CN114000204B - Wool washing and sliver making process for high-sludge high-count wool - Google Patents
Wool washing and sliver making process for high-sludge high-count wool Download PDFInfo
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- CN114000204B CN114000204B CN202111476128.1A CN202111476128A CN114000204B CN 114000204 B CN114000204 B CN 114000204B CN 202111476128 A CN202111476128 A CN 202111476128A CN 114000204 B CN114000204 B CN 114000204B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/10—Construction, mounting, or operating features of combing elements
- D01G19/105—Combing cylinders
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/08—Opening or cleaning fibres, e.g. scutching cotton by means of air draught arrangements
- D01G9/10—Opening or cleaning fibres, e.g. scutching cotton by means of air draught arrangements using foraminous cylinders
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- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a wool washing and sliver making process for high-sludge high-count wool, which comprises the following steps of: A. selecting wool, namely selecting high-quality wool as a raw material; B. opening, namely flexibly opening the wool by a single cylinder opener; C. drying; D. vibrating the decontamination mud block; E. washing wool with a detergent; F. squeezing water and drying; G. washing hair with clear water and rinsing with a lubricant; H. drying and baking; I. opening; J. conveying the opened wool into a wool bin through a pipeline, and adding an antistatic agent and wool blending oil to carry out wool-sealing health-preserving treatment for more than 14 hours; K. preparing strips; l, combing, namely directly feeding the slivers made by the carding machine into the combing machine; m, carding strips by a needle plate type gilling machine; n, carding strips by a needle ring type gilling machine; and O, balling, wherein the traditional wool scouring process is improved, so that the wool is dried firstly, then vibrated to remove mud particles, and then washed, and the cleanliness of the washed wool is improved, and the color impression of the dyed wool is improved.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of spinning, in particular to a wool washing and sliver making process for high-sludge high-count wool.
[ background ] A method for producing a semiconductor device
Wool is an important raw material in textile industry, and has the advantages of good elasticity, strong hygroscopicity, good heat retention property and the like. Wool tops are slivers made of cleaned wool through a wool spinning process, the wool tops are raw materials for making yarns, the quality of the wool tops directly determines the quality of the yarns, as is well known, the wool raw materials have more sludge, and the process for treating the wool in the prior art comprises the following steps: the process comprises the following steps of opening, wool washing, rinsing, drying and packaging, and has the following defects: 1. the wool cannot be washed cleanly, so that the color impression after dyeing is poor; 2. the sewage discharge is more, and sewage treatment is troublesome.
Therefore, it is necessary to provide a wool scouring and wool making process for high-count high-sludge wool, which solves the above technical problems.
[ summary of the invention ]
In order to solve the problems, the invention aims to provide a wool washing and sliver making process for high-sludge high-count wool, which can improve the dyeing color feeling of the wool.
In order to achieve the purpose, the invention adopts the technical scheme that: a wool washing and sliver making process for high-sludge high-count wool comprises the following steps: A. selecting wool, namely selecting high-quality wool as a raw material, wherein the number of wool is 130; B. opening, namely flexibly opening the wool by a single cylinder opener, wherein the rotating speed of a cylinder is 150r/min; C. drying, namely conveying the opened wool to a drying area through a conveyor belt device, and performing radio frequency drying on the wool through a radio frequency dryer, wherein the drying temperature of the radio frequency dryer is 75 ℃, and the drying time is 5 minutes; D. vibrating the decontamination mud block, feeding the dried wool into a vibrating wool box through a pipeline, separating the dried mud particles on the wool from the clearance of a dust rod through the vibration of the vibrating wool box, wherein the vibration frequency of the vibrating wool box is 210Hz/min; E. the method comprises the following steps of washing wool by using a detergent, namely conveying the wool treated by a vibrating wool box to a first wool washing groove and a second wool washing groove by using a conveyor belt device, wherein water is arranged in the first wool washing groove, water added with the detergent is arranged in the second wool washing groove, the concentration of the detergent is 5%, the wool is soaked in the first wool washing groove firstly, and the soaked wool enters the second wool washing groove to be washed; F. squeezing and drying, namely squeezing and dewatering the washed wool through a water pressing plate, conveying the dewatered wool to a radio frequency dryer through a conveyor belt device for drying, wherein the drying temperature of the radio frequency dryer is 85 ℃, and the drying time is 4 minutes; G. washing wool with clean water and rinsing with a lubricant, conveying the dried wool to a third wool washing groove, a fourth wool washing groove, a fifth wool washing groove, a sixth wool washing groove, a seventh wool washing groove, an eighth wool washing groove and a ninth wool washing groove through a conveyor belt device, wherein water is arranged in each of the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, water added with the lubricant is arranged in each of the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove, the concentration of the lubricant is 0.5%, the dried wool is washed with clean water through the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, and the wool washed with the clean water is rinsed with the lubricant through the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove to increase the softness of the wool and facilitate subsequent opening; H. drying and drying, namely putting the wool rinsed by the lubricant into centrifugal drying equipment for centrifugal drying, wherein the moisture content of the dried wool is 25-30%, then putting the dried wool into a radio frequency dryer for radio frequency drying, wherein the drying temperature of the radio frequency dryer is 95 ℃, the drying time is 3 minutes, and the moisture content of the dried wool is 18%; I. opening, namely modifying a traditional single-cylinder opener, wherein the modified opener is provided with four cylinders, namely a first cylinder, a second cylinder, a third cylinder and a fourth cylinder, and sending the dried wool into a four-cylinder opener for opening treatment, wherein the rotating speed of the first cylinder is 180r/min, the rotating speed of the second cylinder is 190r/min, the rotating speed of the third cylinder is 210r/min, and the rotating speed of the fourth cylinder is 230r/min; J. conveying the opened wool into a wool bin through a pipeline, and adding an antistatic agent and wool blending oil to carry out wool-sealing health-preserving treatment for more than 14 hours; K. making slivers, conveying the wool after being nourished to a wool cabin of a carding machine through a pipeline, and making slivers through the carding machine, wherein the drafting multiple of the carding machine is 3 times, the cylinder rotating speed of the carding machine is 120r/min, and the doffer rotating speed of the carding machine is 30r/min; l, combing, namely directly feeding slivers made by the combing machine into the combing machine, improving the traditional combing machine, inclining needles on a cylinder needle plate in the combing machine by 5-8 degrees, increasing the combing strength of a wool net after the wool net passes through the inclined needles, improving the fiber straightness, feeding 20 pieces of slivers with the feed distance of 45mm at the cylinder rotating speed of 140r/min and the wool length of 7.5mm, and weighing 20g/m of combed slivers; m, carding by a needle plate type gill box, namely feeding combed slivers manufactured by the comber into the needle plate type gill box for carding, wherein 6 pieces of feed are adopted, 6 times of drafting is adopted, the isolation is 45mm, and the weight of the carded slivers is 20g/M; n, carding by using a needle ring type gilling machine, feeding the sliver carded by the needle plate type gilling machine into the needle ring type gilling machine for carding, wherein 6 feeding is adopted, 6 times of drafting is carried out, the isolation is 45mm, and the weight of the sliver carded is 20g/m; and O, balling, namely feeding the slivers combed by the needle ring type gill box into a leather roller drafting gill box balling all-in-one machine for carding and balling.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the traditional wool scouring process is improved, so that the wool is firstly dried, then vibrated to remove mud particles, and then washed, thus the cleanliness of the washed wool is improved, the color impression of the dyed wool is further improved, and the sewage discharge is reduced. In addition, the invention also improves the traditional opener and designs the four cylinder speeds of the opener, thereby gradually transferring the wool, controlling the air flow, improving the opening efficiency and removing the grass scraps; the invention also improves the traditional combing machine, the needles on the needle plate in the combing machine are inclined by 5-8 degrees, the combing strength of the wool net can be increased after the wool net passes through the inclined needles, and the fiber straightness is improved.
[ detailed description ] embodiments
The wool washing and sliver making process of the high-sludge high-count wool is further described in detail by the specific examples.
A wool washing and sliver making process for high-sludge high-count wool comprises the following steps: A. selecting wool, namely selecting high-quality wool as a raw material, wherein the number of wool is 130; B. opening, namely flexibly opening the wool by a single cylinder opener, wherein the rotating speed of a cylinder is 150r/min; C. drying, namely conveying the opened wool to a drying area through a conveyor belt device, and performing radio frequency drying on the wool through a radio frequency dryer, wherein the drying temperature of the radio frequency dryer is 75 ℃, and the drying time is 5 minutes; D. vibrating the decontamination mud block, feeding the dried wool into a vibrating wool box through a pipeline, separating the dried mud particles on the wool from the clearance of a dust rod through the vibration of the vibrating wool box, wherein the vibration frequency of the vibrating wool box is 210Hz/min; E. the method comprises the following steps of washing wool by using a detergent, namely conveying the wool treated by a vibrating wool box to a first wool washing groove and a second wool washing groove by using a conveyor belt device, wherein water is arranged in the first wool washing groove, water added with the detergent is arranged in the second wool washing groove, the concentration of the detergent is 5%, the wool is soaked in the first wool washing groove firstly, and the soaked wool enters the second wool washing groove to be washed; F. squeezing and drying, namely squeezing and dewatering the washed wool through a pressing plate, conveying the dewatered wool to a radio frequency dryer through a conveyor belt device for drying, wherein the drying temperature of the radio frequency dryer is 85 ℃, and the drying time is 4 minutes; G. washing wool with clean water and rinsing with a lubricant, conveying the dried wool to a third wool washing groove, a fourth wool washing groove, a fifth wool washing groove, a sixth wool washing groove, a seventh wool washing groove, an eighth wool washing groove and a ninth wool washing groove through a conveyor belt device, wherein water is arranged in each of the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, water added with the lubricant is arranged in each of the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove, the concentration of the lubricant is 0.5%, the dried wool is washed with clean water through the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, and the wool washed with the clean water is rinsed with the lubricant through the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove to increase the softness of the wool and facilitate subsequent opening; H. drying and drying, namely putting the wool rinsed by the lubricant into centrifugal drying equipment for centrifugal drying, wherein the moisture content of the dried wool is 25-30%, then putting the dried wool into a radio frequency dryer for radio frequency drying, wherein the drying temperature of the radio frequency dryer is 95 ℃, the drying time is 3 minutes, and the moisture content of the dried wool is 18%; I. opening, namely modifying a traditional single-cylinder opener, wherein the modified opener is provided with four cylinders, namely a first cylinder, a second cylinder, a third cylinder and a fourth cylinder, and the dried wool is sent into the four-cylinder opener for opening treatment, wherein the rotating speed of the first cylinder is 180r/min, the rotating speed of the second cylinder is 190r/min, the rotating speed of the third cylinder is 210r/min, and the rotating speed of the fourth cylinder is 230r/min, so that the wool can be gradually transferred, the air flow is controlled, the opening efficiency is improved, and grass scraps are removed; J. conveying the opened wool into a wool bin through a pipeline, and adding an antistatic agent and wool blending oil to carry out wool-sealing health-preserving treatment for more than 14 hours; K. making sliver, conveying the raised wool to a wool bin of a carding machine through a pipeline, and making the wool into sliver through the carding machine, wherein the drafting multiple of the carding machine is 3 times, the cylinder rotating speed of the carding machine is 120r/min, and the doffer rotating speed of the carding machine is 30r/min; l, combing, namely directly feeding the slivers made by the combing machine into the combing machine, improving the traditional combing machine, inclining needles on a cylinder needle plate in the combing machine by 5-8 degrees, increasing the combing strength of a wool net after the wool net passes through the inclined needles, improving the fiber straightening degree, feeding 20 slivers by feeding at a distance of 45mm at a speed of 140r/min, and feeding the wool at a length of 7.5mm, wherein the sliver weight of combed slivers is 20g/m; m, carding by a needle plate type gill box, namely feeding combed slivers manufactured by the comber into the needle plate type gill box for carding, wherein 6 pieces of feed are adopted, 6 times of drafting is adopted, the isolation is 45mm, and the weight of the carded slivers is 20g/M; n, carding by using a needle ring type gilling machine, feeding the sliver carded by the needle plate type gilling machine into the needle ring type gilling machine for carding, wherein 6 feeding is adopted, 6 times of drafting is carried out, the isolation is 45mm, and the weight of the sliver carded is 20g/m; and O, balling, namely feeding the sliver which is combed by the needle ring type gilling machine into a leather roller drafting and gilling balling all-in-one machine for carding sliver and balling.
In conclusion, the process of the invention can greatly improve the cleanliness of wool after washing, improve the color feeling after dyeing and reduce the sewage discharge, and improve the quality of wool tops by improving the traditional wool top making process.
The above-mentioned embodiments are merely illustrative of the principles and effects of the present invention, and some embodiments may be used, not restrictive; it should be noted that various changes and modifications can be made by those skilled in the art without departing from the inventive concept, and these changes and modifications fall within the scope of the invention.
Claims (1)
1. A wool washing and sliver making process for high-sludge high-count wool is characterized by comprising the following steps of: the method comprises the following steps:
A. selecting wool, namely selecting high-quality wool as a raw material, wherein the number of wool is 130;
B. opening, namely flexibly opening the wool by a single cylinder opener, wherein the rotating speed of a cylinder is 150r/min;
C. drying, namely conveying the opened wool to a drying area through a conveyor belt device, and performing radio frequency drying on the wool through a radio frequency dryer, wherein the drying temperature of the radio frequency dryer is 75 ℃, and the drying time is 5 minutes;
D. vibrating the decontamination mud block, feeding the dried wool into a vibrating wool box through a pipeline, separating the dried mud particles on the wool from the clearance of a dust rod through the vibration of the vibrating wool box, wherein the vibration frequency of the vibrating wool box is 210Hz/min;
E. the method comprises the following steps of washing wool by using a detergent, namely conveying the wool treated by a vibrating wool box to a first wool washing groove and a second wool washing groove by using a conveyor belt device, wherein water is arranged in the first wool washing groove, water added with the detergent is arranged in the second wool washing groove, the concentration of the detergent is 5%, the wool is soaked in the first wool washing groove firstly, and the soaked wool enters the second wool washing groove to be washed;
F. squeezing and drying, namely squeezing and dewatering the washed wool through a pressing plate, conveying the dewatered wool to a radio frequency dryer through a conveyor belt device for drying, wherein the drying temperature of the radio frequency dryer is 85 ℃, and the drying time is 4 minutes;
G. washing wool with clean water and rinsing with a lubricant, conveying the dried wool to a third wool washing groove, a fourth wool washing groove, a fifth wool washing groove, a sixth wool washing groove, a seventh wool washing groove, an eighth wool washing groove and a ninth wool washing groove through a conveyor belt device, wherein water is arranged in each of the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, water added with the lubricant is arranged in each of the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove, the concentration of the lubricant is 0.5%, the dried wool is washed with clean water through the third wool washing groove, the fourth wool washing groove and the fifth wool washing groove, and the wool washed with the clean water is rinsed with the lubricant through the sixth wool washing groove, the seventh wool washing groove, the eighth wool washing groove and the ninth wool washing groove to increase the softness of the wool and facilitate subsequent opening;
H. drying and drying, namely putting the wool rinsed by the lubricant into centrifugal drying equipment for centrifugal drying, wherein the moisture content of the dried wool is 25-30%, then putting the dried wool into a radio frequency dryer for radio frequency drying, wherein the drying temperature of the radio frequency dryer is 95 ℃, the drying time is 3 minutes, and the moisture content of the dried wool is 18%;
I. opening, namely modifying a traditional single-cylinder opener, wherein the modified opener is provided with four cylinders, namely a first cylinder, a second cylinder, a third cylinder and a fourth cylinder, and the dried wool is sent into the four-cylinder opener for opening treatment, wherein the rotating speed of the first cylinder is 180r/min, the rotating speed of the second cylinder is 190r/min, the rotating speed of the third cylinder is 210r/min, and the rotating speed of the fourth cylinder is 230r/min;
J. conveying the opened wool into a wool bin through a pipeline, and adding an antistatic agent and wool blending oil to carry out wool-sealing health-preserving treatment for more than 14 hours;
K. making slivers, conveying the wool after being nourished to a wool cabin of a carding machine through a pipeline, and making slivers through the carding machine, wherein the drafting multiple of the carding machine is 3 times, the cylinder rotating speed of the carding machine is 120r/min, and the doffer rotating speed of the carding machine is 30r/min;
l, combing, namely directly feeding slivers made by the combing machine into the combing machine, improving the traditional combing machine, inclining needles on a cylinder needle plate in the combing machine by 5-8 degrees, increasing the combing strength of a wool net after the wool net passes through the inclined needles, improving the fiber straightness, feeding 20 pieces of slivers with the feed distance of 45mm at the cylinder rotating speed of 140r/min and the wool length of 7.5mm, and weighing 20g/m of combed slivers;
m, carding by a needle plate type gill box, namely feeding combed slivers made by the comber into the needle plate type gill box for carding, wherein 6 pieces of feed are adopted, 6 times of draft is adopted, the isolation is 45mm, and the weight of the carded slivers is 20g/M;
n, carding by a needle ring type gill box, feeding sliver carded by the needle plate type gill box into the needle ring type gill box for carding, wherein 6 feeding is adopted, 6 times of drafting is adopted, the isolation is 45mm, and the weight of sliver carded is 20g/m;
and O, balling, namely feeding the sliver which is combed by the needle ring type gilling machine into a leather roller drafting and gilling balling all-in-one machine for carding sliver and balling.
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| CN202111476128.1A CN114000204B (en) | 2021-12-06 | 2021-12-06 | Wool washing and sliver making process for high-sludge high-count wool |
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| CN202111476128.1A CN114000204B (en) | 2021-12-06 | 2021-12-06 | Wool washing and sliver making process for high-sludge high-count wool |
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| CN117845341A (en) * | 2022-11-29 | 2024-04-09 | 于越 | Wool processing method |
| CN116334769B (en) * | 2023-03-27 | 2024-05-07 | 张家港宇新羊毛工业有限公司 | Hair washing process for camel horsehair |
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| CN1039141C (en) * | 1992-05-16 | 1998-07-15 | 内蒙古自治区伊克昭盟绒毛总厂 | Production method of combed goat nap sliver |
| CN100547127C (en) * | 2005-09-13 | 2009-10-07 | 恒源祥（集团）有限公司 | Superfine wool fiber top and manufacture method thereof |
| CN104499059B (en) * | 2014-11-27 | 2016-08-31 | 倪国权 | A kind of wool grease scouring device |
| CN204509550U (en) * | 2015-03-12 | 2015-07-29 | 励大吉 | The straight type wool comb of clean anti-flower |
| CN206814888U (en) * | 2017-06-13 | 2017-12-29 | 江苏双盈纺织科技有限公司 | A kind of wool ultrasonic cleaning, drying system |
| CN108103617A (en) * | 2018-01-12 | 2018-06-01 | 内蒙古羊绒交易中心 | A kind of opener |
| CN108708010B (en) * | 2018-05-29 | 2020-10-23 | 江苏联宏纺织有限公司 | Fine spinning production process of superfine polyester blended yarn |
| CN110904672A (en) * | 2019-12-19 | 2020-03-24 | 天宇羊毛工业（张家港保税区）有限公司 | Wool top preparation method |
| CN111235640A (en) * | 2020-01-16 | 2020-06-05 | 天宇羊毛工业（张家港保税区）有限公司 | Production process of high-fineness wool tops |
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