CN114027370A - Intelligent production line of Pu' er tea - Google Patents
Intelligent production line of Pu' er tea Download PDFInfo
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- CN114027370A CN114027370A CN202111578392.6A CN202111578392A CN114027370A CN 114027370 A CN114027370 A CN 114027370A CN 202111578392 A CN202111578392 A CN 202111578392A CN 114027370 A CN114027370 A CN 114027370A
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- bin
- storehouse
- withering
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/263—Drying gases or vapours by absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/80—Water
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Abstract
The invention discloses an intelligent Pu' er tea production line which comprises a withering bin, a cooling bin, a standing bin and an installation bin, wherein installation pipes are installed at the central positions of the interior of the withering bin, the interior of the cooling bin and the interior of the standing bin together, a plane rotary table is arranged at the top of the outer side of each installation pipe, a material turning component matched with the plane rotary table is arranged at the inner top of the withering bin, and a guide plate is installed at the outlet of the withering bin. In the process of rotating the plane turntable, the guide plate can automatically pave the Pu ' er tea raw leaves at the top of the plane turntable to a specified thickness by matching with the stirring rod, the whole process does not need manual operation of operators, the influence of pure manual tea making on the Pu ' er tea quality is avoided, then the hot air output by the hot air blower is conveyed to the inside of the annular hollow bin through the mounting pipe and is sprayed to the Pu ' er tea raw leaves at the top of the plane turntable through the air outlet hole, the Pu ' er tea raw leaves are withered at high temperature, and the tiled Pu ' er tea raw leaves can be uniformly heated.
Description
Technical Field
The invention relates to the technical field of Pu 'er tea production, in particular to an intelligent Pu' er tea production line.
Background
The Pu ' er tea garden newly developed in recent years is basically built according to the standardized requirements, the production capacity is high, the tea garden investment is high, so that the output of Pu ' er tea leaves in China is kept to be increased at a high speed, the Pu ' er tea contains lipase for fat decomposition, the lipase has a good effect on the fat decomposition, the digestion and consumption of fat can be realized for a plurality of people reducing the stomachs, the Pu ' er tea can also keep young and protect the stomachs, and the production of the Pu ' er tea needs to be subjected to processing procedures such as high-temperature withering, room-temperature shade drying and the like.
In the production process of the current Pu' er tea, tea leaves are generally paved manually, then the tea leaves can be withered at high temperature, the randomness is too large, the tea leaves cannot be paved to the specified thickness quickly and effectively, so that the high-temperature withering effect of the tea leaves is difficult to ensure, and the pure manual tea making is not beneficial to the stability of the quality and also causes the food sanitation condition to be difficult to ensure; in the manual tea making link, tea leaves subjected to high-temperature withering treatment are manually taken out and placed at room temperature for withering, and then a new batch of tea leaves are placed in a high-temperature withering bin for flattening, so that a large amount of time is spent in the whole process, and the production efficiency of the Pu' er tea is reduced; meanwhile, when each batch of Pu ' er tea is withered at high temperature and taken out and replaced by a new batch of Pu ' er tea, the temperature in the high-temperature withering bin is often caused to be directly emitted to the external environment, so that the waste of heat energy is caused, and the energy consumption in the Pu ' er tea withering process is invisibly improved.
Disclosure of Invention
The invention aims to provide an intelligent Pu' er tea production line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent Pu' er tea production line comprises a withering bin, a cooling bin, a standing bin and an installation bin, wherein the central positions of the interior of the withering bin, the interior of the cooling bin and the interior of the standing bin are provided with installation pipes, the top of the outer side of the mounting pipe is provided with a plane turntable, the inner top of the withering bin is provided with a stirring component which is matched with the plane turntable, a guide plate is arranged at the outlet of the withering bin, a guide bin communicated with the inside of the cooling bin is arranged at the bottom of the outer side of the withering bin, a collecting turntable is arranged in the middle position of the outer side of the mounting pipe, a stirring component which is matched with the collecting turntable is arranged on one side of the inner part of the cooling bin, an outer sleeve is sleeved at the bottom of the outer side of the mounting pipe, a second disc and a first disc are respectively arranged on the outer side of the outer sleeve, and annular racks are arranged at the edge positions of the bottoms of the second disc, the collecting turntable and the plane turntable;
the bottom of the same side of the interior of the withering bin, the cooling bin and the standing bin is provided with a transmission gear which is meshed with an annular rack, one side of the interior of the withering bin, the cooling bin and the standing bin, which is close to the transmission gear, is provided with a driving device which is in transmission connection with three groups of transmission gears, the middle position of the bottom of the mounting bin is provided with a hot air blower, the output end of the hot air blower is communicated with the bottom end of a mounting pipe, one side of the interior of the mounting bin, which is close to the guide bin, is provided with a filtering component, one side of the interior of the mounting bin, which is far away from the guide bin, is provided with an air pump, one side of the interior of the mounting bin, which is close to the transmission gear, is provided with a cooling component which is in transmission connection with an adjacent group of transmission gears, the exterior of the withering bin is provided with a feeding bin, one side of the exterior of the withering bin, which is close to the guide bin, is provided with an opening and closing component, and the exterior of the standing bin is symmetrically provided with a first arc-shaped screen, and a control panel is installed on the outer side of the cooling bin and is electrically connected with the air suction pump and the air heater through leads respectively.
Preferably, the material turning assembly comprises a driving assembly, a threaded rod, an annular hollow bin, an annular baffle, an electric lifting rod, a stirring rod, a material guide plate and an air outlet hole, the threaded rod is symmetrically arranged at a position close to the center inside the withering bin, the annular hollow bin is arranged at the common outer side of the two groups of threaded rods in a threaded manner, the driving assembly in transmission connection with the two groups of threaded rods is arranged at the center of the top of the withering bin, the top of the outer side of the mounting pipe is communicated with the inside of the annular hollow bin through a connecting pipe, the stirring rod is uniformly arranged at the bottom of the annular hollow bin, the air outlet hole is uniformly formed in the bottom of the annular hollow bin, the electric lifting rod is arranged at a position which is not in the center of the circle of the annular hollow bin, the output end of the electric lifting rod penetrates through the annular hollow bin and is provided with the material guide plate which is matched with the guide plate, and the annular baffle is arranged at the edge position of the bottom of the annular hollow bin, the control panel is electrically connected with the electric lifting rod through a wire.
Preferably, the cooling subassembly includes gear wheel, pinion, dwang, fan leaf and second arc screen cloth, the inside intermediate position department that is close to drive gear one side in installation storehouse is provided with the dwang, and the dwang outside is close to the one end of aspiration pump and installs the fan leaf, the one end that the fan leaf was kept away from in the dwang outside is installed the pinion, and the bottom is a set of the gear wheel with pinion intermeshing is installed in the outside of drive gear pivot, the outside in installation storehouse is provided with second arc screen cloth.
Preferably, the driving device comprises a servo motor, a first chain wheel, a second chain wheel and a chain, the servo motor is installed on one side of the top of the withering bin, the first chain wheel is installed at the output end of the servo motor, the second chain wheel is installed at one end of the outer side of the rotating shaft of the transmission gear, and the chain is arranged on the outer sides of the second chain wheel and the first chain wheel.
Preferably, the driving assembly comprises a driving motor, a driving gear and driven gears, the driving motor is installed at the center of the top of the withering bin, the driving gear is installed at the output end of the driving motor, and the driven gears meshed with the driving gear are symmetrically installed at the tops of the outer sides of the two groups of threaded rods.
Preferably, the opening and closing assembly comprises an arc-shaped sliding groove, an arc-shaped sliding block and an arc-shaped baffle plate, the arc-shaped sliding groove is formed in the bottom, close to one side of the guide bin, of the withering bin, the arc-shaped sliding block is arranged inside the arc-shaped sliding groove, and the arc-shaped baffle plate is installed on the outer side of the arc-shaped sliding block.
Preferably, the filtering component is including placing the storehouse, filtering storehouse, sieve, dry package and filter screen, one side that installation storehouse bottom is close to the direction storehouse is provided with respectively places the storehouse and filters the storehouse, and the internally mounted who places the storehouse has two sets of sieves, and dry package has been placed at the top of sieve, and the inside of filtering the storehouse evenly is provided with two sets of filter screens, the input of air heater and the inside intercommunication of filtering the storehouse, the inside in storehouse that withers is through the pipe and the inside intercommunication of placing the storehouse, and the inside intercommunication of placing storehouse and filtering the storehouse.
Preferably, the stirring subassembly includes fan-shaped hollow storehouse, stirring rod and fumarole, fan-shaped hollow storehouse is installed to the inside one side in cooling storehouse, and the border position department of fan-shaped hollow storehouse bottom evenly installs the stirring rod, and the fumarole has evenly been seted up to the bottom in fan-shaped hollow storehouse, the output of aspiration pump and the inside intercommunication in fan-shaped hollow storehouse.
Preferably, the outside in storehouse of withering is provided with the observation window, the outside in storehouse and the storehouse of stewing of cooling all is provided with the door, and the outside of door is provided with the handle.
Preferably, the middle positions of the top and the inner bottom in the standing bin are symmetrically provided with auxiliary bearings, and the top and the bottom of the outer sleeve are respectively and fixedly connected with the inner sides of the two groups of auxiliary bearings.
Compared with the prior art, the invention provides an intelligent Pu' er tea production line, which has the following beneficial effects:
1. in the process of pouring Pu ' er tea raw leaves into the top of the plane turntable quantitatively through the feeding bin, the driving device is controlled to drive the first group of transmission gears to rotate, the first group of transmission gears are matched with the annular rack at the bottom of the plane turntable to drive the plane turntable to slowly rotate, so that the Pu ' er tea raw leaves gradually and uniformly fall onto the top of the plane turntable, then the driving component is controlled to drive the two groups of threaded rods to rotate, the annular hollow bin is forced to slowly descend under the action of threads, a cavity formed by the annular hollow bin, the annular baffle and the plane turntable automatically covers the Pu ' er tea raw leaves, in the process of rotating the plane turntable, the guide plate is matched with the stirring rod to automatically spread the Pu ' er tea raw leaves at the top of the plane turntable to a specified thickness, the whole process does not need manual operation of an operator, the influence of pure manual tea making on the quality of the Pu ' er tea is avoided, and then hot air output by the hot air heater is conveyed to the interior of the annular hollow bin through the mounting pipe, the Pu 'er tea raw leaves are sprayed to the top of the plane turntable through the air outlet holes, the Pu' er tea raw leaves are withered at high temperature, the Pu 'er tea raw leaves which are tiled can be uniformly heated, and the high-temperature withering effect of the Pu' er tea raw leaves is ensured.
2. After the Pu ' er tea raw leaves are withered at high temperature, the driving component is controlled to drive the two groups of threaded rods to rotate, so that the annular hollow bin descends, the electric lifting rod is controlled to extend, the material guide plate descends until the bottom of the material guide plate is close to the top of the plane rotary disc, then in the process of slowly rotating the plane rotary disc, the material guide plate is matched with the guide plate to automatically guide out the Pu ' er tea leaves at the top of the plane rotary disc, the Pu ' er tea leaves are guided by the guide bin and enter the inside of the collection rotary disc, the second group of transmission gears can also enable the Pu ' er tea raw leaves discharged from the outlet of the guide bin to uniformly fall into the inside of the collection rotary disc when driving the collection rotary disc to rotate, then the Pu ' er tea raw leaves in the collection rotary disc are automatically stirred and paved by the stirring component, meanwhile, an operator can continuously supplement a next batch of Pu ' er tea raw leaves to the inside of the plane rotary disc, and pave the Pu ' er tea raw leaves by the material overturning component, saves a large amount of time, thereby ensuring the production efficiency of the intelligent production line of the Pu' er tea.
3. According to the Pu ' er tea drying and circulating device, after the Pu ' er tea raw leaves at the top of the plane rotary table are discharged into the collecting rotary table, the opening and closing assembly is used for manually closing the withering bin close to the outlet of the guide bin, so that heat loss in the withering bin is avoided, then the hot air mixed with water and air existing in the withering bin is sucked into the placing bin and the filtering bin through the hot air blower, the water and air are absorbed when passing through the drying bag, the remaining hot air is filtered by the filter screen and then conveyed into the annular hollow bin through the mounting pipe, so that circulating flow of air is formed, the phenomenon that the heat in high-temperature withering is directly discharged into the external environment to cause white heat loss is avoided, and therefore the energy saving performance of the whole Pu ' er tea intelligent production line is guaranteed.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a bottom plan view of the annular hollow bin of the present invention;
FIG. 5 is a schematic perspective view of a second disk, a first disk, a collection disk and a planar disk of the present invention;
FIG. 6 is a perspective view of the stirring assembly of the present invention;
FIG. 7 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
fig. 8 is an enlarged view of fig. 2 at B.
In the figure: 1. a material overturning assembly; 101. a drive assembly; 102. a threaded rod; 103. an annular hollow bin; 104. an annular baffle; 105. an electric lifting rod; 106. a stirring rod; 107. a material guide plate; 108. an air outlet; 2. a drive device; 3. a withering bin; 4. a cooling bin; 5. standing in a bin; 6. installing a bin; 7. a first arcuate screen; 8. a control panel; 9. a guide bin; 10. an opening and closing assembly; 11. a feeding bin; 12. a guide plate; 13. installing a pipe; 14. a transmission gear; 15. a stirring assembly; 16. an annular rack; 17. a cooling assembly; 171. a bull gear; 172. a pinion gear; 173. rotating the rod; 174. a fan blade; 175. a second arcuate screen; 18. an air pump; 19. a hot air blower; 20. a filter assembly; 21. an outer sleeve; 22. a second disc; 23. a first disc; 24. a collecting turntable; 25. a plane turntable.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an intelligent Pu' er tea production line comprises a withering bin 3, a cooling bin 4, a standing bin 5 and an installation bin 6, wherein the central positions inside the withering bin 3, the cooling bin 4 and the standing bin 5 are jointly provided with an installation pipe 13, the top outside the installation pipe 13 is provided with a plane rotary table 25, the inner top of the withering bin 3 is provided with a material turning component 1 mutually matched with the plane rotary table 25, the outlet of the withering bin 3 is provided with a guide plate 12, the bottom outside the withering bin 3 is provided with a guide bin 9 communicated with the inside of the cooling bin 4, the middle position outside the installation pipe 13 is provided with a collection rotary table 24, one side inside the cooling bin 4 is provided with a stirring component 15 mutually matched with the collection rotary table 24, the bottom outside the installation pipe 13 is sleeved with an outer sleeve 21, a second disc 22 and a first disc 23 are respectively arranged on the outer side of the outer sleeve 21, and annular racks 16 are respectively arranged at the edge positions of the bottoms of the second disc 22, the collecting turntable 24 and the plane turntable 25;
the bottom of the same side inside the withering bin 3, the cooling bin 4 and the standing bin 5 is provided with a transmission gear 14 which is meshed with an annular rack 16, one side of the withering bin 3, the cooling bin 4 and the standing bin 5 close to the transmission gear 14 is provided with a driving device 2 which is in transmission connection with three groups of transmission gears 14, the middle position of the bottom of the mounting bin 6 is provided with a hot air blower 19, the output end of the hot air blower 19 is communicated with the bottom end of a mounting pipe 13, one side of the inside of the mounting bin 6 close to the guide bin 9 is provided with a filter component 20, one side of the bottom of the mounting bin 6 far away from the guide bin 9 is provided with an air suction pump 18, one side of the bottom of the mounting bin 6 close to the transmission gear 14 is provided with a cooling component 17 which is in transmission connection with an adjacent group of transmission gears 14, the outside of the withering bin 3 is provided with a feeding bin 11, one side of the outside of the withering bin 3 close to the guide bin 9 is provided with an opening and closing component 10, the first arc-shaped screen 7 is symmetrically arranged on the outer side of the standing bin 5, the control panel 8 is installed on the outer side of the cooling bin 4, and the control panel 8 is electrically connected with the air pump 18 and the air heater 19 through wires respectively.
Further, the stirring component 1 comprises a driving component 101, threaded rods 102, an annular hollow bin 103, an annular baffle plate 104, electric lifting rods 105, stirring rods 106, guide plates 107 and air outlet holes 108, the threaded rods 102 are symmetrically arranged at positions close to the center inside the withering bin 3, the annular hollow bin 103 is arranged on common threads of the outer sides of the two groups of threaded rods 102, the driving component 101 in transmission connection with the two groups of threaded rods 102 is arranged at the center of the top of the withering bin 3, the top of the outer side of the mounting pipe 13 is communicated with the inside of the annular hollow bin 103 through a connecting pipe, the stirring rods 106 are uniformly arranged at the bottom of the annular hollow bin 103, the air outlet holes 108 are uniformly arranged at the bottom of the annular hollow bin 103, the electric lifting rods 105 are arranged at positions of non-center of the annular hollow bin 103, the output ends of the electric lifting rods 105 penetrate through the annular hollow bin 103 and are provided with the guide plates 107 mutually matched with the guide plates 12, an annular baffle plate 104 is arranged at the edge position of the bottom of the annular hollow bin 103, and the control panel 8 is electrically connected with an electric lifting rod 105 through a lead.
Further, the cooling assembly 17 includes a large gear 171, a small gear 172, a rotating rod 173, a fan blade 174 and a second arc-shaped screen 175, the rotating rod 173 is disposed at the middle position of the inside of the installation bin 6 close to one side of the transmission gear 14, the fan blade 174 is installed at the end of the outside of the rotating rod 173 close to the air suction pump 18, the small gear 172 is installed at the end of the outside of the rotating rod 173 far away from the fan blade 174, the large gear 171 meshed with the small gear 172 is installed at the outside of the rotating shaft of the group of transmission gears 14 at the bottom, the second arc-shaped screen 175 is disposed at the outside of the installation bin 6, and the driving device 2 is helpful for driving the fan blade 174 to rotate rapidly, so as to perform air-blowing cooling on the electric appliance inside the installation bin 6.
Further, the driving device 2 comprises a servo motor, a first chain wheel, a second chain wheel and a chain, the servo motor is installed on one side of the top of the withering bin 3, the first chain wheel is installed at the output end of the servo motor, the second chain wheel is installed at one end of the outer side of the rotating shaft of the three groups of transmission gears 14, and the chain is jointly arranged on the outer sides of the second chain wheel and the first chain wheel, so that the second disc 22, the first disc 23, the collection turntable 24 and the plane turntable 25 can be driven to synchronously rotate slowly in the same direction.
Further, drive assembly 101 includes driving motor, driving gear and driven gear, and the central point at 3 tops in storehouse of withering puts the department and installs driving motor, and driving motor's output installs the driving gear, and the top symmetry in the two sets of threaded rods 102 outsides is installed and is helped driving two sets of threaded rods 102 steady rotation with driving gear intermeshing's driven gear to control annular hollow storehouse 103 and go up and down in the inside in storehouse 3 of withering.
Further, the subassembly 10 that opens and shuts includes arc spout, arc slider and cowl, and the arc spout has been seted up to the bottom that storehouse 3 withers is close to guide bin 9 one side, and the inside of arc spout is provided with arc slider, and cowl is installed in arc slider's the outside, can open or close the export that storehouse 3 withers and is close to guide bin 9 and set up through sliding cowl, and in-process arc slider slides in the inside of arc spout.
Further, filtering component 20 is including placing the storehouse, filter the storehouse, the sieve, dry package and filter screen, one side that 6 bottoms in installation storehouse are close to direction storehouse 9 is provided with respectively places the storehouse and filters the storehouse, and the internally mounted who places the storehouse has two sets of sieves, dry package has been placed at the top of sieve, and the inside of filtering the storehouse evenly is provided with two sets of filter screens, air heater 19's input and the inside intercommunication of filtering the storehouse, the inside in storehouse 3 that withers is through the pipe and the inside intercommunication of placing the storehouse, and place the inside intercommunication in storehouse and filter the storehouse, help carrying out dry filtration processing with the inside high temperature humid air in storehouse 3 that withers.
Further, stirring subassembly 15 includes fan-shaped hollow storehouse, stirring rod and fumarole, fan-shaped hollow storehouse is installed to 4 inside one sides in storehouse of cooling, and the border position department of fan-shaped hollow storehouse bottom evenly installs the stirring rod, and the fumarole has evenly been seted up to the bottom in fan-shaped hollow storehouse, the output of aspiration pump 18 and the inside intercommunication in fan-shaped hollow storehouse, help cooperation aspiration pump 18 to blow external room temperature air to collecting 24 inside Pu ' er tea leaves, cool down the processing to Pu ' er tea leaves, and make Pu ' er tea can evenly tile in the inside of collecting carousel 24 through the stirring rod.
Further, the outside in storehouse 3 that withers is provided with the observation window, and the outside in storehouse 4 and the storehouse 5 that stews all is provided with the door of storehouse, and the outside of door of storehouse is provided with the handle, is convenient for look over the condition of withering of 3 inside pu 'er tealeaves in storehouse that withers, also can get through storehouse 4 and the storehouse 5 outside door of stewing and put pu' er tealeaves.
Furthermore, auxiliary bearings are symmetrically arranged in the middle positions of the top and the inner bottom of the standing bin 5, and the top and the bottom of the outer side of the outer sleeve 21 are respectively and fixedly connected with the inner sides of the two groups of auxiliary bearings, so that the outer sleeve 21 is favorable for driving the second disc 22 and the first disc 23 to stably rotate together.
Embodiment 1, as shown in fig. 1-7, when the driving device 2 drives three sets of transmission gears 14 to synchronously rotate, the big gear 171 installed on the bottom set of transmission gears 14 rotates to drive the small gear 172 to rotate rapidly, the small gear 172 cooperates with the rotating rod 173 to drive the fan blade 174 to rotate rapidly, so that the outside room temperature air is blown into the interior of the installation bin 6 through the second arc-shaped screen 175, and the electrical appliances in the installation bin 6 are cooled by wind, the air pump 18 delivers the room temperature air filtered by the second arc-shaped screen 175 to the interior of the fan-shaped hollow bin, and then the room temperature air is sprayed to the raw Pu' er tea leaves in the collection turntable 24 through the air injection holes, the raw Pu ' er tea leaves in the collecting rotary disc 24 are withered at room temperature, finally, a bin gate outside the cooling bin 4 is opened, the raw Pu ' er tea leaves in the collecting rotary disc 24 are taken out and then are filled in a mould and pressed into cakes, and then the raw Pu ' er tea leaves after being pressed into cakes are sent into a packaging machine for packaging.
Embodiment 2, as shown in fig. 1 to 7, after raw pu 'er tea leaves are withered at a high temperature, the driving assembly 101 is controlled to drive the two sets of threaded rods 102 to rotate, so that the annular hollow bin 103 descends, then the electric lifting rod 105 is controlled to extend, so that the material guide plate 107 descends until the bottom of the material guide plate 107 is close to the top of the planar turntable 25, then, in the process that the planar turntable 25 slowly rotates, the material guide plate 107 cooperates with the guide plate 12 to automatically guide out the pu' er tea leaves on the top of the planar turntable 25, and then the pu 'er tea leaves are guided by the guide bin 9 and enter the collecting turntable 24, while the second set of transmission gears 14 drive the collecting turntable 24 to rotate, so that the raw pu' er tea leaves discharged from the outlet of the guide bin 9 can uniformly fall into the collecting turntable 24, and then the raw pu 'er tea leaves inside the collecting turntable 24 are automatically stirred and laid by the stirring assembly 15, meanwhile, an operator can continue to supplement the next batch of pu' er tea leaves into the planar turntable 25, the Pu ' er tea raw leaves in the collecting rotary disc 24 are cooled to the room temperature for a period of time, a bin door of the cooling bin 4 is opened, the Pu ' er tea raw leaves in the collecting rotary disc 24 are taken out and are placed on the first disc 23 and the second disc 22 for standing and withering after being subjected to mould pressing, and finally, the Pu ' er tea cakes in the first disc 23 and the second disc 22 are packaged.
The working principle is as follows: before use, the device is powered on, the driving device 2 is controlled by the control panel 8 to drive the three groups of transmission gears 14 to synchronously rotate in the same direction, the transmission gears 14 are matched with the annular rack 16 to drive the outer sleeve 21, the second disc 22, the first disc 23, the collecting turntable 24 and the plane turntable 25 to synchronously rotate in the same direction and slowly rotate, then the raw Pu 'er tea leaves are quantitatively poured onto the top of the plane turntable 25 through the feeding bin 11, the rotating plane turntable 25 enables the raw Pu' er tea leaves to gradually and uniformly fall onto the top of the plane turntable 25, then the driving component 101 is controlled to drive the two groups of threaded rods 102 to rotate, the annular hollow bin 103 is forced to slowly descend by the screw action, so that a cavity formed by the annular hollow bin 103, the annular baffle plate 104 and the plane turntable 25 automatically covers the raw Pu 'er tea leaves, and in the rotating process of the plane turntable 25, the guide plate 107 is matched with the stirring rod 106 to automatically lay the raw Pu' er tea leaves on the top of the plane turntable 25 to a specified thickness, the whole process does not need manual operation of operators, so that the influence of pure manual tea making on the quality of Pu ' er tea is avoided, then the annular hollow bin 103 is controlled to rise to the original height, the hot air output by the hot air blower 19 is conveyed into the annular hollow bin 103 through the mounting pipe 13 and is sprayed to the Pu ' er tea leaves at the top of the plane rotary disc 25 through the air outlet 108, the Pu ' er tea leaves are withered at high temperature, meanwhile, the hot air mixed with water and air existing in the withering bin 3 is sucked into the placing bin and the filtering bin through the hot air blower 19, the water and air are absorbed when being dried, the remaining hot air is filtered by the filtering screen and then conveyed into the annular hollow bin 103 through the mounting pipe 13, the circulating flow of air is formed, and the white loss of heat energy caused by directly discharging the heat in high-temperature withering into the external environment is also avoided;
after the Pu 'er tea raw leaves are withered at a high temperature, the driving component 101 is controlled to drive the two groups of threaded rods 102 to rotate, the annular hollow bin 103 is made to descend, then the electric lifting rod 105 is controlled to extend, the material guide plate 107 descends until the bottom of the material guide plate 107 is close to the top of the plane rotary disc 25, then in the process that the plane rotary disc 25 slowly rotates, the material guide plate 107 is matched with the guide plate 12 to automatically guide out the Pu' er tea leaves at the top of the plane rotary disc 25, then the Pu 'er tea leaves are guided by the guide bin 9 and enter the collecting rotary disc 24, when the collecting rotary disc 24 is driven to rotate by the second group of transmission gears 14, the Pu' er tea raw leaves discharged from the outlet of the guide bin 9 can also uniformly fall into the collecting rotary disc 24, then the Pu 'er tea raw leaves in the collecting rotary disc 24 are automatically stirred and paved by the stirring component 15, then an operator can continue to supplement the next batch of Pu' er tea raw leaves to the inside of the plane rotary disc 25, and the turnover component 1 is utilized to pave the turnover component, so that a great amount of time is saved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Pu' er tea intelligence production line, including withering storehouse (3), cooling storehouse (4), storehouse (5) and installation storehouse (6) of stewing, its characterized in that: the central position in the withering bin (3), the cooling bin (4) and the standing bin (5) is provided with a mounting pipe (13), the top in the outer side of the mounting pipe (13) is provided with a plane rotary table (25), the inner top of the withering bin (3) is provided with a material turning component (1) which is matched with the plane rotary table (25), the outlet of the withering bin (3) is provided with a guide plate (12), the bottom in the outer side of the withering bin (3) is provided with a guide bin (9) which is communicated with the inner part of the cooling bin (4), the middle position in the outer side of the mounting pipe (13) is provided with a collecting rotary table (24), one side in the inner side of the cooling bin (4) is provided with a stirring component (15) which is matched with the collecting rotary table (24), the bottom in the outer side of the mounting pipe (13) is sleeved with an outer sleeve (21), and the outer side of the outer sleeve (21) is respectively provided with a second disc (22) and a first disc (23), the edge positions of the bottoms of the second disc (22), the collecting rotary disc (24) and the plane rotary disc (25) are all provided with annular racks (16);
the bottom of the same side of the interior of the withering bin (3), the cooling bin (4) and the standing bin (5) is provided with a transmission gear (14) which is meshed with an annular rack (16), one side of the withering bin (3), the cooling bin (4) and one side of the standing bin (5) close to the transmission gear (14) are provided with a driving device (2) which is in transmission connection with three groups of transmission gears (14), the middle position of the bottom of the installation bin (6) is provided with a hot air blower (19), the output end of the hot air blower (19) is communicated with the bottom end of an installation pipe (13), one side of the interior of the installation bin (6) close to a guide bin (9) is provided with a filtering component (20), one side of the interior of the bottom of the installation bin (6) far away from the guide bin (9) is provided with an air suction pump (18), one side of the interior of the bottom of the installation bin (6) close to the transmission gear (14) is provided with a cooling component (17) in transmission connection with an adjacent group of transmission gear (14), feeding storehouse (11) are installed in the outside in storehouse (3) withers, one side that storehouse (3) outside of withering is close to direction storehouse (9) is provided with subassembly (10) that opens and shuts, the outside symmetry in storehouse (5) of stewing is provided with first sieve bend (7), control panel (8) are installed in the outside in storehouse of cooling (4), control panel (8) are connected with aspiration pump (18) and air heater (19) electricity respectively through the wire.
2. The intelligent puer tea production line according to claim 1, which is characterized in that: the material turning component (1) comprises a driving component (101), threaded rods (102), annular hollow bins (103), annular baffles (104), electric lifting rods (105), stirring rods (106), material guide plates (107) and air outlet holes (108), the threaded rods (102) are symmetrically arranged at positions close to the center inside the withering bin (3), the annular hollow bins (103) are arranged at common outer sides of two groups of threaded rods (102) in a threaded manner, the driving component (101) in transmission connection with the two groups of threaded rods (102) is arranged at the center position of the top of the withering bin (3), the top outside the mounting pipe (13) is communicated with the inside of the annular hollow bins (103) through connecting pipes, the stirring rods (106) are uniformly arranged at the bottom of the annular hollow bins (103), the air outlet holes (108) are uniformly arranged at the bottom of the annular hollow bins (103), and the electric lifting rods (105) are arranged at positions, which are not located in the center, of the annular hollow bins (103), and the output end of the electric lifting rod (105) penetrates through the annular hollow bin (103) and is provided with a material guide plate (107) matched with the guide plate (12), the edge position of the bottom of the annular hollow bin (103) is provided with an annular baffle plate (104), and the control panel (8) is electrically connected with the electric lifting rod (105) through a wire.
3. The intelligent puer tea production line according to claim 1, which is characterized in that: cooling subassembly (17) are including gear wheel (171), pinion (172), dwang (173), fan leaf (174) and second arc screen cloth (175), the inside intermediate position department that is close to drive gear (14) one side of installation storehouse (6) is provided with dwang (173), and the one end that is close to aspiration pump (18) in dwang (173) outside installs fan leaf (174), the one end of keeping away from fan leaf (174) in dwang (173) outside is installed pinion (172), and the bottom is a set of gear wheel (171) with pinion (172) intermeshing are installed in the outside of drive gear (14) pivot, the outside of installation storehouse (6) is provided with second arc screen cloth (175).
4. The intelligent puer tea production line according to claim 1, which is characterized in that: drive arrangement (2) include servo motor, first sprocket, second sprocket and chain, servo motor is installed to one side at storehouse (3) top withers, and servo motor's output installs first sprocket, and three groups the second sprocket is installed to the one end in drive gear (14) pivot outside, and the outside of second sprocket and first sprocket is provided with the chain jointly.
5. The intelligent puer tea production line according to claim 2, which is characterized in that: the driving assembly (101) comprises a driving motor, a driving gear and driven gears, the driving motor is installed at the center of the top of the withering bin (3), the driving gear is installed at the output end of the driving motor, and the driven gears meshed with the driving gear are symmetrically installed at the tops of the outer sides of the two groups of threaded rods (102).
6. The intelligent puer tea production line according to claim 1, which is characterized in that: the opening and closing assembly (10) comprises an arc-shaped sliding groove, an arc-shaped sliding block and an arc-shaped baffle plate, the arc-shaped sliding groove is formed in the bottom, close to one side of the guide bin (9), of the withering bin (3), the arc-shaped sliding block is arranged inside the arc-shaped sliding groove, and the arc-shaped baffle plate is installed on the outer side of the arc-shaped sliding block.
7. The intelligent puer tea production line according to claim 1, which is characterized in that: the filter component (20) is including placing the storehouse, filtering storehouse, sieve, dry package and filter screen, one side that installation storehouse (6) bottom is close to direction storehouse (9) is provided with respectively places the storehouse and filters the storehouse, and the internally mounted who places the storehouse has two sets of sieves, and dry package has been placed at the top of sieve, and the inside of filtering the storehouse evenly is provided with two sets of filter screens, the input of air heater (19) and the inside intercommunication of filtering the storehouse, the inside in storehouse (3) of withering is through the pipe and the inside intercommunication of placing the storehouse, and the inside intercommunication of placing the storehouse and filtering the storehouse.
8. The intelligent puer tea production line according to claim 1, which is characterized in that: stirring subassembly (15) include fan-shaped hollow storehouse, stirring rod and fumarole, fan-shaped hollow storehouse is installed to the inside one side in cooling storehouse (4), and the border position department of fan-shaped hollow storehouse bottom evenly installs the stirring rod, and the fumarole has evenly been seted up to the bottom in fan-shaped hollow storehouse, the output of aspiration pump (18) and the inside intercommunication in fan-shaped hollow storehouse.
9. The intelligent puer tea production line according to claim 1, which is characterized in that: the outside in storehouse (3) withers is provided with the observation window, the outside in storehouse (4) of cooling and the storehouse (5) of stewing all is provided with the door, and the outside of door is provided with the handle.
10. The intelligent puer tea production line according to claim 1, which is characterized in that: the middle positions of the top and the inner bottom in the standing bin (5) are symmetrically provided with auxiliary bearings, and the top and the bottom of the outer sleeve (21) are respectively and fixedly connected with the inner sides of the two groups of auxiliary bearings.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117959736B (en) * | 2024-03-28 | 2024-05-28 | 无锡市联合德艺制药设备有限公司 | Closed circulation drying equipment |
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| CN114027370B (en) | 2022-08-02 |
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