CN114016229B - Manufacturing method of island-fixing superfine fiber artificial leather - Google Patents
Manufacturing method of island-fixing superfine fiber artificial leather Download PDFInfo
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- CN114016229B CN114016229B CN202111463536.3A CN202111463536A CN114016229B CN 114016229 B CN114016229 B CN 114016229B CN 202111463536 A CN202111463536 A CN 202111463536A CN 114016229 B CN114016229 B CN 114016229B
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- bevel gear
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- 239000000835 fiber Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000002649 leather substitute Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 263
- 238000004140 cleaning Methods 0.000 claims abstract description 76
- 239000012535 impurity Substances 0.000 claims abstract description 74
- 238000001125 extrusion Methods 0.000 claims abstract description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims description 47
- 239000007788 liquid Substances 0.000 claims description 47
- 238000003756 stirring Methods 0.000 claims description 28
- 238000001914 filtration Methods 0.000 claims description 21
- 230000008961 swelling Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 239000004745 nonwoven fabric Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 description 8
- 230000003028 elevating effect Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
- B01D33/015—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using ultra-fine two-component fibres, e.g. island/sea, or ultra-fine one component fibres (< 1 denier)
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention discloses a manufacturing method of island-fixing superfine fiber artificial leather, which relates to the field of superfine fiber artificial leather manufacturing parties, and is realized by using a manufacturing device. The invention has small occupied area and low use cost, can conveniently clean impurities in the cleaning pool mechanism and the extrusion pool mechanism, and can continuously use the water in the cleaning pool mechanism after the water flows into the extrusion pool mechanism after being filtered, thereby saving water resources and further reducing use cost.
Description
Technical Field
The invention relates to the field of manufacturing methods of superfine fiber artificial leather, in particular to a manufacturing method of island superfine fiber artificial leather.
Background
In the prior art, when the superfine fiber artificial leather is prepared, sea-island fibers are firstly made into woven cloth or non-woven cloth, then the woven cloth or the non-woven cloth is input into a swelling mechanism for decrement, then the superfine fiber artificial leather is obtained after cleaning by an extrusion mechanism and washing by a washing mechanism, and finally the superfine fiber artificial leather with soft hand feeling can be obtained after mechanical soft treatment.
The swelling mechanism, the extrusion mechanism and the water washing mechanism are indispensable components in the process of preparing the superfine fiber artificial leather, most of the swelling mechanism, the extrusion mechanism and the water washing mechanism in the prior art are presented in a swelling pool, an extrusion pool and a water washing pool, and in the practical application process, the swelling mechanism, the extrusion mechanism and the water washing mechanism need to occupy a very large production space, so that the use cost is high.
To above-mentioned circumstances, the person skilled in the art thinks that the swelling mechanism, the extrusion mechanism and the washing mechanism are arranged to be vertical from bottom to top, and then the occupied area is reduced, and the use cost is reduced, but this will lead to the situation that the extrusion mechanism and the washing mechanism at higher positions cannot be cleaned conveniently and the internal sea components are accumulated too much.
Therefore, it is necessary to invent a manufacturing method of the island-fixing superfine fiber artificial leather to solve the above problems.
Disclosure of Invention
The invention aims to provide a manufacturing method of a fixed island superfine fiber artificial leather, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the manufacturing method is realized by using a manufacturing device, the manufacturing device comprises a triple processing mechanism, a first impurity pushing mechanism and a second impurity pushing mechanism are arranged in the triple processing mechanism, a circulating diversion mechanism is arranged on the front surface of the triple processing mechanism, a filtering mechanism is arranged in the circulating diversion mechanism, a triggering type stirring mechanism is arranged on the filtering mechanism, when water flow in the cleaning pool mechanism in the triple processing mechanism flows into a closed shell in the circulating diversion mechanism, a liquid inlet pipe in the circulating diversion mechanism and a second impeller are sequentially pushed, a first push plate in the first impurity pushing mechanism and a second push plate in the second impurity pushing mechanism are used for pushing impurities in the extruding pool mechanism and the cleaning pool mechanism in the triple processing mechanism respectively, a bearing frame in the filtering mechanism is lowered in the process of filtering water containing impurities, and a square lifting column in the triggering type stirring mechanism is pushed into a clamping seat, so that the square lifting column in the triggering type stirring mechanism drives a vertical rod in the triggering type stirring mechanism to push impurities in the filtering mechanism to the top of a filter screen in the triggering type stirring mechanism, and the vertical rod in the triggering type stirring mechanism is stacked;
the triple treatment mechanism comprises a swelling pool mechanism, an extrusion pool mechanism and a cleaning pool mechanism;
the extrusion pool mechanism is fixedly arranged at the top of the swelling pool mechanism, and the cleaning pool mechanism is fixedly arranged at the top of the extrusion pool mechanism;
the first impurity pushing mechanism comprises a first push plate, a first reciprocating screw rod, a first bevel gear, a first transmission assembly and a second transmission assembly;
the first pushing plate is arranged in the cleaning pool mechanism in a sliding manner, the first reciprocating screw penetrates through the first pushing plate and is in threaded connection with the first pushing plate, the first bevel gear is fixedly arranged at the front end of the first reciprocating screw, the first transmission assembly and the second transmission assembly are fixedly arranged on the front surface of the cleaning pool mechanism, the first bevel gear is in transmission connection with the first transmission assembly, and the second transmission assembly is in transmission connection with the second transmission assembly;
the second impurity pushing mechanism comprises a second push plate, a second reciprocating screw rod and a second bevel gear;
the second pushing plate is arranged in the extrusion pool mechanism in a sliding manner, the second reciprocating screw rod penetrates through the second pushing plate and is in threaded connection with the second pushing plate, and the second bevel gear is fixedly arranged at the front end of the second reciprocating screw rod;
the circulating diversion mechanism comprises a closed shell, a liquid inlet pipe, a first rotating rod, a first impeller, a third bevel gear, a liquid outlet pipe, a second rotating rod, a second impeller and a fourth bevel gear;
the sealed shell is fixedly arranged on the front surface of the extrusion pool mechanism, the liquid inlet pipe is fixedly arranged at the top of the sealed shell in a penetrating manner and communicated with the cleaning pool mechanism, the first rotating rod penetrates through the liquid inlet pipe in the vertical direction and is rotationally connected with the liquid inlet pipe through a bearing, the first impeller is fixedly arranged at the bottom of the outer side of the first rotating rod, and the third bevel gear is fixedly arranged at the top of the first rotating rod and is in transmission connection with the second transmission assembly;
the liquid outlet pipe is fixedly arranged on the liquid inlet pipe in a penetrating mode and communicated with the extrusion pool mechanism, the second rotating rod penetrates through the liquid outlet pipe in the vertical direction and is in rotary connection with the liquid outlet pipe through a bearing, the second impeller is fixedly arranged on the top of the outer side of the second rotating rod, and the fourth bevel gear is fixedly arranged at the bottom of the second rotating rod and is in transmission connection with the second bevel gear;
the filtering mechanism comprises a bearing frame, a limiting block, a spring, a limiting groove, a filter screen and a guide frame;
the bearing frame is arranged on the inner side of the airtight shell in a sliding manner along the vertical direction, two limiting blocks, two springs and two limiting grooves are respectively arranged on the two sides of the bearing frame, the two springs are respectively and fixedly arranged at the bottoms of the two limiting blocks, the two limiting grooves are respectively arranged on the two side walls of the inner portion of the airtight shell, the two limiting blocks are respectively and slidably arranged on the inner sides of the two limiting grooves, the filter screen is placed on the top of the bearing frame, and the guide frame is fixedly arranged on the top of the filter screen;
the triggering type toggle mechanism comprises a triggering vertical rod, a fixed plate, a triggering cross rod, a guide pipe, a toggle plate, a square lifting column and a clamping seat;
the trigger vertical rod is fixedly arranged at the left side of the bottom of the bearing frame, the fixed plate is fixedly connected with the inner wall of the closed shell, the trigger cross rod is rotationally connected with the fixed plate through a pin shaft, the guide pipe penetrates through the filter screen in the vertical direction and is rotationally connected with the filter screen through a bearing, the toggle plate is fixedly sleeved at the middle part of the outer side of the guide pipe and is positioned at the top of the filter screen, the square lifting column is slidably arranged in the guide pipe, the clamping seat is fixedly arranged at the bottom end of the first rotary rod, and the square lifting column is matched with the clamping seat;
the manufacturing method of the island-fixing superfine fiber artificial leather specifically comprises the following steps:
s1, manufacturing a fixed island superfine fiber artificial leather: the island fiber non-woven fabrics are input into the swelling pool mechanism through the conveying roller to carry out decrement treatment, the island fiber non-woven fabrics after decrement treatment are input into the extrusion pool mechanism through the conveying roller to carry out extrusion cleaning, finally are input into the cleaning pool mechanism through the conveying roller to carry out cleaning treatment, and then are output by the cleaning pool mechanism and are subjected to drying treatment to carry out mechanical soft treatment, so that the island-fixed superfine fiber artificial leather is obtained;
s2, cleaning impurities for the first time: when impurities in the extrusion pool mechanism and the cleaning pool mechanism are cleaned, a liquid inlet pipe and a stop valve on a drain pipe on the right side of the extrusion pool mechanism are all opened, water in the cleaning pool mechanism flows into a sealed shell through the liquid inlet pipe, water in the extrusion pool mechanism is discharged through the drain pipe on the right side of the extrusion pool mechanism, in the process, water flow drives a first impeller to rotate, a first rotating rod drives a third bevel gear to rotate when the first impeller rotates, and then the third bevel gear drives a first reciprocating screw to rotate through a second transmission assembly, a first transmission assembly and a first bevel gear, at the moment, a first push plate slides at the bottom of an inner cavity of the cleaning pool mechanism, and impurities deposited at the bottom of the inner cavity of the cleaning pool mechanism are pushed;
s3, cleaning impurities for the second time: the water containing impurities falls on the top of the filter screen after driving the first impeller to rotate, is filtered by the filter screen, falls to the bottom of the inner cavity of the closed shell, enters the extrusion pool mechanism through the liquid outlet pipe, and in the process that water flow enters the liquid outlet pipe, the second impeller is driven by the water flow to rotate, so that the second rotating rod drives the second reciprocating screw rod to rotate through the fourth bevel gear and the second bevel gear, at the moment, the second push plate slides at the bottom of the inner cavity of the extrusion pool mechanism, and impurities deposited at the bottom of the inner cavity of the extrusion pool mechanism are pushed;
s4, pushing impurities: in the process that the filter screen filters water containing impurities, the filter screen is impacted by water flow and then drives the bearing frame to descend, so that the triggering vertical rod pushes the left end of the triggering cross rod, the right end of the triggering cross rod is tilted and the square lifting column is pushed upwards, the top end of the square lifting column enters the clamping seat, the first rotating rod drives the square lifting column to synchronously rotate when rotating, the guide pipe drives the stirring plate to synchronously select, the stirring plate continuously scrapes the surface of the filter screen when rotating, and then the impurities attached to the surface of the filter screen are pushed to the edge position of the top of the filter screen;
s5, reinjection: when the water in the cleaning pool mechanism is emptied, the liquid inlet pipe and the stop valve on the drain pipe on the right side of the extrusion pool mechanism are all closed, impurities accumulated at the bottoms of the inner cavities of the cleaning pool mechanism and the extrusion pool mechanism are all discharged, the water in the cleaning pool mechanism remains in the extrusion pool mechanism after being filtered, and then water is injected into the cleaning pool mechanism again through the water inlet pipe on the right side of the cleaning pool mechanism;
s6, pouring impurities: and opening a sealing door on the front surface of the closed shell, then extracting the filter screen from the top of the bearing frame, and pouring impurities positioned on the inner side of the guide frame.
The invention has the technical effects and advantages that:
according to the invention, the triple treatment mechanism, the first impurity pushing mechanism, the second impurity pushing mechanism, the circulating diversion mechanism, the filtering mechanism and the triggering type stirring mechanism are arranged, so that the swelling pool mechanism, the extrusion pool mechanism and the cleaning pool mechanism in the triple treatment mechanism are stacked, meanwhile, the first impeller and the second impeller in the circulating diversion mechanism are driven by the impurity-containing water discharged by the cleaning pool mechanism, so that the first impurity pushing mechanism and the second impurity pushing mechanism are driven to push the impurities in the cleaning pool mechanism and the extrusion pool mechanism, meanwhile, in the process of filtering the water by the filtering mechanism, the triggering type stirring mechanism can be triggered after the filtering mechanism is pressed down, and then the circulating diversion mechanism drives the triggering type stirring mechanism to scrape the surface of the filter screen, so that the influence of the accumulation of the impurities on the water flow is avoided.
Drawings
Fig. 1 is a schematic overall front view of the present invention.
Fig. 2 is a schematic diagram of a front cross-sectional structure of a triple processing mechanism of the present invention.
Fig. 3 is a schematic diagram of a front cross-sectional structure of the circulation diversion mechanism of the present invention.
Fig. 4 is a schematic diagram of a front cross-sectional structure of a filtering mechanism and a trigger type toggle mechanism according to the present invention.
FIG. 5 is a schematic flow chart of the method of the present invention.
In the figure: 1. a triple processing mechanism; 11. a swelling pool mechanism; 12. an extrusion pool mechanism; 13. a cleaning pool mechanism; 2. a first impurity pushing mechanism; 21. a first push plate; 22. a first reciprocating screw; 23. a first bevel gear; 24. a first transmission assembly; 25. a second transmission assembly; 3. a second impurity pushing mechanism; 31. a second push plate; 32. a second reciprocating screw rod; 33. a second bevel gear; 4. a circulation diversion mechanism; 41. a closed housing; 42. a liquid inlet pipe; 43. a first rotating lever; 44. a first impeller; 45. a third bevel gear; 46. a liquid outlet pipe; 47. a second rotating rod; 48. a second impeller; 49. a fourth bevel gear; 5. a filtering mechanism; 51. a carrying frame; 52. a limiting block; 53. a spring; 54. a limit groove; 55. a filter screen; 56. a guide frame; 6. a trigger toggle mechanism; 61. triggering a vertical rod; 62. a fixing plate; 63. triggering the cross bar; 64. a conduit; 65. a toggle plate; 66. square lifting column; 67. and a clamping seat.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The invention provides a manufacturing method of island superfine fiber artificial leather, as shown in fig. 1-4, the manufacturing method is realized by using a manufacturing device, the manufacturing device comprises a triple processing mechanism 1, a first impurity pushing mechanism 2 and a second impurity pushing mechanism 3 are arranged inside the triple processing mechanism 1, a circulating diversion mechanism 4 is arranged on the front surface of the triple processing mechanism 1, a filtering mechanism 5 is arranged inside the circulating diversion mechanism 4, a trigger stirring mechanism 6 is arranged on the filtering mechanism 5, when water flow in the cleaning pool mechanism 13 in the triple processing mechanism 1 flows into a closed shell 41 in the circulating diversion mechanism 4, a liquid inlet pipe 42 and a second impeller 48 in the circulating diversion mechanism 4 are pushed successively, and then a first push plate 21 and a second push plate 31 in the first impurity pushing mechanism 2 push impurities in the extruding pool mechanism 12 and the cleaning pool mechanism 13 in the triple processing mechanism 1 respectively, a carrier frame 51 in the filtering mechanism 5 carries out a trigger stirring mechanism 6 on water containing impurities in the filtering mechanism 55, a stirring mechanism is pushed down to a trigger position of a filter screen 6, and then the trigger stirring mechanism is pushed to a trigger position of a trigger column 67 in the trigger column 6, and then the trigger column 6 is pushed to the trigger column 6 to the trigger the triggering mechanism 65.
As shown in fig. 2, the triple processing mechanism 1 includes a swelling tank mechanism 11, an extrusion tank mechanism 12, and a cleaning tank mechanism 13.
More specifically, the extrusion pool mechanism 12 is fixedly arranged at the top of the swelling pool mechanism 11, and the cleaning pool mechanism 13 is fixedly arranged at the top of the extrusion pool mechanism 12.
As shown in fig. 2 and 3, the first impurity pushing mechanism 2 includes a first push plate 21, a first reciprocating screw 22, a first bevel gear 23, a first transmission assembly 24, and a second transmission assembly 25.
More specifically, the first push plate 21 is slidably disposed inside the cleaning tank mechanism 13, the first reciprocating screw 22 penetrates through the first push plate 21 and is in threaded connection with the first push plate 21, the first bevel gear 23 is fixedly disposed at the front end of the first reciprocating screw 22, the first transmission assembly 24 and the second transmission assembly 25 are fixedly disposed on the front surface of the cleaning tank mechanism 13, the first bevel gear 23 is in transmission connection with the first transmission assembly 24, and the second transmission assembly 25 is in transmission connection with the second transmission assembly 25, so that when the second transmission assembly 25 is driven, the second transmission assembly 25 drives the first reciprocating screw 22 to rotate through the first transmission assembly 24 and the first bevel gear 23, and at this time, the first push plate 21 slides at the bottom of an inner cavity of the cleaning tank mechanism 13, and then impurities inside the cleaning tank mechanism 13 are pushed.
In addition, the second impurity pushing mechanism 3 includes a second push plate 31, a second reciprocating screw 32, and a second bevel gear 33.
More specifically, the second pushing plate 31 is slidably disposed inside the extrusion pool mechanism 12, the second reciprocating screw rod 32 penetrates through the second pushing plate 31 and is in threaded connection with the second pushing plate 31, and the second bevel gear 33 is fixedly disposed at the front end of the second reciprocating screw rod 32, so that when the second bevel gear 33 is driven, the second reciprocating screw rod 32 drives the second pushing plate 31 to slide at the bottom of the inner cavity of the extrusion pool mechanism 12, and then impurities at the bottom of the inner cavity of the extrusion pool mechanism 12 are pushed.
As shown in fig. 3, the circulation diversion mechanism 4 includes a closed casing 41, a liquid inlet pipe 42, a first rotating rod 43, a first impeller 44, a third bevel gear 45, a liquid outlet pipe 46, a second rotating rod 47, a second impeller 48, and a fourth bevel gear 49.
More specifically, the sealed housing 41 is fixedly disposed on the front surface of the extrusion pool mechanism 12, the liquid inlet pipe 42 is fixedly disposed on the top of the sealed housing 41 in a penetrating manner and is communicated with the cleaning pool mechanism 13, the first rotating rod 43 vertically penetrates through the liquid inlet pipe 42 and is rotatably connected with the liquid inlet pipe through a bearing, the first impeller 44 is fixedly disposed on the bottom of the outer side of the first rotating rod 43, and the third bevel gear 45 is fixedly disposed on the top of the first rotating rod 43 and is in transmission connection with the second transmission assembly 25;
meanwhile, the liquid outlet pipe 46 is fixedly arranged in the liquid inlet pipe 42 in a penetrating manner and is communicated with the extrusion pool mechanism 12, the second rotating rod 47 penetrates through the liquid outlet pipe 46 in the vertical direction and is rotationally connected with the liquid outlet pipe through a bearing, the second impeller 48 is fixedly arranged at the top of the outer side of the second rotating rod 47, the fourth bevel gear 49 is fixedly arranged at the bottom of the second rotating rod 47 and is in transmission connection with the second bevel gear 33, so that when water flows into the sealed shell 41 from the cleaning pool mechanism 13 and flows into the extrusion pool mechanism 12 from the sealed shell 41, the first impeller 44 and the second impeller 48 can be driven to rotate sequentially, and the first impurity pushing mechanism 2 and the second impurity pushing mechanism 3 are driven respectively.
As shown in fig. 4, the filtering mechanism 5 includes a carrying frame 51, a limiting block 52, a spring 53, a limiting groove 54, a filter screen 55 and a guide frame 56.
More specifically, the bearing frame 51 is slidably disposed inside the sealed housing 41 along the vertical direction, two limiting blocks 52, springs 53 and limiting grooves 54 are respectively disposed on two sides of the bearing frame 51, two springs 53 are respectively fixedly disposed at the bottoms of the two limiting blocks 52, two limiting grooves 54 are respectively disposed on two side walls inside the sealed housing 41, two limiting blocks 52 are respectively slidably disposed inside the two limiting grooves 54, the filter screen 55 is disposed at the top of the bearing frame 51, and the guide frame 56 is fixedly disposed at the top of the filter screen 55, so that when the filter screen 55 is impacted, the spring 53 is compressed by the flat limiting blocks 52, and the limiting blocks 52 drive the filter screen 55 to descend.
In addition, the trigger type toggle mechanism 6 comprises a trigger vertical rod 61, a fixed plate 62, a trigger cross rod 63, a guide pipe 64, a toggle plate 65, a square lifting column 66 and a clamping seat 67.
More specifically, trigger montant 61 is fixed to be set up in the left side of carrying frame 51 bottom, fixed plate 62 and airtight casing 41 inner wall fixed connection, trigger horizontal pole 63 rotates through round pin axle and fixed plate 62 to be connected, pipe 64 runs through filter screen 55 along vertical direction and rotates with filter screen 55 through the bearing to be connected, stir plate 65 is fixed to cup joint in pipe 64 outside middle part, and it is located filter screen 55 top, square elevating post 66 slides and sets up in pipe 64 inside, the fixed bottom that sets up in first bull stick 43 of clamping seat 67, square elevating post 66 and clamping seat 67 adaptation to when triggering montant 61 decline, promote triggering horizontal pole 63 left end, trigger horizontal pole 63 right-hand member perk and upwards push square elevating post 66 at this moment, square elevating post 66 top enters into inside clamping seat 67 at this moment, and first rotating rod 43 drives square elevating post 66 and rotates in step, and makes pipe 64 drive stir plate 65 and select in step, stir plate 65 constantly to scrape the filter screen 55 surface, and then pushes away 55 surface attached impurity filter screen position to the top filter screen edge 55 when rotating.
Example 2
As shown in fig. 5, the method specifically includes the following steps:
s1, manufacturing a fixed island superfine fiber artificial leather: the sea-island fiber non-woven fabric is input into the swelling pool mechanism 11 through a conveying roller for carrying out decrement treatment, the sea-island fiber non-woven fabric after the decrement treatment is input into the extrusion pool mechanism 12 through the conveying roller for carrying out extrusion cleaning, and finally is input into the cleaning pool mechanism 13 through the conveying roller for carrying out cleaning treatment, and then is output by the cleaning pool mechanism 13 and is subjected to drying treatment and then is subjected to mechanical soft treatment to obtain the fixed-island superfine fiber artificial leather;
s2, cleaning impurities for the first time: when impurities in the extrusion pool mechanism 12 and the cleaning pool mechanism 13 are cleaned, a liquid inlet pipe 42 and a stop valve on a drain pipe on the right side of the extrusion pool mechanism 12 are all opened, water in the cleaning pool mechanism 13 flows into a sealed shell 41 through the liquid inlet pipe 42, water in the extrusion pool mechanism 12 is discharged through the drain pipe on the right side of the water outlet pipe, in the process, water flow drives a first impeller 44 to rotate, and when the first impeller 44 rotates, a first rotating rod 43 drives a third bevel gear 45 to rotate, so that the third bevel gear 45 drives a first reciprocating screw 22 to rotate through a second transmission assembly 25, a first transmission assembly 24 and a first bevel gear 23, and at the moment, a first push plate 21 slides at the bottom of an inner cavity of the cleaning pool mechanism 13, so that impurities deposited at the bottom of the inner cavity of the cleaning pool mechanism 13 are pushed;
s3, cleaning impurities for the second time: the water containing impurities falls on the top of the filter screen 55 after driving the first impeller 44 to rotate, is filtered by the filter screen 55, falls to the bottom of the inner cavity of the closed shell 41, enters the extrusion pool mechanism 12 through the liquid outlet pipe 46, and in the process that the water flow enters the liquid outlet pipe 46, the second impeller 48 is driven by the water flow to rotate, so that the second rotating rod 47 drives the second reciprocating screw rod 32 to rotate through the fourth bevel gear 49 and the second bevel gear 33, at the moment, the second push plate 31 slides at the bottom of the inner cavity of the extrusion pool mechanism 12, and further pushes the impurities deposited at the bottom of the inner cavity of the extrusion pool mechanism 12;
s4, pushing impurities: in the process that the filter screen 55 filters water containing impurities, the filter screen 55 receives water flow impact and then drives the bearing frame 51 to descend, so that the triggering vertical rod 61 pushes the left end of the triggering cross rod 63, at the moment, the right end of the triggering cross rod 63 is tilted and the square lifting column 66 is pushed upwards, at the moment, the top end of the square lifting column 66 enters the clamping seat 67, the first rotating rod 43 drives the square lifting column 66 to synchronously rotate when rotating, so that the guide pipe 64 drives the stirring plate 65 to synchronously select, the stirring plate 65 continuously scrapes the surface of the filter screen 55 when rotating, and then impurities attached to the surface of the filter screen 55 are pushed to the edge position of the top of the filter screen 55;
s5, reinjection: when the water in the cleaning pool mechanism 13 is emptied, the liquid inlet pipe 42 and the stop valve on the drain pipe on the right side of the extrusion pool mechanism 12 are all closed, at the moment, all impurities accumulated at the bottoms of the inner cavities of the cleaning pool mechanism 13 and the extrusion pool mechanism 12 are discharged, the water in the cleaning pool mechanism 13 remains in the extrusion pool mechanism 12 after being filtered, and then water is injected into the cleaning pool mechanism 13 again through the water inlet pipe on the right side of the cleaning pool mechanism 13;
s6, pouring impurities: the sealing door on the front of the hermetic case 41 is opened, and then the filter screen 55 is drawn out from the top of the carrying frame 51, and the foreign matter located inside the guide frame 56 is poured.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (1)
1. A manufacturing method of a fixed island superfine fiber artificial leather is characterized by comprising the following steps: the manufacturing method is realized by using a manufacturing device, the manufacturing device comprises a triple processing mechanism (1), a first impurity pushing mechanism (2) and a second impurity pushing mechanism (3) are arranged inside the triple processing mechanism (1), a circulating diversion mechanism (4) is arranged on the front surface of the triple processing mechanism (1), a filtering mechanism (5) is arranged inside the circulating diversion mechanism (4), a triggering stirring mechanism (6) is arranged on the filtering mechanism (5), when water flow inside a cleaning pool mechanism (13) in the triple processing mechanism (1) flows into a closed shell (41) in the circulating diversion mechanism (4), a liquid inlet pipe (42) and a second impeller (48) in the circulating diversion mechanism (4) are sequentially pushed, and then a first push plate (21) in the first impurity pushing mechanism (2) and a second push plate (31) in the second impurity pushing mechanism (3) respectively push impurities inside an extrusion pool mechanism (12) and the cleaning pool mechanism (13) in the triple processing mechanism (1), the filtering mechanism (5) is pushed by a triggering mechanism (5) in a vertical rod (55) is pushed by the triggering mechanism (55), the square lifting column (66) in the trigger type stirring mechanism (6) enters the clamping seat (67), so that the guide pipe (64) in the trigger type stirring mechanism (6) drives the stirring plate (65) in the trigger type stirring mechanism (6) to rotate, and impurities accumulated at the top of the filter screen (55) are pushed to the edge position of the top of the filter screen (55);
the triple treatment mechanism (1) comprises a swelling pool mechanism (11), an extrusion pool mechanism (12) and a cleaning pool mechanism (13);
the extrusion pool mechanism (12) is fixedly arranged at the top of the swelling pool mechanism (11), and the cleaning pool mechanism (13) is fixedly arranged at the top of the extrusion pool mechanism (12);
the first impurity pushing mechanism (2) comprises a first push plate (21), a first reciprocating screw (22), a first bevel gear (23), a first transmission assembly (24) and a second transmission assembly (25);
the first pushing plate (21) is slidably arranged inside the cleaning pool mechanism (13), the first reciprocating screw (22) penetrates through the first pushing plate (21) and is in threaded connection with the first pushing plate (21), the first bevel gear (23) is fixedly arranged at the front end of the first reciprocating screw (22), the first transmission assembly (24) and the second transmission assembly (25) are fixedly arranged on the front surface of the cleaning pool mechanism (13), the first bevel gear (23) is in transmission connection with the first transmission assembly (24), and the second transmission assembly (25) is in transmission connection with the second transmission assembly (25);
the second impurity pushing mechanism (3) comprises a second push plate (31), a second reciprocating screw rod (32) and a second bevel gear (33);
the second pushing plate (31) is arranged in the extrusion pool mechanism (12) in a sliding manner, the second reciprocating screw rod (32) penetrates through the second pushing plate (31) and is in threaded connection with the second pushing plate (31), and the second bevel gear (33) is fixedly arranged at the front end of the second reciprocating screw rod (32);
the circulation diversion mechanism (4) comprises a closed shell (41), a liquid inlet pipe (42), a first rotating rod (43), a first impeller (44), a third bevel gear (45), a liquid outlet pipe (46), a second rotating rod (47), a second impeller (48) and a fourth bevel gear (49);
the sealed shell (41) is fixedly arranged on the front surface of the extrusion pool mechanism (12), the liquid inlet pipe (42) is fixedly arranged at the top of the sealed shell (41) in a penetrating way and communicated with the cleaning pool mechanism (13), the first rotating rod (43) penetrates through the liquid inlet pipe (42) along the vertical direction and is rotationally connected with the liquid inlet pipe through a bearing, the first impeller (44) is fixedly arranged at the bottom of the outer side of the first rotating rod (43), and the third bevel gear (45) is fixedly arranged at the top of the first rotating rod (43) and is in transmission connection with the second transmission assembly (25);
the liquid outlet pipe (46) is fixedly arranged on the liquid inlet pipe (42) in a penetrating mode and communicated with the extrusion pool mechanism (12), the second rotating rod (47) penetrates through the liquid outlet pipe (46) in the vertical direction and is in rotary connection with the liquid outlet pipe through a bearing, the second impeller (48) is fixedly arranged on the top of the outer side of the second rotating rod (47), and the fourth bevel gear (49) is fixedly arranged at the bottom of the second rotating rod (47) and is in transmission connection with the second bevel gear (33);
the filtering mechanism (5) comprises a bearing frame (51), a limiting block (52), a spring (53), a limiting groove (54), a filter screen (55) and a guide frame (56);
the bearing frame (51) is arranged on the inner side of the airtight shell (41) in a sliding mode along the vertical direction, two limiting blocks (52), springs (53) and limiting grooves (54) are respectively arranged, the two limiting blocks (52) are respectively fixedly arranged on two sides of the bearing frame (51), the two springs (53) are respectively fixedly arranged at the bottoms of the two limiting blocks (52), the two limiting grooves (54) are respectively arranged on two side walls inside the airtight shell (41), the two limiting blocks (52) are respectively arranged on the inner side of the two limiting grooves (54) in a sliding mode, the filter screen (55) is placed at the top of the bearing frame (51), and the guide frame (56) is fixedly arranged at the top of the filter screen (55);
the trigger type toggle mechanism (6) comprises a trigger vertical rod (61), a fixed plate (62), a trigger cross rod (63), a guide pipe (64), a toggle plate (65), a square lifting column (66) and a clamping seat (67);
the trigger vertical rod (61) is fixedly arranged on the left side of the bottom of the bearing frame (51), the fixed plate (62) is fixedly connected with the inner wall of the airtight shell (41), the trigger cross rod (63) is rotationally connected with the fixed plate (62) through a pin shaft, the guide pipe (64) penetrates through the filter screen (55) along the vertical direction and is rotationally connected with the filter screen (55) through a bearing, the stirring plate (65) is fixedly sleeved at the middle part of the outer side of the guide pipe (64) and is positioned at the top of the filter screen (55), the square lifting column (66) is slidingly arranged inside the guide pipe (64), the clamping seat (67) is fixedly arranged at the bottom end of the first rotating rod (43), and the square lifting column (66) is matched with the clamping seat (67);
the manufacturing method of the island-fixing superfine fiber artificial leather specifically comprises the following steps:
s1, manufacturing a fixed island superfine fiber artificial leather: the sea-island fiber non-woven fabric is input into the swelling pool mechanism (11) through a conveying roller for carrying out decrement treatment, the sea-island fiber non-woven fabric after decrement treatment is input into the extrusion pool mechanism (12) through the conveying roller for carrying out extrusion cleaning, and finally is input into the cleaning pool mechanism (13) through the conveying roller for carrying out cleaning treatment, and then is output by the cleaning pool mechanism (13) and is subjected to drying treatment and then is subjected to mechanical soft treatment to obtain the fixed-island superfine fiber artificial leather;
s2, cleaning impurities for the first time: when impurities in the extrusion pool mechanism (12) and the cleaning pool mechanism (13) are cleaned, a liquid inlet pipe (42) and a stop valve on a drain pipe on the right side of the extrusion pool mechanism (12) are all opened, water in the cleaning pool mechanism (13) flows into a sealed shell (41) through the liquid inlet pipe (42), water in the extrusion pool mechanism (12) is discharged through the drain pipe on the right side of the extrusion pool mechanism, in the process, water flow drives a first impeller (44) to rotate, the first impeller (44) drives a third bevel gear (45) to rotate through a first rotating rod (43) when rotating, and then the third bevel gear (45) drives a first reciprocating screw (22) to rotate through a second transmission assembly (25), a first transmission assembly (24) and a first bevel gear (23), and at the moment, a first push plate (21) slides at the bottom of an inner cavity of the cleaning pool mechanism (13), and impurities deposited at the bottom of the inner cavity of the cleaning pool mechanism (13) are pushed;
s3, cleaning impurities for the second time: the water containing impurities falls on the top of a filter screen (55) after driving a first impeller (44) to rotate, is filtered by the filter screen (55), falls to the bottom of the inner cavity of a closed shell (41), enters into an extrusion pool mechanism (12) through a liquid outlet pipe (46), and in the process that water flows into the liquid outlet pipe (46), a second impeller (48) is driven by the water flow to rotate, so that a second rotating rod (47) drives a second reciprocating screw (32) to rotate through a fourth bevel gear (49) and a second bevel gear (33), at the moment, a second push plate (31) slides at the bottom of the inner cavity of the extrusion pool mechanism (12), and impurities deposited at the bottom of the inner cavity of the extrusion pool mechanism (12) are pushed;
s4, pushing impurities: in the process that the filter screen (55) filters water containing impurities, the filter screen (55) drives the bearing frame (51) to descend after receiving water flow impact, so that the trigger vertical rod (61) pushes the left end of the trigger cross rod (63), at the moment, the right end of the trigger cross rod (63) is tilted and the square lifting column (66) is pushed upwards, at the moment, the top end of the square lifting column (66) enters the inside of the clamping seat (67), the first rotating rod (43) drives the square lifting column (66) to synchronously rotate when rotating, the guide pipe (64) drives the stirring plate (65) to synchronously select, the stirring plate (65) continuously scrapes the surface of the filter screen (55) when rotating, and then the impurities attached to the surface of the filter screen (55) are pushed to the edge position of the top of the filter screen (55);
s5, reinjection: when the water in the cleaning pool mechanism (13) is emptied, the liquid inlet pipe (42) and the stop valve on the drain pipe on the right side of the extrusion pool mechanism (12) are all closed, at the moment, all impurities accumulated at the bottoms of the inner cavities of the cleaning pool mechanism (13) and the extrusion pool mechanism (12) are discharged, the water in the cleaning pool mechanism (13) is reserved in the extrusion pool mechanism (12) after being filtered, and then water is injected into the cleaning pool mechanism (13) again through the water inlet pipe on the right side of the cleaning pool mechanism (13);
s6, pouring impurities: the sealing door on the front surface of the closed shell (41) is opened, then the filter screen (55) is pulled out from the top of the bearing frame (51), and impurities positioned on the inner side of the guide frame (56) are poured.
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| CN202111463536.3A CN114016229B (en) | 2021-12-03 | 2021-12-03 | Manufacturing method of island-fixing superfine fiber artificial leather |
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| CN202111463536.3A CN114016229B (en) | 2021-12-03 | 2021-12-03 | Manufacturing method of island-fixing superfine fiber artificial leather |
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| CN114016229B true CN114016229B (en) | 2023-08-25 |
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| CN112941769A (en) * | 2021-01-27 | 2021-06-11 | 桐乡市华灵丝绸有限责任公司 | Melt-blown fabric imitation production device and production method |
| CN213708784U (en) * | 2020-11-24 | 2021-07-16 | 南通远吉织染有限公司 | Polyester fabric decrement processing apparatus that decrement efficiency is high |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH108372A (en) * | 1996-06-24 | 1998-01-13 | Kyoto Kikai Kk | Weight reducing processing of polyester fabric |
| CN207904557U (en) * | 2017-12-23 | 2018-09-25 | 嘉兴市庆联纺织印染科技有限公司 | It is a kind of pine formula Alkali reduction machine lye recycle end structure |
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| CN114016229A (en) | 2022-02-08 |
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