Disclosure of Invention
Solves the technical problem
Aiming at the defects in the prior art, the invention provides a manufacturing method of a vehicle gauge level rectifier chip, which solves the problems that most vehicle gauge level rectifier chips are square or regular hexagon, the service life is short, the reverse surge current resistance is poor, and the stability is poor; in addition, after the etching treatment, the incomplete photoresist treatment on the surface of the silicon wafer brings pollution to the manufacture of the rectifier chip, thereby influencing the subsequent chip manufacture and the design of diffusion junction depth parameters.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
the manufacturing method of the vehicle-scale rectifier chip comprises the following steps:
s1: providing a silicon wafer in advance, coating photoresist on two sides of the silicon wafer and exposing according to a mask pattern to form a hollow pattern on the surface of the silicon wafer;
s2: etching the pattern formed on the surface of the silicon wafer by using mixed acid according to the exposed hollow pattern in the S1 to form a circular groove;
s3: removing glue and other organic pollutants on the surface of the silicon wafer by using an organic solvent, and then slightly scrubbing by dipping acetone by using dust-free cloth or dust-free cotton;
s4: preparing glass liquid in advance and carrying out electrophoresis to complete glass passivation of the silicon wafer;
s5: and (3) uniformly forming a nickel alloy layer on two sides of the silicon wafer by a chemical nickel plating mode, and finally obtaining the rectifier chip.
Further, before the provision of the silicon wafer is performed in step S1, the silicon wafer is subjected to an acid etching treatment, the silicon wafer after the acid etching treatment is cleaned using hamr' S cleaning, the silicon wafer is subjected to an alkali etching treatment at a predetermined temperature to remove oxides on the surface of the silicon wafer, and then the silicon wafer is cleaned by a hot pure water ultrasonic cleaning process and then dried.
Further, when the two sides of the silicon wafer are coated with the photoresist, the photoresist is coated on the two sides of the silicon wafer, and the photoresist is uniformly coated on the surface of the silicon wafer under the action of the centrifugal force generated by the rotation of the spin coater, wherein the rotation speed of the spin coater is 500-1000 r/min, and the low-speed rotation is 5-10 s; wherein the photoresist is irradiated by ultraviolet light, electron beams, ion beams or X rays, so that the solubility of the photoresist is changed, and a corrosion resistant agent etching film is formed and attached to the surface of the silicon wafer.
Further, the mixed acid comprises hydrofluoric acid, nitric acid, acetic acid and sulfuric acid, and the concentration ratio is hydrofluoric acid: nitric acid: acetic acid: sulfuric acid =8:8:10: 3.
Furthermore, the hollow pattern corresponds to the region to be corroded of the silicon wafer, the photoresist is a mask plate, the corrosion of the surface of the silicon wafer and the part to be cut of the hollow pattern is removed in an exposure mode, and the distance from the bottom end of the circular groove to the bottom surface of the silicon wafer ranges from 40 micrometers to 110 micrometers; the mask is used for bearing a designed hollow pattern, the light of a projection type photoetching machine penetrates through the mask, so that the designed pattern on the mask is projected on the photoresist, the surface of the silicon wafer is etched, and then a circular groove is formed on the surface of the silicon wafer.
Furthermore, the organic solvent can be acetone, methyl butanone or methyl isobutyl ketone, and the single dosage of the organic solvent is 100-300 ml.
Furthermore, the working voltage of the glass passivation is 190-240V, the ultrasonic oscillation current is 1.4-1.8A, and the working voltage of the tungsten halogen lamp is 150-190.
Further, the plating solution used for the electroless nickel plating is generally nickel sulfate, nickel acetate as main salts, hypophosphite, sodium borohydride, borane, hydrazine as reducing agents, and then various additives are added, and the electroless nickel plating is used for reducing metal ions in the raw solution and precipitating the metal ions onto the surface of the silicon wafer.
Furthermore, when the chemical nickel plating operation is carried out, the silicon wafer after the glass passivation treatment needs to be plated with a nickel layer in an acid solution at 85-90 ℃ or a neutral solution or an alkaline solution at the temperature close to 20-25 ℃.
In a second aspect, the manufacturing method of the car-size-class rectifying chip comprises the following steps:
s41: according to the glass powder: acetone: preparing glass liquid according to the preparation proportion of nitric acid =1:100:2 for later use;
s42: putting the silicon wafer into a prepared glass liquid container, and carrying out ultrasonic treatment within 8-15 min;
s43: the silicon wafer after ultrasonic treatment is placed on an electrophoresis rack in order, and then the power supply of the electrophoresis rack is switched on.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
1. according to the invention, the circular groove is formed on the surface of the silicon wafer through the etching technology, so that the whole rectifying substrate has no corner, the current cannot concentrate to the corner in the flowing process, the problem that the existing vehicle-scale rectifying chip fails due to the fact that the corner is punctured in advance because the current at the corner concentrates is solved, the reverse surge current resistance of the vehicle-scale rectifying chip is improved, and the service life of the vehicle-scale rectifying chip is ensured to be long; in addition, a nickel alloy layer is uniformly plated on the surface of the silicon wafer in a chemical nickel plating mode, so that the stability and the wear resistance of the turning-gauge rectifying chip are improved.
2. In the invention, the glass passivation layer is formed on the surface of the silicon wafer in an electrophoresis mode, so that the thickness of the glass passivation layer is thinner, and the glass layer of the area to be cut in the table surface of the chip and the circular groove can be effectively removed; in addition, the photoresist on the surface of the silicon wafer is removed by the organic solvent, so that the pollution depth of the turning-gauge-grade rectifying chip can be effectively reduced, and great convenience is brought to subsequent chip manufacturing and the design of diffusion junction depth parameters.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1
The manufacturing method of the car-scale rectifier chip of the embodiment, as shown in fig. 1 to 3, includes the following steps:
s1: providing a silicon wafer in advance, coating photoresist on two sides of the silicon wafer and exposing according to a mask pattern to form a hollow pattern on the surface of the silicon wafer;
s2: etching the pattern formed on the surface of the silicon wafer by using mixed acid according to the exposed hollow pattern in the S1 to form a circular groove;
s3: removing glue and other organic pollutants on the surface of the silicon wafer by using an organic solvent, and then slightly scrubbing by dipping acetone by using dust-free cloth or dust-free cotton;
s4: preparing glass liquid in advance and carrying out electrophoresis to complete glass passivation of the silicon wafer;
s5: and (3) uniformly forming a nickel alloy layer on two sides of the silicon wafer by a chemical nickel plating mode, and finally obtaining the rectifier chip.
In this embodiment, before providing a silicon wafer, an acid etching treatment is performed on the silicon wafer by using a hydrofluoric acid solution, the silicon wafer after the acid etching treatment is cleaned by using hamar, then the silicon wafer is placed in a tetramethylammonium hydroxide solution with a temperature controlled at 50-80 ℃ and a volume concentration of 10-25% to perform an alkali etching treatment for 2-4 minutes, an oxide on the surface of the silicon wafer is removed, and then the silicon wafer is cleaned by a hot pure water ultrasonic cleaning process and dried, so that the cleaning of the silicon wafer is completed.
In the embodiment, the silicon wafer is chemically etched by using the mixed acid, the etching time is 500-800 s, and the concentration ratio is hydrofluoric acid: nitric acid: acetic acid: sulfuric acid =8:8:10: 3.
In this embodiment, when the photoresist is coated on both sides of the silicon wafer, and the photoresist is uniformly coated on the surface of the silicon wafer under the centrifugal force of the rotation of the spin coater.
In the embodiment, the prepared glass liquid is subjected to ultrasound for 8-15 min, and then the silicon wafer after the ultrasound is finished is orderly placed on an electrophoresis rack and the power supply of the electrophoresis rack is switched on.
According to the invention, the circular groove is formed on the surface of the silicon wafer through the etching technology, so that the whole rectifying substrate has no corner, the current cannot concentrate to the corner in the flowing process, the problem that the existing vehicle-scale rectifying chip fails due to the fact that the corners of the chip are punctured in advance because the current at the corners concentrates is solved, the reverse surge current resistance of the vehicle-scale rectifying chip is improved, and the service life of the vehicle-scale rectifying chip is ensured to be long; in addition, a nickel alloy layer is uniformly plated on the surface of the silicon wafer in a chemical nickel plating mode, so that the stability and the wear resistance of the turning-gauge rectifying chip are improved.
According to the invention, the glass passivation layer is formed on the surface of the silicon wafer in an electrophoresis mode, so that the thickness of the glass passivation layer is thinner, and the glass layer of the area to be cut in the chip table surface and the circular groove can be effectively removed; in addition, the photoresist on the surface of the silicon wafer is removed by the organic solvent, so that the pollution depth of the turning-gauge-grade rectifying chip can be effectively reduced, and great convenience is brought to subsequent chip manufacturing and the design of diffusion junction depth parameters.
Example 2
In the manufacturing method of the turning-rule-level rectifying chip of the embodiment, as shown in fig. 1, before the provision of the silicon wafer is performed in step S1, the silicon wafer is subjected to an acid etching treatment, the silicon wafer after the acid etching treatment is cleaned by using hamr, the silicon wafer is subjected to an alkali etching treatment at a predetermined temperature, an oxide on the surface of the silicon wafer is removed, and then the silicon wafer is cleaned by a hot pure water ultrasonic cleaning process and then dried.
In the embodiment, when the two sides of the silicon wafer are coated with the photoresist, the photoresist is coated on the two sides of the silicon wafer, and the photoresist is uniformly coated on the surface of the silicon wafer under the action of the centrifugal force generated by the rotation of the spin coater, wherein the rotation speed of the spin coater is 500-1000 r/min, and the low-speed rotation is 5-10 s; wherein the photoresist is irradiated by ultraviolet light, electron beam, ion beam or X-ray to change its solubility and form a resist etching film attached on the surface of the silicon wafer.
In this embodiment, if the rotation speed of the spin coater is 1500-6000 r/min, the spin coater rotates at a high speed for 10-120 s.
The mixed acid in this embodiment includes hydrofluoric acid, nitric acid, acetic acid, and sulfuric acid, and the concentration ratio is hydrofluoric acid: nitric acid: acetic acid: sulfuric acid =8:8:10: 3.
In the embodiment, the hollow pattern corresponds to a region to be corroded of the silicon wafer, the photoresist is a mask plate, the corrosion of the surface of the silicon wafer and the part to be cut of the hollow pattern is removed in an exposure mode, and the distance range from the bottom end of the circular groove to the bottom surface of the silicon wafer is preferably 40-110 micrometers; the mask is used for bearing a designed hollow pattern, light rays are transmitted through a projection type photoetching machine, the designed pattern on the mask is projected on the photoresist, the surface of the silicon wafer is etched, and then a circular groove is formed on the surface of the silicon wafer.
The organic solvent in this embodiment can be acetone, methyl butanone or methyl isobutyl ketone, and the single dosage range of the organic solvent is preferably 100 to 300 ml.
In the embodiment, the silicon wafer is chemically etched by using the mixed acid, and the etching time is preferably 500-800 s.
In the embodiment, the prepared glass liquid is subjected to ultrasound, the ultrasound time is preferably 8-15 min, then, the silicon wafers after the ultrasound is finished are orderly placed on an electrophoresis rack, and the power supply of the electrophoresis rack is switched on.
In the embodiment, the soaking time of the silicon wafer in the hydrofluoric acid solution is preferably 1-3 min, the temperature of the hydrofluoric acid solution is preferably 20-25 ℃, and hamar liquid is prepared by mixing hamar powder and water according to a mass ratio of preferably 1: 85, the set temperature range of the hot pure water is preferably 70-80 ℃, and the set time of the ultrasonic cleaning is preferably 8-12 min.
According to the invention, the glass passivation layer is formed on the surface of the silicon wafer in an electrophoresis mode, so that the thickness of the glass passivation layer is thinner, and the glass layer of the area to be cut in the chip table surface and the circular groove can be effectively removed; the photoresist on the surface of the silicon wafer is removed by the organic solvent, so that the pollution depth of the turning-gauge-grade rectifying chip can be effectively reduced, and great convenience is brought to subsequent chip manufacturing and the design of diffusion junction depth parameters.
Example 3
In this embodiment, the following supplementary method is performed for the manufacturing method of the car-scale rectifier chip, as shown in fig. 2, the method includes the following steps:
s41: according to the glass powder: acetone: preparing glass liquid according to the preparation proportion of nitric acid =1:100:2 for later use;
s42: putting the silicon wafer into a prepared glass liquid container, and carrying out ultrasonic treatment within 8-15 min;
s43: the silicon wafer after ultrasonic treatment is placed on an electrophoresis rack in order, and then the power supply of the electrophoresis rack is switched on.
The working voltage of the glass passivation in the embodiment is preferably 190-240V, the ultrasonic oscillation current is preferably 1.4-1.8A, and the working voltage of the tungsten halogen lamp is preferably 150-190.
The plating solution used in the electroless nickel plating of this embodiment generally uses nickel sulfate and nickel acetate as main salts, hypophosphites, sodium borohydride, borane and hydrazine as reducing agents, and then various auxiliary agents are added, and the electroless nickel plating is used for reducing metal ions in the raw solution and precipitating the metal ions onto the surface of the silicon wafer.
In this embodiment, when performing the electroless nickel plating operation, the silicon wafer after the glass passivation treatment needs to be plated with a nickel layer in an acidic solution at a temperature of preferably 85 to 90 ℃ or a neutral solution or an alkaline solution at a temperature close to 20 to 25 ℃.
According to the invention, the glass passivation layer is formed on the surface of the silicon wafer in an electrophoresis mode, so that the thickness of the glass passivation layer is thinner, and the glass layer of the area to be cut in the chip table surface and the circular groove can be effectively removed; the surface of the silicon wafer is evenly plated with a nickel alloy layer by a chemical nickel plating mode so as to improve the stability and the wear resistance of the turning-gauge rectifying chip.
Example 4
In a specific implementation level, the embodiment provides a specific use of the manufacturing method of the vehicle-scale rectification chip, which specifically includes the following steps:
in this embodiment, before providing a silicon wafer, an acid etching treatment is performed on the silicon wafer by using a hydrofluoric acid solution, the silicon wafer after the acid etching treatment is cleaned by using hamar, then the silicon wafer is placed in a tetramethylammonium hydroxide solution with a temperature controlled at 50-80 ℃ and a volume concentration of 10-25% to perform an alkali etching treatment for 2-4 minutes, an oxide on the surface of the silicon wafer is removed, and then the silicon wafer is cleaned by a hot pure water ultrasonic cleaning process and dried, so that the cleaning of the silicon wafer is completed.
In this example, the photoresist was coated on both sides of the silicon wafer, and the photoresist was uniformly coated on the surface of the silicon wafer by the centrifugal force of the rotation of the spin coater.
In this embodiment, the photoresist layer has a hollow pattern in an exposure and development manner, the hollow pattern corresponds to a region of the silicon wafer where the trench is to be etched, and then the silicon wafer with the photoresist layer is placed in the mixed acid to be etched to form the circular trench.
In this example, the photoresist on the surface of the silicon wafer was soaked with an organic solvent to be soft, and then lightly scrubbed with acetone using a dust-free cloth or a dust-free cotton, and brushed with a brush.
In the embodiment, glass liquid is prepared in advance, the prepared glass liquid is subjected to ultrasonic treatment for 8-15 min, then the silicon wafers after the ultrasonic treatment are placed on an electrophoresis rack in order, and a power supply of the electrophoresis rack is switched on, so that a glass passivation layer is formed on the surfaces of the silicon wafers.
The plating solution of the embodiment preferably uses nickel sulfate or nickel acetate as a main salt, hypophosphite, sodium borohydride, borane or hydrazine as a reducing agent, and then various auxiliary agents are added, so as to finally form a nickel alloy layer uniformly on the surface of the silicon wafer, thereby obtaining the rectifying chip.
In conclusion, the circular groove is formed on the surface of the silicon wafer through the etching technology, so that the whole rectifying substrate has no corner, the current cannot concentrate to the corner in the flowing process, the problem that the corner of the existing vehicle-scale rectifying chip fails due to the fact that the current at the corner concentrates and the corner of the chip is broken down in advance is solved, the reverse surge current resistance of the vehicle-scale rectifying chip is improved, and the service life of the vehicle-scale rectifying chip is ensured to be long; in addition, a nickel alloy layer is uniformly plated on the surface of the silicon wafer in a chemical nickel plating mode, so that the stability and the wear resistance of the turning-gauge rectifying chip are improved.
Forming a glass passivation layer on the surface of the silicon wafer in an electrophoresis mode, so that the thickness of the glass passivation layer is thinner, and the glass layer of the area to be cut in the chip table surface and the circular groove can be effectively removed; in addition, the photoresist on the surface of the silicon wafer is removed by the organic solvent, so that the pollution depth of the turning-gauge-grade rectifying chip can be effectively reduced, and great convenience is brought to subsequent chip manufacturing and the design of diffusion junction depth parameters.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.