CN114002324B - Positioning detection device and method for composite material subsurface microcracks - Google Patents
Positioning detection device and method for composite material subsurface microcracks Download PDFInfo
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Abstract
本发明提供了一种用于复合材料亚表层微裂痕的定位检测装置及方法,其中,所述方法包括:移动结构;激振结构,设置于所述移动结构,用于产生振动信号;传感结构,设置于所述移动结构,用于接收所述振动信号。本发明通过通过激振结构发出振动信号与传感结构接收振动信号的设置方式,并配合移动结构的带动激振结构与传感结构的位置改变,实现自主产生振动源并对其进行定位,进一步依据定位结果判断裂痕的存在,从而提高对全部区域的裂痕检测效率与检测准确性。
The present invention provides a device and method for positioning and detecting micro-cracks in the subsurface layer of composite materials, wherein the method includes: a moving structure; A structure, arranged on the mobile structure, is used for receiving the vibration signal. In the present invention, the vibrating structure sends out the vibration signal and the sensing structure receives the vibration signal, and cooperates with the position change of the moving structure to drive the vibrating structure and the sensing structure, so as to realize the autonomous generation and positioning of the vibration source, and further The existence of cracks is judged according to the positioning results, thereby improving the crack detection efficiency and detection accuracy of the entire area.
Description
技术领域technical field
本发明涉及复合材料领域,尤其涉及一种用于复合材料亚表层微裂痕的定位检测装置及方法。The invention relates to the field of composite materials, in particular to a positioning detection device and method for subsurface microcracks of composite materials.
背景技术Background technique
复合材料由于具有较高的耐腐蚀性及隔热性等特性,广泛应用于当前航空领域。但由于复合材料本身的结构复杂,并在生产制造以及使用过程中的存在不稳定因素,会引起复合材料亚表层出现微裂痕,由于裂痕微小,且裂痕可能位于材料内部,无法直观发现,现有对复合材料裂痕检测方式采用人工进行排查,但会因为人眼分辨力不够而导致遗漏裂痕并且检测效率较低。Composite materials are widely used in the current aviation field due to their high corrosion resistance and heat insulation properties. However, due to the complex structure of the composite material itself, and the presence of unstable factors in the process of manufacturing and use, it will cause micro-cracks in the sub-surface layer of the composite material. Since the cracks are small and may be located inside the material, they cannot be found intuitively. Existing The crack detection method of composite materials is manually checked, but the cracks will be missed due to insufficient resolution of the human eye and the detection efficiency is low.
在现有的检测方案中,通过人工进行全部区域裂痕检测时检测效率较低,并且检测的准确性无法保证,导致检测成本较高且效果较差。In the existing detection scheme, the detection efficiency is low when the crack detection is performed manually in all regions, and the detection accuracy cannot be guaranteed, resulting in high detection cost and poor effect.
因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.
发明内容Contents of the invention
鉴于上述现有技术的不足,本发明的目的在于提供一种用于复合材料亚表层微裂痕的定位检测装置及方法,旨在解决现有的裂痕检测方式全局检测效率较低且准确性较差的问题。In view of the deficiencies in the prior art above, the purpose of the present invention is to provide a positioning detection device and method for micro-cracks in the subsurface of composite materials, aiming to solve the problem of the low global detection efficiency and poor accuracy of the existing crack detection methods The problem.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种用于复合材料亚表层微裂痕的定位检测装置,其中,包括:A positioning detection device for subsurface microcracks of composite materials, including:
移动结构;mobile structure;
激振结构,设置于所述移动结构,用于产生振动信号;an exciting structure, arranged on the moving structure, for generating a vibration signal;
传感结构,设置于所述移动结构,用于接收所述振动信号。The sensing structure is arranged on the moving structure and is used for receiving the vibration signal.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述传感结构包括至少两个仿生传感器阵列,所述仿生传感器阵列的中心位于同一条直线,相邻两个所述仿生传感器阵列的中心之间的间距一致。The device for positioning and detecting microcracks in the subsurface of composite materials, wherein the sensing structure includes at least two bionic sensor arrays, the centers of the bionic sensor arrays are located on the same straight line, and two adjacent bionic sensor arrays The spacing between the centers of the array is consistent.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,每个所述仿生传感器阵列包括多个振动传感器,每个所述仿生传感器阵列的多个振动传感器设置为环形阵列排布。In the device for detecting the location of micro-cracks in the subsurface of composite materials, each of the bionic sensor arrays includes a plurality of vibration sensors, and the plurality of vibration sensors in each of the bionic sensor arrays are arranged in a circular array.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述仿生传感器阵列的数量设置为两个,每个所述仿生传感器阵列包括八个振动传感器。In the device for detecting the location of micro-cracks in the subsurface of composite materials, the number of the bionic sensor arrays is set to two, and each of the bionic sensor arrays includes eight vibration sensors.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述移动结构包括驱动组件和机械臂组件,所述驱动组件与所述传感结构连接,所述驱动组件用于控制所述传感结构的移动,所述机械臂组件与所述激振结构连接,所述机械臂组件用于控制所述激振结构的位置。The device for detecting the location of micro-cracks in the subsurface of composite materials, wherein the moving structure includes a driving assembly and a mechanical arm assembly, the driving assembly is connected to the sensing structure, and the driving assembly is used to control the Sensing the movement of the structure, the mechanical arm assembly is connected with the vibration excitation structure, and the mechanical arm assembly is used to control the position of the vibration excitation structure.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述驱动组件包括与所述移动结构固定连接的舵机,所述舵机末端与控制臂的一端转动连接,所述控制臂的另一端与所述传感结构固定连接。The device for position detection of subsurface microcracks in composite materials, wherein the driving assembly includes a steering gear fixedly connected to the moving structure, and the end of the steering gear is rotationally connected to one end of a control arm, and the control arm The other end is fixedly connected with the sensing structure.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述定位检测装置包括设置于所述移动结构的信号采集设备,所述信号采集设备用于采集所述传感结构所接收的振动信号。The position detection device for subsurface microcracks of composite materials, wherein the position detection device includes a signal acquisition device arranged on the moving structure, and the signal acquisition device is used to collect the signal received by the sensing structure vibration signal.
所述用于复合材料亚表层微裂痕的定位检测装置,其中,所述定位检测装置还包括终端设备,所述终端设备与所述信号采集设备通过信号连接,所述终端设备用于对接收的所述信号采集设备的数据进行计算与判断。The positioning detection device for subsurface microcracks of composite materials, wherein the positioning detection device also includes a terminal device, the terminal device is connected to the signal acquisition device through a signal, and the terminal device is used for receiving The data of the signal acquisition device is calculated and judged.
一种用于复合材料亚表层微裂痕的定位检测方法,其中,包括如下步骤:A method for positioning detection of subsurface microcracks in composite materials, comprising the following steps:
由设置于移动结构上的信号采集设备采集传感结构接收的振动信号,并输出相应的采集信号;The vibration signal received by the sensing structure is collected by the signal collection device arranged on the mobile structure, and the corresponding collection signal is output;
对接收到的采集信号进行协同定位处理后输出待分析数据;Coordinate positioning processing on the received acquisition signal and output the data to be analyzed;
根据预先设置的数据对当前采集的待分析数据进行判断分类,并在判断为存在裂痕时保存检测结果。According to the pre-set data, the currently collected data to be analyzed is judged and classified, and the detection result is saved when it is judged that there is a crack.
所述用于复合材料亚表层微裂痕的定位检测方法,其中,所述待分析数据为实际的距离误差,所述预先设置的数据为定位距离误差阈值;所述根据预先设置的数据对当前采集的待分析数据进行判断分类,并在判断为存在裂痕时保存检测结果的步骤包括:The method for positioning and detecting micro-cracks in the subsurface of composite materials, wherein the data to be analyzed is the actual distance error, and the preset data is the positioning distance error threshold; the current acquisition is based on the preset data The steps of judging and classifying the data to be analyzed and saving the detection results when it is judged that there is a crack include:
根据预先设置的定位距离误差阈值与实际的距离误差进行对比判断;Compare and judge according to the preset positioning distance error threshold and the actual distance error;
在实际的距离误差大于定位距离误差阈值时,判断当前检测区域存在裂痕并保存检测结果。When the actual distance error is greater than the positioning distance error threshold, it is judged that there is a crack in the current detection area and the detection result is saved.
有益效果:本发明提供了一种用于复合材料亚表层微裂痕的定位检测装置及方法,其中,所述方法包括:移动结构;激振结构,设置于所述移动结构,用于产生振动信号;传感结构,设置于所述移动结构,用于接收所述振动信号。本发明通过通过激振结构发出振动信号与传感结构接收振动信号的设置方式,并配合移动结构的带动激振结构与传感结构的位置改变,实现自主产生振动源并对其进行定位,进一步依据定位结果判断裂痕的存在,从而提高对全部区域的裂痕检测效率与检测准确性。Beneficial effects: the present invention provides a device and method for positioning and detecting microcracks in the subsurface of composite materials, wherein the method includes: a moving structure; an exciting structure, which is set on the moving structure and used to generate vibration signals ; a sensing structure, disposed on the mobile structure, for receiving the vibration signal. In the present invention, the vibrating structure sends out the vibration signal and the sensing structure receives the vibration signal, and cooperates with the position change of the moving structure to drive the vibrating structure and the sensing structure, so as to realize the autonomous generation of the vibration source and its positioning, further The presence of cracks is judged based on the positioning results, thereby improving the efficiency and accuracy of crack detection in all areas.
附图说明Description of drawings
图1为本发明的用于复合材料亚表层微裂痕的定位检测装置的立体结构图。Fig. 1 is a three-dimensional structure diagram of a positioning detection device for subsurface microcracks of a composite material according to the present invention.
图2为本发明的图1中左视结构示意图。Fig. 2 is a schematic diagram of the structure of the left view in Fig. 1 of the present invention.
图3为本发明的图1中俯视结构示意图。FIG. 3 is a schematic top view of the structure in FIG. 1 of the present invention.
图4为本发明的仿生传感器阵列的位置排布示意图。Fig. 4 is a schematic diagram of the position arrangement of the bionic sensor array of the present invention.
图5为本发明的仿生多传感器阵列协同定位方法示意图。Fig. 5 is a schematic diagram of the bionic multi-sensor array cooperative positioning method of the present invention.
图6为本发明的圆形局部检测区域裂痕检测激振器移动示意图。Fig. 6 is a schematic diagram of the movement of the crack detection vibrator in the circular partial detection area of the present invention.
图7为本发明的圆形局部检测区域履带小车移动方式示意图。Fig. 7 is a schematic diagram of the movement mode of the crawler trolley in the circular partial detection area of the present invention.
图8为本发明的圆形裂痕检测区域检测流程图。Fig. 8 is a flow chart of the circular crack detection area detection of the present invention.
具体实施方式detailed description
本发明提供一种用于复合材料亚表层微裂痕的定位检测装置及方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention provides a positioning detection device and method for subsurface microcracks of composite materials. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention will be further described in detail below. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接连接到另一个部件或者间接连接至该另一个部件上。It should be noted that when a component is referred to as being “fixed on” or “disposed on” another component, it may be directly on the other component or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
还需说明的是,本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此,附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should also be noted that the same or similar symbols in the drawings of the embodiments of the present invention correspond to the same or similar components; The orientation or positional relationship indicated by "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a specific orientation, therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes, and should not be understood as limitations on this patent. For those of ordinary skill in the art, the Understand the specific meaning of the above terms.
复合材料由于具有较高的耐腐蚀性及隔热性等特性,广泛应用于当前航空领域。但由于复合材料本身的结构复杂,并在生产制造以及使用过程中的存在不稳定因素,会引起复合材料亚表层出现微裂痕,由于裂痕微小,且裂痕可能位于材料内部,无法直观发现,现有对复合材料裂痕检测方式采用人工进行排查,但会因为人眼分辨力不够而导致遗漏裂痕并且检测效率较低。在现有的检测方案中,通过人工进行全部区域裂痕检测时检测效率较低,并且检测的准确性无法保证,导致检测成本较高且效果较差Composite materials are widely used in the current aviation field due to their high corrosion resistance and heat insulation properties. However, due to the complex structure of the composite material itself, and the presence of unstable factors in the process of manufacturing and use, it will cause micro-cracks in the sub-surface layer of the composite material. Since the cracks are small and may be located inside the material, they cannot be found intuitively. Existing The crack detection method of composite materials is manually checked, but the cracks will be missed due to insufficient resolution of the human eye and the detection efficiency is low. In the existing detection scheme, the detection efficiency is low when the crack detection is performed manually in all areas, and the detection accuracy cannot be guaranteed, resulting in high detection cost and poor effect
为了解决上述问题,本发明提供了一种用于复合材料亚表层微裂痕的定位检测装置,能够自主产生振动源并对其进行定位,依据定位结果判断裂痕的存在,从而提高检测效率与精准度,如图1所示,包括:移动结构;激振结构7,设置于所述移动结构,用于产生振动信号;传感结构3,设置于所述移动结构,用于接收所述振动信号。In order to solve the above problems, the present invention provides a positioning detection device for micro-cracks in the subsurface of composite materials, which can independently generate vibration sources and locate them, and judge the existence of cracks according to the positioning results, thereby improving detection efficiency and accuracy , as shown in FIG. 1 , comprising: a moving structure; an
具体地,所述移动结构设置为履带小车1,履带小车1上安装有舵机4,所述舵机4的末端连接有控制臂6(即传感器阵列控制臂),所述控制臂6的末端设置有传感结构3(即仿生多传感器阵列),所述履带小车1上安装有机械臂2(即5轴机械臂),所述机械臂2的自由端上设置有激振结构7(即激振器),所述履带小车1上安装有与所述舵机4固定的固定支架5。Specifically, the mobile structure is set as a
需要说明的是,通过激振器7产生振动源,实现在待检测层任意位置上产生振动源,并通过仿生多传感器阵列3接收振动信号,通过舵机4控制控制臂6进行旋转,从而使仿生多传感阵列3与待检测层的表面接触,通过5轴机械臂2带动激振器7位于待检测层上,从而可以实现从局部到全局的裂痕检测。It should be noted that the vibration source is generated by the
在本发明的较佳实施例中,正因为采用了上述的技术方案,通过激振结构发出振动信号与传感结构接收振动信号的设置方式,并配合移动结构的带动激振结构与传感结构的位置改变,实现自主产生振动源并对其进行定位,进一步依据定位结果判断裂痕的存在,从而提高对全部区域的裂痕检测效率与检测准确性。In the preferred embodiment of the present invention, because of the adoption of the above-mentioned technical solution, the vibration signal is sent out by the vibration excitation structure and the vibration signal is received by the sensing structure, and the vibration excitation structure and the sensing structure are driven by the moving structure. The location of the vibration source can be changed independently to realize the independent generation and positioning of the vibration source, and further judge the existence of cracks based on the positioning results, thereby improving the crack detection efficiency and accuracy of the entire area.
在本实施例中,所述传感结构3包括至少两个仿生传感器阵列,所述仿生传感器阵列的中心位于同一条直线,相邻两个所述仿生传感器阵列的中心之间的间距一致。In this embodiment, the
具体地,所述仿生多传感器阵列3包括中心原点位置互异的多个仿生传感器阵列,所述仿生传感器阵列的中心等间距设置。Specifically, the biomimetic
在本实施例中,每个所述仿生传感器阵列包括多个振动传感器,每个所述仿生传感器阵列的多个振动传感器设置为环形阵列排布。In this embodiment, each of the bionic sensor arrays includes a plurality of vibration sensors, and the plurality of vibration sensors in each of the bionic sensor arrays are arranged in a circular array.
具体地,振动传感器为加速度传感器,振动传感器按照圆形对称位置排布形成仿生传感器阵列,用于接收振动波中的瑞利波分量。Specifically, the vibration sensor is an acceleration sensor, and the vibration sensors are arranged in circular symmetrical positions to form a bionic sensor array for receiving the Rayleigh wave component in the vibration wave.
在本实施例中,所述仿生传感器阵列的数量设置为两个,所述仿生传感器阵列的数量设置为两个,每个所述仿生传感器阵列包括八个振动传感器。In this embodiment, the number of the bionic sensor arrays is set to two, and the number of the bionic sensor arrays is set to two, and each of the bionic sensor arrays includes eight vibration sensors.
具体地,所述仿生多传感器阵列3包括两个仿生传感器阵列,其中每个仿生传感器阵列由八个加速度传感器构成。Specifically, the bionic
在本实施例中,如图1所示,所述移动结构包括驱动组件和机械臂组件,所述驱动组件与所述传感结构连接,所述驱动组件用于控制所述传感结构的移动,所述机械臂组件与所述激振结构连接,所述机械臂组件用于控制所述激振结构的位置。In this embodiment, as shown in Figure 1, the moving structure includes a drive assembly and a mechanical arm assembly, the drive assembly is connected to the sensing structure, and the drive assembly is used to control the movement of the sensing structure , the mechanical arm assembly is connected to the vibration excitation structure, and the mechanical arm assembly is used to control the position of the vibration excitation structure.
具体地,所述驱动组件包括与所述移动结构固定连接的舵机4,所述舵机4末端与控制臂6的一端转动连接,所述控制臂6的另一端与所述传感结构3固定连接。Specifically, the drive assembly includes a
进一步,所述移动结构为履带小车,履带小车上安装有用于固定舵机4的固定支架5,所述控制臂6设置为“V”型,其一端与舵机4转动连接,另一端安装有仿生多传感器阵列3。Further, the moving structure is a crawler trolley, on which a fixed
在本实施例中,所述定位检测装置包括设置于所述移动结构的信号采集设备,所述信号采集设备用于采集所述传感结构所接收的振动信号。In this embodiment, the position detection device includes a signal acquisition device arranged on the mobile structure, and the signal acquisition device is used to collect vibration signals received by the sensing structure.
具体地,所述信号采集设备(图中未标出)安装在履带小车上,信号采集设备用于实时采集仿生传感器阵列接收的振动信号。Specifically, the signal acquisition device (not shown in the figure) is installed on the crawler trolley, and the signal acquisition device is used to collect vibration signals received by the bionic sensor array in real time.
在本实施例中,所述定位检测装置还包括终端设备,所述终端设备与所述信号采集设备通过信号连接,所述终端设备用于对接收的所述信号采集设备的数据进行计算与判断。In this embodiment, the positioning detection device further includes a terminal device, the terminal device is connected to the signal collection device through a signal, and the terminal device is used to calculate and judge the received data of the signal collection device .
具体的,终端设备为电脑终端,电脑终端与信号采集设备通过无线连接。Specifically, the terminal device is a computer terminal, and the computer terminal is connected to the signal acquisition device through wireless.
基于上述用于复合材料亚表层微裂痕的定位检测装置,本发明还提供一种用于复合材料亚表层微裂痕的定位检测方法,所述用于复合材料亚表层微裂痕的定位检测方法包括如下步骤:Based on the above-mentioned positioning detection device for subsurface microcracks of composite materials, the present invention also provides a positioning detection method for subsurface microcracks of composite materials, and the positioning detection method for subsurface microcracks of composite materials includes the following step:
S10、由设置于移动结构上的信号采集设备采集传感结构接收的振动信号,并输出相应的采集信号。S10. Collect the vibration signal received by the sensor structure by the signal collection device arranged on the mobile structure, and output the corresponding collection signal.
所述步骤S10具体包括:The step S10 specifically includes:
S101、设置定位距离误差阈值,确定局部检测区域;S101. Setting a positioning distance error threshold and determining a local detection area;
S102、将激振结构放置在局部检测区域;S102, placing the excitation structure in the local detection area;
S103、将两个仿生传感器阵列放置在待检测层表面;S103, placing two bionic sensor arrays on the surface of the layer to be detected;
在本实施例中,如图6所示,所述局部检测区域为圆形,是以两个仿生传感器阵列之间的中心间距作为圆形检测区域的直径,两个阵列的中心连线的中点位置作为圆形检测区域的中心,激振器7放置在圆形检测区域边界处,按照检测精确程度,设置激振器步进角度。In this embodiment, as shown in Figure 6, the local detection area is circular, and the center distance between the two bionic sensor arrays is used as the diameter of the circular detection area, and the middle line between the centers of the two arrays is The point position is taken as the center of the circular detection area, the
进一步,局部检测区域采用圆形区域,激振器7在局部检测区域的步进角度为45°。Further, the local detection area adopts a circular area, and the step angle of the
在另一个较佳的实施例中,局部检测区域为正方形,是以两个仿生传感器阵列之间的中心间距作为正方形检测区域边长,两个阵列的中心连线的中点位置作为正方形检测区域的中心,激振器7放置于该正方形区域上下边界处,按照检测精确程度,设置激振器步进长度。In another preferred embodiment, the local detection area is a square, and the center distance between the two bionic sensor arrays is used as the side length of the square detection area, and the midpoint of the line connecting the centers of the two arrays is used as the square detection area The center of the square area, the
S20、对接收到的采集信号进行协同定位处理后输出待分析数据。S20. Output the data to be analyzed after performing co-location processing on the received acquisition signal.
所述步骤S20具体包括:The step S20 specifically includes:
控制电脑终端通过仿生多传感器阵列协同定位方法计算振源所在位置,并与实际振源位置计算欧式距离误差。The control computer terminal calculates the location of the vibration source through the bionic multi-sensor array collaborative positioning method, and calculates the Euclidean distance error from the actual vibration source position.
具体地,对每个仿生传感器阵列应用蝎子兴奋-抑制定位模型对激振器产生的振动源进行定向,然后依次协同两个相邻仿生传感器阵列的定向结果,应用平面几何,计算其交点即为振源位置坐标,然后计算其与实际振源位置之间的欧式距离误差(即待分析数据)。Specifically, apply the scorpion excitation-inhibition localization model to each bionic sensor array to orient the vibration source generated by the exciter, and then cooperate with the orientation results of two adjacent bionic sensor arrays in turn, apply plane geometry, and calculate the intersection point as The coordinates of the vibration source position, and then calculate the Euclidean distance error between it and the actual vibration source position (that is, the data to be analyzed).
需要说明的是,单传感器阵列仿蝎子的兴奋-抑制模型进行振源定向,传感器阵列的排布方式按照蝎子八足末端的缝感受器分布在圆周对称的8个角度上,其分布角度分别为±30°、65°、±105°、±150°。将定向模型的定向原点扩展为两个,构建出两个原点位置互异的定向模型;再通过协同这两个定向模型形成对振源实现二维定位的仿生多传感器阵列协同定位的方法。It should be noted that the single sensor array imitates the excitation-inhibition model of a scorpion for vibration source orientation, and the arrangement of the sensor array is distributed on eight symmetrical angles on the circumference according to the seam receptors at the end of the scorpion's eight-legged end, and the distribution angles are ± 30°, 65°, ±105°, ±150°. The orientation origin of the orientation model is expanded to two, and two orientation models with different origin positions are constructed; and then the two orientation models are coordinated to form a bionic multi-sensor array collaborative positioning method for two-dimensional positioning of the vibration source.
仿生多传感器阵列协同定位方法可以应用于不同类型的复合材料表面进行振源定位,而无需考虑振动波在复合材料上的传播速度。The biomimetic multi-sensor array co-localization method can be applied to different types of composite material surfaces for vibration source localization, regardless of the propagation speed of the vibration wave on the composite material.
进一步,如图5所示,将每个仿生传感器阵列的8个振动传感器接收的振动信号分别经过脉冲发射模型及3/1构型共同作用下发射脉冲,再通过群向量编码计算当前阵列的定向振源的角度。由于振动信号达到各个振动传感器的时刻不同,同时在3/1构型作用下,每个振动传感器的接收的振动信号将会转化成对应的脉冲数,根据脉冲数进行群向量编码,实现单仿生传感器阵列的振源定向。Further, as shown in Figure 5, the vibration signals received by the 8 vibration sensors of each bionic sensor array are transmitted through the combined action of the pulse emission model and the 3/1 configuration to transmit pulses, and then the orientation of the current array is calculated by group vector encoding The angle of the vibration source. Since the vibration signal reaches each vibration sensor at different times, and under the action of the 3/1 configuration, the vibration signal received by each vibration sensor will be converted into the corresponding pulse number, and group vector encoding is performed according to the pulse number to realize single bionic Source orientation of the sensor array.
如图5所示,仿生传感器阵列1响应振源方向角为φ1,仿生传感器阵列2响应振源方向角为φ2,阵列1、2之间的中心距离为d,则通过平面几何求两条直线的交点,满足如下等式,As shown in Fig. 5, the
(xr,yr)为定位振源位置坐标。最后,通过实际振源位置与通过仿生多传感器阵列协同定位的位置之间的欧式距离来衡量是否存在裂痕,其表达式为,(x r , y r ) are the position coordinates of the positioning vibration source. Finally, the existence of cracks is measured by the Euclidean distance between the actual vibration source location and the location co-located by the bionic multi-sensor array, which is expressed as,
为计算的欧式距离,(xr,yr)为振源实际坐标。is the calculated Euclidean distance, and (x r , y r ) is the actual coordinate of the vibration source.
需要说明的是,两个仿生传感器阵列安装在可自由移动的履带小车上进行裂痕检测。It should be noted that two bionic sensor arrays are installed on a freely movable tracked trolley for crack detection.
S30、根据预先设置的数据对当前采集的待分析数据进行判断分类,并在判断为存在裂痕时保存检测结果。S30. Judging and classifying the currently collected data to be analyzed according to the preset data, and saving the detection result when it is judged that there is a crack.
所述待分析数据为实际的距离误差,所述预先设置的数据为定位距离误差阈值;所述步骤S30的具体内容包括:The data to be analyzed is the actual distance error, and the preset data is the positioning distance error threshold; the specific content of the step S30 includes:
S301、根据预先设置的定位距离误差阈值与实际的距离误差进行对比判断;S301. Comparing and judging the preset positioning distance error threshold and the actual distance error;
S302、在实际的距离误差大于定位距离误差阈值时,判断当前检测区域存在裂痕并保存检测结果。S302. When the actual distance error is greater than the positioning distance error threshold, determine that there is a crack in the current detection area and save the detection result.
具体地,根据欧式距离误差来判断裂痕是否存在于当前检测的局部检测区域,根据仿生传感器阵列定向角度结果与实际角度结果的偏差大小来判断在振动源与仿生传感器阵列中心所构成的路径周围是否存在裂痕。Specifically, according to the Euclidean distance error, it is judged whether the crack exists in the local detection area currently detected, and according to the deviation between the orientation angle result of the bionic sensor array and the actual angle result, it is judged whether the crack is around the path formed by the vibration source and the center of the bionic sensor array. There are cracks.
如图6至图8所示,每个局部检测区域由上半圆区域和下半圆区域构成,步进是通过5轴机械臂控制激振器7进行的操作,所述步骤S30之后,还包括步骤:As shown in Figures 6 to 8, each local detection area is composed of an upper semicircle area and a lower semicircle area, and stepping is an operation performed by controlling the
S4111、上半圆区域第一角度检测到存在裂痕时,步进至下半圆区域的第一个角度进行检测;S4111. When a crack is detected at the first angle of the upper semicircle area, step to the first angle of the lower semicircle area for detection;
S4112、上半圆区域第一角度未检测到存在裂痕时,步进至上半圆区域的下一角度进行检测;S4112. When no crack is detected at the first angle of the upper semicircle area, step to the next angle of the upper semicircle area for detection;
S41131、上半圆区域其他角度检测到存在裂痕时,步进至下半圆区域的第一个角度进行检测;S41131. When cracks are detected at other angles in the upper semicircle area, step to the first angle in the lower semicircle area for detection;
S41132、上半圆最后一个角度检测完成时,步进至下半圆区域的第一个角度进行检测;S41132. When the last angle detection of the upper semicircle is completed, step to the first angle of the lower semicircle area for detection;
S4121、下半圆区域第一角度检测到存在裂痕时保存检测结果;S4121. Save the detection result when a crack is detected at the first angle in the lower semicircle area;
S4122、下半圆区域第一角度未检测到裂痕时继续下一角度检测;S4122. When no crack is detected at the first angle in the lower semicircle area, continue to detect at the next angle;
S41231、下半圆区域其他角度检测到存在裂痕时保存检测结果;S41231. Save the detection results when cracks are detected from other angles in the lower semicircle area;
S41232、下半圆区域最后一个角度未检测到存在裂痕时保存检测结果。S41232. Save the detection result when no crack is detected at the last angle of the lower semicircle area.
S50、通过履带小车移动至下一个检测区域进行检测。S50. The crawler trolley moves to the next detection area for detection.
所述步骤S50具体包括:Described step S50 specifically comprises:
沿着仿生传感器阵列构成的直线所在方向进行更新,处于同一方向上相邻圆形局部检测区域间形成四分之一的圆弧交叉,此方向更新完成后进行转向,移动至下一平行方向上,下一方向与上一方向圆形局部区域间形成四分之一的圆弧交叉。Update along the direction of the straight line formed by the bionic sensor array, and form a quarter of a circular arc intersection between adjacent circular local detection areas in the same direction. After the update of this direction is completed, turn and move to the next parallel direction , the circular local area in the next direction and the previous direction form a quarter of the arc intersection.
进一步,通过履带小车进行移动,使激振器第二个局部检测区域与第一个局部检测区域存在四分之一的交叉圆弧,完成后履带小车沿与第一次移动方向垂直的方向进行移动,从而使第三个局部检测区域与第二个局部检测区域存在四分之一的交叉圆弧,完成后履带小车沿与第一次移动方向平行且相反的方向进行移动,从而使第四个局部检测区域与第三个局部检测区域存在四分之一的交叉圆弧。Further, the crawler trolley is used to move, so that the second partial detection area of the vibrator and the first partial detection area have a quarter of an intersection arc. Move, so that there is a quarter of the intersection arc between the third partial detection area and the second partial detection area. There is a quarter of the intersection arc between the first partial detection area and the third partial detection area.
在另一个较佳的实施例中,当局部检测区域正方形时,步骤S50具体包括:处于同一方向上相邻正方形局部检测区域间左右边界重合,该方向更新完成后,进行转向,移动至下一平行方向上,下一方向与上一方向正方形局部区域间上下边界重合。In another preferred embodiment, when the local detection area is square, step S50 specifically includes: the left and right borders between adjacent square local detection areas in the same direction coincide, and after the update of the direction is completed, turn around and move to the next In the parallel direction, the upper and lower boundaries of the square local areas in the next direction and the previous direction coincide.
需要说明的是,履带小车移动方向优先沿上述方式进行移动。It should be noted that the moving direction of the tracked trolley is preferentially moved in the above-mentioned way.
由于3/1构型的存在,使得每个方向上的脉冲发射模型发射的脉冲数不同。γk方向上的振动传感器受到振动刺激并达到一定阈值后会通过脉冲发射模型发射脉冲,同时会受到反向和三个方向上振动传感器接收的振动信号的抑制作用,其中 Due to the existence of the 3/1 configuration, the number of pulses emitted by the pulse emission model in each direction is different. The vibration sensor in the γ k direction will emit pulses through the pulse emission model after being stimulated by vibration and reaching a certain threshold, and at the same time will be subjected to the reverse and Inhibition of vibration signals received by vibration sensors in three directions, where
下面通过具体检测步骤对本发明内容作进一步的说明:The content of the present invention will be further described below by specific detection steps:
初始状态下,检测装置未进行检测或处于移动状态时,通过舵机使得仿生传感器阵列悬于空中,而不与待检测复合材料表面接触,同时,5轴机械臂也将激振器悬于空中。In the initial state, when the detection device is not detecting or is in a moving state, the bionic sensor array is suspended in the air through the steering gear without contacting the surface of the composite material to be detected. At the same time, the 5-axis mechanical arm also suspends the exciter in the air .
首先设置定位距离误差阈值,然后将检测装置放置在待检测复合材料(即待检测层)表面上,控制履带小车1移动至合适的检测位置后,通过履带小车1上安装的5轴机械臂2将激振器7放置在圆形局部检测区域45°方向上(如图6所示),并控制舵机4旋转一定角度让两个仿生传感器阵列与复合材料表面接触;First, set the positioning distance error threshold, then place the detection device on the surface of the composite material to be detected (that is, the layer to be detected), control the
然后对激振器7供以30KHz的50%占空比的方波信号一个周期时间,同时,采集设备采集16个振动传感器接收的振动信号,并无线传输至电脑终端,如图5所示;Then the
电脑终端通过仿生多传感器阵列3协同定位方法对当前的接收的振动信号进行振源定位,并计算出定位振源位置与实际振源所在位置的欧式距离误差,与所设定的阈值进行比较;The computer terminal uses the bionic
如果距离误差大于阈值,则判断当前圆形局部检测区域上半圆区域存在裂痕,跳过上半圆90°(上半圆区域第二角度)与135°(上半圆区域第三角度)方向上的检测,此时控制5轴机械臂2将激振器7抬高、旋转并放置在下半圆的-135°(下半圆区域第一角度)方向上,保持两个仿生传感器阵列与复合材料表面接触,对激振器7供以上述相同的一个周期方波驱动信号,进行振源定位,通过计算欧式距离误差与阈值的比较,若当前-135°方向上的距离误差大于阈值,则判断当前下半圆检测区域存在裂痕,圆形局部检测区域检测完成,履带小车1移动至下一检测区域;若当前-135°方向上的距离误差小于阈值,则继续移动激振器至下一个-90°方向上,进行相同步骤,判断是否存在裂痕,若-90°(下半圆区域第二角度)与-45°(下半圆区域第三角度)方向上均小于阈值,则下半圆区域检测为不存在裂痕,若-90°方向上大于阈值,或者-90°方向上小于阈值,-45°方向上大于阈值,则下半圆区域检测为不存在裂痕,如图8所示。If the distance error is greater than the threshold, it is judged that there is a crack in the upper semicircle area of the current circular local detection area, and the detection in the direction of 90° (the second angle of the upper semicircle area) and 135° (the third angle of the upper semicircle area) of the upper semicircle is skipped, At this time, the 5-axis
如果距离误差小于或等于阈值,则控制5轴机械臂2抬起激振器7微小的高度,并旋转放置在圆形基布检测区域90°(即上半圆区域第二角度)方向上,此时,两个仿生传感器阵列保持与复合材料表面接触,对激振器7供以上述一个周期的方波驱动信号,进行振源定位,通过计算欧式距离误差与阈值的比较,若当前离误差大于阈值,则判断当前上半圆区域检测为不存在裂痕,控制5轴机械臂移动激振器7至下半圆区域;若当前方向上的距离误差小于阈值,则继续移动激振器至下一个135°方向上,进行相同步骤,判断是否存在裂痕,若135°方向上距离误差小于阈值,则上半圆检测区域不存在裂痕,移动激振器至下半圆检测区域,若135°方向上距离误差大于阈值,则上半圆检测区域存在裂痕,移动激振器至下半圆检测区域。If the distance error is less than or equal to the threshold value, then control the 5-axis
完成圆形区域裂痕检测后,电脑终端将该区域检测结果保存。After completing the detection of cracks in the circular area, the computer terminal saves the detection results of the area.
圆形局部检测区域按照图7所示进行移动更新,优先沿着仿生传感器阵列构成的直线所在方向进行更新,即履带小车优先直线移动更新,同一方向上相邻圆形局部检测区域间四分之一的圆弧交叉,当该方向更新检测完成后,进行转向,移动至下一平行方向上,下一方向与上一方向圆形局部区域间也有四分之一的圆弧交叉,履带小车移动至下一圆形检测区域的中心位置后,按照上述检测流程,同时放置激振器及仿生传感器阵列,开始新一轮的检测。The circular local detection area is moved and updated as shown in Figure 7, and it is updated along the direction of the straight line formed by the bionic sensor array. The circular arc of the first direction intersects. When the update detection of this direction is completed, it turns and moves to the next parallel direction. There is also a quarter of the circular arc intersecting between the next direction and the previous direction. The crawler trolley moves After arriving at the center of the next circular detection area, according to the above detection process, place the vibrator and the bionic sensor array at the same time, and start a new round of detection.
综上所述,本发明提供了一种用于复合材料亚表层微裂痕的定位检测装置及方法,其中,所述方法包括:移动结构;激振结构,设置于所述移动结构,用于产生振动信号;传感结构,设置于所述移动结构,用于接收所述振动信号。本发明通过通过激振结构发出振动信号与传感结构接收振动信号的设置方式,并配合移动结构的带动激振结构与传感结构的位置改变,实现自主产生振动源并对其进行定位,进一步依据定位结果判断裂痕的存在,从而提高对全部区域的裂痕检测效率与检测准确性。In summary, the present invention provides a device and method for positioning and detecting microcracks in the subsurface of composite materials, wherein the method includes: a moving structure; A vibration signal; a sensing structure set on the mobile structure for receiving the vibration signal. In the present invention, the vibrating structure sends out the vibration signal and the sensing structure receives the vibration signal, and cooperates with the position change of the moving structure to drive the vibrating structure and the sensing structure, so as to realize the autonomous generation of the vibration source and its positioning, further The presence of cracks is judged based on the positioning results, thereby improving the efficiency and accuracy of crack detection in all areas.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those skilled in the art can make improvements or transformations according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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