CN114019866A - Control system of full-automatic code-spraying arrangement magnetizing machine - Google Patents
Control system of full-automatic code-spraying arrangement magnetizing machine Download PDFInfo
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- CN114019866A CN114019866A CN202111296291.XA CN202111296291A CN114019866A CN 114019866 A CN114019866 A CN 114019866A CN 202111296291 A CN202111296291 A CN 202111296291A CN 114019866 A CN114019866 A CN 114019866A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
Abstract
The invention discloses a control system of a full-automatic code-spraying arrangement magnetizing apparatus, which belongs to the technical field of the full-automatic code-spraying arrangement magnetizing apparatus and solves the problems that an external maintainer cannot quickly know that a device at a certain position has a fault, the overhauling efficiency is low, and meanwhile, the external maintainer cannot know the operation parameters and the operation state of the apparatus in real time through the control system, so that the apparatus is easy to have the fault in long-time operation, thereby reducing the production efficiency, the operation parameters of the apparatus are known in real time through calculating a fault value of the acquired apparatus data, the external maintainer can conveniently know whether the apparatus has the fault at the later stage in advance, different fault information data are matched with different maintenance maintainers, not only can the operation data of the apparatus be fully known, but also the apparatus can be quickly overhauled, and the maintenance of the apparatus in different forms can be carried out by the maintainers in different grades, the equipment is effectively maintained and overhauled, and a better maintenance effect is achieved.
Description
Technical Field
The invention belongs to the technical field of full-automatic code spraying and arranging magnetizing machines, and particularly relates to a control system of a full-automatic code spraying and arranging magnetizing machine.
Background
The magnetizing machine has a simple structure, is actually an electromagnet with extremely strong magnetic force, is provided with iron blocks in various shapes as additional magnetic poles so as to form a closed magnetic circuit with a magnetized body, and can be finished by arranging the additional magnetic poles and the magnetized body instantly by adding exciting current.
Aiming at the full-automatic code-spraying arrangement magnetizing machine, an internal control system controls multiple groups of internal circuit elements, the running state of each circuit device cannot be known in the control process, when a certain device is aged or stops running, an external maintainer cannot rapidly know that the certain device breaks down, the overhauling efficiency is low, meanwhile, an external person cannot know the running parameters and the running state of equipment in real time through the control system, and the equipment is easy to break down in long-time running, so that the production efficiency is reduced.
Disclosure of Invention
In order to solve the problems existing in the scheme, the invention provides a control system of a full-automatic code-spraying arranging magnetizing machine.
The purpose of the invention can be realized by the following technical scheme: the control system of the full-automatic code-spraying arranging magnetizer comprises a fixed-point acquisition end, a data processing end, a fault fixed-point inspection end, a grade evaluation database, a personnel grade evaluation end and a maintenance terminal;
the fixed point acquisition end is used for acquiring data of an operating motor and an operating cylinder in the equipment, wherein the acquired data comprises the internal rotating speed and heat productivity of the operating motor, the air pipe aging value in the cylinder and the rotating speed value of a speed regulating valve;
the fault fixed-point inspection terminal is used for performing fixed-point inspection on the electrical appliance elements marked with the fixed-point stamps, different fixed-point marks are adopted by the same device, the fixed-point stamps are respectively marked, and inspection and extraction are performed on equipment information numbers of the fixed-point electrical appliance elements;
the data processing end processes the acquired equipment data and calculates an equipment fault value, wherein a threshold unit is arranged in the data processing end, a threshold interval in the threshold unit is set by an external operator, and the fault value is compared with the threshold interval to obtain different maintenance information;
the maintenance terminal receives the maintenance signal in the data processing terminal and dispatches maintenance personnel of different grades, wherein the dispatching mode is that the maintenance signal is transmitted into the mobile terminal through the wireless connection with the mobile terminal.
Preferably, including the numerical control operation end, the numerical control operation end is used for spouting a yard range magnetizer to full-automatic and operates, and wherein the numerical control operation end includes debugging unit, setting unit and monitoring unit, and the debugging unit can debug equipment operating parameter, and the setting unit sets up equipment operation mode, monitoring unit and equipment internal work device electric connection.
Preferably, the calculation method of the trachea aging value is as follows: marking the service life of the air pipe as X, marking the average value of the temperature of the working environment as W, and adopting a calculation formula
And obtaining the trachea aging value Lh, wherein the value is 0.21365 as a correction factor.
Preferably, the data processing end processes the acquired device data in the following manner:
s1, marking the internal rotating speed of the running motor as Z, marking the heating temperature value of the external shell of the running motor as F, and marking the rotating speed value of the speed regulating valve as T;
s2, adopting a calculation formula
Calculating to obtain a fault value Gz of the equipment, wherein mu is an error calibration factor, the value is 0.965, A5 is a weight factor, and the value is set by an operator;
s3, comparing the calculated fault value Gz with a threshold value interval in a threshold value unit, wherein a maintenance interval [ X1, X2] is arranged in the threshold value interval;
and S4, processing the numerical values by processing and comparing the numerical values and adopting different judging modes for different numerical values.
Preferably, the comparison in step S3 is as follows:
s31, when the calculated fault value does not belong to and is smaller than the lower limit value of the maintenance interval [ X1, X2], directly opening an early warning end to perform early warning work, and simultaneously finding a specified early warning end through a fault fixed-point inspection end to inspect and repair the fault point;
s32, when the calculated fault value Gz belongs to a maintenance interval [ X1, X2], directly transmitting a maintenance signal into the maintenance terminal, locking a fault point through a fault fixed point inspection end, and transmitting fault point information into the maintenance terminal;
and S33, when the calculated fault value does not belong to and is greater than the upper limit value of the maintenance interval [ X1, X2], directly transmitting the data information to an external display screen for an external operator to check.
Preferably, the early warning end is electrically connected with an external alarm device, and the early warning end directly controls the external alarm device.
Preferably, the staff grade evaluating end carries out grade judgment on index data of external maintenance staff, wherein the index data are provided by a grade evaluating database, the collected data are respectively the working years of the maintenance staff, staff with the working years more than 5 years are judged to be high-grade maintenance staff, staff with the working years within 2 years to 5 years are judged to be middle-grade maintenance staff, and staff with the working years within 2 years are judged to be primary maintenance staff.
Preferably, the maintenance step mode of the maintenance terminal for the device is as follows: when the early warning signal is received, an instruction is directly sent to a mobile terminal of an advanced maintainer, a fault point is directly conveyed into a corresponding mobile terminal through a fault fixed-point inspection end, and the advanced maintainer directly maintains and processes equipment; when the maintenance terminal receives the corresponding maintenance signal, the maintenance terminal directly sends an instruction to the mobile terminal of the middle-level maintainer, and the middle-level maintainer is dispatched to maintain the equipment; when the maintenance terminal receives a normal operation signal of the equipment, the maintenance terminal directly sends an instruction to the mobile terminal of the primary maintenance personnel to perform maintenance and lubrication work on the equipment
Compared with the prior art, the invention has the beneficial effects that: firstly, the operation data parameters in the equipment are collected, the collected equipment data is calculated by a fault value, the maintenance grade of the equipment is judged by the fault value, the operation parameters of the equipment are known in real time, external personnel can conveniently know whether the equipment has faults in the later period in advance, the judged maintenance data is transmitted to a maintenance terminal, different personnel are graded, the graded data are stored in a graded evaluation database, the maintenance terminal directly extracts the graded data of the maintenance personnel from the graded evaluation database, matches the corresponding fault value with the graded data, matches different fault information data with different maintenance and repair personnel, not only can fully know the operation data of the equipment, but also can quickly overhaul the equipment, and dispatches the maintenance personnel with different grades through a mobile terminal, the maintenance processing work of the equipment is completed, and the maintainers of different grades carry out different forms of overhaul and maintenance on the equipment, so that the equipment is effectively maintained and overhauled, and a better maintenance effect is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the control system of the full-automatic code-spraying arrangement magnetizer comprises a fixed-point acquisition end, a numerical control operation end, a data processing end, a fault fixed-point inspection end, a maintenance terminal, an early warning end, a grade evaluation database, a personnel grade evaluation end and a mobile terminal;
the output end of the fixed point acquisition end is electrically connected with the input end of the data processing end, the output end of the numerical control operation end is electrically connected with the input end of the data processing end, the data processing end is bidirectionally connected with the fault fixed point inspection end, the output end of the data processing end is respectively electrically connected with the early warning end and the input end of the maintenance terminal, the maintenance terminal is bidirectionally connected with the grade evaluation database, the grade evaluation database is bidirectionally connected with the personnel grade evaluation end, and the output end of the maintenance terminal is electrically connected with the input end of the mobile terminal;
the numerical control operation end is used for operating the full-automatic code-spraying arrangement magnetizer, and comprises a debugging unit, a setting unit and a monitoring unit, wherein the debugging unit can debug the operation parameters of the equipment, the setting unit sets the operation mode of the equipment, the monitoring unit is electrically connected with an internal working device of the equipment, and when the working device at a certain position stops operating, the monitoring unit directly transmits data to an external display terminal for an external operator to check;
fixed point collection end is to the inside device operation data of equipment collection, wherein the device that aims at is operation motor and operation cylinder respectively, different devices have adopted different fixed point marks, the fixed point is stamped respectively, wherein operation motor inside rotational speed and calorific capacity are gathered by the sensor, the inside trachea ageing value of cylinder and governing valve rotational speed value are gathered by the sensor, wherein gather the trachea ageing value and obtain data by tracheal service life and external environment temperature value sensor, and calculate the ageing value, wherein the calculation mode is:
marking the trachea as XThe average value of the working environment temperature is marked as W, wherein the average value is measured by carrying out temperature detection on the same area of the air pipe for a plurality of times in a time period, such as one hour, carrying out average value processing on the detected temperature value to obtain the average value W, and adopting a calculation formula
Obtaining a trachea aging value Lh, wherein the value is 0.21365 as a correction factor;
the data processing end processes the acquired equipment data and calculates an equipment fault value, wherein a threshold unit is arranged in the data processing end, and an internal threshold interval of the threshold unit is set by an external operator;
the data processing end processes the device data as follows;
s1, marking the internal rotating speed of the running motor as Z, marking the heating temperature value of the external shell of the running motor as F, and marking the rotating speed value of the speed regulating valve as T;
s2, adopting a calculation formula
Calculating to obtain a fault value Gz of the equipment, wherein mu is an error calibration factor and takes a value of 0.965, A1, A2, A3 and A4 are preset fixed coefficient factors, A5 is a weight factor, and the value is set by an operator;
s3, comparing the calculated fault value Gz with a threshold interval inside a threshold unit, wherein a maintenance interval value [ X1, X2] is arranged inside the threshold interval, wherein X1 and X2 are set by an external operator, and the comparison method is as follows:
the comparison in step S3 is as follows:
s31, when the calculated fault value does not belong to and is smaller than the lower limit value of the maintenance interval [ X1, X2], directly opening an early warning end to perform early warning work, and simultaneously finding a specified early warning end through a fault fixed-point inspection end to inspect and repair the fault point;
s32, when the calculated fault value Gz belongs to a maintenance interval [ X1, X2], directly transmitting a maintenance signal into the maintenance terminal, locking a fault point through a fault fixed point inspection end, and transmitting fault point information into the maintenance terminal;
s33, when the calculated fault value does not belong to and is greater than the upper limit value of the maintenance interval [ X1, X2], directly transmitting the data information to an external display screen for an external operator to check;
and S4, processing the numerical values by processing and comparing the numerical values and adopting different judging modes for different numerical values.
The fault fixed-point inspection terminal can perform fixed-point inspection on the electric appliance elements marked with the fixed-point stamps to find out the fault elements, and directly transmit the inspected equipment information numbers to the external display terminal, and external inspection personnel find out the corresponding electric appliance elements through the equipment information numbers to perform maintenance processing on the electric appliance elements;
the early warning end is electrically connected with an external alarm device, can directly control the external alarm device, and directly opens the external alarm device when receiving an early warning signal, so that the alarm device directly starts early warning work;
the staff grade evaluating end acquires index data of external maintenance staff, wherein the index data is provided by a grade evaluating database, different maintenance staff are graded to obtain grade judgment values, the acquired data are respectively the working years of the maintenance staff, the grading modes are high-grade, medium-grade and primary, staff with the working years more than 5 years are judged as high-grade maintenance staff, staff with the working years within 2 to 5 years are judged as medium-grade maintenance staff, and staff with the working years within 2 years are judged as primary maintenance staff.
The maintenance terminal receives maintenance signals inside the data processing terminal and dispatches maintenance personnel of different grades, wherein the dispatching mode is that the maintenance signals are transmitted into the mobile terminal through wireless connection with the mobile terminal, and the mobile terminal is worn beside the maintenance personnel;
the maintenance steps of the maintenance terminal are as follows:
firstly, when a maintenance terminal receives an early warning signal, an instruction is directly sent to a mobile terminal of an advanced maintenance worker, after the advanced maintenance worker receives the early warning instruction, a fault point is directly conveyed into a corresponding mobile terminal through a fault fixed-point inspection end, and the advanced maintenance worker performs maintenance work on equipment through the mobile terminal;
step two, when the maintenance terminal receives the corresponding maintenance signal, the maintenance terminal directly sends an instruction to the mobile terminal of the middle-level maintainer, and after the middle-level maintainer receives the maintenance instruction, the middle-level maintainer receives the information number of the specified equipment and carries out maintenance work on the specified equipment;
when the maintenance terminal receives a normal operation signal of the equipment, an instruction is directly sent to the mobile terminal of the primary maintainer, the equipment is checked and maintained, whether a belt between a motor and a belt pulley is stretched too tightly is checked, if the belt is stretched too tightly, the tensioning degree of the belt can be adjusted by adjusting the distance of the belt pulley, whether the belt is stable or not in rolling operation is observed, if the belt is not stable in rolling, the distance of the motor needs to be adjusted to enable the belt pulley to be parallel in the operation process, and lubricating oil is added to a sliding block and a track part of the material suction mechanism at regular time; the lubricating grease must be clean and not mixed with impurities so as to avoid reducing the quality of oil products, and before lubrication, parts to be oiled need to be cleaned up and dirt and moisture cannot be left.
The above formulas are all calculated by removing dimensions and taking numerical values thereof, the formula is a formula which is obtained by acquiring a large amount of data and performing software simulation to obtain the closest real situation, and the preset parameters and the preset threshold value in the formula are set by the technical personnel in the field according to the actual situation or obtained by simulating a large amount of data.
The working principle of the invention is as follows: the method comprises the steps of firstly collecting operation data parameters in equipment, calculating a fault value of the collected equipment data, judging the maintenance level of the equipment through the fault value, conveying the judged maintenance data to a maintenance terminal, grading different personnel, storing the graded data in a grade evaluation database, directly extracting the grade data of the maintenance personnel from the inside of the grade evaluation database by the maintenance terminal, matching the corresponding fault value with the corresponding fault value, and dispatching the maintenance personnel of different grades through a mobile terminal, so that the maintenance processing work of the equipment is completed, and the maintenance personnel of different grades carry out different forms of overhaul and maintenance on the equipment, so that the equipment is effectively maintained and overhauled, and a better maintenance effect is achieved.
In the embodiments provided in the present invention, it should be understood that the disclosed apparatus, device and method may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the modules is only one logical functional division, and there may be other divisions when the actual implementation is performed; the modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the method of the embodiment.
It will also be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims shall not be construed as limiting the claim concerned.
Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. A plurality of units or means recited in the system claims may also be implemented by one unit or means in software or hardware. The terms second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above examples are only intended to illustrate the technical process of the present invention and not to limit the same, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical process of the present invention without departing from the spirit and scope of the technical process of the present invention.
Claims (7)
1. Full-automatic control system who spouts a yard range magnetizer, its characterized in that includes:
the fixed point acquisition end is used for acquiring data of an operating motor and an operating cylinder in the equipment, wherein the acquired data comprises an internal rotating speed of the operating motor, an external shell heating value and a rotating speed value of a speed regulating valve;
the data processing end calculates the air pipe aging value in the air cylinder in advance, processes the data collected by the fixed point collecting end, and calculates the equipment fault value, wherein a threshold unit is arranged in the data processing end, a threshold interval in the threshold unit is set by an external operator, and the fault value is compared with the threshold interval to obtain different maintenance signals;
the fault fixed-point patrolling terminal is used for carrying out fixed-point patrolling on the electrical components marked with the fixed-point stamps, adopting different fixed-point marks for all the electrical components, simultaneously marking the fixed-point stamps, and patrolling and extracting the equipment information numbers of the fixed-point electrical components;
and the maintenance terminal receives the maintenance signal inside the data processing terminal and dispatches maintenance personnel of different grades, wherein the dispatching mode is that the maintenance signal is transmitted into the mobile terminal through the wireless connection with the mobile terminal.
2. The control system of the full-automatic code-spraying arrangement magnetizer according to claim 1, further comprising a numerical control operation end, wherein the numerical control operation end is used for operating the full-automatic code-spraying arrangement magnetizer, the numerical control operation end comprises a debugging unit, a setting unit and a monitoring unit, the debugging unit is used for debugging the operation parameters of the equipment, the setting unit is used for setting the operation mode of the equipment, and the monitoring unit is electrically connected with internal working devices of the equipment.
3. The control system of the full-automatic code-spraying arranging magnetizer according to claim 1, wherein the air pipe aging value is calculated in a manner that: marking the service life of the air pipe as X, marking the average value of the temperature of the working environment as W, and adopting a calculation formula
Obtaining the trachea aging value Lh, wherein
The value for the correction factor is 0.21365.
4. The control system of the full-automatic code-spraying arranging magnetizer according to claim 3, wherein the data processing end processes the collected device data in the following way:
s1, marking the internal rotating speed of the running motor as Z, marking the heating temperature value of the external shell of the running motor as F, and marking the rotating speed value of the speed regulating valve as T;
s2, adopting a calculation formula
Calculating to obtain a fault value Gz of the equipment, wherein mu is an error calibration factor, the value is 0.965, A5 is a weight factor, and the value is set by an operator;
s3, comparing the calculated fault value Gz with a threshold value interval in a threshold value unit, wherein a maintenance interval [ X1, X2] is arranged in the threshold value interval;
and S4, processing the numerical values by processing and comparing the numerical values and adopting different judging modes for different numerical values.
5. The control system of the full-automatic code-spraying arrangement magnetizer of claim 4, wherein the comparison manner in the step S3 is as follows:
s31, when the calculated fault value Gz does not belong to and is smaller than the lower limit value of the maintenance interval [ X1, X2], directly opening an early warning end to perform early warning work, and meanwhile, finding a specified early warning end through a fault fixed-point inspection end to inspect and overhaul the fault point;
s32, when the calculated fault value Gz belongs to a maintenance interval [ X1, X2], directly transmitting a maintenance signal into the maintenance terminal, locking a fault point through a fault fixed point inspection end, and transmitting fault point information into the maintenance terminal;
and S33, when the calculated fault value Gz does not belong to and is larger than the upper limit value of the maintenance interval [ X1, X2], directly transmitting the data information to an external display screen for an external operator to check.
6. The control system of the full-automatic code-spraying arranging magnetizing machine according to claim 5, wherein the early warning end is electrically connected with an external alarm device, and the early warning end directly controls the external alarm device.
7. The control system of the full-automatic code-spraying arrangement magnetizer according to claim 1, wherein a personnel grade evaluating end performs grade judgment on index data of external maintainers, wherein the index data is provided by a grade evaluating database, the collected data are respectively the working years of the maintainers, employees with the working years more than 5 years are judged as high-grade maintainers, employees with the working years within 2 to 5 years are judged as middle-grade maintainers, and employees with the working years within 2 years are judged as primary maintainers.
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| CN115981256A (en) * | 2022-12-19 | 2023-04-18 | 肇庆高峰机械科技有限公司 | High in clouds control system of magnet steel pile up neatly device |
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