CN114016236B - Production process of antibacterial fabric - Google Patents
Production process of antibacterial fabric Download PDFInfo
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- CN114016236B CN114016236B CN202111402462.2A CN202111402462A CN114016236B CN 114016236 B CN114016236 B CN 114016236B CN 202111402462 A CN202111402462 A CN 202111402462A CN 114016236 B CN114016236 B CN 114016236B
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- fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 113
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 62
- 238000005406 washing Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims description 17
- 229920001971 elastomer Polymers 0.000 claims description 6
- 239000000806 elastomer Substances 0.000 claims description 6
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 229940072056 alginate Drugs 0.000 claims description 3
- 235000010443 alginic acid Nutrition 0.000 claims description 3
- 229920000615 alginic acid Polymers 0.000 claims description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 15
- 238000009736 wetting Methods 0.000 abstract description 3
- 230000000474 nursing effect Effects 0.000 description 22
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 238000001467 acupuncture Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000002653 magnetic therapy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
The production process of the antibacterial fabric comprises the steps of firstly preparing capillary balls comprising an upper ball body, an upper shaft body, a lower cylinder body, a lower ball body and a plurality of liquid suction cores, wherein the bottom surface of the upper ball body is connected with the top end of the upper shaft body, the bottom end of the upper shaft body is connected with a piston, the bottom end of the upper shaft body and the piston are both positioned in the lower cylinder body, the top end of the liquid suction core is positioned in a core outlet hole, and the bottom end of the liquid suction core sequentially penetrates through an upper ball cavity, a core inlet hole and a core plug hole and then extends into an elastic cavity; and wrapping water-soluble films on the upper shaft body and the upper sphere to obtain a wrapping sphere, then plugging the wrapping sphere into the tubular cavity to obtain a tube with sphere, weaving the tube with sphere as weft to obtain an initial fabric, washing the initial fabric with water to obtain a washed fabric, exposing the upper sphere and the lower sphere on the upper part and the lower part of the washed fabric, and pulling out the liquid suction core from the core outlet hole. The design has the advantages of short acting distance, good additional function effect, good wetting effect on washed fabrics and strong antibacterial effect.
Description
Technical Field
The invention relates to a functional mattress fabric, belongs to the technical field of textiles, and particularly relates to a production process of an antibacterial fabric.
Background
Good sleep is a precondition and guarantee for obtaining a healthy living state, and people can pass through the bed for at least about eight hours each day, so that the mattress directly affects the physical health of the people. Besides the traditional springs, latex and palm fibers, the existing mattress also has a plurality of additional functions, such as a mattress with massage function, temperature adjusting function and magnetic therapy function.
The Chinese patent with the authorized bulletin number of CN209712289U and the authorized bulletin day of 2019, 12 and 3 discloses a magnetic health mattress for magnetic acupoint therapy, which comprises a mattress sleeve and a mattress core, wherein the mattress sleeve is fully and three-dimensionally wrapped with the mattress core; the pad core comprises a pad core body, a plurality of massage protruding balls are arranged on the pad core body, the massage protruding balls are uniformly distributed on the pad core body, a magnetic moxibustion stone is correspondingly installed in each massage protruding ball, on the distribution of the magnets, the arrangement of the magnets is combined with the acupuncture points of a human body, the effective massage can be carried out on the acupuncture points, a plurality of important parts of the human body are provided, four adjacent circular magnets which are different poles or same poles are installed at four corners around the massage protruding balls in the same installation mode, and a three-dimensional magnetic field is formed. Although the design improves the health care effect on the human body by adding the magnet on the cushion core body, the cushion core still has the following defects:
Firstly, the magnet in the design is hidden in the massage protruding ball, the massage protruding ball is arranged on the cushion core body, and the buffer layer, the protective layer and the sleeve layer are sequentially arranged above the cushion core body, so that the distance between the magnet and a human body is larger, the action distance is longer, and the additional functional effect is reduced;
Secondly, this design can not be nursed the human body, like antibiotic etc. can not only reduce the comfort level that the human body used, can weaken magnetotherapy, massage's effect moreover.
The disclosure of this background section is only intended to increase the understanding of the general background of the present patent application and should not be taken as an admission or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to overcome the defects and problems of longer acting distance and poorer additional function effect in the prior art and provides a production process of an antibacterial fabric with shorter acting distance and better additional function effect.
In order to achieve the above object, the technical solution of the present invention is: the production process of the antibacterial fabric comprises the following steps:
the first step: preparing a capillary ball, wherein the capillary ball comprises an upper ball body, an upper shaft body, a lower cylinder body, a lower ball body and a plurality of liquid absorbing cores, the top surface of the lower ball body is connected with the bottom end of the lower cylinder body, the upper edge of the top end of the lower cylinder body is lower than the bottom surface of the upper ball body, the bottom surface of the upper ball body is connected with the top end of the upper shaft body, the bottom end of the upper shaft body and the piston are both positioned in the lower cylinder body, the side wall of the piston slides up and down along the inner wall of the lower cylinder body, a circular column cavity is clamped between the outer wall of the upper shaft body and the inner wall of the lower cylinder body, the bottom of the piston is connected with the top of the elastic body, the bottom of the elastic body extends downwards, an elastic cavity is formed in the elastic body, a lower ball cavity is formed in the lower ball cavity, and nursing liquid is arranged in the lower ball cavity, and the lower ball cavity is mutually communicated with the elastic cavity; the side walls of the upper sphere and the lower sphere are spherical surfaces, an upper sphere cavity is formed in the upper sphere, a plurality of through core inlet holes and core outlet holes are formed in the bottom surface of the upper sphere, an upper shaft cavity is formed in the upper shaft body, a plurality of through core plug holes are formed in the piston, all the core inlet holes, all the core outlet holes and all the core plug holes are uniformly arranged in a circle, the area of the circle where all the core plug holes are located is smaller than the area of the cross section of the upper shaft cavity, and the area of the circle where all the core outlet holes are located is larger than the area of the cross section of the lower cylinder; the top end of the liquid suction core is positioned in the core outlet hole, the bottom end of the liquid suction core sequentially penetrates through the upper ball cavity, the core inlet hole and the core plug hole and then extends into the elastic cavity, and the bottom end of the liquid suction core and the bottom of the elastic cavity are positioned in the lower ball cavity;
Then the side wall of the upper shaft body and the outer part of the upper sphere are wrapped with water-soluble films together until the water-soluble films fill the annular column cavity to obtain a wrapped sphere; the water-soluble film is made of water-soluble fiber;
And a second step of: firstly, preparing a tubular fabric, wherein the tubular fabric is formed by spinning yarns, adjacent yarns are mutually connected to form a coil, a tubular cavity is formed in the tubular fabric, a wrapping ball is plugged into the tubular cavity to obtain a tube with a ball, after the tube with the ball is plugged, the wrapping ball is in embedded fit with the tubular cavity, and the central axis of the wrapping ball is mutually perpendicular to the central axis of the tubular fabric; the number of the wrapping balls is multiple, and adjacent wrapping balls are separated from each other;
And a third step of: firstly, weaving by adopting weft yarns and warp yarns to obtain an initial fabric, wherein at least one weft yarn is a ball-carrying pipe, and the number of the ball-carrying pipes is at least one; washing the initial fabric with water until the water-soluble film is removed, and recovering the wrapping balls into capillary balls to obtain washed fabric;
Fourth step: firstly, finding the position of a capillary ball on washed fabric, outwards pulling warp threads positioned at the top and the bottom of the capillary ball to leak out of the tubular fabric, then selecting coils respectively adjacent to the top and the bottom of the capillary ball on the side wall of the tubular fabric, outwards pulling out the coils through external force to obtain an expanded ring, then sliding the expanded ring positioned above the upper ball down along the side wall of the upper ball, sliding the expanded ring positioned below the lower ball up along the side wall of the lower ball until both expanded rings slide onto the side wall of the lower cylinder, and cancelling the external force, wherein at the moment, the upper ball and the lower ball are respectively exposed above and below the washed fabric, and then outwards pulling out the top end of the liquid suction core from the core outlet until the top end of the liquid suction core is exposed outside the upper ball, thereby obtaining the antibacterial fabric.
The water-soluble fiber is any one of alginate fiber, carboxymethyl cellulose fiber and polyvinyl alcohol fiber.
The liquid absorption core is formed by mutually twisting a plurality of cotton threads.
The volume of the upper sphere is smaller than that of the lower sphere, and the volume of the upper sphere cavity is smaller than that of the lower sphere cavity.
The side wall of the tubular fabric is provided with an upper opening ring and a lower opening ring which are respectively arranged at the parts opposite to the top of the upper sphere and the bottom of the lower sphere, and the upper opening ring and the lower opening ring belong to the components of the side wall of the tubular fabric;
The method for selecting the coils respectively adjacent to the top and the bottom of the capillary ball on the side wall of the tubular fabric, and outwards pulling the coils through external force to obtain the expanded coils is as follows: the upper opening ring and the lower opening ring are firstly used as adjacent coils, and then the upper opening ring and the lower opening ring are outwards pulled out by external force to obtain an enlarged ring.
The part near the top end of the inner wall of the lower cylinder body is provided with a plurality of check clamping blocks, the inner ends of the check clamping blocks are connected with the inner wall of the lower cylinder body, and the outer ends of the check clamping blocks extend towards the direction close to the upper shaft body.
The elastic body is a spring, an elastic cavity is formed in the spring, a spring gap is formed in the side wall of the spring, the bottom of the elastic cavity is directly communicated with the lower ball cavity, and the side wall of the elastic cavity is communicated with the lower ball cavity through the spring gap.
The side wall of elastomer is seal structure, the elastomer includes narrow head end and the wide head end that from top to bottom set gradually, the top of narrow head end is connected with the bottom surface of piston, and the bottom of narrow head end is connected with the top of wide head end, and the bottom downwardly extending of wide head end, and the width of elastomer is the gradual expansion trend along the direction of narrow head end to wide head end.
A plurality of through side wall through holes are formed in the side wall of the elastic body, and two ends of the side wall through holes are respectively communicated with the lower ball cavity and the elastic cavity.
The step of pulling the top end of the liquid suction core outwards from the core outlet hole until the top end of the liquid suction core is exposed outside the upper sphere is as follows: the top end of the liquid suction core is pulled out from the core outlet hole, and the pulled out part is knotted to obtain a knotting part, wherein the width of the knotting part is larger than the diameter of the core outlet hole.
Compared with the prior art, the invention has the beneficial effects that:
1. In the production process of the antibacterial fabric, in the finally manufactured antibacterial fabric, the upper ball body and the lower ball body are respectively exposed above and below the washed fabric, once a human body presses the upper ball body, the upper ball body drives the upper shaft body to move downwards together, the upper shaft body drives the piston to move downwards along the inner wall of the lower cylinder body so as to drive the bottom of the liquid suction core to move downwards, thereby being in contact with nursing liquid in a cavity of the lower ball body, the bottom of the liquid suction core is always in contact with the nursing liquid before the upper shaft body rises, the liquid suction core sucks the nursing liquid and sends the nursing liquid to the top of the liquid suction core, then the liquid suction core drops on the washed fabric around the capillary ball, the washed fabric is wetted, and the wetted washed fabric is in wet contact with the human body for nursing operation, such as antibacterial operation, so that the nursing has better additional functions, the nursing function can improve the skin condition of the human body, and better perform magnetotherapy and massage, and the additional functions are integrally promoted. Therefore, the invention has short acting distance and better additional function effect, and is beneficial to improving the overall additional function.
2. In the production process of the antibacterial fabric, the water-soluble film is wrapped outside the capillary ball to obtain the wrapped ball, the wrapped ball is plugged into the tubular fabric to obtain the tube with the ball, the tube with the ball is used as the weft to be woven to obtain the primary fabric, the water is washed to remove the water-soluble film, the washed fabric is obtained, the upper ball and the lower ball are taken off, and the liquid suction core is pulled out to obtain the final product, and the design has the advantages that: firstly, a fabric which is in direct contact with a human body to shorten the acting distance can be manufactured; secondly, a single capillary ball is clamped on the washed fabric through two coils, so that the fabric has stronger firmness, is not easy to fall off in use, avoids damaging the fabric, is clamped on the outer wall of the lower cylinder body, and does not prevent the subsequent relative movement of the upper shaft body and the lower cylinder body; thirdly, the state of the wrapping ball in the ball-carrying tube is embedded, the positions are relatively fixed, the change of the positions can not occur in the subsequent spinning process, meanwhile, after the washed fabric is obtained, the positions of the wrapping ball can not be changed by externally taking off the coil to expose the upper ball body and the lower ball body, so that the positions of the wrapping ball can be reserved in advance through the manufacturing of the ball-carrying tube, the limitation of the relative positions between the wrapping ball body and the ball-carrying tube and the position selection of the ball-carrying tube as a weft, and further the manufacturing is carried out according to the set exposed positions of the upper ball body and the lower ball body, the pertinence is improved, and the use effect is enhanced; finally, the water-soluble film is introduced to ensure the safety and stability of the capillary ball in the stuffing operation and the spinning operation, the capillary ball is not damaged, the capillary ball is easy to remove in the subsequent water washing, the relative movement of the upper shaft body and the lower cylinder body is not hindered when the liquid-washing machine is finally used, and the normal occurrence of outflow of the nursing liquid is not hindered. Therefore, the invention not only can manufacture the additional functional fabric with shorter action distance, but also can ensure the safety and cooperation of all parts in production, is easy to operate and is beneficial to improving the production efficiency.
3. In the production process of the antibacterial fabric, the bottom of a piston is connected with the top of an elastic body, the bottom of the elastic body extends downwards, an elastic cavity is formed in the elastic body, a lower ball cavity is formed in the lower ball, nursing liquid is arranged in the lower ball cavity, the lower ball cavity is communicated with the elastic cavity, when the piston moves downwards, the nursing liquid in the lower ball cavity flows into the elastic cavity and contacts with the bottom of a liquid suction core to generate capillary action, so that the liquid suction core sucks the nursing liquid, meanwhile, the elastic body is compressed, and then, when a human body breaks away from an upper ball, the elastic body rebounds to reset the upper ball for next use. Therefore, the invention has the automatic reset function and can be reused.
4. In the production process of the antibacterial fabric, the top end of the liquid suction core is pulled out from the core outlet, and the pulled out part is knotted to obtain the knotted part, and the knotted part has the width larger than the diameter of the core outlet. Therefore, the invention has strong suction effect on the nursing liquid, has good wetting effect on the washed fabric, and is beneficial to improving the antibacterial effect.
Drawings
Fig. 1 is a flow chart of the operation of the present invention.
Fig. 2 is a schematic perspective view of a capillary ball according to the present invention.
Fig. 3 is a schematic perspective view of a wrap ball according to the present invention.
Fig. 4 is a schematic perspective view of a tubular fabric according to the present invention.
Fig. 5 is a schematic perspective view of the bulb with tube according to the present invention.
Fig. 6 is a schematic view of the structure of fig. 5 after washing with water.
Fig. 7 is a schematic view of the tubular fabric of fig. 6 after being cut away.
Fig. 8 is a top view of a bulb with an upper split ring and a lower split ring in the present invention.
Fig. 9 is a cross-sectional view of a capillary ball in accordance with the present invention.
Fig. 10 is a top view of the piston of the present invention.
Fig. 11 is a bottom view of the bottom surface of the upper sphere of the present invention.
Fig. 12 is a schematic view of the structure of the elastic body of the present invention when it is a spring.
Fig. 13 is a schematic view of the structure of the elastic body according to the present invention, including a narrow head end and a wide head end.
Fig. 14 is a schematic view of the operation of the present invention with the coil slid onto the lower cylinder side.
FIG. 15 is a schematic representation of the relative positions of the washed fabric and capillary ball in the present invention.
In the figure: the initial fabric 1, the washed fabric 11, the tubular fabric 2, the yarn 21, the loop 22, the tubular cavity 23, the enlarged loop 24, the upper opening loop 26, the lower opening loop 27, the capillary ball 3, the water-soluble film 30, the wrap ball 301, the upper ball 31, the upper ball cavity 311, the core outlet 312, the core inlet 313, the lower ball 32, the lower ball cavity 321, the upper shaft 33, the upper shaft cavity 331, the lower cylinder 34, the check block 341, the piston 35, the core plug 351, the loop column cavity 36, the wick 37, the knotting 371, the ball-in-tube 4, the weft 5, the warp 6, the elastic body 7, the elastic cavity 71, the spring gap 72, the narrow head end 73, the wide head end 74, the side wall through hole 75.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings and detailed description.
Referring to fig. 1-15, a production process of an antibacterial fabric comprises the following steps:
The first step: preparing a capillary ball 3, wherein the capillary ball 3 comprises an upper ball body 31, an upper shaft body 33, a lower cylinder body 34, a lower ball body 32 and a plurality of liquid absorbing cores 37, the top surface of the lower ball body 32 is connected with the bottom end of the lower cylinder body 34, the upper edge of the top end of the lower cylinder body 34 is lower than the bottom surface of the upper ball body 31, the bottom surface of the upper ball body 31 is connected with the top end of the upper shaft body 33, the bottom end of the upper shaft body 33 is connected with the top end of a piston 35, the bottom end of the upper shaft body 33 and the piston 35 are both positioned in the lower cylinder body 34, the side wall of the piston 35 slides up and down along the inner wall of the lower cylinder body 34, an annular column cavity 36 is clamped between the outer wall of the upper shaft body 33 and the inner wall of the lower cylinder body 34, the bottom of the piston 35 is connected with the top of the elastic body 7, the bottom of the elastic body 7 extends downwards, an elastic cavity 71 is formed in the elastic body 7, a lower ball cavity 321 is formed in the lower ball body 32, a nursing liquid is arranged in the lower ball cavity 321, and the lower ball cavity 321 is communicated with the elastic cavity 71; the side walls of the upper sphere 31 and the lower sphere 32 are spherical surfaces, an upper sphere cavity 311 is formed in the upper sphere 31, a plurality of through core inlet holes 313 and core outlet holes 312 are formed in the bottom surface of the upper sphere 31, an upper shaft cavity 331 is formed in the upper shaft body 33, a plurality of through core inlet holes 351 are formed in the piston 35, all the core inlet holes 313, all the core outlet holes 312 and all the core inlet holes 351 are uniformly arranged in a circumference, the area of the circle where all the core inlet holes 351 are located is smaller than the area of the cross section of the upper shaft cavity 331, and the area of the circle where all the core outlet holes 312 are located is larger than the area of the cross section of the lower cylinder 34; the top end of the liquid suction core 37 is positioned in the core outlet hole 312, the bottom end of the liquid suction core 37 sequentially passes through the upper ball cavity 311, the core inlet hole 313 and the core plug hole 351 and then extends into the elastic cavity 71, and the bottom end of the liquid suction core 37 and the bottom of the elastic cavity 71 are positioned in the lower ball cavity 321;
Then the side wall of the upper shaft body 33 and the outer part of the upper sphere 31 are wrapped with the water-soluble film 30 together until the water-soluble film 30 fills the annular column cavity 36 to obtain a wrapping sphere 301; the water-soluble film 30 is made of water-soluble fiber;
And a second step of: firstly, preparing a tubular fabric 2, weaving the tubular fabric 2 by yarns 21, connecting adjacent yarns 21 mutually to form a coil 22, arranging a tubular cavity 23 inside the tubular fabric 2, then plugging a wrapping ball 301 into the tubular cavity 23 to obtain a bulb-carrying tube 4, wherein after plugging, the wrapping ball 301 is in embedded fit with the tubular cavity 23, and the central axis of the wrapping ball 301 is mutually perpendicular to the central axis of the tubular fabric 2; the number of the wrapping balls 301 is a plurality, and adjacent wrapping balls 301 are separated from each other;
and a third step of: firstly, weaving by adopting weft yarns 5 and warp yarns 6 to obtain an initial fabric 1, wherein at least one weft yarn 5 is provided with a bulb tube 4, and the number of the bulb tubes 4 is at least one; washing the initial fabric 1 with water until the water-soluble film 30 is removed, and recovering the wrapping balls 301 to capillary balls 3 to obtain washed fabric 11;
fourth step: firstly, finding the position of the capillary ball 3 on the washed fabric 11, then outwards pulling warp threads 6 positioned at the top and the bottom of the capillary ball 3 to leak the tubular fabric 2, then selecting coils 22 respectively adjacent to the top and the bottom of the capillary ball 3 on the side wall of the tubular fabric 2, outwards pulling the coils 22 through external force to obtain an expansion ring 24, then downwards sliding the expansion ring 24 positioned above the upper sphere 31 along the side wall of the upper sphere 31, upwards sliding the expansion ring 24 positioned below the lower sphere 32 along the side wall of the lower sphere 32 until both expansion rings 24 slide onto the side wall of the lower cylinder 34, and then cancelling the external force, wherein at the moment, the upper sphere 31 and the lower sphere 32 are respectively exposed above and below the washed fabric 11, and then outwards pulling the top end of the liquid suction core 37 from the core outlet 312 until the top end of the liquid suction core 37 is exposed outside the upper sphere 31, thereby obtaining the antibacterial fabric.
The water-soluble fiber is any one of alginate fiber, carboxymethyl cellulose fiber and polyvinyl alcohol fiber.
The wick 37 is formed by twisting a plurality of cotton threads around each other.
The upper sphere 31 has a smaller volume than the lower sphere 32, and the upper sphere cavity 311 has a smaller volume than the lower sphere cavity 321.
The parts on the side wall of the tubular fabric 2, which are opposite to the top of the upper sphere 31 and the bottom of the lower sphere 32, are respectively provided with an upper opening ring 26 and a lower opening ring 27, and the upper opening ring 26 and the lower opening ring 27 belong to the components of the side wall of the tubular fabric 2;
the selecting the coil 22 adjacent to the top and the bottom of the capillary ball 3 on the side wall of the tubular fabric 2, and then outwards pulling the coil 22 to obtain the expanded coil 24 by external force means: the upper opening ring 26 and the lower opening ring 27 are firstly used as adjacent coils 22, and then the upper opening ring 26 and the lower opening ring 27 are outwards pulled out by external force to obtain the enlarged ring 24.
The part near the top end of the inner wall of the lower cylinder 34 is provided with a plurality of non-return clamping blocks 341, the inner ends of the non-return clamping blocks 341 are connected with the inner wall of the lower cylinder 34, and the outer ends of the non-return clamping blocks 341 extend towards the direction close to the upper shaft body 33.
The elastic body 7 is a spring, an elastic cavity 71 is arranged in the spring, a spring gap 72 is arranged on the side wall of the spring, the bottom of the elastic cavity 71 is directly communicated with the lower ball cavity 321, and the side wall of the elastic cavity 71 is communicated with the lower ball cavity 321 through the spring gap 72.
The side wall of the elastic body 7 is of a sealing structure, the elastic body 7 comprises a narrow head end 73 and a wide head end 74 which are sequentially arranged from top to bottom, the top end of the narrow head end 73 is connected with the bottom surface of the piston 35, the bottom end of the narrow head end 73 is connected with the top end of the wide head end 74, the bottom end of the wide head end 74 extends downwards, and the width of the elastic body 7 gradually expands along the direction from the narrow head end 73 to the wide head end 74.
A plurality of through side wall through holes 75 are formed in the side wall of the elastic body 7, and two ends of the side wall through holes 75 are respectively communicated with the lower ball cavity 321 and the elastic cavity 71.
The step of pulling the tip of the wick 37 outward from the wick hole 312 until the tip of the wick 37 is exposed outside the upper sphere 31 means that: the tip of the wick 37 is pulled out from the wick hole 312, and the pulled portion is knotted to obtain a knotted portion 371, the knotted portion 371 having a width larger than the diameter of the wick hole 312.
The principle of the invention is explained as follows:
the upper sphere 31 and the lower sphere 32 in the invention have similar structures, and the side walls, namely the top of the upper sphere 31 and the bottom of the lower sphere 32 are spherical surfaces, and the bottom of the upper sphere 31 and the top of the lower sphere 32 opposite to the spherical surfaces are plane surfaces.
In the present invention, the side wall of the upper shaft body 33 and the outer part of the upper sphere 31 are wrapped with the water-soluble film 30 together until the water-soluble film 30 fills the annular column cavity 36, so as to obtain the sealing ball 301 means that: the upper sphere 31 and the upper shaft body 33 are considered as a whole, and the water-soluble film 30 is wrapped outside the whole, wherein the water-soluble film 30 wrapped on the side periphery of the upper shaft body 33 needs to have a certain wrapping thickness, namely, the annular column cavity 36 is filled, at this time, the water-soluble film 30 in the annular column cavity 36 is in a tendency of expanding outwards, so that the upper shaft body 33 and the lower cylinder 34 are connected into a whole.
The yarns 21 used in the tubular fabric 2 at a location adjacent to the capillary ball 3 are preferably high-elastic yarns to facilitate subsequent outward pulling of the loops 22 to obtain enlarged loops 24.
Example 1:
Referring to fig. 1-15, a production process of an antibacterial fabric comprises the following steps:
The first step: preparing a capillary ball 3, wherein the capillary ball 3 comprises an upper ball body 31, an upper shaft body 33, a lower cylinder body 34, a lower ball body 32 and a plurality of liquid absorbing cores 37, the top surface of the lower ball body 32 is connected with the bottom end of the lower cylinder body 34, the upper edge of the top end of the lower cylinder body 34 is lower than the bottom surface of the upper ball body 31, the bottom surface of the upper ball body 31 is connected with the top end of the upper shaft body 33, the bottom end of the upper shaft body 33 is connected with the top end of a piston 35, the bottom end of the upper shaft body 33 and the piston 35 are both positioned in the lower cylinder body 34, the side wall of the piston 35 slides up and down along the inner wall of the lower cylinder body 34, an annular column cavity 36 is clamped between the outer wall of the upper shaft body 33 and the inner wall of the lower cylinder body 34, the bottom of the piston 35 is connected with the top of the elastic body 7, the bottom of the elastic body 7 extends downwards, an elastic cavity 71 is formed in the elastic body 7, a lower ball cavity 321 is formed in the lower ball body 32, a nursing liquid is arranged in the lower ball cavity 321, and the lower ball cavity 321 is communicated with the elastic cavity 71; the side walls of the upper sphere 31 and the lower sphere 32 are spherical surfaces, an upper sphere cavity 311 is formed in the upper sphere 31, a plurality of through core inlet holes 313 and core outlet holes 312 are formed in the bottom surface of the upper sphere 31, an upper shaft cavity 331 is formed in the upper shaft body 33, a plurality of through core inlet holes 351 are formed in the piston 35, all the core inlet holes 313, all the core outlet holes 312 and all the core inlet holes 351 are uniformly arranged in a circumference, the area of the circle where all the core inlet holes 351 are located is smaller than the area of the cross section of the upper shaft cavity 331, and the area of the circle where all the core outlet holes 312 are located is larger than the area of the cross section of the lower cylinder 34; the top end of the liquid suction core 37 is positioned in the core outlet hole 312, the bottom end of the liquid suction core 37 sequentially passes through the upper ball cavity 311, the core inlet hole 313 and the core plug hole 351 and then extends into the elastic cavity 71, and the bottom end of the liquid suction core 37 and the bottom of the elastic cavity 71 are positioned in the lower ball cavity 321;
Then the side wall of the upper shaft body 33 and the outer part of the upper sphere 31 are wrapped with the water-soluble film 30 together until the water-soluble film 30 fills the annular column cavity 36 to obtain a wrapping sphere 301; the water-soluble film 30 is made of water-soluble fiber;
And a second step of: firstly, preparing a tubular fabric 2, weaving the tubular fabric 2 by yarns 21, connecting adjacent yarns 21 mutually to form a coil 22, arranging a tubular cavity 23 inside the tubular fabric 2, then plugging a wrapping ball 301 into the tubular cavity 23 to obtain a bulb-carrying tube 4, wherein after plugging, the wrapping ball 301 is in embedded fit with the tubular cavity 23, and the central axis of the wrapping ball 301 is mutually perpendicular to the central axis of the tubular fabric 2; the number of the wrapping balls 301 is a plurality, and adjacent wrapping balls 301 are separated from each other;
and a third step of: firstly, weaving by adopting weft yarns 5 and warp yarns 6 to obtain an initial fabric 1, wherein at least one weft yarn 5 is provided with a bulb tube 4, and the number of the bulb tubes 4 is at least one; washing the initial fabric 1 with water until the water-soluble film 30 is removed, and recovering the wrapping balls 301 to capillary balls 3 to obtain washed fabric 11;
fourth step: firstly, finding the position of the capillary ball 3 on the washed fabric 11, then outwards pulling warp threads 6 positioned at the top and the bottom of the capillary ball 3 to leak the tubular fabric 2, then selecting coils 22 respectively adjacent to the top and the bottom of the capillary ball 3 on the side wall of the tubular fabric 2, outwards pulling the coils 22 through external force to obtain an expansion ring 24, then downwards sliding the expansion ring 24 positioned above the upper sphere 31 along the side wall of the upper sphere 31, upwards sliding the expansion ring 24 positioned below the lower sphere 32 along the side wall of the lower sphere 32 until both expansion rings 24 slide onto the side wall of the lower cylinder 34, and then cancelling the external force, wherein at the moment, the upper sphere 31 and the lower sphere 32 are respectively exposed above and below the washed fabric 11, and then outwards pulling the top end of the liquid suction core 37 from the core outlet 312 until the top end of the liquid suction core 37 is exposed outside the upper sphere 31, thereby obtaining the antibacterial fabric.
Example 2:
the basic content is the same as in example 1, except that:
referring to fig. 8, structurally, the side wall of the tubular fabric 2 is provided with an upper opening ring 26 and a lower opening ring 27 at positions opposite to the top of the upper sphere 31 and the bottom of the lower sphere 32, respectively, and the upper opening ring 26 and the lower opening ring 27 belong to the components of the side wall of the tubular fabric 2.
In terms of technology, selecting the coils 22 adjacent to the top and the bottom of the capillary ball 3 on the side wall of the tubular fabric 2, and then outwards pulling the coils 22 to obtain the expanded coils 24 by external force means: the upper opening ring 26 and the lower opening ring 27 are firstly used as adjacent coils 22, and then the upper opening ring 26 and the lower opening ring 27 are outwards pulled out by external force to obtain the enlarged ring 24.
Example 3:
the basic content is the same as in example 1, except that:
Referring to fig. 12, the elastic body 7 is a spring, an elastic cavity 71 is formed in the spring, a spring gap 72 is formed on a side wall of the spring, the bottom of the elastic cavity 71 is directly communicated with the lower ball cavity 321, and the side wall of the elastic cavity 71 is communicated with the lower ball cavity 321 through the spring gap 72.
Example 4:
the basic content is the same as in example 1, except that:
referring to fig. 13, the side wall of the elastic body 7 is a sealing structure, the elastic body 7 includes a narrow head end 73 and a wide head end 74 which are sequentially arranged from top to bottom, the top end of the narrow head end 73 is connected with the bottom surface of the piston 35, the bottom end of the narrow head end 73 is connected with the top end of the wide head end 74, the bottom end of the wide head end 74 extends downwards, and the width of the elastic body 7 gradually increases along the direction from the narrow head end 73 to the wide head end 74.
When the piston 35 drives the elastic body 7 to move downwards together, the wide head end 74 is contacted with the cavity wall of the lower ball cavity 321, and after the contact, the wide head end 74 expands to the periphery along with the further descending of the piston 35 to form a horn surface, so that the nursing liquid in the lower ball cavity 321 is conveniently brought into the elastic cavity 71 as much as possible to improve the sucking effect of the liquid suction core 37 on the nursing liquid, and the horn surface can collect the nursing liquid around the horn surface in the recovering process even when the piston 35 moves upwards, so that the nursing liquid is conveniently concentrated under the wide head end 74 as much as possible, and the sucking effect is further improved.
Further, it is preferable that a plurality of through-holes 75 are formed in the side wall of the elastic body 7, and both ends of the through-holes 75 are respectively communicated with the lower ball cavity 321 and the elastic cavity 71, and when the elastic body is used, the pressure in the elastic cavity 71 can be balanced.
Example 5:
the basic content is the same as in example 1, except that:
Referring to fig. 9, fig. 9 is a schematic structural view in which the tip of the wick 37 has been pulled out from the wick hole 312 and the pulled-out portion is knotted to obtain a knotted portion 371, and it can be seen that the knotted portion 371 has a width larger than the diameter of the wick hole 312. During application, the knotting part 371 not only can accommodate more nursing liquid, is convenient for drip on the peripheral washed fabric 11, in addition, when the upper sphere 31 is in the state of pushing down, the knotting part 371 can be mutually extruded by the bottom surface of the upper sphere 31 and the washed fabric 11, and more nursing liquid is easy to extrude, so that the wetting effect of the washed fabric 11 can be improved, and the next sucking effect of the nursing liquid can be improved.
The above description is merely of preferred embodiments of the present invention, and the scope of the present invention is not limited to the above embodiments, but all equivalent modifications or variations according to the present disclosure will be within the scope of the claims.
Claims (10)
1. The production process of the antibacterial fabric is characterized by comprising the following steps of: the production process comprises the following steps:
The first step: preparing a capillary ball (3), wherein the capillary ball (3) comprises an upper ball body (31), an upper shaft body (33), a lower cylinder body (34), a lower ball body (32) and a plurality of liquid absorbing cores (37), the top surface of the lower ball body (32) is connected with the bottom end of the lower cylinder body (34), the top end of the lower cylinder body (34) is up to be lower than the bottom surface of the upper ball body (31), the bottom surface of the upper ball body (31) is connected with the top end of the upper shaft body (33), the bottom end of the upper shaft body (33) is connected with the top of a piston (35), the bottom end of the upper shaft body (33) and the piston (35) are both positioned in the lower cylinder body (34), the side walls of the piston (35) slide up and down along the inner wall of the lower cylinder body (34), a circular column cavity (36) is clamped between the outer wall of the upper shaft body (33) and the inner wall of the lower cylinder body (34), the bottom of the piston (35) is connected with the top of an elastic body (7), the bottom of the elastic cavity (71) extends downwards, the elastic cavity (321) is formed in the inner part of the elastic body (7), the elastic cavity (321) is formed in the lower ball body (321), and the elastic cavity (321) is formed by the elastic cavity (321), and the elastic cavity (321) is communicated with the lower ball (71); the side walls of the upper ball body (31) and the lower ball body (32) are spherical surfaces, an upper ball cavity (311) is formed in the upper ball body (31), a plurality of through core inlet holes (313) and core outlet holes (312) are formed in the bottom surface of the upper ball body (31), an upper shaft cavity (331) is formed in the upper shaft body (33), a plurality of through core inlet holes (351) are formed in the piston (35), all the core inlet holes (313), all the core outlet holes (312) and all the core inlet holes (351) are uniformly arranged in a circumference, the area of the circle where all the core inlet holes (351) are located is smaller than the area of the cross section of the upper shaft cavity (331), and the area of the circle where all the core outlet holes (312) are located is larger than the area of the cross section of the lower cylinder body (34); the top end of the liquid suction core (37) is positioned in the core outlet hole (312), the bottom end of the liquid suction core (37) sequentially penetrates through the upper ball cavity (311), the core inlet hole (313) and the core plug hole (351) and then extends into the elastic cavity (71), and the bottom ends of the liquid suction core (37) and the elastic cavity (71) are positioned in the lower ball cavity (321);
Then the side wall of the upper shaft body (33) and the outer part of the upper sphere (31) are wrapped with the water-soluble film (30) together until the water-soluble film (30) fills the annular column cavity (36) so as to obtain a wrapped sphere (301); the water-soluble film (30) is made of water-soluble fiber;
And a second step of: firstly, preparing a tubular fabric (2), weaving the tubular fabric (2) by yarns (21), mutually connecting adjacent yarns (21) to form a coil (22), arranging a tubular cavity (23) in the tubular fabric (2), and then plugging a wrapping ball (301) into the tubular cavity (23) to obtain a ball-carrying pipe (4), wherein after plugging, the wrapping ball (301) is in embedded fit with the tubular cavity (23), and the central axis of the wrapping ball (301) is mutually perpendicular to the central axis of the tubular fabric (2); the number of the wrapping balls (301) is multiple, and adjacent wrapping balls (301) are separated from each other;
And a third step of: firstly, weaving by adopting wefts (5) and warps (6) to obtain an initial fabric (1), wherein at least one weft (5) is provided with a bulb tube (4), and the number of the bulb tubes (4) is at least one; washing the initial fabric (1) with water until the water-soluble film (30) is removed, and recovering the wrapping balls (301) into capillary balls (3) to obtain washed fabric (11);
Fourth step: firstly, finding the position of a capillary ball (3) on a washed fabric (11), then outwards pushing warp threads (6) positioned at the top and the bottom of the capillary ball (3) to leak a tubular fabric (2), then selecting coils (22) respectively adjacent to the top and the bottom of the capillary ball (3) on the side wall of the tubular fabric (2), outwards pushing the coils (22) through external force to obtain an expansion ring (24), then downwards sliding the expansion ring (24) positioned above an upper ball (31) along the side wall of the upper ball (31), upwards sliding the expansion ring (24) positioned below a lower ball (32) along the side wall of the lower ball (32) until both expansion rings (24) slide onto the side wall of a lower cylinder (34), and then canceling the external force, wherein the upper ball (31) and the lower ball (32) are respectively exposed above and below the washed fabric (11), and then outwards pulling the top end of a wick (37) out of the expansion ring from a wick hole (312) until the top end of the wick (37) is exposed outside the upper ball (31), so as to obtain the anti-bacterial fabric.
2. The production process of the antibacterial fabric according to claim 1, wherein the production process is characterized in that: the water-soluble fiber is any one of alginate fiber, carboxymethyl cellulose fiber and polyvinyl alcohol fiber.
3. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the liquid absorbing core (37) is formed by mutually twisting a plurality of cotton threads.
4. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the volume of the upper sphere (31) is smaller than that of the lower sphere (32), and the volume of the upper sphere cavity (311) is smaller than that of the lower sphere cavity (321).
5. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the side wall of the tubular fabric (2) is provided with an upper opening ring (26) and a lower opening ring (27) at the parts which are opposite to the top of the upper sphere (31) and the bottom of the lower sphere (32), and the upper opening ring (26) and the lower opening ring (27) belong to the components of the side wall of the tubular fabric (2);
The method for selecting the coils (22) respectively adjacent to the top and the bottom of the capillary ball (3) on the side wall of the tubular fabric (2), and outwards pulling out the coils (22) by external force to obtain the expanded coil (24) is as follows: the upper opening ring (26) and the lower opening ring (27) are firstly used as adjacent coils (22), and then the upper opening ring (26) and the lower opening ring (27) are outwards pulled open by external force to obtain an enlarged ring (24).
6. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the part near the top end of the inner wall of the lower cylinder body (34) is provided with a plurality of non-return clamping blocks (341), the inner ends of the non-return clamping blocks (341) are connected with the inner wall of the lower cylinder body (34), and the outer ends of the non-return clamping blocks (341) extend towards the direction near the upper shaft body (33).
7. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the elastic body (7) is a spring, an elastic cavity (71) is formed in the spring, a spring gap (72) is formed in the side wall of the spring, the bottom of the elastic cavity (71) is directly communicated with the lower ball cavity (321), and the side wall of the elastic cavity (71) is communicated with the lower ball cavity (321) through the spring gap (72).
8. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the side wall of elastomer (7) is seal structure, elastomer (7) are including narrow head end (73) and wide head end (74) that set gradually from top to bottom, the top of narrow head end (73) is connected with the bottom surface of piston (35), and the bottom of narrow head end (73) is connected with the top of wide head end (74), and the bottom downwardly extending of wide head end (74), and the width of elastomer (7) is the gradual expansion trend along the direction of narrow head end (73) to wide head end (74).
9. The production process of the antibacterial fabric according to claim 8, wherein the production process is characterized in that: a plurality of through side wall through holes (75) are formed in the side wall of the elastic body (7), and two ends of the side wall through holes (75) are respectively communicated with the lower ball cavity (321) and the elastic cavity (71).
10. The production process of the antibacterial fabric according to claim 1 or 2, wherein: the step of pulling the top end of the liquid suction core (37) outwards from the core outlet hole (312) until the top end of the liquid suction core (37) is exposed outside the upper sphere (31) means that: the tip of the wick (37) is pulled out from the wick hole (312) and the pulled-out portion is knotted to obtain a knotted portion (371), and the knotted portion (371) has a width larger than the diameter of the wick hole (312).
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| CN107641877A (en) * | 2017-09-14 | 2018-01-30 | 烟台明远智能家居科技有限公司 | A kind of preparation method of magnetic massage heating health fabric |
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