CN114012800B - Leveling device for preventing hollow plate from being warped during low-temperature forming and use method thereof - Google Patents
Leveling device for preventing hollow plate from being warped during low-temperature forming and use method thereof Download PDFInfo
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- CN114012800B CN114012800B CN202111286184.9A CN202111286184A CN114012800B CN 114012800 B CN114012800 B CN 114012800B CN 202111286184 A CN202111286184 A CN 202111286184A CN 114012800 B CN114012800 B CN 114012800B
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 36
- 210000000078 claw Anatomy 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 20
- 239000000110 cooling liquid Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 description 13
- 230000001105 regulatory effect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a leveling device for preventing a hollow plate from being molded at a low temperature from warping and a use method thereof, wherein the leveling device comprises a cooling component, one end of the cooling component is provided with a movable and adjustable feeding component, one side of a first bracket is provided with a cutting component, one side of the cutting component is provided with a transferring component, one end of a sixth bracket is provided with a pulling plate component, the pulling plate component comprises symmetrically distributed air claws, and the movable ends of the air claws are provided with symmetrically distributed rubber clamping blocks. The leveling device can automatically adjust the conveying height, integrally adjust the width of the leveling device according to the width of the side surface, effectively prevent the side surface of the hollow plate from deforming and protruding, effectively prevent the front and back surfaces of the hollow plate from deforming by adopting a pressing design of a plurality of upper rollers and a plurality of lower rollers, and effectively avoid cutting deflection caused by tilting of a central control in the cutting process by adopting a clamping design of a cutting end and a front end during cutting, and the hollow plate after cutting is pulled out and transferred by matching a transfer assembly and a pulling plate assembly, so that the working efficiency is high.
Description
Technical Field
The invention relates to the technical field of hollow plate production, in particular to a flattening device for preventing edges of a hollow plate from being warped due to low-temperature forming and a use method thereof.
Background
The hollow plate is a novel material with light weight (hollow structure), no toxicity, no pollution, water resistance, shock resistance, aging resistance, corrosion resistance and rich color. Compared with the paperboard structural product, the hollow plate has the advantages of moisture resistance, corrosion resistance and the like. Compared with injection molding products, the hollow plate has the advantages of shock resistance, flexible design structure, no need of opening an injection mold and the like. The PP hollow plate is a green environment-friendly material and gradually replaces part of corrugated paper packaging materials, is generally manufactured by adopting environment-friendly pollution-free recyclable thermoplastic polypropylene (PP), polyethylene (HDPE) resin and various auxiliary materials, and is also called a universal plate because the PP hollow plate is widely applied and convenient to use, and a turnover box, a detachable combined box, a finished product packaging box, a box middle partition plate and the like are most commonly arranged. The hollow plate needs to be cooled and shaped after being extruded, then is shaped, a conventional cooling device is fixedly connected, cooling checking and overhauling are complex, the shaping device has a tilting phenomenon during shaping, cutting is easy to deviate, transferring is troublesome after cutting, and the whole automation degree is low. In order to solve the problem, a flattening device for preventing the hollow plate from being warped by low-temperature forming and a using method thereof are provided.
Disclosure of Invention
The invention aims to provide a leveling device for preventing a hollow plate from being molded at a low temperature and raising edges and a use method thereof, which can effectively solve the defects in the background art.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a prevent leveling device on low temperature shaping perk limit of cavity board, leveling device includes cooling module, cooling module one end is equipped with movable regulation's feeding subassembly, feeding subassembly includes mobilizable first support, first support top is equipped with symmetrical distribution's second support, second support one side is equipped with the second cylinder, the flexible end of second cylinder below is last to be fixed to be equipped with the third support, be equipped with array distribution's first gyro wheel in the third support, second cylinder below is equipped with first mounting panel, be equipped with array distribution's second gyro wheel in the first mounting panel, be equipped with adjustable second mounting panel on the first mounting panel, second mounting panel one side is equipped with array distribution's third gyro wheel, first support top is equipped with the fourth gyro wheel, fourth gyro wheel below is equipped with the fifth gyro wheel;
the cutting assembly comprises a movable fifth support, a liftable second lifting plate and a liftable third lifting plate are arranged above the fifth support, a base plate is arranged on the second lifting plate, symmetrically distributed pressing plates are arranged on one side of the third lifting plate, a cutter is arranged on the other side of the third lifting plate, a transfer assembly is arranged on one side of the cutting assembly, the transfer assembly comprises a sixth support, a liftable sixth roller is arranged in the sixth support, a pulling plate assembly is arranged at one end of the sixth support, the pulling plate assembly comprises symmetrically distributed air pawls, and symmetrically distributed rubber clamping blocks are arranged at the movable ends of the air pawls.
Further, the cooling assembly comprises a bottom frame and a rotating frame, a first slot is formed in the bottom frame, an array-distributed cooling column is arranged in the first slot, a first liquid inlet pipe is arranged at the lower end of the cooling column, a liquid outlet pipe is arranged on one side of the first slot, the rotating frame is rotationally connected with the bottom frame, an array-distributed cooling hole is formed in the rotating frame, a second liquid inlet pipe is arranged at the tail end of the cooling hole, a circulating pump machine is arranged on the rotating frame, and a liquid outlet end of the circulating pump machine is connected with the first liquid inlet pipe and the second liquid inlet pipe.
Further, be equipped with the first spout of symmetric distribution on the first support, first support below is equipped with the first slider of symmetric distribution, and first support opposite side is equipped with first cylinder, and first cylinder promotes first support and removes, second support and first support sliding fit, and first support both ends all are equipped with fixed connection's first electric jar, and first electric jar promotes second support and removes, first mounting panel and second support fixed connection.
Further, first support one side still is equipped with symmetrical distribution's first guide post, all be equipped with sliding fit's first guide block on the first guide post, first guide block below all is equipped with the fastening ring, first guide block one side is equipped with fixed connection's first lifter plate, first lifter plate one side is equipped with sliding fit's first regulating block, first regulating block below is equipped with fixed connection's fourth support, be equipped with the fourth gyro wheel in the fourth support, fourth support below is equipped with the third mounting panel, third mounting panel and first support sliding fit are equipped with array distribution's fifth gyro wheel in the third mounting panel, the fifth gyro wheel is highly the same with the second gyro wheel.
Further, second sliding blocks which are symmetrically distributed are arranged below the fifth support, first sliding rails which are in sliding fit are arranged below the second sliding blocks, the first sliding blocks are also in sliding fit with the first sliding rails, and telescopic columns with adjustable intervals are arranged between the first support and the fifth support.
Further, be equipped with adjustable fourth mounting panel above the first support, be equipped with the second guide post of symmetric distribution on the fourth mounting panel, fifth support below is equipped with fixed connection's third cylinder, be equipped with fixed connection's second lifter plate on the flexible end of third cylinder, second guide post upper end is equipped with fixed connection's fifth mounting panel, be equipped with the third lifter plate between second lifter plate and the fifth mounting panel, second lifter plate, third lifter plate and second guide post sliding fit, fifth mounting panel top is equipped with fixed connection's fourth cylinder, fourth cylinder below flexible end and third lifter plate fixed connection.
Further, first bearing seats distributed in an array are arranged on one side of the third lifting plate, first bidirectional screw rods which are distributed symmetrically are arranged in the first bearing seats, first screw rod sliding blocks which are distributed symmetrically are arranged on the first bidirectional screw rods, a first motor is arranged at one end of each first bidirectional screw rod, the first motor drives the first bidirectional screw rods to rotate, third supporting blocks which are fixedly connected are arranged below the first screw rod sliding blocks, pressing plates are arranged below the third supporting blocks, and springs are arranged between the third supporting blocks and the pressing plates.
Further, the transfer assembly comprises a sixth support, an electric roller distributed in an array is arranged in the sixth support, a sixth slot distributed in an array is formed in one end of the sixth support, a fourth lifting plate capable of lifting is arranged below the electric roller, a fifth cylinder is fixedly connected below the sixth support, a telescopic end of the fifth cylinder is fixedly connected with the fourth lifting plate, a supporting plate distributed in an array is arranged on the fourth lifting plate, and sixth rollers distributed in an array are arranged in the upper end of the supporting plate.
Further, the pulling plate assembly comprises a movable seventh support, an electric sliding table and a third sliding block which is symmetrically distributed are arranged below the seventh support, a second sliding rail which is in sliding fit is arranged below the third sliding block, a symmetrically distributed air claw is arranged above the seventh support, an eighth support which is fixedly connected is arranged below the air claw, the eighth support is in sliding fit with the seventh support, a second bearing seat which is distributed in an array manner is arranged on one side of the seventh support, a second bidirectional screw rod which rotates is arranged in the second bearing seat, a second motor is arranged at one end of the second bidirectional screw rod, the second motor drives the second bidirectional screw rod to rotate, a second screw rod sliding block which is symmetrically distributed is arranged on the second bidirectional screw rod, and the second screw rod sliding block is fixedly connected with the eighth support.
A use method of a flattening device for preventing a hollow plate from being warped by low-temperature forming comprises the following steps:
s1: adjusting the relative position of the second mounting plate and the first mounting plate, adjusting the relative position of the fifth bracket and the fourth mounting plate, adjusting the distance between the feeding component and the cutting component by telescopic column, pushing the second lifting plate to rise by the third cylinder so as to drive the backing plate, the fifth roller and the second roller to be horizontal, stopping after the sixth roller is pushed by the fifth cylinder to rise to the horizontal position of the backing plate, and stopping after the feeding component and the cutting component are pushed by the first cylinder to move and the cutting component reaches the appointed position of the side surface of the transfer component;
s2, enabling the extruded hollow plate to pass through the bottom frame and the rotating frame, starting the circulating pump to drive the cooling column and the cooling holes to spray cooling liquid, recycling the dripped cooling liquid through the first slotting, and enabling the cooled hollow plate to enter the feeding assembly;
s3: the hollow plate enters the second roller, the first electric cylinder drives the second bracket to move, the third roller contacts the side surface of the hollow plate and then stops, the first motor drives the pressing plate to move to the corresponding position, the second motor drives the air claw to move to the corresponding sixth open slot, the electric sliding table drives the rubber clamping block to be inserted into the sixth open slot, the air claw drives the rubber clamping block to be opened, the second cylinder pushes the third bracket to descend, so that the first roller is tangential to the hollow plate, the hollow plate continues to move forward, the lower part of the middle part of the hollow plate is supported by the fifth roller, and the upper part of the hollow plate is tangential to the fourth roller;
s4: the hollow plate passes through the space between the base plate and the cutter, and continuously moves to the corresponding length, then stops, the fourth cylinder pushes the third lifting plate to descend, the third lifting plate drives the pressing plate to press the hollow plate, the air claw drives the rubber clamping block to clamp one end of the hollow plate, the cutter descends to cut the hollow plate, the electric sliding table drives the air claw to retreat, the rubber clamping block drives the cut central control to the sixth roller, the fifth cylinder drives the sixth roller to descend, the hollow plate falls onto the electric roller, and the electric roller starts to convey the hollow plate to leave.
The invention has the beneficial effects that:
1. the leveling device has stable and reliable structure, practical function and high integral automation degree, effectively reduces manual participation steps, reduces production errors and improves product precision;
2. the leveling device can automatically adjust the conveying height, and integrally adjust the width of the leveling device according to the width of the side surface, so that the side surface of the hollow plate is effectively prevented from deforming and protruding, and the front and back surfaces of the hollow plate are effectively prevented from deforming by adopting a pressing design of a plurality of upper and lower rollers;
3. when the flattening device is used for cutting, the two clamping designs of the cutting end and the advancing end are adopted, so that the phenomenon that the center control is tilted to cause cutting offset in the cutting process is effectively avoided;
4. the transfer component and the pulling plate component in the leveling device are matched with each other to pull and transfer the cut hollow plate, so that the working efficiency is high.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a leveling device according to the present invention;
FIG. 2 is a schematic diagram of a cooling assembly according to the present invention;
FIG. 3 is a schematic view of the feed assembly of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3A in accordance with the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3B in accordance with the present invention;
FIG. 6 is a schematic view of the feed assembly of the present invention;
FIG. 7 is a schematic view of a cutting assembly according to the present invention;
FIG. 8 is a schematic view of a cutting assembly according to the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 8C in accordance with the present invention;
FIG. 10 is an enlarged schematic view of the structure of FIG. 8D in accordance with the present invention;
FIG. 11 is a schematic diagram of a transfer module according to the present invention;
FIG. 12 is a schematic view of the pulling plate assembly of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like indicate orientation or positional relationships, merely for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1 to 12, a leveling device for preventing a hollow plate from being warped by low-temperature forming is disclosed, the leveling device comprises a cooling component 1, a movable adjusting feeding component 2 is arranged at one end of the cooling component 1, a connecting cutting component 3 is arranged at one end of the feeding component 2, a pulling plate component 5 for limiting the hollow plate is arranged at one end of the cutting component 3, a transferring component 4 for driving the hollow plate to move and transmit is arranged between the cutting component 3 and the pulling plate component 5, and the cooling component 1, the feeding component 2, the cutting component 3, the transferring component 4 and the pulling plate component 5 are all fixed on a workbench surface 6.
The cooling assembly 1 comprises a bottom frame 11 and a rotating frame 12, wherein the bottom frame 11 is fixed on a workbench surface 6, a first slot 111 is formed in the bottom frame 11, cooling columns 113 distributed in an array are arranged in the first slot 111, a first liquid inlet pipe 112 connected with the lower end of the cooling columns 113 is arranged, a liquid outlet pipe 114 is arranged on one side of the first slot 111, the rotating frame 12 and the bottom frame 11 are in running fit through the rotating columns 13, cooling holes 122 distributed in an array are formed in the rotating frame 12, second liquid inlet pipes 121 connected with the tail ends of the cooling holes 122 are respectively arranged, a circulating pump 14 is arranged on the rotating frame 12, the liquid outlet ends of the circulating pump 14 are connected with the first liquid inlet pipe 112 and the second liquid inlet pipes 121, cooling columns 113 and cooling holes 122 spray cooling liquid to cool down a hollow plate, the liquid inlet ends of the circulating pump 14 are connected with the liquid outlet pipe 114, and when the cooling liquid capacity is reduced, the circulating pump 14 automatically supplements the cooling liquid.
The feeding assembly 2 comprises a movable first bracket 21, first sliding grooves 211 which are symmetrically distributed are formed in the first bracket 21, first sliding blocks 212 which are symmetrically distributed are arranged below the first bracket 21, first threaded holes 213 which are distributed in an array manner are formed in the upper end of the first bracket 21, a first fixing plate 214 is arranged on one side of the first bracket 21, a first air cylinder 22 is arranged on the other side of the first bracket 21, the telescopic end of the first air cylinder 22 is fixedly connected with the first bracket 21, a first supporting block 221 which is fixedly connected is arranged below the first air cylinder 22, and the first supporting block 221 is fixed on the workbench surface 6;
the upper part of the first bracket 21 is provided with a second bracket 23 which is symmetrically distributed, the second bracket 23 is in sliding fit with the first bracket 21 through a first sliding groove 211, both ends of the first bracket 21 are respectively provided with a first electric cylinder 231 which is fixedly connected, the telescopic end of the first electric cylinder 231 is fixedly connected with the second bracket 23, the first electric cylinder 231 pushes the second bracket 23 to move, one side of the second bracket 23 is provided with a second air cylinder 24, the telescopic end below the second air cylinder 24 is fixedly provided with a third bracket 241, the third bracket 241 is internally provided with first rollers 242 which are distributed in an array, the lower part of the second air cylinder 24 is provided with a first mounting plate 25, the first mounting plate 25 is fixedly connected with the second bracket 23, the first mounting plate 25 is internally provided with second rollers 251 which are distributed in an array, the first mounting plate 25 is provided with an adjustable second mounting plate 26, one side of the second mounting plate 26 is provided with third rollers 261 which are distributed in an array, the other side of the second mounting plate 26 is provided with second grooves 262 which are distributed in an array, and the screws penetrate through the second grooves 262 to be fixed on the first mounting plate 25, so that the relative positions of the second mounting plate 26 and the first mounting plate 25 are adjusted;
the first support 21 one side still is equipped with the first guide post 27 of symmetric distribution, all be equipped with sliding fit's first guide piece 271 on the first guide post 27, all be equipped with fastening ring 272 below the first guide piece 271, first guide piece 271 one side is equipped with fixed connection's first lifter plate 273, be equipped with the third fluting 274 on the first lifter plate 273, first lifter plate 273 one side is equipped with first regulating block 28, first regulating block 28 and first lifter plate 273 sliding fit, the screw passes third fluting 274 to be fixed on first regulating block 28, thereby adjust the relative position of first regulating block 28 and first lifter plate 273, first regulating block 28 below is equipped with fixed connection's fourth support 281, be equipped with fourth gyro wheel 282 in the fourth support 281, be equipped with third mounting panel 29 below the fourth support 281, third mounting panel 29 and first support 21 sliding fit, be equipped with the fifth gyro wheel 291 of array distribution in the third mounting panel, fifth gyro wheel is the same with second gyro wheel 251 height, the screw passes third mounting panel 29 and fixes in appointed first screw hole 213, thereby the appointed position of third regulating block 28 and first support 29.
The cutting assembly 3 is fixed on one side of the first bracket 21, the cutting assembly 3 comprises a movable fifth bracket 31, second sliding blocks 311 which are symmetrically distributed are arranged below the fifth bracket 31, first sliding rails 312 which are in sliding fit are arranged below the second sliding blocks 311, the first sliding rails 312 are fixed on the workbench surface 6, the first sliding blocks 212 are also in sliding fit with the first sliding rails 312, a second fixing plate 315 and second supporting blocks 313 which are symmetrically distributed are arranged on one side of the fifth bracket 31, adjusting bolts 314 which are in threaded fit are arranged on the second supporting blocks 313, an adjustable fourth mounting plate 32 is arranged above the first bracket 21, fourth grooves 321 are formed in both ends of the fourth mounting plate 32, one end of each adjusting bolt 314 is arranged in each fourth groove 321, the fourth mounting plate 32 is pushed by the rotating adjusting bolts 314 to move and adjust the relative positions of the fourth mounting plate 32 and the fifth bracket 31, the screws penetrate through the fourth mounting plate 32 to be fixed on the fifth bracket 31, and accordingly the fourth mounting plate 32 is fixed with the fifth bracket 31, and second guide columns 322 which are symmetrically distributed are arranged on the fourth mounting plate 32;
a third air cylinder 33 which is fixedly connected is arranged below the fifth bracket 31, the telescopic end of the third air cylinder 33 passes through the fifth bracket 31 and the fourth mounting plate 32, a second lifting plate 34 which is fixedly connected is arranged on the telescopic end of the third air cylinder 33, a fifth mounting plate 35 which is fixedly connected is arranged at the upper end of the second guide column 322, a third lifting plate 36 is arranged between the second lifting plate 34 and the fifth mounting plate 35, the second lifting plate 34, the third lifting plate 36 and the second guide column 322 are in sliding fit, a fourth air cylinder 351 which is fixedly connected is arranged above the fifth mounting plate 35, and the telescopic end below the fourth air cylinder 351 is fixedly connected with the third lifting plate 36;
the third lifter plate 36 one side is equipped with the first bearing frame 362 of fifth fluting 361 and array distribution, be equipped with pivoted first two-way lead screw 363 in the first bearing frame 362, be equipped with symmetrical distribution's first lead screw slider 364 on the first two-way lead screw 363, first two-way lead screw 363 one end is equipped with first motor 365, first motor 365 drives first two-way lead screw 363 rotation, first lead screw slider 364 below all is equipped with fixed connection's third supporting shoe 366, third supporting shoe 366 slides in fifth fluting 361, all be equipped with pressure plate 367 below the third supporting shoe 366, be equipped with spring 368 between third supporting shoe 366 and the pressure plate 367, be equipped with fixed connection's backing plate 37 on the second lifter plate 34, third lifter plate 36 one side is equipped with fixed connection's cutter 38, be equipped with fixed connection's flexible post 39 between first fixed plate 214 and the second fixed plate 315, flexible post 39 flexible adjustment feeding subassembly 2 and the interval of cutting subassembly 3.
The transfer assembly 4 comprises a sixth support 41, the sixth support 41 is fixed on the workbench surface 6, an electric roller 42 distributed in an array is arranged in the sixth support 41, a sixth open groove 43 distributed in an array is arranged at one end of the sixth support 41, a fourth lifting plate 44 capable of lifting is arranged below the electric roller 42, a fifth air cylinder 45 is fixedly connected below the sixth support 41, the telescopic end of the fifth air cylinder 45 is fixedly connected with the fourth lifting plate 44, a supporting plate 46 distributed in an array is arranged on the fourth lifting plate 44, and sixth rollers 47 distributed in an array are arranged in the upper end of the supporting plate 46.
The pulling plate assembly 5 comprises a movable seventh support 51, an electric sliding table 52 and a third sliding block 511 which are symmetrically distributed are arranged below the seventh support 51, a second sliding rail 512 which is in sliding fit is arranged below the third sliding block 511, the electric sliding table 52 and the second sliding rail 512 are fixed on the working table surface 6, seventh open grooves 513 are formed in two sides of the seventh support 51, symmetrically distributed air pawls 53 are arranged above the seventh support 51, an eighth support 531 which is fixedly connected is arranged below the air pawls 53, the eighth support 531 is in sliding fit with the seventh support 51 through the seventh open grooves 513, rubber clamping blocks 532 which are symmetrically distributed are arranged at the moving ends of the air pawls 53, a second bearing seat 54 which is distributed in an array is arranged on one side of the seventh support 51, a second bidirectional screw 541 which rotates is arranged in the second bearing seat 54, a second motor 542 is arranged at one end of the second bidirectional screw 541, the second motor 542 drives the second bidirectional screw 541 to rotate, a second lead screw slider 543 which is symmetrically distributed is arranged on the second bidirectional screw 541, and the second lead screw slider is fixedly connected with the eighth support 531.
A use method of a flattening device for preventing a hollow plate from being warped by low-temperature forming comprises the following steps:
s1: adjusting the relative position of the second mounting plate 26 and the first mounting plate 25, adjusting the relative positions of the fifth bracket 31 and the fourth mounting plate 32, adjusting the distance between the feeding assembly 2 and the cutting assembly 3 by telescopic column 39, pushing the second lifting plate 34 to rise by the third cylinder 33, driving the backing plate 37 and the fifth roller 291 to be horizontal with the second roller 251, stopping after the sixth roller 47 is pushed to rise to the horizontal position of the backing plate 37 by the fifth cylinder 45, pushing the feeding assembly 2 and the cutting assembly 3 to move by the first cylinder 22, and stopping after the cutting assembly 3 reaches the designated position of the side surface of the transfer assembly 4;
s2, enabling the extruded hollow plate to pass through the bottom frame 11 and the rotating frame 12, starting the circulating pump 14 to drive the cooling column 113 and the cooling holes 122 to spray cooling liquid, recycling the dripped cooling liquid through the first slotting 111, and enabling the cooled hollow plate to enter the feeding assembly 2;
s3: the hollow plate enters the second roller 251, the first electric cylinder 231 drives the second bracket 23 to move, the third roller 261 stops after contacting the side surface of the hollow plate, the first motor 365 drives the pressing plate 367 to move to the corresponding position, the second motor 542 drives the air claw 53 to move to the corresponding sixth open slot 43, the electric sliding table 52 drives the rubber clamping block 532 to be inserted into the sixth open slot 43, the air claw 53 drives the rubber clamping block 532 to be opened, the second cylinder 24 pushes the third bracket 241 to descend, so that the first roller 242 is tangent to the hollow plate, the hollow plate continues to advance, the lower part of the middle part of the hollow plate is supported by the fifth roller 291, and the upper part of the hollow plate is tangent to the fourth roller 282;
s4: the hollow plate passes through the space between the base plate 37 and the cutter 38, and continuously moves to the corresponding length, and then stops, the fourth air cylinder 351 pushes the third lifting plate 36 to descend, the third lifting plate 36 drives the pressing plate 367 to press the hollow plate, the air claw 53 drives the rubber clamping block 532 to clamp one end of the hollow plate, the cutter 38 descends to cut the hollow plate, the electric sliding table 52 drives the air claw 53 to retreat, the rubber clamping block 532 drives the cut central control to the sixth roller 47, the fifth air cylinder 45 drives the sixth roller 47 to descend, the hollow plate falls onto the electric roller 42, and the electric roller 42 starts to convey the hollow plate to leave.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.
Claims (7)
1. The leveling device for preventing the hollow plate from being warped by low-temperature forming comprises a cooling component (1), and is characterized in that one end of the cooling component (1) is provided with a movable feeding component (2), the feeding component (2) comprises a movable first support (21), a second support (23) which is symmetrically distributed is arranged above the first support (21), one side of the second support (23) is provided with a second air cylinder (24), a third support (241) is fixedly arranged on a telescopic end below the second air cylinder (24), first rollers (242) which are distributed in an array are arranged in the third support (241), a first mounting plate (25) is arranged below the second air cylinder (24), second rollers (251) which are distributed in an array are arranged in the first mounting plate (25), an adjustable second mounting plate (26) is arranged on the first mounting plate (25), a third roller (261) which is distributed in an array is arranged on one side of the second mounting plate (26), a fourth roller (282) is arranged above the first support (21), and a fifth roller (291) is arranged below the fourth roller (282);
a cutting assembly (3) is arranged on one side of the first bracket (21), the cutting assembly (3) comprises a movable fifth bracket (31), a second lifting plate (34) and a third lifting plate (36) which can be lifted are arranged above the fifth bracket (31), a base plate (37) is arranged on the second lifting plate (34), symmetrically distributed pressing plates (367) are arranged on one side of the third lifting plate (36), and a cutter (38) is arranged on the other side of the third lifting plate (36);
one side of the cutting assembly (3) is provided with a transfer assembly (4), the transfer assembly (4) comprises a sixth support (41), and a sixth roller (47) capable of lifting is arranged in the sixth support (41);
one end of the sixth bracket (41) is provided with a pulling plate assembly (5), the pulling plate assembly (5) comprises symmetrically distributed air claws (53), and the moving end of each air claw (53) is provided with symmetrically distributed rubber clamping blocks (532);
the cooling assembly (1) comprises a bottom frame (11) and a rotating frame (12), wherein a first slot (111) is formed in the bottom frame (11), cooling columns (113) distributed in an array are arranged in the first slot (111), a first liquid inlet pipe (112) connected with the lower end of each cooling column (113), a liquid outlet pipe (114) is arranged on one side of each first slot (111), the rotating frame (12) is rotationally connected with the bottom frame (11), cooling holes (122) distributed in an array are formed in the rotating frame (12), second liquid inlet pipes (121) connected with the tail ends of the cooling holes (122) are formed in the tail ends of the cooling holes, a circulating pump machine (14) is arranged on the rotating frame (12), and the liquid outlet ends of the circulating pump machine (14) are connected with the first liquid inlet pipes (112) and the second liquid inlet pipes (121);
the first sliding grooves (211) are symmetrically distributed on the first support (21), first sliding blocks (212) are symmetrically distributed below the first support (21), first air cylinders (22) are arranged on the other side of the first support (21), the first air cylinders (22) push the first support (21) to move, the second support (23) is in sliding fit with the first support (21), first electric cylinders (231) are fixedly connected at two ends of the first support (21), the first electric cylinders (231) push the second support (23) to move, and the first mounting plates (25) are fixedly connected with the second support (23);
the novel lifting device is characterized in that first guide posts (27) which are symmetrically distributed are further arranged on one side of the first support (21), first guide blocks (271) which are in sliding fit are arranged on the first guide posts (27), fastening rings (272) are arranged below the first guide blocks (271), first lifting plates (273) which are fixedly connected are arranged on one side of the first guide blocks (271), first adjusting blocks (28) which are in sliding fit are arranged on one side of the first lifting plates (273), fourth supports (281) which are fixedly connected are arranged below the first adjusting blocks (28), fourth rollers (282) are arranged in the fourth supports (281), third mounting plates (29) are arranged below the fourth supports (281), third mounting plates (29) are in sliding fit with the first supports (21), fifth rollers (291) which are distributed in an array are arranged in the third mounting plates (29), and the heights of the fifth rollers (291) are the same as those of the second rollers (251).
2. The leveling device for preventing edge tilting of the hollow plate during low-temperature forming according to claim 1, wherein second sliding blocks (311) which are symmetrically distributed are arranged below the fifth bracket (31), first sliding rails (312) which are in sliding fit are arranged below the second sliding blocks (311), the first sliding blocks (212) are also in sliding fit with the first sliding rails (312), and telescopic columns (39) with adjustable intervals are arranged between the first bracket (21) and the fifth bracket (31).
3. The leveling device for preventing the edge tilting of the hollow plate low-temperature forming according to claim 2, wherein an adjustable fourth mounting plate (32) is arranged above the fifth bracket (31), second guide posts (322) which are symmetrically distributed are arranged on the fourth mounting plate (32), a third air cylinder (33) which is fixedly connected is arranged below the fifth bracket (31), a second lifting plate (34) which is fixedly connected is arranged on the telescopic end of the third air cylinder (33), a fifth mounting plate (35) which is fixedly connected is arranged at the upper end of the second guide post (322), a third lifting plate (36) is arranged between the second lifting plate (34) and the fifth mounting plate (35), the second lifting plate (34), the third lifting plate (36) and the second guide posts (322) are in sliding fit, a fourth air cylinder (351) which is fixedly connected is arranged above the fifth mounting plate (35), and the telescopic end below the fourth air cylinder (351) is fixedly connected with the third lifting plate (36).
4. The leveling device for preventing the edge tilting of the hollow plate low-temperature forming is characterized in that a first bearing seat (362) which is distributed in an array is arranged on one side of the third lifting plate (36), a first rotating bidirectional screw rod (363) is arranged in the first bearing seat (362), a first screw rod sliding block (364) which is symmetrically distributed is arranged on the first bidirectional screw rod (363), a first motor (365) is arranged at one end of the first bidirectional screw rod (363), the first motor (365) drives the first bidirectional screw rod (363) to rotate, third supporting blocks (366) which are fixedly connected are arranged below the first screw rod sliding block (364), pressing plates (367) are arranged below the third supporting blocks (366), and springs (368) are arranged between the third supporting blocks (366) and the pressing plates (367).
5. The leveling device for preventing edge tilting of the hollow plate low-temperature forming according to claim 4, wherein the transferring assembly (4) comprises a sixth support (41), an array-distributed electric roller (42) is arranged in the sixth support (41), a sixth open groove (43) is arranged at one end of the sixth support (41), a fourth lifting plate (44) capable of lifting is arranged below the electric roller (42), a fifth air cylinder (45) is fixedly connected below the sixth support (41), the telescopic end of the fifth air cylinder (45) is fixedly connected with the fourth lifting plate (44), an array-distributed supporting plate (46) is arranged on the fourth lifting plate (44), and an array-distributed sixth roller (47) is arranged in the upper end of the supporting plate (46).
6. The leveling device for preventing low-temperature forming edge tilting of a hollow plate according to claim 5, wherein the pulling plate assembly (5) comprises a movable seventh support (51), an electric sliding table (52) and a third sliding block (511) which are symmetrically distributed are arranged below the seventh support (51), a second sliding rail (512) which is in sliding fit is arranged below the third sliding block (511), a symmetrically distributed air claw (53) is arranged above the seventh support (51), an eighth support (531) which is fixedly connected is arranged below the air claw (53), the eighth support (531) is in sliding fit with the seventh support (51), a second bearing seat (54) which is distributed in an array mode is arranged on one side of the seventh support (51), a second bidirectional screw (541) which rotates is arranged in the second bearing seat (54), a second motor (542) is arranged at one end of the second bidirectional screw (541), the second motor (542) drives the second bidirectional screw (541) to rotate, and the second screw (543) which is symmetrically distributed is arranged on the second bidirectional screw (541), and the second screw slider (543) is fixedly connected with the eighth support (531).
7. The use method of the flattening device for preventing the low-temperature forming of the raised edges of the hollow plate as claimed in claim 6, wherein the use method is as follows:
s1: the relative positions of the second mounting plate (26) and the first mounting plate (25) are adjusted, the relative positions of the fifth bracket (31) and the fourth mounting plate (32) are adjusted, the telescopic column (39) is used for telescopically adjusting the distance between the feeding component (2) and the cutting component (3), the third cylinder (33) is used for pushing the second lifting plate (34) to lift so as to drive the backing plate (37) and the fifth roller (291) to be horizontal to the second roller (251), the fifth cylinder (45) is used for pushing the sixth roller (47) to lift to the horizontal position of the backing plate (37) and then stopping, the first cylinder (22) is used for pushing the feeding component (2) and the cutting component (3) to move, and the cutting component (3) is stopped after reaching the appointed position of the side face of the transfer component (4);
s2, enabling the extruded hollow plate to pass through the bottom frame (11) and the rotating frame (12), starting the circulating pump (14) to drive the cooling column (113) and the cooling holes (122) to spray cooling liquid, recycling the dripped cooling liquid through the first slotting (111), and enabling the cooled hollow plate to enter the feeding assembly (2);
s3: the hollow plate enters the second roller (251), the first electric cylinder (231) drives the second bracket (23) to move, the third roller (261) stops after contacting the side surface of the hollow plate, the first motor (365) drives the pressing plate (367) to move to a corresponding position, the second motor (542) drives the air claw (53) to move to a corresponding sixth slot (43), the electric sliding table (52) drives the rubber clamping block (532) to be inserted into the sixth slot (43), the air claw (53) drives the rubber clamping block (532) to be opened, the second cylinder (24) pushes the third bracket (241) to descend, so that the first roller (242) is tangent to the hollow plate, the hollow plate continues to advance, the lower part of the middle part of the hollow plate is supported by the fifth roller (291), and the upper part of the hollow plate is tangent to the fourth roller (282);
s4: the hollow plate passes through between the backing plate (37) and the cutter (38), and stops after continuously advancing to the corresponding length, the fourth cylinder (351) pushes the third lifting plate (36) to descend, the third lifting plate (36) drives the pressing plate (367) to press the hollow plate, the air claw (53) drives the rubber clamping block (532) to clamp one end of the hollow plate, the cutter (38) descends to cut the hollow plate, the electric sliding table (52) drives the air claw (53) to retreat, the rubber clamping block (532) drives the cut central control to a sixth roller (47), the fifth cylinder (45) drives the sixth roller (47) to descend, the hollow plate falls onto the electric roller (42), and the electric roller (42) starts to convey the hollow plate to leave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111286184.9A CN114012800B (en) | 2021-11-02 | 2021-11-02 | Leveling device for preventing hollow plate from being warped during low-temperature forming and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111286184.9A CN114012800B (en) | 2021-11-02 | 2021-11-02 | Leveling device for preventing hollow plate from being warped during low-temperature forming and use method thereof |
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| CN114012800A CN114012800A (en) | 2022-02-08 |
| CN114012800B true CN114012800B (en) | 2023-05-05 |
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| US8499671B2 (en) * | 2004-09-21 | 2013-08-06 | Stanley Learnard | Panel saw |
| CN107139232B (en) * | 2017-05-31 | 2020-06-26 | 宁德师范学院 | Automatic shearing equipment for precise micro-lenses |
| CN207290237U (en) * | 2017-08-10 | 2018-05-01 | 上海金纬挤出机械制造有限公司 | A kind of extrusion plastic plate crosscutting equipment online |
| CN207344664U (en) * | 2017-09-29 | 2018-05-11 | 新昌县鼎石科技咨询服务有限公司 | A kind of plate cutting device |
| CN207273926U (en) * | 2017-10-09 | 2018-04-27 | 厦门靖海塑胶有限公司 | A kind of plastic plate production equipment |
| CN108943052B (en) * | 2018-07-25 | 2020-05-22 | 安徽腾飞特种电缆科技有限公司 | Cable rubber sheath's processingequipment |
| CN110315590B (en) * | 2019-07-06 | 2021-06-08 | 安徽韩华建材科技股份有限公司 | Cutting deviation correcting device of laminate flooring |
| CN110481030B (en) * | 2019-07-29 | 2021-07-16 | 安徽润象新材料科技有限公司 | Environment-friendly wide-width steel-plastic composite carriage board manufacturing device and process |
| CN211416182U (en) * | 2019-12-19 | 2020-09-04 | 江苏鑫立强机械科技有限公司 | Cooling device of wire drawing machine |
| CN214110511U (en) * | 2020-11-17 | 2021-09-03 | 衡阳宏润橡胶有限公司 | Cutting device is used in conveyer belt production |
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Denomination of invention: A leveling device for preventing edge warping during low temperature forming of hollow plates and its use method Effective date of registration: 20230928 Granted publication date: 20230505 Pledgee: Zhejiang Pinghu Rural Commercial Bank Co.,Ltd. Zhouwei Branch Pledgor: Zhejiang Zhapu plastic products Co.,Ltd. Registration number: Y2023980059535 |