CN114012324A - Full-automatic forming production line for steel bar sheet and using method thereof - Google Patents

Full-automatic forming production line for steel bar sheet and using method thereof Download PDF

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Publication number
CN114012324A
CN114012324A CN202111593828.9A CN202111593828A CN114012324A CN 114012324 A CN114012324 A CN 114012324A CN 202111593828 A CN202111593828 A CN 202111593828A CN 114012324 A CN114012324 A CN 114012324A
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CN
China
Prior art keywords
steel bar
welding
welding platform
feeding
bar unit
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Pending
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CN202111593828.9A
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Chinese (zh)
Inventor
张鸿
杨秀礼
张永涛
陈鸣
程茂林
吴中正
董奇峰
严双桥
李冬冬
陈斌
刘航
张晓平
华晓涛
孟奎
肖浩
夏昊
刘修成
张益鹏
黄剑
朱明清
吴雪峰
易飞
涂同珩
李涛
管政霖
方之遥
纪晓宇
范晨阳
潘道辉
吴启和
康学云
陈沿松
陈建荣
袁灿
蒲华燕
罗均
李磊
牟力胜
刘鹏飞
徐灿玉
杨国伟
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CCCC Second Harbor Engineering Co
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CCCC Second Harbor Engineering Co
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Priority to CN202111593828.9A priority Critical patent/CN114012324A/en
Publication of CN114012324A publication Critical patent/CN114012324A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a full-automatic forming production line of a steel bar sheet and a use method thereof, the full-automatic forming production line of the steel bar sheet comprises a feeding area, a welding area and a blanking area, wherein a ground rail, a feeding system, an automatic welding module, a blanking manipulator module and the like are arranged in the feeding area, the welding area and the blanking area, and the steel bar sheet is formed automatically through the feeding area, the welding area and the blanking area in sequence, so that unmanned production of bridge tower large-diameter steel bar sheets in forming in a processing plant is realized, the construction progress is not influenced by weather factors such as rain, wind and the like, high-altitude operation can be reduced, the labor quantity and labor intensity can be effectively reduced, the construction safety can be ensured, the quality control in the production process can be effectively ensured, and the steel bar sheet forming efficiency and the production benefit can be effectively improved.

Description

Full-automatic forming production line for steel bar sheet and using method thereof
Technical Field
The invention relates to the technical field of cable-stayed bridge tower column assembly construction. More specifically, the invention relates to a full-automatic molding production line of a steel bar sheet and a use method thereof.
Background
Transportation occupies very big proportion in national economy, and the bridge is the component that can not lack in the transportation facility, under the more and more mature condition of present bridge construction technique, concrete bridge beam bridge tower is higher and higher, and bridge tower steel bar structure shape is more and more. Wherein, cable-stay bridge tower steel bar structure is especially complicated, and its steel bar structure cross-section often is variable cross section polygon and structure interlocking, and the pylon gradient also often is great, and this just leads to the steel bar construction degree of difficulty very big.
At present, the most common construction mode of bridge tower reinforcing steel bars is to set up a construction platform on a bridge tower construction site, manually carry the reinforcing steel bars and position the reinforcing steel bars, and then manually bind or weld the reinforcing steel bars, so that the bridge tower reinforcing steel bars belong to labor-intensive operation, are high in aerial operation risk degree and low in construction efficiency, and are easily restricted by severe weather, and therefore, the construction window-clearing period is caused. On-site construction often uses simple angle bending machine to bend into the unit spare of needs with the single reinforcing bar, then through the mode of artifical assembly with the angle bending unit spare of different shapes ligature into required reinforcing bar net piece shape, required operation number is more, the efficiency of construction is comparatively low, and relatively rely on-the-spot workman's experience in the face of cable-stay bridge tower with the variable cross section reinforcement shaping operation, the installation degree of difficulty of reinforcing bar has also been increased to reinforcing bar interlocking structure, has increaseed workman's intensity of labour invisibly. In recent years, the forming of the reinforcing steel mesh is often limited to the automation of clamping and welding parts of small-diameter reinforcing steel rectangular structural meshes, the feeding and blanking of reinforcing steel unit pieces still need manual operation, the full-automatic forming requirement of bridge tower large-diameter structural meshes is difficult to meet, and the use of bridge tower interlocking structural reinforcing steel meshes cannot be met.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide a full-automatic forming production line of the steel bar sheet and a use method thereof, which are used for solving the technical problems that the forming method in the prior art cannot effectively meet the forming of the bridge tower steel bar sheet and the construction difficulty is higher, and particularly aiming at the interlocking variable-section polygonal steel bar sheet, the automatic production level of the construction of the bridge tower large-diameter structural steel bar sheet is improved.
To achieve these objects and other advantages in accordance with the present invention, there is provided a full-automatic molding line for a reinforcing bar sheet, including a feeding section, a welding section, and a discharging section sequentially arranged in an extending direction of the line;
a ground rail is arranged on the ground of the feeding area and faces the welding area and/or is close to the welding area, a plurality of material racks are connected onto the ground rail in a sliding mode, each reinforcing steel bar unit element of a reinforcing steel bar sheet body is placed on one of the material racks, a feeding system is arranged above the ground rail, and the feeding system extends to the position above one side, close to the feeding area, of the welding area;
a welding platform is arranged on the ground of the welding area, the feeding system is used for grabbing and placing the steel bar unit pieces on the material rack onto the welding platform, and an automatic welding module used for welding the steel bar unit pieces is arranged above the welding platform;
the blanking device is characterized in that a finished product frame is arranged on the ground of the blanking area, and a blanking manipulator module is arranged between the finished product frame and the welding platform and used for carrying the steel bar sheet welded on the welding platform to the finished product frame.
Preferably, the ground rail includes a transverse ground rail and a longitudinal ground rail, the transverse ground rail is parallel to the extension direction of the production line and is arranged toward the welding area, the extension direction of the longitudinal ground rail is perpendicular to the transverse ground rail, the longitudinal ground rail is arranged close to the welding area and is located between the welding area and the transverse ground rail, and the transverse ground rail and the longitudinal ground rail are respectively provided with a plurality of material racks.
Preferably, the material rest on the transverse ground rail is set as a long steel bar material rest, the material rest on the longitudinal ground rail is set as a short steel bar material rest, the front-back position relation of all the short steel bar material rests on the longitudinal ground rail is consistent with the position relation of the long steel bar material rests in the steel bar piece bodies after welding, and the front-back position relation of all the long steel bar material rests on the transverse ground rail is consistent with the position relation of the long steel bar material rests in the steel bar piece bodies after welding.
Preferably, the feeding system comprises a pair of X axial guide rails symmetrically arranged along an extending direction parallel to the transverse ground rail, the bottom of each X axial guide rail is connected with a plurality of vertical frames downwards, each vertical frame is fixed on the ground, a Y axial guide rail is connected between the two X axial guide rails in a sliding manner, each Y axial guide rail is perpendicular to the X axial guide rails, two ends of each Y axial guide rail are provided with an X axial movement driver for driving the Y axial guide rail to move on the X axial guide rail, each Y axial guide rail is connected with a plurality of Z axial movement modules in a sliding manner, each Z axial movement module is provided with a Y axial movement driver for driving the Z axial movement module to move on the Y axial guide rail, the bottom of each Z axial movement module is connected downwards to be provided with a feeding clamp, and the length of each Y axial guide rail is greater than that of the long steel bar rack, the X-axis guide rail extends to the side edge of the welding platform, the feeding system further comprises a plurality of landing feeding mechanical arms arranged between the longitudinal ground rail and the welding platform, the landing feeding mechanical arms are used for grabbing the steel bar unit pieces on the short steel bar rack onto the welding platform, and the feeding clamp is used for grabbing the steel bar unit pieces on the long steel bar rack onto the welding platform.
Preferably, welded platform includes the slip table, be on the slip table respectively along being on a parallel with the extending direction of horizontal ground rail is provided with upper and lower two-layer slide rail relatively, the upper strata sliding connection has first welded platform between the slide rail, the lower floor sliding connection has second welded platform between the slide rail, the length of slide rail is not less than first welded platform with second welded platform's width sum, first welded platform second welded platform be provided with a plurality of welding jig along the same arrangement mode respectively on the surface, welding jig is used for the centre gripping the reinforcing bar unit spare.
Preferably, the work or material rest with the finished product frame includes a flat board and is in along vertical setting fixed spacing and portable spacing on the flat board, the lower extreme of fixed spacing is fixed on the flat board and be provided with many pairs in pairs, every interval forms vertical through cavity to fixed spacing, and all link up the cavity and arrange on same straight line, portable spacing sets up all the both sides of fixed spacing, correspond on the flat board portable spacing has seted up the shifting chute, one the bottom of portable spacing is located one the shifting chute and with correspond sliding connection between the shifting chute, welding jig includes mounting fixture and removal anchor clamps, removal anchor clamps symmetry sets up all the outside of mounting fixture.
Preferably, the automatic welding module is in including the symmetry setting the slip table is located the portal frame of the extending direction both sides of production line, both sides the portal frame upwards extends and is connected with the welding guide rail between the top, sliding connection has a plurality of welding manipulator module that sets up downwards on the welding guide rail.
Preferably, unloading manipulator module is including fixing the subaerial transport pedestal of unloading district, installing transport manipulator, connection on the transport pedestal are in the transport anchor clamps module of the free end of transport manipulator, transport anchor clamps module is including fixed frame, and the bottom of fixed frame is connected with the symmetry and sets up and a pair of anchor clamps crossbeam that is parallel to each other, every the bottom of anchor clamps crossbeam is connected with the anchor clamps guide rail, every sliding connection has a plurality of transport anchor clamps on the anchor clamps guide rail, be provided with on the transport anchor clamps and be used for the drive transport anchor clamps are followed the anchor clamps adjustment driver that the anchor clamps guide rail removed, two all transport anchor clamps on the anchor clamps guide rail are got jointly and are accomplished the welded reinforcing bar lamellar body.
The invention also provides a using method of the full-automatic forming production line of the steel bar sheet, which comprises the following steps:
s1, structurally splitting a single steel bar sheet body to be manufactured into a plurality of steel bar unit pieces, distributing material racks simultaneously, wherein each steel bar unit piece corresponds to one material rack, and the front, back, left and right position relationship of all the steel bar unit pieces on the ground rail is consistent with the front, back, left and right position relationship of the finally formed steel bar sheet body;
s2, carrying out loading operation, respectively manufacturing various reinforcing steel bar unit pieces, stacking the reinforcing steel bar unit pieces on the corresponding material racks for temporary limiting and fixing, then horizontally moving the material racks to a position close to the welding platform along the ground rail, and grabbing the reinforcing steel bar unit pieces on the material racks by the loading system and placing the reinforcing steel bar unit pieces on the welding platform according to the pattern of the reinforcing steel bar sheet bodies;
s3, fixing all the steel bar unit pieces by the welding platform and welding the steel bar unit pieces by the automatic welding module;
s4, the blanking manipulator module conveys the steel bar sheet welded on the welding platform to the finished product rack;
and S5, repeating the steps S2-S4, continuously manufacturing the steel bar sheets, and stacking a batch of the steel bar sheets on the finished product rack.
Preferably, the first welding platform and the second welding platform are respectively arranged close to one end of the front end and the rear end of the sliding table and are not shielded from each other, when feeding is performed, the first welding platform slides to the end close to the feeding area along the sliding rail, then the steel bar unit piece is placed on the first welding platform by using the feeding system, the first welding platform is moved to the opposite end after feeding is completed, meanwhile, the second welding platform is moved to the opposite end along the sliding rail, the position interchange of the first welding platform and the second welding platform is completed, then welding operation is performed on the first welding platform, meanwhile, feeding operation is performed on the second welding platform, after welding is completed on the first welding platform, the steel bar piece body is taken away by the blanking manipulator module, and then the positions of the first welding platform and the second welding platform are interchanged, and carrying out the next welding and feeding operation.
The invention at least comprises the following beneficial effects: the invention provides a full-automatic forming production line of a steel bar sheet and a use method thereof, the full-automatic forming production line of the steel bar sheet comprises a feeding area, a welding area and a discharging area, the steel bar sheet is split into a plurality of steel bar unit elements according to the actual welding processing sequence, a material rack provided with short steel bar unit elements and long steel bar unit elements is respectively conveyed to a designated area along a ground rail in the feeding area, a fixed limiting bar and a movable limiting bar are arranged on the material rack, so that one side of the material rack is limited and fixed and the other side of the material rack is adjustable, the conveying of the steel bar unit elements with different lengths can be compatible, after the positioning of the steel bar conveying material rack is finished, the short steel bar unit elements are grabbed and fed by a landing feeding manipulator, the long steel bar unit elements are grabbed and fed by a feeding clamp, the feeding efficiency is improved, the feeding of various steel bar unit elements is finished in turn according to the placing sequence, the steel bar sheet is meshed on the welding platform, in the welding area, first welded platform and second welded platform can alternate the transform position on the slip table, and welding while the material loading improves equipment's work efficiency and material finished product quantity greatly, and the welding is accomplished the back reinforcing bar lamellar body and is carried and accomplish on the finished product frame in unloading district and place, and continuous repetitive operation accomplishes the full automatic production of a plurality of reinforcing bar lamellar bodies, has effectively guaranteed the quality control of production process, has effectively improved reinforcing bar lamellar body shaping efficiency and productivity effect.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a front structural view of a fully automatic molding line for a steel bar sheet according to an embodiment of the present invention;
fig. 2 is a top view structural diagram of a fully-automatic forming production line for a steel bar sheet according to one embodiment of the invention;
fig. 3 is an isometric view of a fully-automatic rebar sheet forming line according to one embodiment of the invention;
FIG. 4 is a top view of one embodiment of the reinforcement sheet of the present invention;
fig. 5 is a top view structural view of a reinforcing bar sheet body disassembled into reinforcing bar unit pieces according to one embodiment of the present invention;
FIG. 6 is a schematic view of a rack of reinforced bar unit pieces c according to one embodiment of the present invention;
fig. 7 is a schematic view of a stack of the reinforced bar unit pieces b according to one embodiment of the present invention;
fig. 8 is a schematic view of a stack of the reinforced bar unit pieces a according to one embodiment of the present invention;
fig. 9 is an isometric view of a portion of a feeding system of one embodiment of the present invention for grasping rebar unit pieces on a long rebar rack;
FIG. 10 is a side view structural view of FIG. 9;
fig. 11 is a schematic structural diagram of a rack of reinforcing steel bar unit pieces f according to one embodiment of the invention;
fig. 12 is a schematic structural view of a stack of reinforced bar unit pieces e according to one embodiment of the present invention;
fig. 13 is a schematic structural view of a stack of reinforced bar unit pieces d according to one embodiment of the present invention;
fig. 14 is a schematic structural view of a ground loading robot according to one embodiment of the present invention;
FIG. 15 is a schematic structural view of a welding platform according to one embodiment of the present invention;
FIG. 16 is a schematic structural view of a mobile clamp according to one embodiment of the present invention;
FIG. 17 is a schematic structural view of an automated welding module according to one embodiment of the present invention;
FIG. 18 is a schematic structural diagram of a welding robot module in accordance with one embodiment of the present invention;
fig. 19 is a schematic structural diagram of a blanking robot module according to one embodiment of the present invention;
FIG. 20 is a schematic structural view of a carrier clamp module according to one embodiment of the present invention;
fig. 21 is a schematic structural view of a finished shelf of one embodiment of the present invention.
The specification reference numbers indicate: 1. a feeding area, 2, a welding area, 3, a blanking area, 4, a rack of a steel bar unit element c, 5, a rack of a steel bar unit element b, 6, a rack of a steel bar unit element a, 7, a transverse ground rail, 8, a feeding system, 9, a rack of a steel bar unit element f, 10, a rack of a steel bar unit element e, 11, a rack of a steel bar unit element d, 12, a landing feeding manipulator, 13, a welding platform, 14, an automatic welding module, 15, a blanking manipulator module, 16, a finished product rack, 17, a longitudinal ground rail, 18, a flat plate of a rack of a steel bar unit c, 19, a movable limit bar of a rack of a steel bar unit element c, 20, a fixed limit bar of a rack of a steel bar c, 21, a steel bar c, 22, a flat plate of a rack of a steel bar unit element b, 23, a movable limit bar unit element b, 24, a fixed limit bar unit element b, 25. the steel bar unit pieces b and 26, the flat plate of the rack of the steel bar unit piece a, 27, the movable limiting bar of the rack of the steel bar unit piece a, 28, the fixed limiting bar of the rack of the steel bar unit piece a, 29, the steel bar unit piece a and 30, the vertical rack, 31, the X axial guide rail, 32, the X axial movement driver, 33, the moving cross beam, 34, the Y axial guide rail, 35, the Y axial movement driver, 36, the Z axial movement module, 37, the mounting plate, 38, the feeding clamp, 39, the flat plate of the rack of the steel bar unit piece f, 40, the movable limiting bar of the rack of the steel bar unit piece f, 41, the fixed limiting bar of the rack of the steel bar unit piece f, 42, the steel bar f, 43, the flat plate of the rack of the steel bar unit piece e, 44, the movable limiting bar of the rack of the steel bar unit piece e, 45, the fixed limiting bar unit piece e, 46, the movable limiting bar unit piece e, the movable limiting bar unit e, the movable limiting bar f, the movable limiting bar limiting, A steel bar unit e, 47, a flat plate of a rack of the steel bar unit d, 48, a movable limit bar of the rack of the steel bar unit d, 49, a fixed limit bar of the rack of the steel bar unit d, 50, the steel bar unit d, 51, a feeding platform, 52, a feeding manipulator, 53, a landing feeding manipulator clamp, 54, a sliding platform, 55, a first welding platform, 56, a second welding platform, 57, a fixed clamp, 58, a movable clamp, 59, a clamp moving driver, 60, a movable guide rail, 61, a clamping part, 62, a portal frame, 63, a welding guide rail, 64, a welding manipulator module, 65, a movable platform, 66, a welding manipulator, 67, a welding manipulator vision camera, 68, a welding gun, 69, a conveying platform, 70, a conveying manipulator, 71, a conveying clamp module, 72, a fixed frame, 73, a clamp beam, 74, a clamp guide rail, 75, a conveying clamp, 76. the fixture adjusting driver 77, the flat plate of the finished product frame 78, the movable limit strip of the finished product frame 79 and the steel bar sheet body.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It is to be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the reagents and materials, if not otherwise specified, are commercially available; in the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-21, the present invention provides a full-automatic forming production line for steel bar sheets, which comprises a feeding area 1, a welding area 2, and a blanking area 3, which are sequentially arranged along the extending direction of the production line;
a ground rail is arranged on the ground of the feeding area 1 and faces the welding area 2 and/or is close to the welding area 2, a plurality of material racks are connected onto the ground rail in a sliding mode, each reinforcing steel bar unit element of a reinforcing steel bar sheet body is placed on one of the material racks, a feeding system 8 is arranged above the ground rail, and the feeding system 8 extends to the position above one side, close to the feeding area 1, of the welding area 2;
a welding platform 13 is arranged on the ground of the welding area 2, the feeding system 8 is used for grabbing and placing the steel bar unit pieces on the material rack onto the welding platform 13, and an automatic welding module 14 for welding the steel bar unit pieces is arranged above the welding platform 13;
the ground of the blanking area 3 is provided with a finished product frame 16, and a blanking manipulator module 15 is arranged between the finished product frame 16 and the welding platform 13 and used for carrying the steel bar sheet 79 welded on the welding platform 13 onto the finished product frame 16.
As shown in fig. 1, set gradually the material loading district 1 with the full-automatic shaping production line of reinforcing bar lamellar body according to the production process direction, the weld zone 2, unloading district 3, material loading district 1 is used for carrying reinforcing bar unit spare and material loading to weld zone 2, weld at weld zone 2 and obtain holistic reinforcing bar lamellar body 79, unloading is piled up to unloading district 3 and is temporarily placed again, before the material loading, with reinforcing bar lamellar body 79 from structural split, carry out each unit spare preparation of reinforcing bar respectively and stack on the work or material rest that corresponds, concrete the following step that includes during the function:
s1, splitting the single steel bar sheet 79 to be manufactured structurally, for example, the steel bar sheet as shown in fig. 4, which is required to be obtained in this embodiment, into six steel bar unit pieces a, b, c, d, e, f in the manner shown in fig. 5, and simultaneously allocating six stacks, wherein each steel bar unit piece corresponds to one stack, that is, the stack 4 of the steel bar unit piece c, the stack 5 of the steel bar unit piece b, the stack 6 of the steel bar unit piece a, the stack 9 of the steel bar unit piece f, the stack 10 of the steel bar unit piece e, and the stack 11 of the steel bar unit piece d, which correspond to the feeding area in fig. 2, are consistent with the front-rear-left-right positional relationship on the ground rail when the steel bar sheet 79 is finally formed, in comparison with fig. 2.
S2, with reference to fig. 3, performing a loading operation to respectively manufacture a steel bar unit piece a 29, a steel bar unit piece b 25, a steel bar unit piece c 21, a steel bar unit piece d 50, a steel bar unit piece e 46, and a steel bar unit piece f 42, stacking the steel bar units on the corresponding stacks for temporary positioning, using a ground rail to translate the 6 stacks to a designated position close to the welding platform 13 and positioning the stacks, and then automatically picking and placing each steel bar unit piece on the welding platform 13 according to the pattern of the steel bar sheet 79 shown in fig. 2-4 by the loading system 8. Set up CCD visual positioning system in the material loading region, shoot and seek to locate and find out the bending point and the central point of reinforcing bar, the material loading system 8 of being convenient for adjusts according to the actual setpoint of each reinforcing bar unit spare, is convenient for get the material fast and accurately.
And S3, a mechanism for temporarily fixing the steel bar unit element is arranged on the welding platform 13, and after the steel bar unit element is temporarily fixed, the steel bar unit element is automatically welded into the steel bar sheet 79 connected into a whole by the welding automatic welding module 14.
And S4, the blanking manipulator module 15 automatically conveys the welded steel bar body 79 on the welding platform 13 to the finished product rack 16.
And S5, repeating the steps to continuously manufacture the reinforcing steel bar sheet 79.
The full-automatic forming production line for the steel bar sheet bodies is provided with the feeding area, the welding area and the blanking area, the steel bar unit pieces are conveyed and fed to the welding platform in the welding area by the material rack and the feeding system in sequence in the feeding area, then the automatic welding module in the welding area automatically welds the steel bar unit pieces, and the blanking manipulator module in the blanking area automatically transports the welded steel bar unit pieces to the finished product rack for storage.
In another technical solution, as shown in fig. 2 to 3, the ground rail includes a transverse ground rail 7 and a longitudinal ground rail 17, the transverse ground rail 7 is parallel to the extension direction of the production line and is disposed toward the welding area 2, the extension direction of the longitudinal ground rail 17 is perpendicular to the transverse ground rail 7, the longitudinal ground rail 17 is disposed near the welding area 2 and is located between the welding area 2 and the transverse ground rail 7, and the transverse ground rail 7 and the longitudinal ground rail 17 are respectively provided with a plurality of stacks.
Through setting up vertical ground rail and horizontal ground rail to on distributing vertical ground rail and horizontal ground rail with the work or material rest of various reinforcing bar unit spares, can carry out putting and transporting of reinforcing bar unit spare to vertical ground rail, horizontal ground rail simultaneously, especially to the great reinforcing bar lamellar body of reinforcing bar unit spare kind, improve the distribution efficiency of reinforcing bar unit spare, dispose dedicated code on every work or material rest, can realize the data-based management of reinforcing bar material.
In another technical solution, as shown in fig. 2 to 3, the rack on the transverse ground rail 7 is set as a long rebar rack, the rack on the longitudinal ground rail 17 is set as a short rebar rack, the front-back positional relationship of all the short rebar racks on the longitudinal ground rail 17 is consistent with the positional relationship in the rebar sheet 79 after welding, and the front-back positional relationship of all the long rebar racks on the transverse ground rail 7 is consistent with the positional relationship in the rebar sheet after welding.
The material rack 4 of the steel bar unit element c, the material rack 5 of the steel bar unit element b and the material rack 6 of the steel bar unit element a are defined as long steel bar material racks, the material rack 9 of the steel bar unit element f, the material rack 10 of the steel bar unit element e and the material rack 11 of the steel bar unit element d are short steel bar material racks, the steel bar feeding device is suitable for the size of a long steel bar unit element, the transportation distance of each steel bar unit element in the feeding process is reduced, the positioning of each material rack is facilitated, and the feeding efficiency and the feeding accuracy are improved.
In another technical solution, as shown in fig. 9-10, the feeding system 8 includes a pair of X axial guide rails 31 symmetrically disposed along an extending direction parallel to the transverse ground rail 7, a plurality of vertical stands 30 are connected to the bottom of the X axial guide rails 31 downward, the vertical stands 30 are fixed on the ground, a Y axial guide rail 34 is slidably connected between the two X axial guide rails 31, the Y axial guide rail 34 is disposed perpendicular to the X axial guide rails 31, and two ends of the Y axial guide rail 31 are provided with X axial movement drivers 32 for driving the Y axial guide rail 34 to move on the X axial guide rails 31, a plurality of Z axial movement modules 36 are slidably connected to the Y axial guide rail 34, a Y axial movement driver 35 for driving the Z axial movement modules 36 to move on the Y axial guide rails 34 is disposed on the Z axial movement module 36, a feeding clamp 38 is connected to the bottom of the Z axial movement modules 36 downward, the length of the Y-axis guide rail 34 is greater than that of the long steel bar rack, the X-axis guide rail 31 extends to the side of the welding platform 13, the feeding system 8 further includes a plurality of landing feeding manipulators 12 arranged between the longitudinal ground rail 17 and the welding platform 13, the landing feeding manipulators 12 are used for grabbing the steel bar unit pieces on the short steel bar rack onto the welding platform 13, and the feeding clamp 38 is used for grabbing the steel bar unit pieces on the long steel bar rack onto the welding platform 13.
During feeding, after all the stacks are loaded with corresponding steel bar unit elements and positioned in the feeding area 1, the steel bar unit elements are grabbed onto the welding platform 13 by using the feeding system 8, wherein the short steel bar stacks (9, 10, 11) are closer to the welding platform 13, the landing feeding manipulator 12 is used for grabbing the short steel bar unit elements f, e, d, the landing feeding manipulator 12 comprises a feeding platform seat 51, a feeding manipulator 52 and a landing feeding manipulator clamp 53, the short steel bar unit elements are easier to grab by the landing feeding manipulator, the transfer distance is short, the feeding efficiency is high, the feeding clamp 38 is used for grabbing the long steel bar unit elements a, b, c, the feeding clamp 38 is conveniently mounted on the Z axial direction moving module 36 through a mounting plate 37, a plurality of Z axial direction moving modules 36 are arranged, and a plurality of feeding clamps 38 can grab and transfer the long steel bar unit elements together, the transportation process and the stability and the accuracy of the steel bar unit pieces finally placed on the welding platform are ensured, the possibility that the long steel bar unit pieces are deformed in the suspension process due to unbalanced grabbing and few force points can be avoided, the Z-axis moving module 36 can drive the feeding clamp 38 to move vertically along the Z-axis direction shown in figure 9, the Y-axis moving driver 35 can drive the Z-axis moving module 36 to move on the Y-axis guide rail 34, so that the up-and-down positions of the feeding clamp 38 shown in figure 2 are changed, the X-axis moving drivers 32 at two ends of the Y-axis guide rail 34 can drive the Y-axis guide rail 34 to move horizontally along the X-axis direction shown in figure 2 on the pair of X-axis guide rails 31, for convenience in installation, the Y-axis guide rail 34 can also be arranged on one moving cross beam 33 and is connected with the X-axis guide rail 31 in a sliding manner through the moving cross beam 33, and the X-axis moving driver 32 can drive the moving cross beam 33 to move on the X-axis guide rail 31, the bending point and the central point of the steel bar can be found out by taking a picture and locating according to the CCD visual positioning system, the feeding clamp can move in a three-dimensional space, adjustment can be conveniently carried out according to actual locating points of steel bar unit elements with different sizes, and the feeding clamp 38 is adjusted to a specified coordinate to be grabbed and fed through the X axial movement driver 32, the Y axial movement driver 35 and the Z axial movement module 36.
In another technical scheme, as shown in fig. 15, welded platform 13 includes a sliding table 54, two layers of upper and lower slide rails are arranged on sliding table 54 along being parallel to the extending direction of horizontal ground rail 7 relatively, the upper layer is connected with a first welded platform 55 in a sliding manner between the slide rails, the lower layer is connected with a second welded platform 56 in a sliding manner between the slide rails, the length of the slide rails is not less than the sum of the widths of first welded platform 55 and second welded platform 56, a plurality of welding jigs are arranged on the surfaces of first welded platform 55 and second welded platform 56 along the same arrangement mode respectively, and the welding jigs are used for clamping the steel bar unit pieces.
The first welding platform 55 and the second welding platform 56 are respectively close to one end of the front end and the rear end of the sliding table, the length of the sliding rail is not less than the sum of the widths of the first welding platform 55 and the second welding platform 56, so that the first welding platform 55 and the second welding platform 56 are not shielded, when the steel bar is fed, the first welding platform 55 slides to one end close to the feeding area 1 along the sliding rail, then the steel bar unit is placed on the first welding platform 55 by using the feeding system 8, the first welding platform 55 is moved to the opposite end after the feeding is finished, meanwhile, the second welding platform 56 is moved to the original opposite end along the sliding rail, the position exchange of the first welding platform 55 and the second welding platform 56 is finished, then the welding operation is carried out on the first welding platform 55, meanwhile, after the welding is finished on the first welding platform 55, the welded steel bar body 79 is taken away by the feeding manipulator module 15, then, the positions of the first welding platform 55 and the second welding platform 56 are exchanged, the processes of feeding and welding are performed in a circulating mode, and the positions of the two sub-welding platforms are exchanged on the sliding table 54, so that the feeding and the welding are performed at the same time, and the working efficiency of the equipment and the quantity of finished products of materials are greatly improved.
In another technical solution, as shown in fig. 6-8 and 11-13, the material rack and the finished product rack 16 respectively include a flat plate and movable position-limiting strips vertically disposed on the flat plate, the flat plate is provided with moving grooves corresponding to the movable position-limiting strips, the bottom of one movable position-limiting strip is located in one moving groove and is slidably connected with the corresponding moving groove, the movable position-limiting strips on the finished product rack 16 are symmetrically distributed, the material rack is further provided with fixed position-limiting strips vertically, the lower ends of the fixed position-limiting strips are fixed on the corresponding flat plate and are provided in pairs, vertical through cavities are formed between each pair of fixed position-limiting strips at intervals, all the through cavities are arranged on the same straight line, the movable position-limiting strips on the material rack are disposed on two sides of all the fixed position-limiting strips on the corresponding material rack, the welding jig comprises a fixed jig 57 and a movable jig 58, the fixed jig 57 is fixedly connected with the corresponding first welding platform 55 or the second welding platform 56, and the movable jig 58 is symmetrically distributed on the outer sides of all the fixed jigs 57 on the first welding platform 55 or the second welding platform 56 and is connected with the corresponding first welding platform 55 or the second welding platform 56 in a sliding manner.
When the steel bar unit pieces are placed on the corresponding material rack, the steel bar unit pieces lean on one section in the middle, and downwards enter each through cavity, the steel bar unit pieces are limited through the fixed limiting strips at two sides, according to the conditions of two ends of the steel bar unit pieces with different sizes or shapes, the lower ends of the movable limiting strips are driven on the material rack to slide along the moving grooves, so that the movable limiting strips are butted with the corresponding steel bar unit pieces, the steel bar unit pieces are limited and fixed from different directions, the steel bar unit pieces are prevented from moving in the horizontal direction, the stable and accurate positioning of the steel bar unit pieces on the material rack is ensured, the steel bar unit pieces c 21 are flatly placed on the flat plate 18 of the material rack of the steel bar unit pieces c, the position close to the middle part is limited and fixed through the fixed limiting strips 20 of the material rack of the steel bar unit pieces c, the steel bar unit pieces c are jointly fixed through the movable limiting strips 19 of the material rack of the steel bar unit pieces c at two sides of the fixed limiting strips 20, similarly, the reinforced steel bar unit component b 25 is horizontally placed on the flat plate 22 of the rack of the reinforced steel bar unit component b, the position close to the middle is limited and fixed through the fixed limit bar 24 of the rack of the reinforced steel bar unit component b, the reinforced steel bar unit component b is commonly fixed through the movable limit bars 23 of the rack of the reinforced steel bar unit component b on two sides of the fixed limit bar 24, the reinforced steel bar unit component a 29 is horizontally placed on the flat plate 26 of the rack of the reinforced steel bar unit component a, the position close to the middle is limited and fixed through the fixed limit bar 28 of the rack of the reinforced steel bar unit component a, the reinforced steel bar unit component a is commonly fixed through the movable limit bars 27 of the rack of the reinforced steel bar unit component a on two sides of the fixed limit bar 28, the reinforced steel bar unit f 42 is horizontally placed on the flat plate 39 of the rack of the reinforced steel bar unit f, the position close to the middle is limited and fixed through the fixed limit bar 41 of the fixed limit bar unit f and the movable limit bars 40 of the rack of the reinforced steel bar unit f on two sides of the fixed limit bar 41 F, the reinforcing steel bar unit piece e 46 is flatly placed on a flat plate 43 of a material rack of the reinforcing steel bar unit piece e, the position close to the middle part is limited and fixed through a fixed limiting strip 45 of the material rack of the reinforcing steel bar unit piece e, the reinforcing steel bar unit piece e is jointly fixed on two sides of the fixed limiting strip 45 through movable limiting strips 44 of the material rack of the reinforcing steel bar unit piece e, the reinforcing steel bar unit piece d 50 is flatly placed on a flat plate 47 of the material rack of the reinforcing steel bar unit piece d, the position close to the middle part is limited and fixed through a fixed limiting strip 49 of the material rack of the reinforcing steel bar unit piece d, the reinforcing steel bar unit piece d is jointly fixed on two sides of the fixed limiting strip 49 through movable limiting strips 48 of the material rack of the reinforcing steel bar unit piece d, the finished product rack 16 comprises a flat plate 77 of the finished product rack and movable limiting strips 78 of the finished product rack, and a reinforcing steel bar piece body 79 which is welded is placed on the flat plate 77 of the finished rack and is closely fixed through the movable limiting strips 78 and limiting strips of all the finished rack outside, by providing the fixing jig 57 and the moving jig 58 on the first welding stage 55 or the second welding stage 56, as shown in fig. 16, the moving jig 58 includes a moving rail 60 fixedly mounted on the first welding stage 55 or the second welding stage 56, a clamping portion 61 is slidably connected to the moving rail 60, a jig moving driver 59 is connected to the clamping portion 61, so that the clamping portion 61 can move on the corresponding first welding stage 55 or second welding stage 56, the fixing jig 57 clamps a portion having a relatively fixed size or shape, and the movable clamp 58 is symmetrically arranged at the outer side of the fixed clamp 57, can move for the steel bar unit piece with a specific shape or size, realizes automatic adjustment according to different welded steel bar materials, clamps the steel bar unit piece again, prevents the steel bar unit piece from moving in the horizontal direction, and ensures the welding quality and the welding stability.
In another technical scheme, as shown in fig. 17, the automatic welding module 14 includes portal frames 62 symmetrically disposed on two sides of the extension direction of the production line, the portal frames 62 on two sides extend upwards and are connected with a welding guide rail 63 between the tops, and the welding guide rail 63 is slidably connected with a plurality of welding manipulator modules 64 disposed downwards.
The welding robot module 64 can move on the welding guide rail 63; the welding manipulator module 64 can be as shown in fig. 18, and mainly comprises a movable pedestal 65, a welding manipulator 66, a welding manipulator vision camera 67 and a welding gun 68, wherein the welding manipulator 66 is fixed on the movable pedestal 65, before welding the fixed steel bar unit element, the welding manipulator vision camera 67 arranged on the welding manipulator 66 can photograph and detect the size of the welding seam of the steel bar welding point in multiple angles, the numerical parameters of spot welding and section welding are adjusted according to the detection result of the welding manipulator vision camera 67, the welding quality is ensured, the automatic welding of the steel bar unit element is completed, the welding manipulator vision camera 67 judges the fixing condition of each welding fixture above the welding platform 13, the welding fixture clamps clamp the steel bars by using a strong welding clamping cylinder to limit the welding displacement, and the accurate fixed welding of the steel bars is realized.
In another technical solution, as shown in fig. 19, the blanking robot module 15 includes a carrying pedestal 69 fixed on the floor of the blanking region 3, a carrying robot 70 mounted on the carrying pedestal 69, a carrying clamp module 71 connected to a free end of the carrying robot 70, the conveying clamp module 71 comprises a fixed frame 72, the bottom of the fixed frame 72 is connected with a pair of clamp beams 73 which are symmetrically arranged and are parallel to each other, the bottom of each clamp beam 73 is connected with a clamp guide rail 74, each clamp guide rail 74 is connected with a plurality of conveying clamps 75 in a sliding way, the conveying jig 75 is provided with a jig adjustment driver 76 for driving the conveying jig 75 to move along the jig guide rails 74, and all the conveying jigs 75 on the two jig guide rails 74 clamp the welded steel bar sheet 79 together.
As shown in fig. 19, the feeding robot module 15 includes a carrying robot 70 that can rotate 360 ° on a carrying pedestal 69; as shown in fig. 20, the conveying jig module 71 is configured to adjust the position of the conveying jig 75 on the jig guide rail 74 by the jig adjustment driver 76, after the welding is completed, the welding platform 13 releases the welded steel bar sheet 79, the feeding manipulator module 15 starts to work, the conveying jig module 71 on the conveying manipulator 70 can dynamically adjust according to the different sizes of the grasped steel bar sheet 79, and finally the steel bar sheet 79 is conveyed to the finished product rack 16 to be placed, so that a complete steel bar sheet 79 is manufactured.
The invention also provides a using method of the full-automatic forming production line of the steel bar sheet, which comprises the following steps:
s1, structurally splitting a single steel bar sheet body to be manufactured into a plurality of steel bar unit pieces, distributing material racks simultaneously, wherein each steel bar unit piece corresponds to one material rack, and the front, back, left and right position relationship of all the steel bar unit pieces on the ground rail is consistent with the front, back, left and right position relationship of the finally formed steel bar sheet body 79;
s2, carrying out feeding operation, respectively manufacturing various reinforcing steel bar unit pieces, stacking the reinforcing steel bar unit pieces on the corresponding material racks for temporary limiting and fixing, then horizontally moving the material racks to a position close to the welding platform 13 along the ground rail, and grabbing the reinforcing steel bar unit pieces on the material racks by the feeding system 8 and placing the reinforcing steel bar unit pieces on the welding platform 13 according to the pattern of the reinforcing steel bar sheet body 79;
s3, fixing all the steel bar unit pieces by the welding platform 13 and welding the steel bar unit pieces by the automatic welding module 14;
s4, the blanking manipulator module 15 transports the welded steel bar 79 on the welding platform 13 to the finished rack 16;
and S5, repeating the steps S2-S4 to continuously manufacture the reinforcing steel bar piece 79, and stacking a batch of reinforcing steel bar pieces 79 on the finished product rack 16.
In another technical solution, as shown in fig. 2-3 and 15, the first welding platform 55 and the second welding platform 56 are respectively disposed near one end of the front end and the rear end of the sliding table 54 and are not shielded from each other, when feeding, the first welding platform 55 is slid to the end near the feeding area 1 along the slide rail, then the feeding system 8 is used to place the reinforcement unit onto the first welding platform 55, after feeding, the first welding platform 55 is moved to the opposite end, and at the same time, the second welding platform 56 is moved to the opposite end along the slide rail, so as to complete the position exchange between the first welding platform 55 and the second welding platform 56, and then welding operation is performed on the first welding platform 55, and at the same time, feeding operation is performed on the second welding platform 56, after welding is completed on the first welding platform 55, the blanking manipulator module 15 takes away the reinforcement sheet 79, and then interchanges the positions of the first welding platform 55 and the second welding platform 56 to perform the next welding and feeding operation.
In summary, the present invention is exemplified by a steel bar sheet of a bridge tower, but the present invention is not limited to a mesh sheet of such a shape, a steel bar sheet full-automatic forming production line is mainly composed of a feeding area, a welding area and a discharging area, the steel bar sheet is split into a plurality of steel bar unit pieces according to an actual welding processing sequence, each steel bar unit piece is bent by a bending machine and stored on a corresponding material rack according to different lengths, in the feeding area, a material rack provided with short and long steel bar unit pieces is controlled to be respectively conveyed to a designated area along a ground rail, the material rack is provided with a fixed limiting bar and a movable limiting bar, so that one side of the material rack is limited and fixed, one side of the material rack is adjustable, and the conveying of the steel bar unit pieces with different lengths is compatible, after the positioning of the steel bar conveying material rack is completed, the short steel bar unit pieces are grabbed and fed by a landing feeding manipulator, the long steel bar unit pieces are grabbed and fed by a feeding clamp, the feeding is accomplished according to the precedence order of placing to various reinforcing bar unit spares in proper order, constitute the net reinforcing bar lamellar body on welded platform, in the weld zone, first welded platform and second welded platform can alternate the position on the slip table, welding while material loading, improve equipment's work efficiency and material finished product quantity greatly, after the welding is accomplished, welded platform loosens the reinforcing bar lamellar body, the unloading manipulator module in unloading district begins work, the transport anchor clamps can carry out dynamic adjustment according to the product different sizes that snatch, carry the reinforcing bar lamellar body to accomplish on the finished product frame and place at last, continuous repetition operation, accomplish the full automatic production of a plurality of reinforcing bar lamellar bodies, can effectively guarantee the quality control of production process, effectively improve reinforcing bar lamellar body shaping efficiency and productivity effect.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.

Claims (10)

1. The full-automatic forming production line for the steel bar sheet is characterized by comprising a feeding area, a welding area and a discharging area which are sequentially arranged along the extension direction of the production line;
a ground rail is arranged on the ground of the feeding area and faces the welding area and/or is close to the welding area, a plurality of material racks are connected onto the ground rail in a sliding mode, each reinforcing steel bar unit element of a reinforcing steel bar sheet body is placed on one of the material racks, a feeding system is arranged above the ground rail, and the feeding system extends to the position above one side, close to the feeding area, of the welding area;
a welding platform is arranged on the ground of the welding area, the feeding system is used for grabbing and placing the steel bar unit pieces on the material rack onto the welding platform, and an automatic welding module used for welding the steel bar unit pieces is arranged above the welding platform;
the blanking device is characterized in that a finished product frame is arranged on the ground of the blanking area, and a blanking manipulator module is arranged between the finished product frame and the welding platform and used for carrying the steel bar sheet welded on the welding platform to the finished product frame.
2. The fully-automatic forming production line for steel bar sheets according to claim 1, wherein the ground rail comprises a transverse ground rail and a longitudinal ground rail, the transverse ground rail is parallel to the extension direction of the production line and is disposed toward the welding zone, the extension direction of the longitudinal ground rail is perpendicular to the transverse ground rail, the longitudinal ground rail is disposed near the welding zone and is located between the welding zone and the transverse ground rail, and a plurality of the stacks are disposed on the transverse ground rail and the longitudinal ground rail respectively.
3. The fully-automatic molding production line for the steel bar sheet body as claimed in claim 2, wherein the rack on the transverse ground rail is set as a long steel bar rack, the rack on the longitudinal ground rail is set as a short steel bar rack, the front-back position relationship of all the short steel bar racks on the longitudinal ground rail is consistent with the position relationship in the steel bar sheet body after welding, and the front-back position relationship of all the long steel bar racks on the transverse ground rail is consistent with the position relationship in the steel bar sheet body after welding.
4. The full-automatic forming production line for the steel bar sheet body as claimed in claim 3, wherein the feeding system comprises a pair of X axial guide rails symmetrically arranged along an extending direction parallel to the transverse ground rail, the bottom of the X axial guide rails is connected with a plurality of vertical frames downwards, the vertical frames are fixed on the ground, a Y axial guide rail is slidably connected between the two X axial guide rails, the Y axial guide rail is arranged perpendicular to the X axial guide rails, both ends of the Y axial guide rail are provided with X axial movement drivers for driving the Y axial guide rails to move on the X axial guide rails, the Y axial guide rails are slidably connected with a plurality of Z axial movement modules, the Z axial movement modules are provided with Y axial movement drivers for driving the Z axial movement modules to move on the Y axial guide rails, and the bottom of the Z axial movement modules is connected downwards with a feeding clamp, the length of the Y-axis guide rail is greater than that of the long steel bar rack, the X-axis guide rail extends to the side edge of the welding platform, the feeding system further comprises a plurality of landing feeding mechanical arms arranged between the longitudinal ground rail and the welding platform, the landing feeding mechanical arms are used for grabbing the steel bar unit pieces on the short steel bar rack onto the welding platform, and the feeding clamp is used for grabbing the steel bar unit pieces on the long steel bar rack onto the welding platform.
5. The full-automatic steel bar sheet forming production line of claim 1, wherein the welding platform comprises a sliding table, an upper sliding rail and a lower sliding rail are oppositely arranged on the sliding table respectively along an extending direction parallel to the transverse ground rail, a first welding platform is connected between the sliding rails on the upper layer, a second welding platform is connected between the sliding rails on the lower layer, the length of the sliding rails is not less than the sum of the widths of the first welding platform and the second welding platform, a plurality of welding fixtures are respectively arranged on the surfaces of the first welding platform and the second welding platform along the same arrangement mode, and the welding fixtures are used for clamping the steel bar unit elements.
6. The full-automatic forming production line for the steel bar sheet body as claimed in claim 5, wherein the material rack and the finished product rack respectively comprise a flat plate and movable limiting strips vertically arranged on the flat plate, the flat plate is provided with moving grooves corresponding to the movable limiting strips, the bottom of one movable limiting strip is positioned in one moving groove and is slidably connected with the corresponding moving groove, the movable limiting strips on the finished product rack are symmetrically distributed, the material rack is also provided with fixed limiting strips vertically, the lower ends of the fixed limiting strips are fixed on the corresponding flat plate and are provided in pairs, vertical through cavities are formed between each pair of fixed limiting strips at intervals, all the through cavities are arranged on the same straight line, the movable limiting strips on the material rack are arranged on two sides of all the fixed limiting strips on the corresponding material rack, the welding jig comprises a fixed jig and a movable jig, the fixed jig is fixedly connected with the corresponding first welding platform or the second welding platform, and the movable jig is arranged on the first welding platform or the second welding platform and is symmetrically distributed on the outer sides of the fixed jig and is in sliding connection with the corresponding first welding platform or the second welding platform.
7. The full-automatic molding production line of steel bar sheet body of claim 5, characterized in that the automatic welding module includes portal frames symmetrically arranged on the sliding table at two sides of the extending direction of the production line, the portal frames at two sides extend upwards and are connected with welding guide rails between the tops, and the welding guide rails are connected with a plurality of welding manipulator modules arranged downwards in a sliding manner.
8. The full-automatic forming production line for the steel bar sheet body as claimed in claim 1, wherein the blanking manipulator module comprises a carrying pedestal fixed on the ground of the blanking area, a carrying manipulator installed on the carrying pedestal, and a carrying clamp module connected to the free end of the carrying manipulator, the carrying clamp module comprises a fixed frame, the bottom of the fixed frame is connected with a pair of clamp beams which are symmetrically arranged and parallel to each other, the bottom of each clamp beam is connected with a clamp guide rail, each clamp guide rail is slidably connected with a plurality of carrying clamps, the carrying clamp is provided with a clamp adjusting driver for driving the carrying clamps to move along the clamp guide rails, and all the carrying clamps on the two clamp guide rails are clamped together to complete welding of the steel bar sheet body.
9. The using method of the full-automatic forming production line of the steel bar sheet is characterized by comprising the following steps of:
s1, structurally splitting a single steel bar sheet body to be manufactured into a plurality of steel bar unit pieces, distributing material racks simultaneously, wherein each steel bar unit piece corresponds to one material rack, and the front, back, left and right position relationship of all the steel bar unit pieces on the ground rail is consistent with the front, back, left and right position relationship of the finally formed steel bar sheet body;
s2, carrying out loading operation, respectively manufacturing various reinforcing steel bar unit pieces, stacking the reinforcing steel bar unit pieces on the corresponding material racks for temporary limiting and fixing, then horizontally moving the material racks to a position close to the welding platform along the ground rail, and grabbing the reinforcing steel bar unit pieces on the material racks by the loading system and placing the reinforcing steel bar unit pieces on the welding platform according to the pattern of the reinforcing steel bar sheet bodies;
s3, fixing all the steel bar unit pieces by the welding platform and welding the steel bar unit pieces by the automatic welding module;
s4, the blanking manipulator module conveys the steel bar sheet welded on the welding platform to the finished product rack;
and S5, repeating the steps S2-S4, continuously manufacturing the steel bar sheets, and stacking a batch of the steel bar sheets on the finished product rack.
10. The method for using the full-automatic forming production line for the steel bar sheet according to claim 9, wherein the first welding platform and the second welding platform are respectively disposed near one end of the front end and the rear end of the sliding table and are not shielded from each other, when feeding, the first welding platform is slid to the end near the feeding area along the sliding rail, then the feeding system is used to place the steel bar unit units on the first welding platform, after feeding, the first welding platform is moved to the opposite end, and simultaneously the second welding platform is moved to the opposite end along the sliding rail, so that the positions of the first welding platform and the second welding platform are exchanged, welding operation is performed on the first welding platform, meanwhile, feeding operation is performed on the second welding platform, and after welding is completed on the first welding platform, and taking away the steel bar sheet body by the blanking manipulator module, and then interchanging the positions of the first welding platform and the second welding platform to carry out the next welding and feeding operation.
CN202111593828.9A 2021-12-23 2021-12-23 Full-automatic forming production line for steel bar sheet and using method thereof Pending CN114012324A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111593828.9A CN114012324A (en) 2021-12-23 2021-12-23 Full-automatic forming production line for steel bar sheet and using method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111593828.9A CN114012324A (en) 2021-12-23 2021-12-23 Full-automatic forming production line for steel bar sheet and using method thereof

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CN114012324A true CN114012324A (en) 2022-02-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116586810A (en) * 2023-07-17 2023-08-15 中铁山桥集团有限公司 Automatic welding equipment for turnout backing plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116586810A (en) * 2023-07-17 2023-08-15 中铁山桥集团有限公司 Automatic welding equipment for turnout backing plate
CN116586810B (en) * 2023-07-17 2023-10-17 中铁山桥集团有限公司 Automatic welding equipment for turnout backing plate

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