Disclosure of Invention
In order to solve the technical problem, the invention provides a device for preparing a solar backboard with double-sided synchronous coating.
In order to achieve the purpose, the invention adopts the technical scheme that:
the solar backboard manufacturing device with the double-face synchronous coating comprises an arched fixing frame, wherein coating mechanisms are arranged on the upper side and the lower side inside the arched fixing frame, a solar panel body is arranged between the two groups of coating mechanisms, and a fixing mechanism is arranged on the outer side of the solar panel body and used for fixing the solar panel body;
the coating mechanism comprises an arched mounting frame, an opening of the arched mounting frame faces the surface of the solar panel body, a first motor and a rotary table are arranged on the arched mounting frame, the first motor is in transmission connection with the rotary table, the rotary table is located on the inner side of the arched mounting frame, a poking rod is mounted on the outer wall of the circumference of the rotary table, the poking rod is arranged along the radial direction of the rotary table, and a spring is sleeved on the outer wall of the poking rod;
the poke rod is provided with a moving column, penetrates through the moving column and is in sliding connection with the moving column, the outer end of the spring is fixed on the moving column, a sliding sleeve is arranged on one side, facing the solar panel body, of the moving column, and a glue gun is arranged on one side, facing the solar panel body, of the sliding sleeve;
a plurality of groups of first oil cylinders are uniformly arranged on the outer wall of the arched mounting rack, and the fixed ends of the first oil cylinders are arranged on the arched mounting rack;
and a guide mechanism is arranged in the arched mounting frame and used for guiding the sliding sleeve.
Furthermore, the guide mechanism comprises two sliding groove plates, and a first sliding block is arranged in each sliding groove plate in a sliding mode;
a sliding rod is sleeved in the sliding sleeve in a sliding mode, and two ends of the sliding rod penetrate through the two first sliding blocks and are connected in a sliding mode;
the two ends of the inner edge of the sliding groove plate in the length direction are provided with first positioning mechanisms, and the outer side wall of the sliding groove plate is provided with a second positioning mechanism.
Furthermore, the first positioning mechanism is used for limiting the sliding position of the first sliding block in the chute plate, and the second positioning mechanism is used for positioning the position of the chute plate;
the first positioning mechanism comprises a threaded sleeve rotatably mounted in the chute plate, a threaded rod is sleeved in the threaded sleeve in a threaded mode, the outer end of the threaded rod extends out of the outer side of the threaded sleeve, a second sliding block is fixed to the outer end of the threaded rod and is slidably mounted on the inner wall of the chute plate, a second motor is mounted on the outer side wall of the chute plate, and the second motor is in transmission connection with the threaded sleeve;
the second positioning mechanism comprises two groups of second oil cylinders arranged on the outer side wall of the chute plate;
the moving direction of the second oil cylinder is vertical to the moving direction of the threaded rod on the horizontal plane.
Furthermore, the fixing mechanism comprises two square fixing frames and four groups of clamping mechanisms, the four groups of clamping mechanisms are positioned on the outer side of the solar panel body, the clamping mechanisms are fixed on the two square fixing frames and are distributed in a quadrilateral mode, and the clamping mechanisms are used for clamping and fixing the side wall of the solar panel body;
the clamping mechanism comprises a fixed groove plate, the opening direction of the fixed groove plate faces the side wall direction of the solar panel body, two rotating shafts are mounted in the fixed groove plate, a worm wheel is rotatably mounted on each rotating shaft, extrusion plates are rotatably mounted on the circumferential outer wall of the worm wheel, and the outer ends of the two extrusion plates are in contact with the upper surface and the lower surface of the solar panel body;
a supporting plate is rotatably arranged on the side wall of the extrusion plate, and the outer end of the supporting plate is rotatably arranged on the inner wall of the fixed groove plate;
be provided with the worm between two worm wheels, the worm with the worm wheel meshing is connected, the one end of worm is passed the inner wall of fixed slot board and with the fixed slot board rotates and connects, the other end of worm rotates and installs the reinforcing plate, the outer end of reinforcing plate is fixed on the inside wall of fixed slot board, the cover is equipped with the torsional spring on the outer wall of worm, the outer end of torsional spring is installed on the inside wall of fixed slot board.
Furthermore, the clamping mechanism further comprises an inner gear ring, the inner gear ring is positioned on the outer side of the fixed groove plate, a plurality of right-angle frames are uniformly arranged on the outer wall of the inner gear ring, and the outer ends of the right-angle frames are fixed on the outer wall of the fixed groove plate;
the inner ring gear engagement is provided with the toothed disc, keep away from on the toothed disc install the handle on the lateral wall of fixed frid, on the toothed disc towards install square dwang on the lateral wall of fixed frid, the outer end of square dwang inserts in the worm, and the worm with square dwang sliding connection.
Further, the outside cover of square dwang is equipped with annular slide rail, annular slide rail slidable mounting is in on the lateral wall of toothed disc, evenly install many leaf springs on the annular slide rail, the outer end of leaf spring is fixed on the lateral wall of fixed frid.
Further, install linear guide on the inside wall of bow-shaped mounting bracket, linear guide's both ends with two second hydro-cylinder stiff end lateral walls on the spout board are connected, the outer end slidable mounting of slide bar is in on the linear guide.
Furthermore, a sealing disc is installed at the outer end of the poking rod.
Compared with the prior art, the invention has the beneficial effects that: the first motor drives the turntable to rotate, the turntable drives the sliding sleeve to move on the guide mechanism through the poke rod and the moving column, the guide mechanism guides the sliding sleeve, the moving sliding sleeve drives the glue guns to move synchronously, the moving glue guns spray glue solution to the surface of the solar panel body, and simultaneously two glue guns in the two coating mechanisms synchronously spray glue to the upper surface and the lower surface of the solar panel body, so that the two sides of the solar panel body are coated with the glue solution synchronously, the spring is arranged to generate elastic thrust to the moving column conveniently, the moving column drives the sliding sleeve to move along the guide mechanism conveniently, when the distance between the sliding sleeve and the first motor is changed, the sliding sleeve drives the moving column to slide on the poke rod, the first oil cylinder is arranged to conveniently control the distance between the arched mounting rack and the solar panel body and conveniently adjust the working position of the glue guns, the device can realize effectively improving degree of automation to the two-sided automatic coating treatment work of solar panel body, simplifies solar panel body processing mode, improves work efficiency, uses manpower sparingly simultaneously, effectively improves the homogeneity of coating glue solution, improves solar panel body processingquality, improves the practicality.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. This embodiment is written in a progressive manner.
As shown in fig. 1 to 7, the double-sided synchronously-coated solar backboard manufacturing device comprises an arched fixing frame 1, wherein coating mechanisms are respectively arranged on the upper side and the lower side inside the arched fixing frame 1, a solar panel body 37 is arranged between the two coating mechanisms, and a fixing mechanism is arranged on the outer side of the solar panel body 37 and used for fixing the solar panel body 37;
the coating mechanism comprises an arched mounting frame 2, an opening of the arched mounting frame 2 faces the surface of the solar panel body 37, a first motor 3 and a rotary table 4 are arranged on the arched mounting frame 2, the first motor 3 is in transmission connection with the rotary table 4, the rotary table 4 is located on the inner side of the arched mounting frame 2, a poking rod 5 is installed on the outer wall of the circumference of the rotary table 4, the poking rod 5 is arranged along the radial direction of the rotary table 4, and a spring 6 is sleeved on the outer wall of the poking rod 5;
a moving column 7 is arranged on the poke rod 5, the poke rod 5 penetrates through the moving column 7 and is in sliding connection with the moving column 7, the outer end of the spring 6 is fixed on the moving column 7, a sliding sleeve 8 is arranged on one side, facing the solar panel body 37, of the moving column 7, and a glue gun 9 is arranged on one side, facing the solar panel body 37, of the sliding sleeve 8;
a plurality of groups of first oil cylinders 10 are uniformly arranged on the outer wall of the arched mounting rack 2, and the fixed ends of the first oil cylinders 10 are arranged on the arched mounting rack 1;
wherein, be provided with guiding mechanism in the bow-shaped mounting bracket 2, guiding mechanism is used for leading sliding sleeve 8.
In this embodiment, the first motor 3 drives the rotating disc 4 to rotate, the rotating disc 4 drives the sliding sleeve 8 to move on the guiding mechanism through the poking rod 5 and the moving column 7, the guiding mechanism guides the sliding sleeve 8, the moving sliding sleeve 8 drives the glue guns 9 to move synchronously, the moving glue guns 9 spray glue solution to the surface of the solar panel body 37, and simultaneously, the two glue guns 9 in the two sets of coating mechanisms synchronously spray glue solution to the upper and lower surfaces of the solar panel body 37, so as to coat the glue solution on the two sides of the solar panel body 37 synchronously, by arranging the spring 6, elastic thrust can be generated on the moving column 7, the moving column 7 drives the sliding sleeve 8 to move along the guiding mechanism, when the distance between the sliding sleeve 8 and the first motor 3 changes, the sliding sleeve 8 drives the moving column 7 to slide on the poking rod 5, by arranging the first oil cylinder 10, can conveniently control the distance between bow-shaped mounting bracket 2 and the solar panel body 37, conveniently adjust the operating position who glues rifle 9, the device can realize effectively improving degree of automation to the 37 two-sided automatic coating processing work of solar panel body, simplifies 37 processing methods of solar panel body, improves work efficiency, uses manpower sparingly simultaneously, effectively improves the homogeneity of coating glue solution, improves 37 processingquality of solar panel body, improves the practicality.
Preferably, the guide mechanism includes two chute plates 11, and a first slider 12 is slidably mounted in the chute plates 11;
a sliding rod 13 is slidably sleeved in the sliding sleeve 8, and two ends of the sliding rod 13 penetrate through the two first sliding blocks 12 and are connected in a sliding manner;
first positioning mechanisms are arranged at two ends of the inner edge of the sliding groove plate 11 in the length direction, and second positioning mechanisms are arranged on the outer side wall of the sliding groove plate 11.
In this embodiment, when the dial plate 4 drives the poking rod 5 to rotate, because the spring 6 always generates thrust to the moving column 7, the poking rod 5 drives the sliding sleeve 8 to slide on the sliding rod 13 through the moving column 7, when the sliding sleeve 8 contacts with the sliding chute plate 11, the poking rod 5 in a rotating state pushes the first slider 12 to slide in the sliding chute plate 11 through the moving column 7, the sliding sleeve 8 and the sliding chute plate 11 generate relative sliding, thereby conducting guiding and limiting processing on the moving position of the sliding sleeve 8, conveniently conducting guiding and limiting processing on the moving position of the glue gun 9, and conveniently enabling the glue gun 9 to move along a specified track.
As a preference of the above embodiment, the first positioning mechanism is used for limiting the sliding position of the first slider 12 in the chute plate 11, and the second positioning mechanism is used for positioning the position of the chute plate 11;
the first positioning mechanism comprises a threaded sleeve 14 rotatably installed in the chute plate 11, a threaded rod 15 is sleeved in the threaded sleeve 14 in a threaded mode, the outer end of the threaded rod 15 extends out of the outer side of the threaded sleeve 14, a second sliding block 16 is fixed at the outer end of the threaded rod 15, the second sliding block 16 is installed on the inner wall of the chute plate 11 in a sliding mode, a second motor 17 is installed on the outer side wall of the chute plate 11, and the second motor 17 is in transmission connection with the threaded sleeve 14;
the second positioning mechanism comprises two groups of second oil cylinders 18 arranged on the outer side wall of the chute plate 11;
wherein, the moving direction of the second oil cylinder 18 is vertical to the moving direction of the threaded rod 15 on the horizontal plane.
In this embodiment, when the sliding sleeve 8 slides on the sliding rod 13 and contacts with the sliding chute plate 11, the sliding chute plate 11 limits the sliding sleeve 8, at this time, the poking rod 5 drives the sliding sleeve 8 to move on the surface of the sliding chute plate 11 through the moving column 7, at the same time, the sliding sleeve 8 drives the first slider 12 to slide in the sliding chute plate 11 through the sliding rod 13, when the first slider 12 contacts with the second slider 16, the second slider 16 limits the moving position of the first slider 12, the first slider 12 stops moving, the rotating disk 4 in a continuous rotating state pushes the sliding sleeve 8 to slide on the sliding rod 13 through the poking rod 5 and the moving column 7, when the sliding position of the first slider 12 in the sliding chute plate 11 needs to be adjusted, the second motor 17 drives the threaded sleeve 14 to rotate, because the threaded sleeve 14 is screwed with the threaded rod 15, the threaded sleeve 14 pushes the threaded rod 15 to move, the threaded rod 15 pushes the second slider 16 to move, therefore, the position of the second sliding block 16 is adjusted, the sliding position of the first sliding block 12 is conveniently adjusted, when the sliding distance of the sliding sleeve 8 on the sliding rod 13 needs to be adjusted, the second oil cylinder 18 controls the sliding chute plate 11 to move, so that the contact position of the sliding sleeve 8 and the sliding chute plate 11 is adjusted, the sliding position of the sliding sleeve 8 on the sliding rod 13 is conveniently adjusted, and the moving positions of the sliding sleeve 8 and the glue gun 9 are adjusted.
As a preferred embodiment of the above embodiment, the fixing mechanism includes two square fixing frames 19 and four sets of clamping mechanisms, the four sets of clamping mechanisms are all located at the outer side of the solar panel body 37, the clamping mechanisms are fixed on the two square fixing frames 19, and the four sets of clamping mechanisms are distributed in a quadrilateral shape, and the clamping mechanisms are used for clamping and fixing the side wall of the solar panel body 37;
the clamping mechanism comprises a fixed groove plate 20, the opening direction of the fixed groove plate 20 faces the side wall direction of the solar panel body 37, two rotating shafts 21 are installed in the fixed groove plate 20, worm wheels 22 are rotatably installed on the rotating shafts 21, extrusion plates 23 are rotatably installed on the circumferential outer walls of the worm wheels 22, and the outer ends of the two extrusion plates 23 are in contact with the upper surface and the lower surface of the solar panel body 37;
a supporting plate 24 is rotatably mounted on the side wall of the extrusion plate 23, and the outer end of the supporting plate 24 is rotatably mounted on the inner wall of the fixed groove plate 20;
be provided with worm 25 between two worm wheel 22, worm 25 with worm wheel 22 meshes the connection, the one end of worm 25 is passed fixed frid 20's inner wall and with fixed frid 20 rotates and connects, worm 25's the other end rotates and installs reinforcing plate 27, reinforcing plate 27's outer end is fixed on fixed frid 20's the inside wall, the cover is equipped with torsional spring 26 on worm 25's the outer wall, torsional spring 26's outer end is installed on fixed frid 20's the inside wall.
In this embodiment, torsional spring 26 produces elastic thrust all the time to worm 25 to make torsional spring 26 promote worm 25 to rotate, worm 25 drives two worm wheel 22 synchronous rotations, worm wheel 22 promotes the stripper plate 23 slope and makes the outer end of stripper plate 23 and solar panel body 37's surface paste tightly, two stripper plates 23 are synchronous extrudees the processing to solar panel body 37's upper and lower surface, thereby make solar panel body 37 fix on two stripper plates 23, through setting up backup pad 24, can conveniently support stripper plate 23.
As a preference of the above embodiment, the clamping mechanism further includes an inner toothed ring 28, the inner toothed ring 28 is located outside the fixed trough plate 20, a plurality of right-angle brackets 29 are uniformly installed on the outer wall of the inner toothed ring 28, and the outer ends of the right-angle brackets 29 are fixed on the outer wall of the fixed trough plate 20;
the internal gearing of inner ring gear 28 is provided with toothed disc 30, keep away from on the toothed disc 30 install handle 31 on the lateral wall of fixed frid 20, towards on the toothed disc 30 install square dwang 32 on the lateral wall of fixed frid 20, the outer end of square dwang 32 inserts in the worm 25, and the worm 25 with square dwang 32 sliding connection.
In this embodiment, the inner ring gear 28 is disposed to facilitate the clamping of the gear plate 30, the gear plate 30 clamps the worm 25 through the square rotating rod 32, thereby preventing the worm 25 from rotating freely, when the solar panel body 37 needs to be clamped, the gear plate 30 is pushed by the handle 31 to be separated from the inner ring gear 28, the gear plate 30 drives the square rotating rod 32 to slide in the worm 25, the torsion spring 26 can drive the worm 25 to rotate at this time, the worm 25 drives the gear plate 30 and the handle 31 to rotate through the square rotating rod 32, when the solar panel body 37 needs to be disassembled, the gear plate 30 is reversely rotated by the handle 31, the gear plate 30 drives the worm 25 to reversely rotate through the square rotating rod 32, the extrusion plate 23 is separated from the solar panel body 37, the torsion spring 26 is in the elastic deformation state at this time, the gear plate 30 is pulled to be clamped into the inner ring gear 28 again, therefore, the worm 25 is clamped again, and the pressing plate 23 is kept separated from the solar panel body 37, so that the solar panel body 37 is convenient to disassemble.
As a preference of the above embodiment, the outer side cover of the square rotating rod 32 is provided with an annular slide rail 33, the annular slide rail 33 is slidably mounted on the side wall of the gear plate 30, a plurality of leaf springs 34 are uniformly mounted on the annular slide rail 33, and the outer ends of the leaf springs 34 are fixed on the side wall of the fixed slot plate 20.
In this embodiment, the plate spring 34 generates an elastic pulling force on the annular sliding rail 33, so as to generate an elastic pulling force on the gear plate 30, in a natural state, the plate spring 34 pulls the gear plate 30 to separate from the inner gear ring 28 through the annular sliding rail 33, at this time, the torsion spring 26 can drive the worm 25 to rotate and clamp the solar panel body 37, when the solar panel body 37 needs to be disassembled, the gear plate 30 is rotated reversely and the gear plate 30 is moved to be clamped into the inner gear ring 28 again, at this time, the torsion spring 26 generates an elastic torsion force on the worm 25, so that the gear plate 30 and the inner gear ring 28 are kept in a tight state, the gear plate 30 overcomes the pulling force of the plate spring 34 and stays in the inner gear ring 28, when the solar panel body 37 needs to be fixed again, the gear plate 30 is pushed to separate from the inner gear ring 28, the torsion spring 26 drives the gear plate 30 to rotate through the worm 25, so that the gear plate 30 and the annular sliding rail 33 generate a relative rotation, through setting up annular slide rail 33 and leaf spring 34, can conveniently fix a position the natural state of toothed disc 30 and handle, make things convenient for stripper plate 23 when fixing solar panel body 37, toothed disc 30 keeps being in the state of breaking away from with interior ring gear 28.
Preferably, as for the above embodiment, a linear guide 35 is installed on the inner side wall of the arcuate mounting frame 2, two ends of the linear guide 35 are connected to the side walls of the fixed ends of the two second oil cylinders 18 on the chute plate 11, and the outer end of the sliding rod 13 is slidably installed on the linear guide 35.
In this embodiment, when the sliding rod 13 moves, the sliding rod 13 slides on the linear guide 35, and by providing the linear guide 35, the sliding rod 13 can be guided conveniently, so as to improve the stability of the sliding rod 13 when moving, and meanwhile, the linear guide 35 can fix the end of the sliding rod 13, so as to ensure that the end of the sliding rod 13 always moves on the linear guide 35.
Preferably, the dial lever 5 is provided with a sealing plate 36 at the outer end thereof.
In this embodiment, by providing the sealing plate 36, the outer end of the poke rod 5 can be conveniently plugged, and the poke rod 5 is prevented from being separated from the movable column 7.
According to the solar backboard manufacturing device with the double-sided synchronous coating, the installation mode, the connection mode or the arrangement mode are common mechanical modes, and the device can be implemented as long as the beneficial effects of the device can be achieved; the glue gun 9, the first cylinder 10 and the second cylinder 18 are commercially available.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.