CN114012341A - Rail type mounting device and method for integrated group of refrigerating room pipeline equipment - Google Patents
Rail type mounting device and method for integrated group of refrigerating room pipeline equipment Download PDFInfo
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- CN114012341A CN114012341A CN202111482295.7A CN202111482295A CN114012341A CN 114012341 A CN114012341 A CN 114012341A CN 202111482295 A CN202111482295 A CN 202111482295A CN 114012341 A CN114012341 A CN 114012341A
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- pipeline
- sliding seat
- sliding
- support
- sliding plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Abstract
The utility model belongs to the technical field of the technique of electromechanical installation and specifically relates to a refrigerator room pipe-line equipment integrates rail mounted installation device in group is related to, including mounting bracket and the support frame of adjacent setting, hoisting mechanism on the mounting bracket, support frame are provided with the sliding plate, are provided with the butt joint piece on the sliding plate, are provided with the sliding seat on the sliding plate, are provided with the pipeline welding robot on the sliding seat, are provided with on the support frame to be used for ordering about the gliding actuating mechanism of sliding seat along vertical direction. When installing two adjacent pipelines, use hoisting mechanism to treat that the pipeline of installation rises and with the mutual butt of adjacent pipeline, then start second actuating mechanism and pipeline welding robot, pipeline welding robot welds two adjacent pipelines, the work process of the manual welding pipeline of staff has been saved, and, in the installation of pipeline, only need the installation that just can accomplish two pipelines of a staff, the manpower has been practiced thrift, the installation effectiveness of pipeline has been improved.
Description
Technical Field
The application relates to the technical field of electromechanical installation, in particular to an integrated track type installation device and method for refrigeration room pipeline equipment.
Background
The refrigeration machine room is provided with a circulating water pump and a starting cabinet for placing the refrigerator, pipeline equipment in the refrigeration machine room is integrated and densely arranged in groups, and the pipeline equipment integrated group is arranged at the top of the refrigeration machine room.
When the staff will wherein the pipe-line equipment integrated group with adjacent pipe-line equipment integrated group installs, use hoisting equipment earlier will treat the pipe-line equipment integrated group of installation and rise to with adjacent pipe-line equipment integrated group under the same level, then will treat the pipe-line equipment integrated group of installation and adjacent pipe-line equipment integrated group butt each other, then the staff uses welding tool to carry out welded fastening with two adjacent pipe-line equipment integrated groups.
In view of the above-mentioned related art, the inventors found that the following drawbacks exist: because the pipe-line equipment integration is in groups in staff's top, the staff need weld two pipe-line equipment integration groups with the help of ascending a height equipment is manual to in-process to two pipe-line equipment integration groups carry out the welded, the staff need constantly adjust the welding position, work efficiency is low, in addition, in whole installation, need many staff to carry out just can accomplish two pipe-line equipment integration grouped installation in coordination, extravagant manpower.
Disclosure of Invention
In order to facilitate the integration of welding pipeline equipment into groups, the application provides a rail type mounting device and method for the integration of pipeline equipment into groups of a refrigerating room.
The application provides a refrigerating machine room pipeline equipment integrated track type installation device and method adopts the following technical scheme:
the integrated group rail type mounting device for the pipeline equipment of the refrigerating room comprises a mounting frame and a support frame, wherein the support frame is fixedly arranged on one side of the mounting frame, the mounting frame is communicated with the support frame, a hoisting mechanism for hoisting pipelines is arranged at the top of the mounting frame, a sliding plate is arranged on the support frame in a sliding mode along the vertical direction, a first driving mechanism for driving the sliding plate to slide along the vertical direction is arranged on the sliding plate, abutting blocks for abutting against the pipelines are arranged on the top wall of the sliding plate, the abutting blocks are arranged at intervals along the length direction of the support frame, a sliding seat is arranged on the sliding plate and comprises a first support seat and a second support seat, and the first support seat and the second support seat are arranged on the sliding plate in a sliding mode along the width direction of the support frame;
the sliding seat is provided with a pipeline welding robot for welding and striking two adjacent pipelines, and the pipeline welding robot is connected to the sliding seat in a sliding manner along the circumferential direction of the side wall of the sliding seat;
the sliding seat is provided with a second driving mechanism used for driving the first support and the second support to move, the second driving mechanism comprises a first bidirectional screw and a first driving source used for driving the first bidirectional screw to rotate, the first bidirectional screw is rotatably arranged on the sliding plate along the width direction of the supporting frame, and the first support and the second support are respectively in threaded connection with two ends of the first bidirectional screw.
By adopting the technical scheme, when two adjacent pipelines are installed, the abutting block is firstly abutted with the adjacent pipelines, then the pipeline to be installed is placed below the installation rack, then the pipeline to be installed is lifted up along the vertical direction by using a lifting mechanism, the pipeline to be installed is placed on the abutting block and is abutted with the adjacent pipeline, then the first driving source is started to make the first support and the second support move towards the direction of mutual approach and mutually abut, then the pipeline welding robot is started, the pipeline welding robot slides along the circumferential direction of the side wall of the sliding seat and welds two adjacent pipelines, the working process that workers manually weld the pipelines is omitted, in addition, in the installation process of the pipeline, only one worker is needed to complete the installation process of the two pipelines, so that the labor is saved, and the installation efficiency of the pipeline is improved.
Optionally, hoisting mechanism includes hoist, rope and is used for the coupling assembling of fixed pipeline, the hoist is along the length direction sliding connection of support frame on the mounting bracket, the one end of rope and the output fixed connection of hoist, the other end and coupling assembling fixed connection.
Optionally, coupling assembling includes connecting block, slip ring and hoist and mount area, the perforation has been seted up with rope fixed connection, the other end to the one end of connecting block, the slip ring is the semicircle ring of semicircle type, the circumference sliding connection of slip ring along the inside wall of slip ring is in the perforation, the one end and the hoist and mount area of slip ring are articulated, the other end and hoist and mount area can be dismantled and be connected.
Optionally, the fixed inserted block that is provided with of one end that hoists the area and keep away from hoist and mount area and slip ring articulated shaft is taken, the slot has been seted up on the lateral wall of slip ring, inserted block and slot joint, a plurality of screw holes have been seted up along the degree of depth direction of slot to the inserted block, be provided with the bolt on the slip ring, the bolt pass the slip ring and with inserted block threaded connection.
Through adopting above-mentioned technical scheme, when the pipeline that the staff will treat the installation is connected with coupling assembling, place the hoist and mount area subaerial earlier, then the pipeline that the roll was treated the installation makes the pipeline of treating the installation roll to the hoist and mount area from the opening part between hoist and mount area and the slip ring, then with the inserted block and the slot joint in hoist and mount area, then use the bolt to fix, the working process that the staff removes coupling assembling to connect after lifting up the pipeline of treating the installation manually has been saved, make things convenient for the staff to fix with the hoist with the pipeline of treating the installation, and, at fixed in-process, also only need a staff can accomplish, the manpower has been practiced thrift.
Optionally, the abutting block includes a first abutting block and a second abutting block, the first abutting block and the second abutting block are slidably connected to the sliding plate along the width direction of the supporting frame, a third driving mechanism for driving the abutting block to slide is arranged on the sliding plate, the third driving mechanism includes a second bidirectional screw and a second driving source for driving the second bidirectional screw to rotate, the second bidirectional screw is rotatably arranged on the sliding plate along the width direction of the supporting frame, and the first abutting block and the second abutting block are respectively in threaded connection with two ends of the second bidirectional screw.
By adopting the technical scheme, when the pipeline to be installed is abutted against the first abutting block and the second abutting block, the pipeline to be installed is firstly placed above the first abutting block and the second abutting block, then the second driving source is started, the second bidirectional screw rod rotates, the first abutting block and the second abutting block simultaneously move towards the mutually approaching direction, the first abutting block and the second abutting block are both abutted against the pipeline to be installed, the first abutting block and the second abutting block can fix the pipeline to be installed with different diameters, the applicability of the first abutting block and the second abutting block is improved, the first abutting block and the second abutting block simultaneously move oppositely, the pipeline to be installed and the adjacent pipeline are positioned on the extension line of the same circle center, the working process of manually adjusting the position of the pipeline to be installed by an operator is omitted, manual intervention is reduced, and manpower is saved, and the mounting efficiency is improved.
Optionally, the sliding seat is provided with two, two along the length direction interval of support frame the sliding seat is first sliding seat and second sliding seat respectively, pipeline welding robot sets up the one side that is close to the second sliding seat at first sliding seat, be provided with welding seam detection mechanism on the second sliding seat, welding seam detection mechanism includes two gasbags and trachea, two the gasbag sets up respectively at the both ends of second sliding seat, the gasbag is used for with the pipeline butt, tracheal one end and air supply fixed connection, the other end stretch into in the second sliding seat and with the inside intercommunication of second sliding seat, the trachea is located between two gasbags.
Through adopting above-mentioned technical scheme, the welding is accomplished the back, be located the second sliding seat with two pipeline welding seam departments, and the welding seam that makes two pipelines is located between two gasbags, two gasbags and two pipelines butt back respectively, start the air supply, gas in the air supply enters into between second sliding seat and the pipeline through the trachea, and make two gasbags remove and stretch out outside the second sliding seat to the direction of keeping away from each other, then the air supply stop work, through a period of time, whether observe two gasbags and remove to the direction that is close to each other, thereby judge that the welding has the crack, make things convenient for the staff to examine and wipe the welding seam.
Optionally, the bottom of each of the first sliding seat and the second sliding seat is fixedly provided with a moving seat, the moving seats are slidably connected to the sliding plate along the length direction of the support frame, and the sliding plate is provided with a fourth driving mechanism for driving the moving seats to move.
Optionally, a camera is disposed on the sliding plate, the camera is used for being in communication connection with a user terminal, and the first driving source, the first driving mechanism, the second driving source, the fourth driving mechanism, the pipeline welding robot, the crane and the air source are all in communication connection with the user terminal.
Through adopting above-mentioned technical scheme, the camera observes the situation of change of gasbag to on transmitting the image to user terminal in real time, whether the staff passes through user terminal and observes the gasbag and changes, and the staff passes through first driving source of user terminal control, first actuating mechanism, second driving source, fourth actuating mechanism, pipeline welding robot, hoist and air supply, improves work efficiency, practices thrift the manpower.
A method of applying the integrated set rail type installation device of the piping equipment of the refrigeration machine room of any one of claims 1 to 8, comprising the steps of:
s1, starting the first driving mechanism to make the abutting block on the sliding plate abut against the adjacent pipeline;
s2, rolling the pipeline to be installed onto the inner side wall of the hoisting belt, clamping the insert block of the hoisting belt with the slot, and penetrating the slide ring through the bolt and connecting the insert block with the thread;
s3, starting the crane, enabling the rope to drive the pipeline to be installed to move in the direction far away from the ground, lifting the pipeline to be installed to the same horizontal height of the adjacent pipeline, and then moving the crane to enable the pipeline to be installed and the adjacent pipeline to be abutted;
s4, starting a first driving source, enabling the first support and the second support of the sliding seat to move towards the direction close to each other and to be abutted against each other, starting a pipeline welding robot, enabling the pipeline welding robot to slide along the circumferential direction of the side wall of the sliding seat and welding two adjacent pipelines;
and S5, starting a fourth driving mechanism, positioning the joint of the pipeline to be installed and the adjacent pipeline between the two air bags, starting an air source, and transmitting the change condition of the two air bags to the user terminal by the camera.
In summary, the present application includes at least one of the following beneficial technical effects:
when two adjacent pipelines are installed, the pipeline to be installed is lifted by using the hoisting mechanism and is abutted against the adjacent pipelines, then the second driving mechanism and the pipeline welding robot are started, the pipeline welding robot slides along the circumferential direction of the side wall of the sliding seat and welds the two adjacent pipelines, the working process of manually welding the pipelines by workers is omitted, in addition, in the installation process of the pipelines, the installation process of the two pipelines can be completed by only one worker, the manpower is saved, and the installation efficiency of the pipelines is improved;
when the pipeline to be installed is abutted against the first abutting block and the second abutting block, the pipeline to be installed is firstly placed above the first abutting block and the second abutting block, then a second driving source is started, the second bidirectional screw rod rotates, the first butt joint block and the second butt joint block simultaneously move towards the mutually approaching direction, so that the first butt joint block and the second butt joint block are both butted with the pipeline to be installed, the first butt joint block and the second butt joint block can fix the pipeline to be installed with different diameters, the applicability of the first butt joint block and the second butt joint block is improved, the first abutting block and the second abutting block move oppositely at the same time, so that the pipeline to be installed and the adjacent pipeline are positioned on the extension line of the same circle center, the working process that workers manually adjust the position of the pipeline to be installed is omitted, manual intervention is reduced, manpower is saved, and the installation efficiency is improved;
the camera observes the change condition of gasbag, observes more accurately, and the staff improves work efficiency through first driving source of user terminal control, first actuating mechanism, second driving source, fourth actuating mechanism, pipeline welding robot, hoist and air supply, practices thrift the manpower.
Drawings
Fig. 1 is a schematic overall structure diagram of a track-type mounting device for a refrigeration machine room pipeline equipment integrated set according to an embodiment of the present application.
Fig. 2 is a schematic overall structure diagram of a mounting frame according to an embodiment of the present application.
Fig. 3 is a partially enlarged schematic view of a portion a in fig. 2.
Fig. 4 is a schematic overall structure diagram of the support frame according to the embodiment of the present application.
Fig. 5 is an overall structural diagram of another view angle of the support frame according to the embodiment of the present application.
Fig. 6 is a flow chart of an embodiment of the present application.
Description of reference numerals: 1. a mounting frame; 2. a support frame; 3. a hoisting mechanism; 31. a crane; 32. a rope; 33. a connecting assembly; 331. connecting blocks; 332. a slip ring; 333. a hoisting belt; 334. inserting a block; 335. a bolt; 4. a sliding plate; 5. a butting block; 51. a first abutment block; 52. a second abutment block; 6. a sliding seat; 61. a first support; 62. a second support; 63. a first sliding seat; 64. a second sliding seat; 7. a pipeline welding robot; 8. a first drive mechanism; 9. a second drive mechanism; 91. a first bidirectional screw; 92. a first drive source; 10. a third drive mechanism; 101. a second bidirectional screw; 102. a second drive source; 11. a weld detection mechanism; 111. an air bag; 112. an air tube; 12. a movable seat; 13. a fourth drive mechanism; 14. a camera; 15. a user terminal.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses a track type mounting device for a refrigeration house pipeline equipment integrated set. Referring to fig. 1, the integrated group rail type installation device of the refrigeration machine room pipeline equipment comprises an installation frame 1 and a support frame 2, wherein the support frame 2 is welded on one side of the installation frame 1, and the installation frame 1 and the support frame 2 are mutually communicated. Be equipped with the jack-up mechanism 3 that is used for hoisting by crane the jack-up of pipeline on the mounting bracket 1, install sliding plate 4 on the support frame 2, install on sliding plate 4 be used for with the butt piece 5 of pipeline butt, install two sliding seat 6 on the sliding plate 4, install on one of them sliding seat 6 and be used for carrying out welded pipeline welding robot 7 with two adjacent pipelines. The staff will treat the pipeline hoist and mount of installation to butt piece 5 and with the coaxial butt of adjacent pipeline through hoisting mechanism 3, then pipeline welding robot 7 will treat the pipeline of installation and weld adjacent pipeline along the circumference of the lateral wall of sliding seat 6, the work process of the manual welding pipeline of staff has been saved, and, in the installation of pipeline, only need the installation that just can accomplish two pipelines of a staff, the manpower has been practiced thrift, the installation effectiveness of pipeline has been improved.
Mounting bracket 1 is the support body that the alloy material was made, and mounting bracket 1 includes four installation poles that are the setting of rectangular array along vertical direction, and the slide rail is installed along the top of two adjacent installation poles of length direction of support frame 2 to the installation pole, and hoisting mechanism 3 installs on mounting bracket 1's slide rail, and hoisting mechanism 3 installs two along the length direction interval of slide rail.
Referring to fig. 2 and 3, the hoisting mechanism 3 includes a crane 31, a rope 32 and a connecting assembly 33 for fixing a pipeline, the crane 31 is slidably connected to the rail of the mounting frame 1 along the length direction of the support frame 2, one end of the rope 32 is fixedly connected to the output end of the crane 31, and the other end of the rope is fixedly connected to the connecting assembly 33. The connection assembly 33 includes a connection block 331, a slip ring 332, and a sling 333. The connecting block 331 is made of alloy material, one end of the connecting block 331 is fixedly connected with the rope 32, and the other end is provided with a through hole. The slip ring 332 is a semicircular ring made of semicircular alloy materials, the slip ring 332 is connected in the through hole in a sliding mode along the circumferential direction of the inner side wall of the slip ring 332, one end of the slip ring 332 is hinged with the hoisting belt 333, and the other end of the slip ring 332 is detachably connected with the hoisting belt 333. The hoisting belt 333 can be made of a high-strength nylon rope and a steel wire rope, and in this embodiment, the hoisting belt 333 is made of a high-strength nylon rope, so that the nylon rope is softer than the steel wire rope, and the damage to the outer side wall of the pipeline caused by the nylon rope in the pipeline hoisting process is effectively reduced.
An insert block 334 is fixedly installed at one end, far away from the hoisting belt 333 and a hinged shaft of the sliding ring 332, of the hoisting belt 333, the insert block 334 is made of alloy materials, a slot is formed in the side wall of the sliding ring 332, and the insert block 334 is clamped with the slot. The insert block 334 is provided with a plurality of threaded holes along the depth direction of the slot, in this embodiment, the insert block 334 is provided with two threaded holes, the sliding ring 332 is provided with a bolt 335, the outer side wall of the sliding ring 332 is provided with a through hole communicated with the slot, and the bolt 335 penetrates through the through hole of the sliding ring 332 and is in threaded connection with the insert block 334. The staff is according to the size of the pipeline of treating the installation, with the screw hole threaded connection of bolt 335 and different positions, makes hoist and mount area 333 and the pipeline of treating the installation support each other tightly, connects more firmly, has improved the suitability.
In other embodiments, the sling 333 and the sliding ring 332 may also be in the form of a snap fit.
When hoisting the pipeline to be installed, the worker firstly descends the rope 32 to place the binding belt on the ground, then rolls the pipeline to be installed to roll the pipeline to be installed from the opening between the binding belt and the sliding ring 332 to the inner side wall of the binding belt, then clamps the insertion block 334 of the binding belt with the insertion slot, then fixes the pipeline by using the bolt 335, then starts the crane 31 to wind the rope 32 on the crane 31 so as to drive the pipeline to be installed to ascend, then the crane 31 slides along the length direction of the track, and places one end of the pipeline to be installed on the abutting block 5 on the sliding plate 4 and coaxially abuts against the adjacent pipeline.
The working process that a plurality of workers manually lift the pipeline to be installed and then lift the hoisting belt 333 for connection is omitted, the pipeline to be installed is lifted by the workers conveniently, the temperature working efficiency of the pipeline to be installed is improved, the phenomenon that the pipeline to be installed drops in the lifting process of the pipeline to be installed and the hoisting belt 333 is effectively avoided, the safety and the integrity of the pipeline are improved, in addition, in the process of lifting the pipeline to be installed, only one worker is needed to roll the pipeline to be installed, the pipeline to be installed can be lifted, and the manpower is saved.
Referring to fig. 1, fig. 4, support frame 2 is the support body that the alloy material was made, sliding plate 4 is along vertical direction sliding connection on support frame 2, be equipped with on support frame 2 and be used for ordering about sliding plate 4 along the gliding first actuating mechanism 8 of vertical direction, first actuating mechanism 8 includes screw rod and servo motor, the screw rod is installed on support frame 2 along vertical direction rotation, sliding plate 4 and screw rod threaded connection, servo motor installs the top at support frame 2, servo motor's output shaft and screw rod fixed connection.
In other embodiments, the first driving mechanism 8 may also be in the form of a chain sprocket drive, a belt pulley drive or an air cylinder.
Referring to fig. 1 and 4, the contact block 5 is mounted on the top wall of the sliding plate 4, and the contact block 5 is made of an alloy material. A plurality of butt piece 5 are installed along the length direction interval of support frame 2, and in this embodiment, two are installed to butt piece 5, and the butt piece 5 that is close to mounting bracket 1 one end is used for with the pipeline butt of treating the installation, and the butt piece 5 of keeping away from mounting bracket 1 one end is used for with adjacent pipeline butt. Offer the holding tank that is used for holding the pipeline on the roof of butt joint piece 5, the lateral wall of holding tank is used for with the bottom of the pipeline of treating the installation or the bottom butt of adjacent pipeline.
Referring to fig. 4 and 5, each abutting block 5 is slidably mounted on the top wall of the sliding plate 4 along the length direction of the supporting frame 2, the abutting block 5 includes a first abutting block 51 and a second abutting block 52, and the first abutting block 51 and the second abutting block 52 are slidably connected on the sliding plate 4 along the width direction of the supporting frame 2. The sliding plate 4 is provided with a third driving mechanism 10 for driving the abutting blocks 5 to slide, the third driving mechanism 10 comprises a second bidirectional screw 101 and a second driving source 102 for driving the second bidirectional screw 101 to rotate, the second bidirectional screw 101 is rotatably mounted on the top wall of the sliding plate 4 along the width direction of the supporting frame 2, and the first abutting block 51 and the second abutting block 52 are respectively in threaded connection with two ends of the second bidirectional screw 101. The second driving source 102 is a servo motor, the servo motor is fixedly mounted on the top wall of the sliding plate 4, and an output shaft of the servo motor is fixedly connected with the second bidirectional screw 101. The first abutting block 51 and the second abutting block 52 are slidably connected to the sliding plate 4, so that the first abutting block 51 and the second abutting block 52 can fix pipelines to be installed with different diameters, and the applicability of the first abutting block 51 and the second abutting block 52 is improved.
When a worker tightly abuts two pipelines, the first driving mechanism 8 is started firstly, the sliding seat 6 is lifted towards the direction far away from the ground, then the adjacent pipeline is abutted against the side wall of one abutting block 5, then the pipeline to be installed is moved by the hoisting mechanism 3 to be abutted against the adjacent pipeline and the side wall of the other abutting block 5, then the second driving source 102 is started, the second driving source 102 drives the second bidirectional screw 101 to rotate, so that the first abutting block 51 and the second abutting block 52 are moved towards the direction close to each other simultaneously, when the first abutting block 51 and the second abutting block 52 are abutted against the pipeline to be installed, the pipeline to be installed is abutted against the adjacent pipeline coaxially, the working process that the worker manually adjusts the position of the pipeline to be installed is omitted, the manual intervention is reduced, and the manpower is saved, the installation efficiency is improved.
With reference to figure 4 of the drawings, fig. 5, a containing hole for a pipeline to penetrate is formed in a side wall of the sliding seat 6, the sliding seat 6 includes a first support 61 and a second support 62, the first support 61 and the second support 62 are slidably mounted on the sliding plate 4 along a width direction of the support frame 2, a second driving mechanism 9 for driving the first support 61 and the second support 62 to move is arranged on the sliding seat 6, the second driving mechanism 9 includes a first bidirectional screw 91 and a first driving source 92 for driving the first bidirectional screw 91 to rotate, the first bidirectional screw 91 is rotatably mounted on the sliding plate 4 along the width direction of the support frame 2, the first driving source 92 adopts a servo motor, the servo motor is fixedly mounted on a top wall of the sliding plate 4, an output shaft of the servo motor is fixedly connected with the first bidirectional screw 91, and the first support 61 and the second support 62 are respectively in threaded connection with two ends of the first bidirectional screw 91. The staff starts first two-way screw 91, makes first support 61 and second support 62 move to the direction that is close to each other simultaneously, makes the pipeline be located the accommodate hole of first support 61 and second support 62, and it is convenient to remove first support 61 and second support 62.
Two sliding seats 6 are installed on the roof of sliding plate 4 along the length direction interval of support frame 2, and two sliding seats 6 are first sliding seat 63 and second sliding seat 64 respectively, and pipeline welding robot 7 installs in the one side that first sliding seat 63 is close to second sliding seat 64, and pipeline welding robot 7 is along the circumference sliding connection of the lateral wall of first sliding seat 63 on first sliding seat 63.
Referring to fig. 3 and 4, the pipe welding robot 7 includes a vehicle body and a welding part, a rail is installed on the first sliding seat 63 along the circumferential direction of the side wall of the first sliding seat 63, the vehicle body is slidably installed in the rail along the circumferential direction of the side wall of the first sliding seat 63, wheels are installed at the bottom of the vehicle body, and a motor for driving the wheels to rotate is installed in the vehicle body. The welding part is arranged on the side wall of the vehicle body and can move in a reciprocating mode along the height direction of the vehicle body, so that the welding part meets the welding requirements of pipelines with different sizes, and the welding part welds welding materials at the joint of the pipeline to be installed and the adjacent pipeline.
Referring to fig. 3 and 4, the second sliding seat 64 is provided with a weld detection mechanism 11, the weld detection mechanism 11 includes two air bags 111 and an air pipe 112, the two air bags 111 are respectively installed at two ends of a side wall of the accommodating hole, the air bags 111 are used for abutting against a pipeline, one end of the air pipe 112 is provided with an air source (not shown in the figure), the other end of the air pipe extends into the second sliding seat 64 and is communicated with the accommodating hole, the air pipe 112 is located between the two air bags 111, and the air source discharges air into the air pipe 112 and moves into the second sliding seat 64.
The air bag 111 is externally connected with an air pump (not shown in the figure) for inflating the air bag 111, the air bag 111 and the air pump are connected through a pipeline, in the process of detecting the welding seam, the air pump is started after the first support 61 and the second support 62 are mutually abutted, and the air bag 111 is inflated to enable the air bag 111 to be abutted against the outer side wall of the pipeline to be installed and the outer side wall of the adjacent pipeline.
Referring to fig. 3 and 4, the movable base 12 is welded at the bottom of each of the first sliding base 63 and the second sliding base 64, the movable base 12 is slidably connected to the sliding plate 4 along the length direction of the supporting frame 2, and the sliding plate 4 is provided with a fourth driving mechanism 13 for driving the movable base 12 to move. The fourth driving mechanism 13 includes a screw and a servo motor, the screw is rotatably mounted on the top wall of the sliding plate 4 along the length direction of the supporting frame 2, an output shaft of the servo motor is fixedly connected with the screw, the movable base 12 is in threaded connection with the screw, and when the movable base 12 is moved, the servo motor is started to drive the screw to rotate, so that the movable base 12 is moved.
In other embodiments, the fourth driving mechanism 13 may also be a cylinder, a gear tooth-groove drive, or a chain drive.
After the pipeline to be installed is in coaxial butt joint with the adjacent pipeline, the fourth driving mechanism 13 is started, the pipeline welding robot 7 on the first sliding seat 63 is located at the joint of the two pipelines, then the pipeline welding robot 7 slides along the circumferential direction of the side wall of the first sliding seat 63, the joint between the two pipelines is welded in the sliding process, after the welding is completed, the fourth driving mechanism 13 is started again, the second sliding seat 64 is located at the joint of the two pipelines, the joint of the two pipelines is located between the two air bags 111, then the air source is started, the air source discharges air into the second sliding seat 64 through the air pipe 112, the two pipelines, the air bags 111 and the inner side wall of the second sliding seat 64 are filled, the two air bags 111 move towards the directions away from each other, then the air source stops starting, and whether the position between the two air bags 111 has relative displacement or not is observed, if the two airbags 111 contract towards the direction close to each other, the crack appears at the joint between the two pipelines, and the pipeline welding robot 7 needs to be used again to weld the joint of the two pipelines; if two gasbags 111 do not shrink to the direction that is close to each other, keep static relatively, then explain that the junction welding between two pipelines does not appear the crack, satisfy the user demand, then the air supply is bled trachea 112, makes things convenient for the staff to detect after the junction welding of two pipelines is accomplished, through the shrink condition of observing gasbag 111, can understand directly perceivedly that the junction welding between two pipelines has not appeared the crack.
Referring to fig. 3 and 4, a camera 14 is mounted on the sliding plate 4, and the camera 14 is used for communication connection with a user terminal 15. The camera 14 adopts a CCD camera 14, the CCD camera 14 transmits images of the change condition of the airbag 111 and the butt joint condition of the two pipelines to the user terminal 15 in real time, a worker only needs to observe the images received by the user terminal 15 to know the corresponding conditions, the first driving source 92, the first driving mechanism 8, the second driving source 102, the fourth driving mechanism 13, the pipeline welding robot 7, the crane 31 and the air source are all in communication connection with the user terminal 15, the worker can directly control the opening and closing of the first driving source 92, the first driving mechanism 8, the second driving mechanism 102, the fourth driving mechanism 13, the pipeline welding robot 7, the crane 31 and the air source through the user terminal 15, the first driving source 92, the first driving mechanism 8, the second driving source 102, the fourth driving mechanism 13, the pipeline welding robot 7, the crane 31 and the air source receive and identify corresponding signals sent by the user terminal 15, and executing a corresponding opening and closing command, and controlling the opening and closing of the first driving source 92, the first driving mechanism 8, the second driving source 102, the fourth driving mechanism 13, the pipeline welding robot 7, the crane 31 and the air source by a worker conveniently, wherein only one worker is required to operate on the user terminal 15, so that the labor is saved, the installation of a pipeline to be installed is facilitated, and the working efficiency is improved.
Track pulleys are installed at the bottoms of the support frame 2 and the mounting frame 1 and are in sliding connection with the track on the ground, a worker can manually push or move the support frame 2 and the mounting frame 1 in a motor-driven mode, and the worker can conveniently move the support frame 2 and the mounting frame 1 to corresponding mounting positions.
The implementation principle of the integrated group rail-mounted installation device of the refrigerating room pipeline equipment in the embodiment of the application is as follows: when two adjacent pipelines are installed, the abutting block 5 is abutted with the adjacent pipelines, then the pipeline to be installed is placed below the installation rack 1, the pipe to be installed is then raised in the vertical direction using the lifting mechanism 3, and is placed on the abutment blocks 5 and brought into abutment with the adjacent pipes, then, the first drive source 92 is started to move the first holder 61 and the second holder 62 in a direction to approach each other and abut against each other, then, the pipe welding robot 7 is started, the pipe welding robot 7 slides along the circumferential direction of the side wall of the sliding seat 6 and welds two adjacent pipes, the work process of manually welding the pipes by workers is omitted, and, in the installation process of the pipeline, only one worker is needed to complete the installation process of the two pipelines, so that the labor is saved, and the installation efficiency of the pipeline is improved.
The embodiment of the application also discloses a method for assembling the track type mounting device of the refrigerating room pipeline equipment, which comprises the following steps:
s1, starting the first driving mechanism 8 to make the abutting block 5 on the sliding plate 4 abut against the adjacent pipeline;
s2, rolling the pipeline to be installed onto the inner side wall of the hoisting belt 333, clamping the insert 334 of the hoisting belt 333 with the slot, penetrating the sliding ring 332 by using a bolt 335 and connecting the insert 334 with the bolt;
s3, starting the crane 31, enabling the rope 32 to drive the pipeline to be installed to move in the direction away from the ground, lifting the pipeline to be installed to the same horizontal height of the adjacent pipeline, and then moving the crane 31 to enable the pipeline to be installed and the adjacent pipeline to be abutted;
s4, starting the first driving source 92, moving the first support 61 and the second support 62 of the sliding seat 6 in a direction to approach each other and making them abut against each other, starting the pipe welding robot 7, and sliding the pipe welding robot 7 in a circumferential direction of the side wall of the sliding seat 6 to weld two adjacent pipes;
s5, activating the fourth driving mechanism 13, positioning the joint of the pipe to be installed and the adjacent pipe between the two air bags 111, activating the air source, and transmitting the changed conditions of the two air bags 111 to the user terminal 15 by the camera 14.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides a refrigerating machine room pipe-line equipment integrates rail mounted installation device in group which characterized in that: including mounting bracket (1) and support frame (2), support frame (2) are fixed to be set up in one side of mounting bracket (1), mounting bracket (1) and support frame (2) intercommunication, the top of mounting bracket (1) is provided with hoisting mechanism (3) that are used for lifting by crane the pipeline, support frame (2) are provided with sliding plate (4) along vertical direction slip, be provided with on support frame (2) and be used for ordering about sliding plate (4) along the gliding first actuating mechanism (8) of vertical direction, be provided with on the roof of sliding plate (4) and be used for with butt piece (5) of pipeline butt, butt piece (5) are provided with a plurality ofly along the length direction interval of support frame (2), be provided with sliding seat (6) on sliding plate (4), sliding seat (6) include first support (61) and second support (62), first support (61) and second support (62) slide along the width direction of support frame (2) and set up in smooth A movable plate (4);
the pipeline welding robot (7) used for welding two adjacent pipelines is arranged on the sliding seat (6), and the pipeline welding robot (7) is connected to the sliding seat (6) in a sliding mode along the circumferential direction of the side wall of the sliding seat (6);
the sliding seat (6) is provided with a second driving mechanism (9) for driving the first support (61) and the second support (62) to move, the second driving mechanism (9) comprises a first bidirectional screw (91) and a first driving source (92) for driving the first bidirectional screw (91) to rotate, the first bidirectional screw (91) is rotatably arranged on the sliding plate (4) along the width direction of the support frame (2), and the first support (61) and the second support (62) are respectively in threaded connection with two ends of the first bidirectional screw (91).
2. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: hoisting mechanism (3) are including hoist (31), rope (32) and coupling assembling (33) that are used for fixed pipeline, length direction sliding connection on mounting bracket (1) is followed in hoist (31), the one end of rope (32) and the output fixed connection of hoist (31), the other end and coupling assembling (33) fixed connection.
3. A refrigerator room plumbing installation integrated track mounted device of claim 2, wherein: coupling assembling (33) are including connecting block (331), slip ring (332) and hoist and mount area (333), the perforation has been seted up with rope (32) fixed connection, the other end to the one end of connecting block (331), slip ring (332) are the semicircle ring of semicircle type, circumference sliding connection in the perforation of the inside wall of slip ring (332) is followed in slip ring (332), the one end and the hoist and mount area (333) of slip ring (332) are articulated, the other end can be dismantled with hoist and mount area (333) and be connected.
4. A refrigerator room plumbing installation integrated track mounted device of claim 3, wherein: hoist and mount area (333) are kept away from hoist and mount area (333) and slip ring (332) articulated shaft's one end fixed and are provided with inserted block (334), the slot has been seted up on the lateral wall of slip ring (332), inserted block (334) and slot joint, a plurality of screw holes have been seted up along the degree of depth direction of slot in inserted block (334), be provided with bolt (335) on slip ring (332), bolt (335) pass slip ring (332) and with inserted block (334) threaded connection.
5. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: the butt joint block (5) comprises a first butt joint block (51) and a second butt joint block (52), the first butt joint block (51) and the second butt joint block (52) are connected to a sliding plate (4) in a sliding mode along the width direction of a supporting frame (2), a third driving mechanism (10) used for driving the butt joint block (5) to slide is arranged on the sliding plate (4), the third driving mechanism (10) comprises a second bidirectional screw (101) and a second driving source (102) used for driving the second bidirectional screw (101) to rotate, the second bidirectional screw (101) is arranged on the sliding plate (4) in a rotating mode along the width direction of the supporting frame (2), and the first butt joint block (51) and the second butt joint block (52) are in threaded connection with two ends of the second bidirectional screw (101) respectively.
6. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: sliding seat (6) are provided with two, two along the length direction interval of support frame (2) sliding seat (6) are first sliding seat (63) and second sliding seat (64) respectively, pipeline welding robot (7) set up the one side that is close to second sliding seat (64) in first sliding seat (63), be provided with welding seam detection mechanism (11) on second sliding seat (64), welding seam detection mechanism (11) include two gasbag (111) and trachea (112), two gasbag (111) set up respectively at the both ends of second sliding seat (64), gasbag (111) are used for with the pipeline butt, the one end and the air supply fixed connection of trachea (112), the other end stretch into in second sliding seat (64) and with the inside intercommunication of second sliding seat (64), trachea (112) are located between two gasbag (111).
7. The integrated rail-mounted device for refrigerating room piping equipment according to claim 6, wherein: the bottom of the first sliding seat (63) and the bottom of the second sliding seat (64) are both fixedly provided with a moving seat (12), the moving seat (12) is connected to the sliding plate (4) in a sliding mode along the length direction of the supporting frame (2), and the sliding plate (4) is provided with a fourth driving mechanism (13) used for driving the moving seat (12) to move.
8. A refrigerator room plumbing installation integrated track mounted installation according to any one of claims 1 to 7, wherein: the sliding plate (4) is provided with a camera (14), the camera (14) is used for being in communication connection with a user terminal (15), and the first driving source (92), the first driving mechanism (8), the second driving source (102), the fourth driving mechanism (13), the pipeline welding robot (7), the crane (31) and the air source are all in communication connection with the user terminal (15).
9. Method for applying the integrated set rail-mounted device of refrigeration machine room piping equipment according to any of claims 1-8, characterized in that: the method comprises the following steps:
s1, starting the first driving mechanism (8) to enable the abutting block (5) on the sliding plate (4) to abut against the adjacent pipeline;
s2, rolling the pipeline to be installed onto the inner side wall of the hoisting belt (333), clamping the insert block (334) of the hoisting belt (333) with the slot, and penetrating the sliding ring (332) through the bolt (335) and connecting the insert block (334) in a threaded manner;
s3, starting the crane (31), enabling the rope (32) to drive the pipeline to be installed to move in the direction away from the ground, lifting the pipeline to be installed to the same horizontal height of the adjacent pipeline, and then moving the crane (31) to enable the pipeline to be installed and the adjacent pipeline to be abutted;
s4, starting a first driving source (92), enabling a first support (61) and a second support (62) of the sliding seat (6) to move towards the direction of approaching each other and to be abutted against each other, starting the pipeline welding robot (7), enabling the pipeline welding robot (7) to slide along the circumferential direction of the side wall of the sliding seat (6) and welding two adjacent pipelines;
and S5, starting a fourth driving mechanism (13), positioning the joint of the pipeline to be installed and the adjacent pipeline between the two air bags (111), starting an air source, and transmitting the changed conditions of the two air bags (111) to a user terminal (15) by the camera (14).
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