CN114029570B - New generation digital precision die manufacturing equipment - Google Patents
New generation digital precision die manufacturing equipment Download PDFInfo
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- CN114029570B CN114029570B CN202111277831.XA CN202111277831A CN114029570B CN 114029570 B CN114029570 B CN 114029570B CN 202111277831 A CN202111277831 A CN 202111277831A CN 114029570 B CN114029570 B CN 114029570B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000003754 machining Methods 0.000 claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims description 30
- 238000012545 processing Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 13
- 230000001105 regulatory effect Effects 0.000 description 10
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- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
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- 238000004512 die casting Methods 0.000 description 1
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- 238000005242 forging Methods 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/12—Forming parts of complementary shape, e.g. punch-and-die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
- B23H11/003—Mounting of workpieces, e.g. working-tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
- B23Q15/22—Control or regulation of position of tool or workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/18—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for positioning only
- B23Q3/186—Aligning devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses new generation digital precision die manufacturing equipment, which belongs to the field of die manufacturing, and comprises a workbench, wherein the upper end of the workbench is connected with a protective cover, the rear end of the workbench is provided with a discharging mechanism, the right end of the workbench is connected with a controller, the upper end of the controller is connected with a control panel, the upper end of the workbench is connected with a supporting component, the supporting component is matched with the protective cover, the upper end of the supporting component is provided with a precision die, the position of the precision die on the workbench can be effectively detected and aligned through the matching of the supporting component and the aligning component, the alignment precision and the alignment efficiency of the precision die are improved, the machining precision of the precision die by the discharging mechanism is effectively ensured, the manufacturing precision of the precision die is improved, and the digital control of the supporting component is effectively realized through the matching of the aligning component and the controller, and the machining precision is further improved.
Description
Technical Field
The invention relates to the field of die manufacturing, in particular to new generation digital precision die manufacturing equipment.
Background
The mould is a variety of moulds and tools used for injection moulding, blow moulding, extrusion, die casting or forging, smelting, stamping and other methods in industrial production to obtain the required products. In short, a mold is a tool used to make a molded article, which is made up of various parts, with different molds being made up of different parts. The processing of the appearance of the article is realized mainly by changing the physical state of the formed material. The term "industrial mother" is used.
With the development progress of business, the increase of factory investment, the development of more high-precision iterative products by equipment manufacturers and other factors, the update development of hardware in the process is fast. The molding technology is also gradually perfected in terms of flow, process and the like. Software also goes from the very beginning hand-drawn, flat design to today's three-dimensional design. The manufacture of the mould is also becoming more and more precise. The precision mold generally refers to a forming mold with a complex structural process and a high-precision forming mold. The complex structure process of the die is realized by a plurality of functions on a small die volume, such as encapsulation and secondary implantation of hardware terminal plastic materials on the die of the automobile coupler. Or the packaging bottle of daily chemical products, and the actions of opening and closing the cover, twisting teeth and the like are realized on the basis of ensuring the consistency of the multi-cavity common mode.
Along with the higher and higher requirements on the precision mould, the equipment precision for manufacturing the precision mould is higher and higher, so that the precision mould gradually realizes automatic and digital production, and the manufacturing requirements of the precision mould are effectively ensured. In precision die manufacturing equipment, the electric spark machine is widely applied, special structures such as angles, opposite surfaces, corners and the like which cannot be processed by a numerical control machine tool are processed, but when the traditional electric spark machine is used for carrying out electric spark discharging on a precision die, the precision die is required to be aligned in a manual meter-punching mode, the alignment precision is low, the efficiency is low, the manufacturing precision of the precision die is influenced, and the manufacturing precision of the precision die is influenced.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems existing in the prior art, the invention aims to provide a new generation of digital precision die manufacturing equipment, which can effectively detect and correct the position of a precision die on a workbench through the matching of a supporting component and a correcting component, improve the correcting precision and correcting efficiency of the precision die, effectively ensure the machining precision of a discharge mechanism to the precision die, improve the manufacturing precision of the precision die, and effectively realize the digital control of the supporting component through the matching of the correcting component and a controller, thereby further improving the machining precision.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
The new generation of digital precision die manufacturing equipment comprises a workbench, wherein the upper end of the workbench is connected with a protective cover, the rear end of the workbench is provided with a discharging mechanism, the right end of the workbench is connected with a controller, the upper end of the controller is connected with a control panel, the upper end of the workbench is connected with a supporting component, the supporting component is matched with the protective cover, a precision die is placed at the upper end of the supporting component, the upper end of the supporting component is connected with an alignment component matched with the precision die, and the left end and the right end of the supporting component are both connected with moving components matched with the alignment component;
the alignment assembly comprises a guide slide block, a pair of electric push rods are fixedly arranged at the upper ends of the guide slide blocks, an inductor box is fixedly connected to the upper ends of the electric push rods, a plurality of inductor seats are fixedly connected to the rear inner wall of the inductor box, the inductor seats are electrically connected with a controller through wires, a plurality of inductors are slidably connected to the front ends of the inductor boxes, and the rear ends of the inductors extend into the inductor box and are matched with the inductor seats. Through supporting component and alignment subassembly matched with, effectively detect and the alignment to the position of precision die on the workstation, improve precision die's alignment precision and alignment efficiency, effectively guarantee discharge mechanism to precision die's machining precision, improve precision die's manufacturing precision to through the cooperation of alignment subassembly and controller, effectively realize the digital control to supporting component, further improve machining precision.
Further, the induction groove is formed in the front end of the sensor seat, the reset spring is fixedly connected to the front end of the sensor seat, the front end of the reset spring is fixedly connected with the rear end of the sensor seat, the rear end of the sensor seat is fixedly connected with the induction guide rod, the induction guide rod is located on the inner side of the reset spring, and the induction guide rod is matched with the induction groove. The inductor, the inductor seat and the induction guide rod are matched, coordinate data of the precise die are sensed and detected, reading and judging of operators are facilitated, alignment conditions of the precise die are effectively and intuitively reflected, operation is simplified, and alignment efficiency is improved.
Further, the front end of the inductor is provided with a taper, the front end of the inductor is provided with a height sensing surface a, a side wall main sensing surface b1 and a side wall secondary sensing surface b2 respectively, and the height sensing surface a, the side wall main sensing surface b1 and the side wall secondary sensing surface b2 are matched with the precision die 8. The height of the precision die is detected through the height sensing surface a, the precision die 8 is conveniently pre-detected, whether the precision die is leveled or not is confirmed before alignment, accuracy is guaranteed for alignment work improvement, the effectiveness of the alignment work is effectively improved, the side wall main sensing surface b1 and the side wall secondary sensing surface b2 are effectively aligned with the side walls of different positions of the precision die, and the applicability of the inductor is improved.
Further, the supporting component comprises a supporting bottom plate, the upper end of the workbench is fixedly connected with the supporting bottom plate, the upper end of the supporting bottom plate extends into the protective cover and is fixedly connected with a supporting adjusting plate positioned on the front side of the guide sliding block, an adjusting motor is fixedly arranged at the lower end of the supporting bottom plate, an adjusting rotating shaft is connected at the upper end of the adjusting motor, and the upper end of the adjusting rotating shaft penetrates through the supporting bottom plate and is fixedly connected with the supporting adjusting plate. The adjusting motor drives the support adjusting plate to rotate through the adjusting rotating shaft, so that the precise die moves and rotates along with the support adjusting plate, the precise die is effectively adjusted according to the data sensed by the alignment assembly, the adjustment precision of the precise die is improved, the automatic degree of alignment is improved, and the labor intensity of alignment is reduced.
Further, the workbench is provided with a mounting hole matched with the adjusting motor, and the adjusting motor is electrically connected with the controller through a guide.
Further, a plurality of guide sliding grooves are formed in the upper end of the supporting bottom plate, a plurality of guide supporting blocks matched with the guide sliding grooves are fixedly connected to the lower ends of the guide sliding blocks, and a plurality of cleaning holes are formed in the lower inner wall of the guide sliding grooves. The guide chute is matched with the guide support block, so that the moving precision of the guide slide block is improved, the inductor can be effectively matched with the inductor seat after being pressed, the accuracy of the inductor in the vertical sliding direction is improved, the shearing force generated by moving deviation is reduced, and the service life of the alignment assembly is prolonged.
Further, the movable assembly comprises a transverse block, the left end and the right end of the supporting bottom plate are fixedly connected with the transverse block, the left end and the right end of the guiding sliding block are fixedly connected with the connecting block, the upper end of the transverse block is fixedly connected with a threaded sleeve, the threaded sleeve is internally connected with a threaded rod in a threaded manner, and the rear end of the threaded rod is rotationally connected with the connecting block through a bearing. The alignment assembly is driven to move through the moving assembly, and the moving alignment assembly is effectively positioned and locked due to the self-locking capability of the threads, so that the effectiveness of the induction data of the alignment assembly is improved, and the induction precision of the alignment assembly is improved.
Further, an alignment control unit is arranged in the controller and comprises an alignment data processing module, the input end of the alignment data processing module is respectively connected with an inductor data receiving module and a mold data module data receiving module, the output end of the alignment data processing module is respectively connected with an adjusting control module and a data feedback module, the inductor data receiving module is electrically connected with the alignment assembly through a wire, and the adjusting control module is electrically connected with the supporting assembly through a wire. Through alignment control unit and supporting component and alignment subassembly mutually support, effectively realize the automatic alignment to precision die, improve discharge mechanism's discharge precision, effectively realize the digital control to the alignment action, effectively use manpower sparingly's input, improve precision die machining process's degree of automation.
Furthermore, the input end of the die data module is respectively connected with a local area network connecting end and a USB connecting end, and the output end of the alignment data processing module is also connected with a control panel.
In addition, the invention also discloses a using method of the new generation digital precision die manufacturing equipment, which comprises the following steps:
s1, opening a protective cover, and placing a precision die at the upper end of a supporting component;
s2, driving the alignment assembly to move through the moving assembly, enabling the alignment assembly to be continuously close to the precise die, pre-detecting the precise die through the alignment assembly, and displaying the height coordinate value of the precise die through the control panel;
s3, if the controller judges that the detected height coordinate value of the precision die is qualified, adjusting the position of the alignment component to align the precision die, detecting the coordinate value of the side edge of the precision die by the alignment component, and driving the alignment component to move away from the precision die by the moving component;
s4, according to the coordinate values of the side edges of the precise die detected by the alignment assembly, the controller analyzes the offset of the precise die and controls the support assembly to adjust the precise die;
s5, driving the alignment assembly to move through the moving assembly, enabling the alignment assembly to be continuously close to the precise die, verifying the precise die by the alignment assembly, determining that the precise die is aligned, enabling the alignment assembly to be far away from the precise die, feeding data back to the controller, and performing electric discharge machining on the precise die by the discharge mechanism;
s6, if the controller judges that the height coordinate value of the precision die is unqualified, the precision die is taken down, the precision die is checked and processed, the precision die is prevented from being arranged on the supporting component again after the precision die is completed, and the steps S2-S5 are repeated. When the support component and the alignment component are used for alignment, the precision die can be effectively prejudged through the alignment component, the last processing quality of the precision die is detected, the cost loss of continuous processing is reduced, the precision die after alignment is retested through the alignment component, the accuracy of alignment adjustment is further confirmed, and the probability of error processing is effectively avoided.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) According to the scheme, the supporting component is matched with the alignment component, the position of the precise die on the workbench is effectively detected and aligned, the alignment precision and alignment efficiency of the precise die are improved, the machining precision of the precise die by the discharging mechanism is effectively guaranteed, the manufacturing precision of the precise die is improved, and the digital control of the supporting component is effectively realized through the matching of the alignment component and the controller, so that the machining precision is further improved.
(2) The inductor, the inductor seat and the induction guide rod are matched, coordinate data of the precise die are sensed and detected, reading and judging of operators are facilitated, alignment conditions of the precise die are effectively and intuitively reflected, operation is simplified, and alignment efficiency is improved.
(3) The height of the precision die is detected through the height sensing surface a, the precision die 8 is conveniently pre-detected, whether the precision die is leveled or not is confirmed before alignment, accuracy is guaranteed for alignment work improvement, the effectiveness of the alignment work is effectively improved, the side wall main sensing surface b1 and the side wall secondary sensing surface b2 are effectively aligned with the side walls of different positions of the precision die, and the applicability of the inductor is improved.
(4) The adjusting motor drives the support adjusting plate to rotate through the adjusting rotating shaft, so that the precise die moves and rotates along with the support adjusting plate, the precise die is effectively adjusted according to the data sensed by the alignment assembly, the adjustment precision of the precise die is improved, the automatic degree of alignment is improved, and the labor intensity of alignment is reduced.
(5) The guide chute is matched with the guide support block, so that the moving precision of the guide slide block is improved, the inductor can be effectively matched with the inductor seat after being pressed, the accuracy of the inductor in the vertical sliding direction is improved, the shearing force generated by moving deviation is reduced, and the service life of the alignment assembly is prolonged.
(6) The alignment assembly is driven to move through the moving assembly, and the moving alignment assembly is effectively positioned and locked due to the self-locking capability of the threads, so that the effectiveness of the induction data of the alignment assembly is improved, and the induction precision of the alignment assembly is improved.
(7) Through alignment control unit and supporting component and alignment subassembly mutually support, effectively realize the automatic alignment to precision die, improve discharge mechanism's discharge precision, effectively realize the digital control to the alignment action, effectively use manpower sparingly's input, improve precision die machining process's degree of automation.
(8) When the support component and the alignment component are used for alignment, the precision die can be effectively prejudged through the alignment component, the last processing quality of the precision die is detected, the cost loss of continuous processing is reduced, the precision die after alignment is retested through the alignment component, the accuracy of alignment adjustment is further confirmed, and the probability of error processing is effectively avoided.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of the present invention;
FIG. 2 is a schematic diagram of a frame structure of an alignment control unit according to the present invention;
FIG. 3 is a schematic diagram of a flow frame structure for an alignment control unit according to the present invention;
FIG. 4 is a schematic view of the structure of the support assembly and alignment assembly of the present invention in combination with an axis measurement;
FIG. 5 is a schematic view of a cross-sectional left-hand configuration of the support assembly and alignment assembly of the present invention;
FIG. 6 is a schematic view of the structure of FIG. 5A according to the present invention;
FIG. 7 is a schematic view of an exploded view of an alignment assembly of the present invention;
FIG. 8 is a schematic diagram of an axial structure of an inductor according to the present invention;
FIG. 9 is a schematic diagram of a prior art front view in cross section;
FIG. 10 is a schematic flow chart of the method of using the present invention.
The reference numerals in the figures illustrate:
1 workbench, 2 protective cover, 3 discharge mechanism, 4 controller, 5 control panel, 6 supporting component, 601 supporting bottom plate, 602 supporting adjusting plate, 603 adjusting motor, 604 adjusting rotating shaft, 605 guiding chute, 606 cleaning hole, 7 aligning component, 701 guiding slide block, 702 electric push rod, 703 sensor box, 704 sensor, 705 reset spring, 706 sensor seat, 707 sensing guide rod, a height sensing surface, b1 side wall main sensing surface, b2 side wall secondary sensing surface, 8 precision mould, 9 moving component, 901 transverse block, 902 connecting block, 903 threaded rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present invention are within the protection scope of the present invention.
In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1:
referring to fig. 1-10, a new generation of digital precision die manufacturing equipment comprises a workbench 1, wherein the upper end of the workbench 1 is connected with a protective cover 2, a discharging mechanism 3 is installed at the rear end of the workbench 1, the right end of the workbench 1 is connected with a controller 4, the upper end of the controller 4 is connected with a control panel 5, the upper end of the workbench 1 is connected with a supporting component 6, the supporting component 6 is matched with the protective cover 2, a precision die 8 is placed at the upper end of the supporting component 6, the upper end of the supporting component 6 is connected with an alignment component 7 matched with the precision die 8, and the left end and the right end of the supporting component 6 are both connected with moving components 9 matched with the alignment component 7; referring to fig. 7, the alignment assembly 7 includes a guide slider 701, a pair of electric push rods 702 are fixedly mounted on the upper end of the guide slider 701, the electric push rods 702 are in the prior art, and a person skilled in the art can select an appropriate type of electric push rod 702 according to actual needs, for example, the type is: the electric putter 702 of LAP20, electric putter 702 upper end fixedly connected with inductor box 703, inner wall fixedly connected with a plurality of inductor bases 706 behind the inductor box 703, inductor base 706 pass through wire and controller 4 electric connection, inductor box 703 front end sliding connection has a plurality of inductors 704, and inductor 704 rear end extends to in the inductor box 703 to with inductor base 706 assortment. Through supporting component 6 and alignment subassembly 7 cooperatees, effectively detects and the alignment to the position of precision die 8 on workstation 1, improves precision die 8's alignment precision and alignment efficiency, effectively guarantees the machining precision of discharge mechanism 3 to precision die 8, improves precision die 8's manufacturing precision to cooperate through alignment subassembly 7 and controller 4, effectively realize the digital control to supporting component 6, further improve machining precision.
Referring to fig. 7, an induction slot is formed at the front end of the sensor seat 706, a return spring 705 is fixedly connected to the front end of the sensor seat 706, the front end of the return spring 705 is fixedly connected to the rear end of the sensor seat 706, an induction guide rod 707 is fixedly connected to the rear end of the sensor seat 706, the induction guide rod 707 is located inside the return spring 705, and the induction guide rod 707 is matched with the induction slot. The sensor 704, the sensor seat 706 and the sensing guide rod 707 are matched to sense and detect the coordinate data of the precise die 8, so that the coordinate data of an operator can be conveniently read and judged, the alignment condition of the precise die 8 can be effectively and intuitively reflected, the operation is simplified, and the alignment efficiency is improved.
Referring to fig. 8, the front end of the inductor 704 has a taper, and the front end of the inductor 704 is provided with a height sensing surface a, a side wall main sensing surface b1 and a side wall secondary sensing surface b2, respectively, which are matched with the precision mold 8. The height of the precise die 8 is detected through the height sensing surface a, the precise die 8 is conveniently pre-detected, whether the precise die 8 is leveled or not is confirmed before alignment, accuracy is guaranteed for alignment work improvement, the effectiveness of the alignment work is effectively improved, the side wall main sensing surface b1 and the side wall secondary sensing surface b2 are used for effectively aligning side walls of different positions of the precise die 8, and the applicability of the sensor 704 is improved.
Referring to fig. 4-6, the supporting component 6 includes a supporting base 601, the upper end of the workbench 1 is fixedly connected with the supporting base 601, the upper end of the supporting base 601 extends into the protective cover 2, and is fixedly connected with a supporting adjusting plate 602 located at the front side of the guiding sliding block 701, an adjusting motor 603 is fixedly mounted at the lower end of the supporting base 601, the adjusting motor 603 is in the prior art, and a person skilled in the art can select an adjusting motor 603 with a suitable model according to actual needs, for example, the model is: the EDSMT-2T090-024A, the regulating motor 603 upper end is connected with the regulating spindle 604, and regulating spindle 604 upper end runs through supporting baseplate 601 to with supporting regulating plate 602 fixed connection. The regulating motor 603 drives the support regulating plate 602 to rotate through the regulating shaft 604, so that the precise die 8 moves and rotates along with the support regulating plate 602, the precise die 8 is effectively regulated according to the data sensed by the alignment assembly 7, the regulating precision of the precise die 8 is improved, the automatic degree of alignment is improved, and the labor intensity of alignment is reduced.
Referring to fig. 1, a mounting hole matching with an adjusting motor 603 is formed on a workbench 1, and the adjusting motor 603 is electrically connected with a controller 4 through a guide.
Referring to fig. 5, a plurality of guide sliding grooves 605 are formed in the upper end of the supporting base plate 601, a plurality of guide supporting blocks matched with the guide sliding grooves 605 are fixedly connected to the lower end of the guide sliding blocks 701, and a plurality of cleaning holes 606 are formed in the lower inner wall of the guide sliding grooves 605. The guide chute 605 is matched with the guide support block, so that the moving precision of the guide sliding block 701 is improved, the inductor 704 can be effectively matched with the inductor base 706 after being pressed, the accuracy of the inductor 704 in the vertical sliding direction is improved, the shearing force generated by moving deviation is reduced, and the service life of the alignment assembly 7 is prolonged.
Referring to fig. 4, the moving assembly 9 includes a transverse block 901, the left and right ends of the supporting base 601 are fixedly connected with the transverse block 901, the left and right ends of the guiding sliding block 701 are fixedly connected with a connecting block 902, the upper end of the transverse block 901 is fixedly connected with a threaded sleeve, the threaded sleeve is internally threaded with a threaded rod 903, and the rear end of the threaded rod 903 is rotatably connected with the connecting block 902 through a bearing. The alignment assembly 7 is driven to move through the moving assembly 9, and the moving alignment assembly 7 is effectively positioned and locked due to the self-locking capability of the threads, so that the effectiveness of the induction data of the alignment assembly 7 is improved, and the induction precision of the alignment assembly 7 is improved.
Referring to fig. 2 and 3, an alignment control unit is disposed in the controller 4, the alignment control unit includes an alignment data processing module, an input end of the alignment data processing module is connected with an inductor data receiving module and a mold data module respectively, an output end of the alignment data processing module is connected with an adjusting control module and a data feedback module respectively, the inductor data receiving module is electrically connected with the alignment assembly 7 through a wire, and the adjusting control module is electrically connected with the supporting assembly 6 through a wire. Through alignment control unit and supporting component 6 and alignment subassembly 7 mutually support, effectively realize the automatic alignment to precision die 8, improve the discharge accuracy of discharge mechanism 3, effectively realize the digital control to the alignment action, effectively use manpower sparingly's input, improve precision die 8 course of working's degree of automation.
Referring to fig. 2 and 3, the input end of the module data receiving module is connected with a local area network connection end and a USB connection end respectively, and the output end of the alignment data processing module is also connected with a control panel 5.
Referring to fig. 1-10, the method of use is as follows: opening a protective cover 2, placing a precision die 8 at the upper end of a supporting adjusting plate 602, manually rotating a threaded rod 903, enabling the threaded rod 903 to drive a connecting block 902 to move on a transverse block 901, enabling a guide sliding block 701 to approach the precision die 8 under the guide of a guide sliding groove 605, enabling an electric push rod 702 to drive an inductor box 703 to move upwards according to the height of the precision die 8, stopping rotating the threaded rod 903 when an inductor 704 moves to the upper end of the surface of the precision die 8, enabling the inductor box 703 to move downwards, enabling a height sensing surface a of the inductor 704 to contact with the detection surface of the precision die 8, enabling an operator to confirm detection data through a confirmation button on a control panel 5, enabling the inductor 704 to convey the data detection data to an inductor data receiving module, enabling the inductor data receiving module to convey the detection data to an alignment data processing module, enabling the alignment data processing module to analyze the detected data through the mold data receiving module, enabling the control panel 5 to display the data, enabling the operator to pre-judge the precision die 8, and enabling the operator to conduct alignment after detecting that the height value of the precision die 8 is qualified; the threaded rod 903 is reversely rotated, the connecting block 902 drives the guide slide block 701 to be far away from the precision die 8, the electric push rod 702 drives the sensor box 703 to move downwards, the side wall main sensing surface b1 or the side wall secondary sensing surface b2 of the sensor 704 is aligned with the side wall of the precision die 8, the threaded rod 903 is rotated in the forward direction, the guide slide block 701 is enabled to be continuously close to the precision die 8, the side wall of the precision die 8 compresses the sensor 704, the sensor 704 slides into the sensor box 703, the reset spring 705 is compressed, after the sensing guide rod 707 is contacted with the sensor seat 706, the threaded rod 903 is stopped, an operator confirms detection data through a confirmation button on the control panel 5, the sensor 704 conveys the detection data to the sensor data receiving module, the sensor data receiving module conveys the detection data to the alignment data processing module, the alignment data receiving module analyzes the detected data through the die data module, the threaded rod 701 is enabled to be far away from the precision die 8 by the reverse rotation 903, the alignment data processing module conveys analysis data to the adjustment control module, the adjustment control module controls the adjustment motor 603 to start, the adjustment mechanism 604 drives the support plate 707 to be contacted with the sensor seat 706, and then the precision die 8 is repeatedly discharged to finish the process step 2 after the precision die 8 is controlled to be repeatedly aligned, and the precision die 8 is discharged, the step 4 is finished, and the electric discharge processing is completed.
Example 2:
referring to fig. 1 to 10, wherein the same or corresponding parts as those in embodiment 1 are denoted by the same reference numerals as those in embodiment 1, only the differences from embodiment 1 are described below for the sake of brevity. This embodiment 2 is different from embodiment 1 in that: referring to fig. 10, a method for using a new generation of digital precision mold manufacturing equipment includes the following steps:
s1, opening a protective cover 2, and placing a precision die 8 at the upper end of a supporting component 6;
s2, driving the alignment assembly 7 to move through the moving assembly 9, enabling the alignment assembly 7 to be continuously close to the precise die 8, pre-detecting the precise die 8 by the alignment assembly 7, and displaying the height coordinate value of the precise die 8 through the control panel 5;
s3, if the controller 4 judges that the detected height coordinate value of the precision die 8 is qualified, adjusting the position of the alignment component 7, enabling the alignment component 7 to align the precision die 8, detecting the coordinate value of the side edge of the precision die 8 by the alignment component 7, and driving the alignment component 7 to move away from the precision die 8 through the moving component 9;
s4, according to the coordinate value of the side edge of the precision die 8 detected by the alignment assembly 7, the controller 4 analyzes the offset of the precision die 8 and controls the support assembly 6 to adjust the precision die 8;
s5, driving the alignment assembly 7 to move through the moving assembly 9, enabling the alignment assembly 7 to be continuously close to the precise die 8, verifying the precise die 8 by the alignment assembly 7, determining that the precise die 8 is aligned, enabling the alignment assembly 7 to be far away from the precise die 8, feeding data back to the controller 4, and performing electric discharge machining on the precise die 8 by the discharging mechanism 3;
s6, if the controller 4 judges that the height coordinate value of the precision die 8 is not qualified, the precision die 8 is taken down, the precision die 8 is checked and processed, the precision die 8 is prevented from being arranged on the supporting component 6 again after the precision die 8 is completed, and the steps S2-S5 are repeated. When using supporting component 6 and alignment subassembly 7 to carry out the alignment, can also effectively carry out the prejudgement through alignment subassembly 7 to precision die 8, detect precision die 8's last step processingquality, reduce the cost loss of sustainable processing to precision die 8 after the alignment carries out retest through alignment subassembly 7, further confirms the accuracy of alignment adjustment, effectively avoids the probability of wrong processing.
The above description is only of the preferred embodiments of the present invention; the scope of the invention is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present invention, and the technical solution and the improvement thereof are all covered by the protection scope of the present invention.
Claims (7)
1. The utility model provides a new generation digital precision die manufacturing equipment, includes workstation (1), workstation (1) upper end is connected with protection casing (2), discharge mechanism (3) are installed to workstation (1) rear end, workstation (1) right-hand member is connected with controller (4), controller (4) upper end is connected with control panel (5), its characterized in that: the upper end of the workbench (1) is connected with a supporting component (6), the supporting component (6) is matched with the protective cover (2), a precise die (8) is arranged at the upper end of the supporting component (6), the upper end of the supporting component (6) is connected with an alignment component (7) matched with the precise die (8), and the left end and the right end of the supporting component (6) are respectively connected with a moving component (9) matched with the alignment component (7);
the alignment assembly (7) comprises a guide sliding block (701), a pair of electric push rods (702) are fixedly arranged at the upper ends of the guide sliding block (701), an inductor box (703) is fixedly connected to the upper ends of the electric push rods (702), a plurality of inductor bases (706) are fixedly connected to the rear inner wall of the inductor box (703), the inductor bases (706) are electrically connected with the controller (4) through wires, a plurality of inductors (704) are slidably connected to the front ends of the inductor boxes (703), and the rear ends of the inductors (704) extend into the inductor box (703) and are matched with the inductor bases (706);
the front end of the inductor (704) is provided with a taper, the front end of the inductor (704) is respectively provided with a height induction surface (a), a side wall main induction surface (b 1) and a side wall secondary induction surface (b 2), and the height induction surface (a), the side wall main induction surface (b 1) and the side wall secondary induction surface (b 2) are matched with the precision die (8);
the controller (4) is internally provided with an alignment control unit, the alignment control unit comprises an alignment data processing module, the input end of the alignment data processing module is respectively connected with an inductor data receiving module and a die data module data receiving module, the output end of the alignment data processing module is respectively connected with an adjusting control module and a data feedback module, the inductor data receiving module is electrically connected with an alignment assembly (7) through a lead, and the adjusting control module is electrically connected with a supporting assembly (6) through the lead;
the input end of the die data module data receiving module is respectively connected with a local area network connecting end and a USB connecting end, and the output end of the alignment data processing module is also connected with a control panel (5).
2. The new generation digital precision mold manufacturing apparatus as claimed in claim 1, wherein: the induction device is characterized in that an induction groove is formed in the front end of the inductor base (706), a reset spring (705) is fixedly connected to the front end of the inductor base (706), the front end of the reset spring (705) is fixedly connected with the rear end of the inductor base (706), an induction guide rod (707) is fixedly connected to the rear end of the inductor base (706), the induction guide rod (707) is located on the inner side of the reset spring (705), and the induction guide rod (707) is matched with the induction groove.
3. The new generation digital precision mold manufacturing apparatus as claimed in claim 1, wherein: the supporting assembly (6) comprises a supporting bottom plate (601), the upper end of the workbench (1) is fixedly connected with the supporting bottom plate (601), the upper end of the supporting bottom plate (601) extends into the protective cover (2) and is fixedly connected with a supporting adjusting plate (602) positioned on the front side of the guide sliding block (701), an adjusting motor (603) is fixedly arranged at the lower end of the supporting bottom plate (601), an adjusting rotating shaft (604) is connected at the upper end of the adjusting motor (603), and the upper end of the adjusting rotating shaft (604) penetrates through the supporting bottom plate (601) and is fixedly connected with the supporting adjusting plate (602).
4. A new generation digital precision mold manufacturing apparatus according to claim 3, characterized in that: the workbench (1) is provided with a mounting hole matched with the adjusting motor (603), and the adjusting motor (603) is electrically connected with the controller (4) through a guide.
5. A new generation digital precision mold manufacturing apparatus according to claim 3, characterized in that: the supporting base plate (601) upper end has seted up a plurality of direction spouts (605), direction slider (701) lower extreme is connected with a plurality of and direction spout (605) assorted direction branch piece, a plurality of clearance holes (606) have been seted up to the inner wall under direction spout (605).
6. The new generation digital precision mold manufacturing apparatus as claimed in claim 1, wherein: the movable assembly (9) comprises a transverse block (901), the left end and the right end of a supporting bottom plate (601) are fixedly connected with the transverse block (901), the left end and the right end of a guide sliding block (701) are fixedly connected with a connecting block (902), the upper end of the transverse block (901) is fixedly connected with a threaded sleeve, the threaded sleeve is internally connected with a threaded rod (903), and the rear end of the threaded rod (903) is rotationally connected with the connecting block (902) through a bearing.
7. The method for using the new generation of digital precision die manufacturing equipment according to claim 1, wherein the method comprises the following steps: the method comprises the following steps:
s1, opening a protective cover (2), and placing a precision die (8) at the upper end of a supporting component (6);
s2, driving the alignment assembly (7) to move through the moving assembly (9), enabling the alignment assembly (7) to be continuously close to the precise die (8), pre-detecting the precise die (8) through the alignment assembly (7), and displaying the height coordinate value of the precise die (8) through the control panel (5);
s3, if the controller (4) judges that the height coordinate value of the detected precision die (8) is qualified, the position of the alignment component (7) is adjusted, the alignment component (7) aligns the precision die (8), the alignment component (7) detects the coordinate value of the side edge of the precision die (8), and then the alignment component (7) is driven to move by the moving component (9) to be far away from the precision die (8);
s4, according to the coordinate value of the side edge of the precision die (8) detected by the alignment assembly (7), the controller (4) analyzes the offset of the precision die (8) and controls the support assembly (6) to adjust the precision die (8);
s5, driving the alignment assembly (7) to move through the moving assembly (9), enabling the alignment assembly (7) to be continuously close to the precise die (8), verifying the precise die (8) by the alignment assembly (7), determining that the precise die (8) is aligned, enabling the alignment assembly (7) to be far away from the precise die (8), feeding data back to the controller (4), and performing electric discharge machining on the precise die (8) by the discharging mechanism (3);
s6, if the controller (4) judges that the height coordinate value of the precision die (8) is unqualified, the precision die (8) is taken down, the precision die (8) is checked and processed, the precision die (8) is prevented from being arranged on the supporting component (6) again after the precision die (8) is completed, and the steps S2-S5 are repeated.
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Effective date of registration: 20231220 Address after: 518000 floors 1 and 2, zone F, democratic high tech park, Jinxiu Road, Shajing, Bao'an District, Shenzhen, Guangdong Province Applicant after: Shenzhen HENGJIA precision mould injection Co.,Ltd. Address before: 325035 dufuyuan, Chashan street, Ouhai District, Wenzhou City, Zhejiang Province Applicant before: Ji Yun |
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