly connected to the inside of the first mounting frame (71), the fixed vertical plates (74) are symmetrically fixedly connected to the front and the back of the left side of the inner bottom of the mounting bottom box (1), the first driving shaft (73) is rotatably arranged on the upper portions of the fixed vertical plates (74) on the front side and the back side, the first driving shaft (73) is fixedly connected with the polishing cylinder (6), the front end of the first driving shaft (73) is fixedly connected with an output shaft of the servo motor (72), and the pressure sensor (75) is arranged on the lower middle side of the rear portion of the mounting bottom box (1); the material transferring mechanism (8) comprises a moving base (81), a second mounting frame (82), a speed reducing motor (83), a second driving shaft (84), a material transferring roller (85) and a discharging inclined plate (86), the moving base (81) is arranged at the right part in the mounting bottom box (1) in a sliding mode, the moving base (81) can be in contact with the pressure sensor (75), the second mounting frame (82) is fixedly connected to the upper left part of the rear side surface of the moving base (81), the speed reducing motor (83) is fixedly connected to the second mounting frame (82), the second driving shaft (84) is rotatably arranged at the left side of the upper part of the moving base (81), the material transferring roller (85) is fixedly connected to the middle part of the second driving shaft (84), the rear end of the second driving shaft (84) is fixedly connected with an output shaft of the speed reducing motor (83), and the discharging inclined plate (86) for discharging is arranged at the lower side of the left part of the mounting bottom box (1); the automatic feeding device also comprises a discharging mechanism (9) for discharging, wherein the discharging mechanism (9) comprises a limiting guide post (91), a limiting spring (92), a limiting transverse post (93), a transmission transverse shaft (94), a transmission belt component (95), a limiting cam (96) and a power-assisted roller (97), the limiting guide post (91) is symmetrically fixedly connected with the lower right part of the mounting bottom box (1) in a front-back manner, the limiting guide post (91) is connected with the movable base (81) in a sliding manner, the limiting spring (92) is wound on the limiting guide post (91), one end of the limiting spring (92) is connected with the movable base (81), the other end of the limiting spring (92) is connected with the mounting bottom box (1), the limiting transverse post (93) is arranged in the middle of the lower part of the movable base (81), the transmission transverse shaft (94) is rotatably arranged on the right side of the lower part of the movable base (81), two limiting cams (96) are fixedly connected on the transmission transverse shaft (94), the transmission belt component (95) is connected between the front part of the transmission transverse shaft (94) and the front part of a second driving shaft (84), the transmission belt component (95) and the other transmission belt pulley (96) is arranged on the front part of the second driving shaft (84), and the front part of the second driving shaft (96), and the front part of the power-assisted roller (96), the auxiliary roller (97) can be contacted with the limit transverse column (93); the automatic feeding device is characterized by further comprising a separating feeding mechanism (10) for feeding, the separating feeding mechanism (10) comprises a driving rack (101), a limiting short column (102), a reversing gear (103), a driven rack (104), a lifting cross frame (105), a fixed upright post (106) and a feeding inclined frame (107), a driving rack (101) is fixedly connected to the upper right side of the rear portion of the movable base (81), the limiting short column (102) is rotatably arranged on the lower right side of the rear portion of the installation bottom box (1), the reversing gear (103) is fixedly connected to the middle portion of the limiting short column (102), the reversing gear (103) is meshed with the driving rack (101), the lifting cross frame (105) is slidably arranged on the upper right side of the rear portion of the installation bottom box (1), the rear portion of the lifting cross frame (105) is fixedly connected with the driven rack (104), the driven rack (104) is meshed with the reversing gear (103), the front side of the top of the lifting cross frame (105) is fixedly connected with two fixed upright posts (106), the fixed upright posts (106) are slidably connected with the feeding inclined hopper (4), and the feeding inclined hopper (107) is located in the feeding inclined hopper (4) and fixedly connected between the tops of the two fixed upright posts (106).
2. The automatic polishing and grinding device for the phosphorus copper ball production according to claim 1, further comprising a material receiving mechanism (11) for collecting copper balls, wherein the material receiving mechanism (11) comprises a material receiving frame (111), a fixed water tank (112), a water pump (113), a liquid guide pipe (114), a guide spray pipe (115), a first photoelectric sensor (116) and a filter bottom plate (117), the material receiving frame (111) is fixedly connected to the lower middle part of the front side of the installation bottom box (1), the fixed water tank (112) is fixedly connected to the lower part of the material receiving frame (111), the water pump (113) is fixedly connected to the outer right side of the material receiving frame (111), the water inlet of the water pump (113) is communicated with the fixed water tank (112), the water outlet of the water pump (113) is connected with the liquid guide pipe (114), the left end of the liquid guide pipe (114) is connected with the guide spray pipe (115), the first photoelectric sensor (116) is fixedly connected to the front part of the inner left side of the discharge sloping plate (86), and the inner side of the fixed water tank (112) is fixedly connected with the filter bottom plate (117) for filtering clear water.
3. The automatic polishing and grinding device for producing the phosphor-copper balls, as recited in claim 2, further comprising a dust removing mechanism (12) for dust collection, wherein the dust removing mechanism (12) comprises a second photoelectric sensor (121), an air guide pump (122), a fixed conduit (123), a spiral impeller (124) and a charging box (125), the second photoelectric sensor (121) is fixedly connected to the middle of the inner top of the guide square tube (5), the air guide pump (122) is fixedly connected to the left side of the top of the installation bottom box (1), the fixed conduit (123) is connected to the upper side of the left portion of the installation bottom box (1) in a penetrating manner, the fixed conduit (123) is communicated with the air guide pump (122), the spiral impeller (124) is rotatably arranged on the lower portion of the fixed conduit (123), the charging box (125) for dust collection is fixedly connected to the lower left portion of the rear side of the installation bottom box (1), and the charging box (125) is communicated with the fixed conduit (123).
4. The automatic polishing and grinding device for producing the phosphor copper balls as claimed in claim 3, further comprising an electric cabinet (3), wherein the electric cabinet (3) is installed on the lower side of the right part of the installation bottom box (1), the electric cabinet (3) internally comprises a switching power supply, a power supply module and a control module, the switching power supply supplies power to the automatic polishing and grinding device for producing the phosphor copper balls, the power supply module is connected with a power main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the starting button (31), the stopping button (32), the first photoelectric sensor (116), the second photoelectric sensor (121) and the pressure sensor (75) are electrically connected with the control module, and the servo motor (72), the water pump (113), the speed reducing motor (83) and the air guide pump (122) are connected with the control module through a peripheral circuit.
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| CN115351695A (en) * | 2022-08-25 | 2022-11-18 | 安徽省正大金属制品有限公司 | Special high-position dustless large polishing machine for round steel nail production line |
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| CN202622487U (en) * | 2012-04-14 | 2012-12-26 | 黄山迈瑞机械设备科技有限公司 | Automatic loading device for automatic ball bearing external cylindrical centreless grinding machine |
| CN204135861U (en) * | 2014-09-25 | 2015-02-04 | 青阳县天平机械制造有限公司 | A kind of small-sized steel ball automatic polishing machine |
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Denomination of invention: An automatic polishing and polishing device for producing phosphor copper balls Effective date of registration: 20230707 Granted publication date: 20230407 Pledgee: Yingtan branch of Industrial Bank Co.,Ltd. Pledgor: JIANGXI BAOTAI NON-FERROUS METAL GROUP Co.,Ltd. Registration number: Y2023980047895 |