CN114000354A - Low-foam scouring agent for long-distance vehicle made of cotton woven fabric and preparation method of low-foam scouring agent - Google Patents

Low-foam scouring agent for long-distance vehicle made of cotton woven fabric and preparation method of low-foam scouring agent Download PDF

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Publication number
CN114000354A
CN114000354A CN202111318473.2A CN202111318473A CN114000354A CN 114000354 A CN114000354 A CN 114000354A CN 202111318473 A CN202111318473 A CN 202111318473A CN 114000354 A CN114000354 A CN 114000354A
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low
scouring agent
foam
long
woven fabric
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Inventor
刘国义
涂胜宏
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SUZHOU LIANSHENG CHEMISTRY CO Ltd
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SUZHOU LIANSHENG CHEMISTRY CO Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a low-foam scouring agent for a long-distance vehicle made of cotton woven fabrics and a preparation method thereof, wherein the scouring agent comprises the following components in percentage by weight: 8.0-16.0 percent of isomeric fatty alcohol-polyoxyethylene ether, 8.0-8.0 percent of block polyether L644.0, 12.0-16.0 percent of sodium cumene sulfonate, 10.0-20.0 percent of fatty alcohol-polyoxyethylene ether sodium phosphate, 2.0-5.0 percent of sodium gluconate and 35.0-64.0 percent of water. The low-foam scouring agent for the long-distance vehicle made of the cotton woven fabrics and the preparation method thereof have the characteristics of good wetting and foam inhibiting effects, strong emulsifying capacity, good impurity and oil removing effects, easiness in biodegradation and the like, and have good compatibility with other surfactants and auxiliaries.

Description

Low-foam scouring agent for long-distance vehicle made of cotton woven fabric and preparation method of low-foam scouring agent
Technical Field
The invention relates to the technical field of textile auxiliaries, in particular to a low-foam scouring agent for long-distance vehicles made of cotton woven fabrics and a preparation method thereof.
Background
The pre-treatment scouring process is a complex chemical and physical chemical process of textile, alkali and scouring assistant at a certain temperature, and comprises the functions of permeation, cleaning, swelling, emulsification, saponification, dispersion, chelation, decoloration and the like, wherein the permeation and cleaning are important functions, and the first step of the scouring process is that scouring liquid and chemical agents permeate into fibers under the action of a surfactant to swell the fibers and impurities; the second step is cleaning action, i.e. after the fibre is fully wetted, its natural impurities are removed by the actions of heat and chemicals of soaping, emulsifying, extracting and dispersing, etc. The scouring agent helps alkali liquor penetrate into the fiber, promotes saponification of wax, decomposition of cottonseed hull, protein and pectin, and disperses impurities separated from the fiber in the scouring solution to prevent the impurities from re-attaching to the fiber. Therefore, an excellent scouring agent is required to have not only a good ability to reduce the surface tension of a solution and a good speed of penetrating into the inside of fibers, but also a saponification, emulsification, dispersion, etc. of natural impurities on the fibers.
In the printing and dyeing process of the woven fabric, a long-vehicle continuous dipping process is generally adopted, the production efficiency is high, and the wastewater discharge is low. The pretreatment working solution generally comprises the following components; caustic soda, hydrogen peroxide, an oxygen bleaching stabilizer and a refining agent. Caustic soda provides alkalinity required for hydrolysis and decomposition of the slurry and natural impurities; the hydrogen peroxide mainly plays a role in bleaching; the oxygen bleaching stabilizer prevents the problems of local white spots, brittle failure, holes and the like of the fabric caused by rapid catalytic decomposition of hydrogen peroxide at high temperature; the refining agent is the most important auxiliary agent in the pretreatment, and in the long-distance vehicle process, the refining agent is generally a compound of various surfactants, and is added with a chelating dispersant and a defoaming agent to mainly provide the functions of permeation, emulsification, solubilization, dispersion and the like.
The surfactant in the refining agent mainly provides permeability and emulsibility, and has certain alkali resistance. The bad cloth passes through a material liquid tank, generally, a soaking and binding process is adopted, after pretreatment working solution is required to quickly wet the surface of the bad cloth and permeate into the bad cloth, the bad cloth with the liquid enters a steam box, under the action of high-temperature steam, all components in the pretreatment working solution begin to play a role, the strong alkaline environment enables slurry and impurities to be hydrolyzed, hydrogen peroxide is slowly decomposed to gradually bleach the cloth, and finally the cloth enters a washing machine, the emulsified components in a refining agent emulsify and remove the hydrolyzed slurry and impurities on the surface of the cloth, and meanwhile, chelating dispersant can also effectively disperse and solubilize the impurities to prevent the impurities from being reversely adhered to the cloth.
The process is characterized in that a surfactant is required to be used in each process of desizing, scouring, bleaching, dyeing and post-finishing of dyeing and finishing processing, the surfactant, water and other auxiliary agents are required to be prepared into working solution when the process is used, strong stirring is required in the preparation process for enabling the working solution to be uniform, air is involved into the working solution along with stirring, air is also required to be brought when the fabric enters a working solution rolling groove, and gas is inevitably generated in some processes. In the process, the foam is generated in a large amount, so that an operator cannot see the actual liquid level of the treatment liquid clearly, the scouring agent overflows, the material is dissolved unevenly, a large amount of foam is remained during final discharging, and discharging is not clean. Excessive foam can float the fabric, block a spray head for circulating the working solution, aggravate the accumulation of dirt of the working solution and prevent the dirt from being stained on the surface of fabrics or equipment, and aggravate the foaming of the surfactant and cause more serious foaming after hydrogen peroxide and caustic soda are added into the working solution. In order to ensure the rinsing effect, a large amount of water is needed for cleaning for many times, water resources are wasted in transition, and meanwhile, a large amount of alkaline waste liquid is generated to pollute the environment.
The low-foaming scouring agent is prepared by adding the low-foaming component, so that the comprehensive performance of the scouring agent can be ensured, the processing cost of the scouring agent can be reduced, the use safety under severe working conditions can be ensured, the method is an ideal method for preparing the high-efficiency low-foaming scouring agent at present, and the method is also an idea basis for developing the long-vehicle low-foaming scouring agent product. Therefore, it is a trend and direction to develop a scouring agent that does not add a silicone defoamer while having good low foaming properties.
Disclosure of Invention
The invention aims to provide a low-foam scouring agent for a long-distance vehicle made of cotton woven fabrics and a preparation method thereof, which have the characteristics of good wetting and foam inhibiting effects, strong emulsifying capacity, good impurity and oil removing effects, easiness in biodegradation and the like, and have good compatibility with other surfactants and auxiliaries.
In order to achieve the aim, the invention provides a low-foam scouring agent for a long-distance vehicle made of cotton woven fabrics and a preparation method thereof, wherein the low-foam scouring agent comprises the following components in percentage by weight:
Figure BDA0003344612820000031
preferably, the components by weight percentage are as follows:
Figure BDA0003344612820000032
a method for preparing a low-foam scouring agent for a long vehicle made of cotton woven fabric comprises the following steps:
(1) weighing the isomeric fatty alcohol-polyoxyethylene ether, the block polyether L64 and the sodium cumene sulfonate in sequence according to the mass percent, adding the isomeric fatty alcohol-polyoxyethylene ether, the block polyether L64 and the sodium cumene sulfonate into a clean reaction kettle, starting a stirrer, and reacting for a period of time;
(2) adding fatty alcohol-polyoxyethylene ether sodium phosphate and sodium gluconate into the reaction kettle according to the mass percentage, heating, slowly adding metered pure water, and stirring at constant temperature;
(3) and after the mixture is fully and uniformly stirred, cooling, filtering and discharging to obtain the product.
Preferably, in the step (1), the stirring reaction time is 30 to 50 minutes.
Preferably, in the step (2), the temperature is raised to 50-60 ℃, and the pure water is added within 30-60 minutes.
Preferably, in the step (2), the temperature of the constant-temperature stirring is 50-60 ℃, and the stirring time is 1-2 hours.
Preferably, in the step (3), the temperature for reducing temperature and filtering is 30-40 ℃.
The invention has the beneficial effects that:
the long-vehicle low-foam scouring agent has the characteristics of good wetting and foam inhibiting effects, strong emulsifying capacity, good impurity and oil removing effects, easiness in biodegradation and the like, and has good compatibility with other surfactants and auxiliaries. The method is not only suitable for desizing, boiling and bleaching processes of fabrics such as cotton, polyester/cotton, brocade/cotton and the like, but also is particularly suitable for alkaline-oxygen cold pad-batch and oxygen bleaching processes of fabrics such as cotton, polyester/cotton, brocade/cotton and the like.
The technical solution of the present invention is further described in detail by the following examples.
Detailed Description
The present invention will be further described with reference to examples, in which various chemicals and reagents are commercially available unless otherwise specified.
Example 1
The long-lath low-foam scouring agent comprises the following components in percentage by weight:
Figure BDA0003344612820000041
the preparation method comprises the following steps: respectively weighing isomeric fatty alcohol-polyoxyethylene ether, block polyether L64 and sodium isopropylbenzene sulfonate in a clean reaction kettle according to mass percent, starting a stirrer, fully stirring for 30-50 minutes, adding fatty alcohol-polyoxyethylene ether sodium phosphate and sodium gluconate, heating to 50-60 ℃, slowly adding metered pure water (adding within about 30-60 minutes), continuously stirring for 1-2 hours at 50-60 ℃, cooling to 30-40 ℃ after fully stirring uniformly, filtering and discharging, namely the low-foam scouring agent for long vehicles.
Example 2
The long-lath low-foam scouring agent comprises the following components in percentage by weight:
Figure BDA0003344612820000051
the preparation method comprises the following steps: respectively weighing isomeric fatty alcohol-polyoxyethylene ether, block polyether L64 and sodium isopropylbenzene sulfonate in a clean reaction kettle according to mass percent, starting a stirrer, fully stirring for 30-50 minutes, adding sodium fatty alcohol-polyoxyethylene ether carboxylate and sodium gluconate, heating to 50-60 ℃, slowly adding metered pure water (adding is completed within about 30-60 minutes), continuously stirring for 1-2 hours at 50-60 ℃, cooling to 30-40 ℃ after fully stirring uniformly, filtering and discharging, namely the low-foam scouring agent for long-distance vehicles.
And (3) performance testing:
the fabric used was: pure cotton yarn card 20 × 16 fabric.
And (3) cold batch process: caustic soda: 50g/L, low foam refining agent for long vehicle prepared in example one: 15g/L, hydrogen peroxide (100%): 20g/L, oxygen bleaching stabilizer: 15g/L, and soaking and rolling twice at room temperature (the rolling residual rate is 100%). Then piling for 16-24 hours at room temperature, washing for 2 times with hot water (95 ℃), washing for 3 times with cold water, drying and dampening, and testing the product.
Test contents and methods:
1. method for testing foamability (measuring cylinder with plug):
the method comprises the following steps: GB/T13173.6-91, GB/T7462-94, dyeing and finishing professional teaching materials, and the test results are shown in Table 1.
2. Test method for wet permeability (standard canvas settlement method):
the method is from GB 5557-85, and the test results are shown in Table 1.
3. Whiteness test the equipment used: is a fully automatic whiteness tester WSB-3C, and the test results are shown in Table 1.
4. The hair effect testing method comprises the following steps: and (3) cutting the refined cloth sample into cloth strips with the width multiplied by the length of 5cm multiplied by 20cm after the cloth sample is subjected to constant humidity for 8h, vertically placing the cloth strips in distilled water, timing, and obtaining the capillary effect after the water rises to the height within 30min, wherein the test results are shown in table 1.
TABLE 1
Figure BDA0003344612820000061
Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the invention without departing from the spirit and scope of the invention.

Claims (7)

1. The low-foam scouring agent for the long-distance vehicle of the cotton woven fabric is characterized by comprising the following components in percentage by weight:
Figure FDA0003344612810000011
2. the low-foam scouring agent for the long-distance vehicle of the cotton woven fabric as claimed in claim 1, which is characterized by comprising the following components in percentage by weight:
Figure FDA0003344612810000012
3. a method for producing a low-foam scouring agent for a long vehicle made of a cotton woven fabric according to claims 1 to 2, comprising the steps of:
(1) weighing the isomeric fatty alcohol-polyoxyethylene ether, the block polyether L64 and the sodium cumene sulfonate in sequence according to the mass percent, adding the isomeric fatty alcohol-polyoxyethylene ether, the block polyether L64 and the sodium cumene sulfonate into a clean reaction kettle, starting a stirrer, and reacting for a period of time;
(2) adding fatty alcohol-polyoxyethylene ether sodium phosphate and sodium gluconate into the reaction kettle according to the mass percentage, heating, slowly adding metered pure water, and stirring at constant temperature;
(3) and after the mixture is fully and uniformly stirred, cooling, filtering and discharging to obtain the product.
4. The method for preparing the low-foam scouring agent for the long vehicle of the cotton woven fabric according to claim 3, which is characterized by comprising the following steps of: in the step (1), the stirring reaction time is 30-50 minutes.
5. The method for preparing the low-foam scouring agent for the long vehicle of the cotton woven fabric according to claim 3, which is characterized by comprising the following steps of: in the step (2), the temperature is raised to 50-60 ℃, and the pure water is added within 30-60 minutes.
6. The method for preparing the low-foam scouring agent for the long vehicle of the cotton woven fabric according to claim 3, which is characterized by comprising the following steps of: in the step (2), the constant-temperature stirring temperature is 50-60 ℃, and the stirring time is 1-2 hours.
7. The method for preparing the low-foam scouring agent for the long vehicle of the cotton woven fabric according to claim 3, which is characterized by comprising the following steps of: in the step (3), the temperature for cooling and filtering is 30-40 ℃.
CN202111318473.2A 2021-11-09 2021-11-09 Low-foam scouring agent for long-distance vehicle made of cotton woven fabric and preparation method of low-foam scouring agent Pending CN114000354A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104532560A (en) * 2014-12-30 2015-04-22 成都德美精英化工有限公司 Refining agent for continuous dyeing
CN110564517A (en) * 2019-09-09 2019-12-13 苏州联胜化学有限公司 low-foam oil-removing scouring agent and preparation method and use method thereof
CN112239958A (en) * 2020-10-13 2021-01-19 苏州联胜化学有限公司 Low-foam penetrant and preparation method and application method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104532560A (en) * 2014-12-30 2015-04-22 成都德美精英化工有限公司 Refining agent for continuous dyeing
CN110564517A (en) * 2019-09-09 2019-12-13 苏州联胜化学有限公司 low-foam oil-removing scouring agent and preparation method and use method thereof
CN112239958A (en) * 2020-10-13 2021-01-19 苏州联胜化学有限公司 Low-foam penetrant and preparation method and application method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
沈一丁主编, 中国轻工业出版社 *
董永春主编: "《纺织助剂化学》", 31 January 2010 *

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