CN114029429B - Reinforcing cage forming method - Google Patents
Reinforcing cage forming method Download PDFInfo
- Publication number
- CN114029429B CN114029429B CN202111472373.5A CN202111472373A CN114029429B CN 114029429 B CN114029429 B CN 114029429B CN 202111472373 A CN202111472373 A CN 202111472373A CN 114029429 B CN114029429 B CN 114029429B
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- reinforcement cage
- reinforcement
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- reinforcing
- steel
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000002787 reinforcement Effects 0.000 claims abstract description 234
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 67
- 239000010959 steel Substances 0.000 claims abstract description 67
- 238000003466 welding Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 9
- 238000010276 construction Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 230000007306 turnover Effects 0.000 abstract description 4
- 210000002435 tendon Anatomy 0.000 description 7
- 238000004804 winding Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
Abstract
The invention discloses a reinforcement cage forming method, which comprises the following steps: 1. building a reinforcement cage forming and processing structure; 2. installing a main reinforcement of a reinforcement cage; 3. arranging a reinforcing hoop; 4. the reinforcing hoop is welded with the main reinforcement of the first reinforcement cage; 5. the steel wire rope is connected with the reinforcing hoop; 6. the reinforcing hoop is welded with the main reinforcement of the next reinforcement cage; 7. and (5) forming a reinforcement cage. According to the invention, the reinforcement cage processing mould is utilized to clamp a circle of required reinforcement cage main bars at equal intervals, the winch and the fixed pulley are utilized to pull the reinforcement hoop to rotate in a matched manner, the reinforcement hoop and the circle of reinforcement cage main bars are contacted and matched, and the reinforcement cage processing is rapidly completed through welding, so that the reinforcement cage processing mould has the advantages of small occupied space, low technical difficulty, easiness in turnover, strong economic effect, high work efficiency, standardized construction and the like, and can be used in combination with other machines in a narrow operation place, so that the work efficiency is improved, and the reinforcement cage processing period is shortened.
Description
Technical Field
The invention belongs to the technical field of reinforcement cage processing and forming, and particularly relates to a reinforcement cage forming method.
Background
The construction method is limited by the construction period of the pile foundation of a construction unit, has heavy tasks, and often needs to input a large number of cage coiling machines, automatic round bending machines, automatic cage rolling machines and professional and targeted labor staff to carry out reinforcement cage processing operation so as to meet the construction requirements of the pile foundation. The prior art has the following disadvantages: firstly, the operation difficulty of the input machinery is high, secondary training is needed to be carried out on the entering labor staff to ensure the correct operation of the machinery, and the normal production work efficiency can be achieved only through periodic familiarity; secondly, the input machinery is input once, the storage space is large after the input machinery is idle, the whole set of machinery is required to be transferred, the turnover is difficult, the economic cost is high, and the investment recovery period is long; thirdly, because the occupied area of the mechanical equipment is large during working, the mechanical equipment is not flexible enough and is limited by the field; the mould of each type of reinforcement cage reinforcing ring is inflexible, and a large amount of limited construction time is occupied by the structure replaced each time when the processing types are multiple.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a reinforcement cage forming method, which utilizes a reinforcement cage processing mould to clamp a circle of required reinforcement cage main bars at equal intervals, utilizes a winch and a fixed pulley to pull a reinforcement hoop to rotate in a matched manner, completes contact matching of the reinforcement hoop and the circle of reinforcement cage main bars, and rapidly completes reinforcement cage processing through welding.
In order to solve the technical problems, the invention adopts the following technical scheme: a method for forming a reinforcement cage, the method comprising the steps of:
step one, building a reinforcement cage forming processing structure: the method comprises the steps that a reinforcement cage forming and processing structure is erected in a cleaning site, the reinforcement cage forming and processing structure comprises a plurality of support beams and a plurality of forming mechanisms, the support beams are arranged in parallel along the length direction of a reinforcement cage main reinforcement, the forming mechanisms comprise reinforcement cage processing clamping jigs which are vertically erected on the support beams, a plurality of main reinforcement clamping grooves for clamping the reinforcement cage main reinforcement are arranged on the reinforcement cage processing clamping jigs at equal intervals along the length direction, through holes with equal heights are formed in the positions, located below the reinforcement cage processing clamping jigs, of the support beams, a winch is arranged at one end of the reinforcement cage processing clamping jigs, a fixed pulley is arranged at the other end of the reinforcement cage processing clamping jigs, and a steel wire rope of the winch sequentially penetrates through the plurality of through holes in the lower part of the reinforcement cage processing clamping jigs and bypasses the fixed pulley;
step two, installing a main reinforcement of a reinforcement cage: the main reinforcement of the reinforcement cage is needed by clamping the reinforcement cage for one circle at equal intervals by utilizing a plurality of reinforcement cage processing moulds;
step three, arranging reinforcing hoops: a reinforcing hoop is vertically arranged at the top of each reinforcement cage processing mould, the projection of the reinforcing hoop falls on the top surface of the reinforcement cage processing mould, and the starting position of the reinforcing hoop is positioned at one end of the reinforcement cage processing mould, which is close to the winch;
step four, welding connection between the reinforcing hoop and the main reinforcement of the first reinforcement cage: the contact positions of the main reinforcement of the first reinforcement cage and the plurality of reinforcing hoops are welded;
step five, connecting the steel wire rope with the reinforced hoop: one end of a steel wire rope of the winch, which bypasses the fixed pulley, is connected with the reinforcing hoop, and the steel wire rope is wound and bound at the connection position of the reinforcing hoop and the main reinforcement of the first reinforcement cage;
step six, welding connection between the reinforcing hoop and the main reinforcement of the next reinforcement cage: the steel wire rope of the winch is pulled back once, the reinforcing hoops rotate to be in contact with the main reinforcement of the next reinforcement cage, and the contact positions of the main reinforcement of the next reinforcement cage and the reinforcing hoops are welded and connected;
step seven, forming a reinforcement cage: repeating the step six for a plurality of times until all the contact positions of the main reinforcement bars of the reinforcement cage and the reinforcement hoops are welded, and dismantling the connection between the steel wire ropes of the winch and the reinforcement hoops to form the reinforcement cage.
The reinforcement cage forming method is characterized by comprising the following steps of: the number of the reinforcing hoops is equal to the number of the reinforcing cage processing clamping fixture and corresponds to the number of the reinforcing cage processing clamping fixture one by one.
The reinforcement cage forming method is characterized by comprising the following steps of: the plurality of steel reinforcement cage main bars are including being the first steel reinforcement cage main bar and the second steel reinforcement cage main bar that the interval was laid, and the length of second steel reinforcement cage main bar is greater than the length of first steel reinforcement cage main bar, and the one end of first steel reinforcement cage main bar and second steel reinforcement cage main bar homonymy aligns.
The reinforcement cage forming method is characterized by comprising the following steps of: the supporting beam is H-shaped steel, the through holes are formed in the web plate of the H-shaped steel, and the web plate of the H-shaped steel is perpendicular to the ground.
The reinforcement cage forming method is characterized by comprising the following steps of: and the contact positions of the first reinforcement cage main ribs and the second reinforcement cage main ribs with the reinforcing hoops are welded.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, the steel reinforcement cage main bars required by one circle of steel reinforcement cage are clamped at equal intervals by utilizing the plurality of steel reinforcement cage processing dies, the steel reinforcement cage main bars are clamped through the main bar clamping grooves, the displacement of the steel reinforcement cage main bars is avoided, the plurality of steel reinforcement cage main bars are distributed at equal intervals, the welding is convenient, and the popularization and the use are convenient.
2. According to the invention, the top of each reinforcement cage processing mould is vertically provided with one reinforcing hoop, the projection of the reinforcing hoop falls on the top surface of the reinforcement cage processing mould, the vertical arrangement of the reinforcing hoops is ensured, the reinforcement cage processing mould plays a role in supporting the reinforcing hoops and simultaneously provides a walking track of the reinforcing hoops, in addition, a reference is provided for the arrangement of a fixed pulley and a winch, a plurality of supporting beams are provided with through holes with the same height at the lower part of the reinforcement cage processing mould, and the wire rope winding and unwinding paths are limited, so that the reinforcement cage processing mould is reliable and stable, and has a good use effect.
3. The method has the advantages that the steps are simple, the steel wire rope is wound and bound at the connection position of the reinforcing hoop and the main reinforcement of the first steel reinforcement cage, the winding engine and the fixed pulley are used for pulling the reinforcing hoop to rotate in a matched mode, the contact matching of the reinforcing hoop and the main reinforcement of the first steel reinforcement cage is completed, the steel reinforcement cage processing is completed quickly through welding, the occupied space is small, the technology is ingenious, the economic effect is strong, and the disassembly and assembly transition is convenient. The machine has the advantages of no need of operators to operate specific mechanical capacity, flexible and convenient material drawing of the product, and convenient popularization and use.
In summary, the invention uses the reinforcement cage processing mould to clamp the required reinforcement cage main bars of one circle at equal intervals, uses the winch and the fixed pulley to pull the reinforcement hoop to rotate, completes the contact cooperation of the reinforcement hoop and the reinforcement cage main bars of one circle, and rapidly completes the reinforcement cage processing through welding, thereby having the advantages of small occupied space, low technical difficulty, easy turnover, strong economic effect, high work efficiency, standardized construction and the like, so as to meet the requirement of being matched with other machines in a narrow operation field, improve the work efficiency, shorten the reinforcement cage processing period, and facilitate popularization and use.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
Fig. 1 is a top view of an initial state of the reinforcement cage processing structure of the present invention.
Fig. 2 is a plan view showing the implementation state of the reinforcement cage forming process of the invention.
Fig. 3 is a left side view of fig. 2.
Fig. 4 is a flow chart of the method of the present invention.
Reference numerals illustrate:
1-a supporting beam; 2-a reinforcement cage processing mould; 3-a main rib clamping groove;
4-a main reinforcement of the reinforcement cage; 4-1 to a first reinforcement cage main reinforcement; 4-2-a second reinforcement cage main reinforcement;
5-a winch; 6-a fixed pulley; 7-a steel wire rope;
8-reinforcing the hoop.
Detailed Description
As shown in fig. 1 to 4, the reinforcement cage forming method of the present invention comprises the following steps:
step one, building a reinforcement cage forming processing structure: the method comprises the steps that a cleaning site is set up, a reinforcement cage forming and processing structure is arranged in the site, the reinforcement cage forming and processing structure comprises a plurality of supporting beams 1 and a plurality of forming mechanisms for processing reinforcement cages, the supporting beams 1 are arranged in parallel along the length direction of a reinforcement cage main reinforcement 4, each forming mechanism comprises a reinforcement cage processing mould 2 vertically set up on the corresponding supporting beam 1, a plurality of main reinforcement clamping grooves 3 for clamping the reinforcement cage main reinforcement 4 are arranged on the corresponding reinforcement cage processing mould 2 at equal intervals along the length direction, through holes with equal heights are formed in the positions, located below the corresponding reinforcement cage processing mould 2, of the corresponding supporting beams 1, a winch 5 is arranged at one end of the corresponding reinforcement cage processing mould 2, a fixed pulley 6 is arranged at the other end of the corresponding reinforcement cage processing mould 2, and a steel wire rope 7 of the winch 5 sequentially penetrates through the plurality of through holes in the lower part of the corresponding reinforcement cage processing mould 2 and bypasses the fixed pulley 6;
step two, installing a main reinforcement of a reinforcement cage: the main reinforcement 4 of the reinforcement cage is needed to be clamped in one circle of reinforcement cage at equal intervals by utilizing a plurality of reinforcement cage processing moulds 2;
step three, arranging reinforcing hoops: a reinforcing hoop 8 is vertically arranged at the top of each reinforcement cage processing mould 2, the projection of the reinforcing hoop 8 falls on the top surface of the reinforcement cage processing mould 2, and the starting position of the reinforcing hoop 8 is positioned at one end of the reinforcement cage processing mould 2 close to the winch 5;
step four, welding connection between the reinforcing hoop and the main reinforcement of the first reinforcement cage: the contact positions of the first reinforcement cage main reinforcement 4 and the plurality of reinforcement hoops 8 are welded;
step five, connecting the steel wire rope with the reinforced hoop: one end of a steel wire rope 7 of the winch 5, which bypasses the fixed pulley 6, is connected with the reinforcing hoop 8, and the steel wire rope 7 is wound and bound at the connection position of the reinforcing hoop 8 and the main reinforcement 4 of the first reinforcement cage;
step six, welding connection between the reinforcing hoop and the main reinforcement of the next reinforcement cage: the steel wire rope 7 of the winch 5 is pulled back once, the reinforcing hoops 8 rotate to be in contact with the next main reinforcement cage reinforcement 4, and the contact positions of the next main reinforcement cage reinforcement 4 and the reinforcing hoops 8 are welded and connected;
step seven, forming a reinforcement cage: repeating the step six for a plurality of times until all the contact positions of the main reinforcement 4 and the reinforcing hoops 8 of the reinforcement cage are welded, and dismantling the connection between the steel wire rope 7 of the winch 5 and the reinforcing hoops 8 to form the reinforcement cage.
In this embodiment, the number of the reinforcing hoops 8 is equal to and corresponds to the number of the reinforcing cage processing molds 2 one by one.
In this embodiment, the plurality of reinforcement cage main tendons 4 include first reinforcement cage main tendons 4-1 and second reinforcement cage main tendons 4-2 that are arranged at intervals, and the length of the second reinforcement cage main tendons 4-2 is greater than the length of the first reinforcement cage main tendons 4-1, and one ends of the same sides of the first reinforcement cage main tendons 4-1 and the second reinforcement cage main tendons 4-2 are aligned.
In this embodiment, the support beam 1 is an H-shaped steel, the through hole is formed on a web plate of the H-shaped steel, and the web plate of the H-shaped steel is perpendicular to the ground.
In this embodiment, the contact positions of the first reinforcement cage main rib 4-1 and the second reinforcement cage main rib 4-2 and the reinforcing hoop 8 are welded.
When the steel reinforcement cage processing jig is used, the steel reinforcement cage main bars 4 required by one circle of steel reinforcement cage are clamped at equal intervals by utilizing the plurality of steel reinforcement cage processing jigs 2, the steel reinforcement cage main bars 4 are clamped through the main bar clamping grooves 3, the displacement of the steel reinforcement cage main bars 4 is avoided, the plurality of steel reinforcement cage main bars 4 are distributed at equal intervals, and the welding is convenient; a reinforcing hoop 8 is vertically arranged at the top of each reinforcement cage processing mould 2, the projection of the reinforcing hoop 8 falls on the top surface of the reinforcement cage processing mould 2, the vertical arrangement of the reinforcing hoops 8 is ensured, the reinforcement cage processing mould 2 plays a role in supporting the reinforcing hoops 8 and provides a walking track of the reinforcing hoops 8, in addition, a reference is provided for the placement of a fixed pulley 6 and a winch 5, a plurality of supporting beams 1 are provided with through holes with the same height at the lower part of the reinforcement cage processing mould 2, and the winding and unwinding paths of the steel wire ropes 7 are limited; the method has the advantages of simple steps, winding and binding of the steel wire rope 7 at the connection position of the reinforcing hoop 8 and the first steel reinforcement cage main rib 4, contact and matching of the reinforcing hoop 8 and a circle of steel reinforcement cage main rib 4 are completed by matching and pulling of the winch 5 and the fixed pulley 6, steel reinforcement cage processing is completed rapidly through welding, and the method has the advantages of small occupied space, low technical difficulty, easy turnover, strong economic effect, high work efficiency, standardized construction and the like, so that the method can be matched with other machines in a narrow operation place, improves the work efficiency, shortens the steel reinforcement cage processing period, is ingenious in technology, is suitable for disassembly and assembly and transformation, does not need operators to have specific mechanical capability, and raw materials of the product are flexible and convenient to obtain.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and any simple modification, variation and equivalent structural changes made to the above embodiment according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (5)
1. A method for forming a reinforcement cage, the method comprising the steps of:
step one, building a reinforcement cage forming processing structure: the method comprises the steps that a reinforcement cage forming and machining structure is erected in a cleaning site, the reinforcement cage forming and machining structure comprises a plurality of support beams (1) which are arranged in parallel along the length direction of a reinforcement cage main reinforcement (4) and a plurality of forming mechanisms for machining reinforcement cages, each forming mechanism comprises a reinforcement cage machining clamping fixture (2) which is vertically erected on the corresponding support beam (1), the corresponding reinforcement cage machining clamping fixtures (2) are provided with a plurality of main reinforcement clamping grooves (3) which are used for clamping the reinforcement cage main reinforcement (4) at equal intervals along the length direction, the corresponding support beams (1) are provided with through holes with equal heights at the lower part of the corresponding reinforcement cage machining clamping fixture (2), one end of each reinforcement cage machining clamping fixture (2) is provided with a winch (5), the other end of each reinforcement cage machining clamping fixture (2) is provided with a fixed pulley (6), and a steel wire rope (7) of each winch (5) sequentially penetrates through the corresponding through holes at the lower part of the corresponding reinforcement cage machining clamping fixture (2) and bypasses the fixed pulleys (6);
step two, installing a main reinforcement of a reinforcement cage: the main reinforcement (4) of the reinforcement cage, which is needed by a circle of reinforcement cage, is clamped at equal intervals by utilizing a plurality of reinforcement cage processing moulds (2);
step three, arranging reinforcing hoops: a reinforcing hoop (8) is vertically arranged at the top of each reinforcement cage processing mould (2), the projection of the reinforcing hoop (8) falls on the top surface of the reinforcement cage processing mould (2), and the starting position of the reinforcing hoop (8) is positioned at one end, close to a winch (5), of the reinforcement cage processing mould (2);
step four, welding connection between the reinforcing hoop and the main reinforcement of the first reinforcement cage: the contact positions of the first reinforcement cage main rib (4) and the plurality of reinforcement hoops (8) are welded;
step five, connecting the steel wire rope with the reinforced hoop: one end of a steel wire rope (7) of the winch (5) bypasses the fixed pulley (6) to be connected with the reinforcing hoop (8), and the steel wire rope (7) is wound and bound at the connection position of the reinforcing hoop (8) and the first steel reinforcement cage main rib (4);
step six, welding connection between the reinforcing hoop and the main reinforcement of the next reinforcement cage: the steel wire rope (7) of the winch (5) is pulled back once, the reinforcing hoops (8) rotate to be in contact with the next reinforcement cage main reinforcement (4), and the contact positions of the next reinforcement cage main reinforcement (4) and the reinforcing hoops (8) are welded;
step seven, forming a reinforcement cage: repeating the step six for a plurality of times until all the contact positions of the main reinforcement (4) and the reinforcing hoops (8) of the reinforcement cage are welded, and dismantling the connection between the steel wire ropes (7) of the windlass (5) and the reinforcing hoops (8) to form the reinforcement cage.
2. A method of forming a reinforcement cage as defined in claim 1, wherein: the number of the reinforcing hoops (8) is equal to the number of the reinforcing cage processing clamping fixture (2) and corresponds to one by one.
3. A method of forming a reinforcement cage as defined in claim 1, wherein: the plurality of steel reinforcement cage main bars (4) are including being first steel reinforcement cage main bar (4-1) and second steel reinforcement cage main bar (4-2) that the interval was laid, and the length of second steel reinforcement cage main bar (4-2) is greater than the length of first steel reinforcement cage main bar (4-1), and the one end of first steel reinforcement cage main bar (4-1) and second steel reinforcement cage main bar (4-2) homonymy aligns.
4. A method of forming a reinforcement cage as defined in claim 1, wherein: the supporting beam (1) is H-shaped steel, the through holes are formed in the web plate of the H-shaped steel, and the web plate of the H-shaped steel is perpendicular to the ground.
5. A method of forming a reinforcement cage according to claim 3, wherein: and the contact positions of the first reinforcement cage main rib (4-1) and the second reinforcement cage main rib (4-2) and the reinforcing hoops (8) are welded and connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111472373.5A CN114029429B (en) | 2021-12-06 | 2021-12-06 | Reinforcing cage forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111472373.5A CN114029429B (en) | 2021-12-06 | 2021-12-06 | Reinforcing cage forming method |
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| Publication Number | Publication Date |
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| CN114029429A CN114029429A (en) | 2022-02-11 |
| CN114029429B true CN114029429B (en) | 2023-10-31 |
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| CN202111472373.5A Active CN114029429B (en) | 2021-12-06 | 2021-12-06 | Reinforcing cage forming method |
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| CN114029429A (en) | 2022-02-11 |
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