CN114000028A - NiCoFeCuSiB high-entropy alloy brazing filler metal and preparation method thereof - Google Patents

NiCoFeCuSiB high-entropy alloy brazing filler metal and preparation method thereof Download PDF

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Publication number
CN114000028A
CN114000028A CN202111195133.5A CN202111195133A CN114000028A CN 114000028 A CN114000028 A CN 114000028A CN 202111195133 A CN202111195133 A CN 202111195133A CN 114000028 A CN114000028 A CN 114000028A
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Prior art keywords
entropy alloy
filler metal
nicofecusib
brazing filler
entropy
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CN202111195133.5A
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Inventor
任海水
熊华平
冯洪亮
任新宇
尚泳宋
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AECC Beijing Institute of Aeronautical Materials
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AECC Beijing Institute of Aeronautical Materials
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Priority to CN202111195133.5A priority Critical patent/CN114000028A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

The invention relates to a NiCoFeCuSiB high-entropy alloy solder and a preparation method thereof, wherein the high-entropy alloy solder comprises the following chemical components in atomic percentage: ni: 20% -30%, Co: 15% -25%, Fe: 15% -25%, Cu: 10-20%, Si: 4% -12%, B: 5 to 15 percent. The preparation method comprises the following steps: weighing raw materials required by smelting according to the components of the brazing filler metal; smelting the raw materials to obtain a high-entropy alloy brazing filler metal ingot; the amorphous high-entropy alloy foil strip is prepared by utilizing a vacuum quenching rapid solidification technology, or the high-entropy alloy solder powder is prepared by adopting a vacuum gas atomization technology. The high-entropy alloy solder has high mixed entropy, the structure of the high-entropy alloy solder is mainly solid solution structure, the high-entropy alloy solder can be used for braze welding connection between two extremely different materials of TiAl alloy and high-temperature alloy, and can simultaneously keep good compatibility with the two welded base metals to obtain high connection strength.

Description

NiCoFeCuSiB high-entropy alloy brazing filler metal and preparation method thereof
Technical Field
The invention relates to a NiCoFeCuSiB high-entropy alloy solder and a preparation method thereof, belonging to the technical field of welding.
Background
The TiAl alloy has low density, high specific strength and good high-temperature oxidation resistance and creep resistance, is a light high-temperature-resistant structural material with development prospect, can be used at a high temperature of 750-860 ℃, is known as a substitute material of titanium alloy and high-temperature alloy, and has good application prospect in the fields of aviation, aerospace, nuclear industry, weapons, automobiles and the like.
For the TiAl alloy, in order to expand the engineering application range, the welding technology will be very important, especially for the connection of the TiAl alloy and other metals. For example, in the field of aviation, the metallic thermal protection structure of a hypersonic aircraft needs to meet the use requirement of 700-800 ℃, and the structural weight can be greatly reduced by adopting the scheme of a double-alloy honeycomb thermal structure consisting of TiAl alloy and high-temperature alloy. The brazing is one of the methods suitable for welding the double-alloy complex precise structure, in the brazing process, a welded base metal and the brazing filler metal are integrally heated, the brazing temperature is higher than the melting range of the brazing filler metal and lower than the melting point of the base metal, so that the brazing filler metal is melted, and the base metal is not melted. However, the TiAl alloy and the superalloy have a great difference in physical and chemical properties, and the joint thereof is a very different material combination. The components of the two materials are greatly different, the elements Ti, Al and Ni are extremely different to react to form brittle compounds such as Ti-Ni, Al-Ti-Ni and the like, and the thermal expansion coefficients of the TiAl alloy and the high-temperature alloy are different, so that cracks are easily induced in a connecting area. In addition, the existing titanium-based or nickel-based brazing filler metal is difficult to have good compatibility with the two extremely different materials, and is very difficult to realize good connection.
The high-entropy alloy is a novel material, generally can be defined as comprising five or more main elements, each element is alloyed according to equal atomic ratio or approximate equal atomic ratio, the high-entropy alloy is a novel multi-principal-element alloy, the mixed entropy of the high-entropy alloy is higher than the melting entropy of the alloy, and the high-entropy alloy has good comprehensive mechanical properties. According to the maximum entropy generation principle, a large entropy value can stabilize a high-entropy phase, and high mixed entropy generated by multiple elements is beneficial to forming a solid solution phase or a two-phase eutectic structure instead of an intermetallic compound by reducing Gibbs free energy.
Aiming at the technical current situation of braze welding connection of TiAl alloy and high-temperature alloy, a high-entropy alloy brazing filler metal with high-entropy characteristics is designed and prepared by referring to a high-entropy alloy design theory, so that the brazing filler metal is guaranteed to have a microstructure mainly based on solid solution, the reaction of the high-entropy alloy brazing filler metal and a base metal is controlled, the formation of brittle compounds in the welding process is reduced, and a welding seam structure mainly based on solid solution is obtained. The main constituent elements of the high-temperature alloy are Ni, Cr, Co, Fe and the like, and the high-entropy alloy solder mainly containing the elements is designed, so that the solder and the high-temperature alloy have good compatibility, but the high melting point of the elements can cause the high melting point of the high-entropy alloy solder, and further the brazing temperature is increased. And high welding temperature can damage the performance of the base material or lead the base material to be excessively corroded in the welding process, so that the welding method is not suitable for welding thin-wall parts. Therefore, the brazing filler metal is ensured to have a proper melting interval, and the design difficulty and the key of the high-entropy alloy brazing filler metal are also the difficulties and the keys.
Disclosure of Invention
The invention provides NiCoFeCuSiB high-entropy alloy solder and a preparation method thereof aiming at solving the problems, and aims to provide a technical solution for connection of two extremely dissimilar materials of a TiAl alloy and a high-temperature alloy, so that a connection joint has heat resistance matched with a base material, and the engineering application field of the TiAl alloy is widened.
The purpose of the invention is realized by the following technical scheme:
the technical scheme of the invention provides a NiCoFeCuSiB high-entropy alloy solder, which comprises the following chemical components in atomic percentage: ni: 20% -30%, Co: 15% -25%, Fe: 15% -25%, Cu: 10-20%, Si: 4% -12%, B: 5 to 15 percent.
In one implementation, Ni: 25% -30%, Co: 15% -20%, Fe: 15% -20%, Cu: 15% -20%, Si: 5% -10%, B: 10 to 15 percent.
In one implementation, Ni: 20% -25%, Fe: 20% -25%, Cu: 10% -15%, Si: 7% -12%, B: 10 to 15 percent.
In one implementation, Ni: 20% -25%, Co: 15% -20%, Fe: 15% -20%, Cu: 15% -20%, Si: 4% -9%, B: 5 to 10 percent.
The liquidus temperature of the high-entropy alloy solder is 1040-1150 ℃.
The high-entropy alloy solder has high mixed entropy, and the structure and the appearance of the high-entropy alloy solder are mainly solid solution structures.
The technical scheme of the invention also provides a method for preparing the high-entropy alloy solder, which comprises the following steps:
converting the atomic percentage composition of the high-entropy alloy brazing filler metal into mass percentage, and weighing raw materials required by smelting according to the mass percentage;
secondly, putting the prepared raw materials into a crucible, and smelting for 4-5 times to obtain a high-entropy alloy brazing filler metal ingot;
preparing the high-entropy alloy brazing filler metal ingot into an amorphous high-entropy alloy foil strip by using a vacuum quenching rapid solidification method; or preparing the high-entropy alloy brazing filler metal ingot into high-entropy alloy brazing filler metal powder by adopting a vacuum gas atomization method.
In one implementation, element B is added in the form of a Ni-B master alloy.
In one implementation, the melting process may be vacuum arc melting, arc melting under an argon protective atmosphere, vacuum induction melting, or electromagnetic levitation melting.
The technical scheme of the invention has the following characteristics and beneficial technical effects:
(1) compatibility of the brazing filler metal and the base metal: as mentioned above, the compatibility between the existing solder and the existing high temperature alloy is poor due to the difference of the physical and chemical properties between the TiAl alloy and the high temperature alloy. The invention provides a thought for designing a novel high-entropy brazing filler metal by selecting main elements in two welded parent metals based on a high-entropy alloy theory, namely designing a NiCoFeCuSiB system high-entropy alloy brazing filler metal. Ni, Co and Fe in the brazing filler metal are main constituent elements of the high-temperature alloy, and Cu, Ni, Co and Ni are infinitely mutually soluble, so that a continuous solid solution can be formed, namely the compatibility is very good. Therefore, the composition design can keep good wettability of the brazing filler metal and the high-temperature alloy base metal to be welded. In addition, it should be noted that the brazing filler metal also has a certain tendency to react with the base material to be welded in order to obtain a good metallurgical bond. Cu and Ni in the high-entropy alloy brazing filler metal of the NiCoFeCuSiB system have stronger reaction with Ti element in the TiAl alloy, but the multi-principal element characteristic of the high-entropy alloy determines that the content of the Cu and Ni elements in the high-entropy alloy brazing filler metal can be strictly controlled, so that the high-entropy alloy brazing filler metal has a certain reaction tendency with a TiAl alloy welded base metal due to the existence of the Cu and Ni elements, and the content of the Cu and Ni elements must be limited to control the formation of joint brittle compounds.
(2) Controlling the melting point of the brazing filler metal: as described above, brazing is a solid-phase welding method, i.e., the base material is not melted during brazing. When the brazing temperature is higher than the melting interval of the brazing filler metal and lower than the melting point of the base metal along with the temperature rise during brazing, the brazing filler metal is gradually melted, and the base metal is not melted. Therefore, when developing a novel brazing filler metal, it is important to ensure that the brazing filler metal has a proper melting point. For the NiCoFeCuSiB high-entropy alloy solder, the elements Si and B are melting-reducing elements in the traditional nickel-based solder, can perform eutectic reaction with Ni, Fe, Cu and Co elements, and can effectively reduce the melting point of the solder. In addition, the melting point of the element Cu is 1083 ℃, which is beneficial to controlling the melting point of the brazing filler metal. The NiCoFeCuSiB high-entropy alloy solder can complete the brazing of TiAl alloy and high-temperature alloy at the temperature below 1150 ℃.
(3) Compared with Ag-based and Ti-based solders, the solder disclosed by the invention has the advantages that the raw material cost is obviously reduced, the production cost of the solder is effectively reduced, but the heat resistance of a connecting joint is greatly improved, and the high-entropy alloy solder provided by the invention can meet the requirement that the connecting joint of TiAl alloy and high-temperature alloy dissimilar materials works at the high temperature of 750 ℃. Specifically, the room-temperature shear strength of the corresponding TiAl alloy and high-temperature alloy soldered joint reaches 180-220 MPa, and the 750-DEG C shear strength reaches 160-200 MPa.
(4) The high-entropy alloy solder can be used for directly carrying out the soldering connection of the TiAl alloy and the high-temperature alloy dissimilar material, does not need to apply pressure in the soldering process, has simple and easily controlled process compared with some contact reaction soldering and pressure diffusion soldering, and has the advantage of soldering a plurality of welding lines simultaneously.
Detailed Description
Example one
The method for preparing the high-entropy alloy solder for soldering the TiAl alloy and the high-temperature alloy comprises the following steps:
step one, mixing the atomic percentage Ni of the high-entropy alloy solder: 27%, Co: 18%, Fe: 17%, Cu: 15%, Si: 9%, B: converting 14 percent into mass percent, weighing simple substances of nickel, cobalt, iron, copper, silicon and boron according to the mass percent, and mixing to obtain proportioned raw materials
And step two, putting the prepared raw materials into a crucible, smelting by adopting a vacuum arc smelting method, and repeatedly smelting for 4 times to obtain the high-entropy alloy brazing filler metal ingot.
And step three, preparing the brazing ingot into an amorphous high-entropy alloy foil strip by using a vacuum quenching rapid solidification technology, and brazing the TiAl alloy and the high-temperature alloy under a vacuum condition.
Example two
The difference between the present embodiment and the first embodiment is: in the first step, the high-entropy alloy solder comprises the following components in atomic percentage: 23%, Co: 23%, Fe: 19%, Cu: 18%, Si: 8%, B: 9 percent; in the second step, the used smelting method is arc smelting under the argon protective atmosphere. The rest is the same as the first embodiment.
EXAMPLE III
The difference between the present embodiment and the first embodiment is: in the first step, the simple substance B is added in a form of Ni-17.6B (wt.%) intermediate alloy, that is, the amount of the required Ni-17.6B (wt.%) intermediate alloy is determined according to the amount of the required simple substance B, the amount of the simple substance Ni which needs to be added is calculated, and then the raw materials after proportioning are respectively weighed and obtained; in the second step, the smelting method is vacuum induction smelting. The rest is the same as the first embodiment.
Example four
The difference between the present embodiment and the first embodiment is: in the first step, the simple substance Si is added in the form of Al-12Si (wt.%) intermediate alloy, that is, the amount of the Al-12Si (wt.%) intermediate alloy is determined according to the amount of the simple substance Si, the amount of the simple substance Al which needs to be added is calculated, and then the raw materials after proportioning are respectively weighed and obtained; in the second step, the smelting method is electromagnetic suspension smelting; and in the third step, the brazing filler metal ingot is prepared into high-entropy alloy brazing filler metal powder by adopting a vacuum gas atomization technology. The rest is the same as the first embodiment.

Claims (8)

1. The NiCoFeCuSiB high-entropy alloy solder is characterized by comprising the following chemical components in atomic percent: 20% -30%, Co: 15% -25%, Fe: 15% -25%, Cu: 10-20%, Si: 4% -12%, B: 5 to 15 percent.
2. A NiCoFeCuSiB high entropy alloy solder according to claim 1, characterized in that the liquidus temperature of the high entropy alloy solder is between 1040 ℃ and 1150 ℃.
3. The NiCoFeCuSiB high-entropy alloy solder is characterized by comprising the following chemical components in atomic percentage: ni: 25% -30%, Co: 15% -20%, Fe: 15% -20%, Cu: 15% -20%, Si: 5% -10%, B: 10 to 15 percent.
4. The NiCoFeCuSiB high-entropy alloy solder is characterized by comprising the following chemical components in atomic percentage: ni: 20% -25%, Fe: 20% -25%, Cu: 10% -15%, Si: 7% -12%, B: 10 to 15 percent.
5. The NiCoFeCuSiB high-entropy alloy solder is characterized by comprising the following chemical components in atomic percentage: ni: 20% -25%, Co: 15% -20%, Fe: 15% -20%, Cu: 15% -20%, Si: 4% -9%, B: 5 to 10 percent.
6. A method for preparing the NiCoFeCuSiB high-entropy alloy solder as claimed in claim 1, which is characterized by comprising the following steps:
converting the atomic percentage composition of the high-entropy alloy brazing filler metal into mass percentage, and weighing raw materials required by smelting according to the mass percentage;
secondly, putting the prepared raw materials into a crucible, and smelting for 4-5 times to obtain a high-entropy alloy brazing filler metal ingot;
preparing the high-entropy alloy brazing filler metal ingot into an amorphous high-entropy alloy foil strip by using a vacuum quenching rapid solidification method; or preparing the high-entropy alloy brazing filler metal ingot into high-entropy alloy brazing filler metal powder by adopting a vacuum gas atomization method.
7. A method for preparing NiCoFeCuSiB high entropy alloy solder according to claim 6, characterized in that, the element B is added by Ni-B intermediate alloy form.
8. The method for preparing NiCoFeCuSiB high-entropy alloy solder according to claim 6, wherein the smelting method can be vacuum arc smelting, arc smelting under an argon protective atmosphere, vacuum induction smelting or electromagnetic suspension smelting.
CN202111195133.5A 2021-10-13 2021-10-13 NiCoFeCuSiB high-entropy alloy brazing filler metal and preparation method thereof Pending CN114000028A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114853477A (en) * 2022-04-28 2022-08-05 浙江师范大学 Ablation-resistant high-entropy carbide-high-entropy boride-silicon carbide composite ceramic and preparation method thereof
CN116497259A (en) * 2023-05-11 2023-07-28 大连理工大学 Preparation method of high-entropy bulk nanocrystalline magnetically soft alloy

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CN104152781A (en) * 2014-09-04 2014-11-19 哈尔滨工业大学 A high-entropy alloy of AlCoFeNiSi and a preparation method thereof
CN108161278A (en) * 2018-01-22 2018-06-15 太原理工大学 High entropy flux-cored wire for aluminium-steel MIG welding and preparation method thereof
CN110438386A (en) * 2019-09-20 2019-11-12 南方科技大学 A kind of Preparation method and use of high-entropy alloy solder
CN112222675A (en) * 2020-09-23 2021-01-15 中国航发北京航空材料研究院 High-entropy alloy brazing filler metal and preparation method thereof
CN113444954A (en) * 2021-06-01 2021-09-28 中国矿业大学 Ni-Co-Fe-B series eutectic high-entropy alloy and preparation method and application thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102689109A (en) * 2012-06-21 2012-09-26 哈尔滨工业大学 High-entropy brazing filler metal for brazing non-oxide ceramics and non-oxide ceramic composite material and preparation method of brazing filler metal
CN104152781A (en) * 2014-09-04 2014-11-19 哈尔滨工业大学 A high-entropy alloy of AlCoFeNiSi and a preparation method thereof
CN108161278A (en) * 2018-01-22 2018-06-15 太原理工大学 High entropy flux-cored wire for aluminium-steel MIG welding and preparation method thereof
CN110438386A (en) * 2019-09-20 2019-11-12 南方科技大学 A kind of Preparation method and use of high-entropy alloy solder
CN112222675A (en) * 2020-09-23 2021-01-15 中国航发北京航空材料研究院 High-entropy alloy brazing filler metal and preparation method thereof
CN113444954A (en) * 2021-06-01 2021-09-28 中国矿业大学 Ni-Co-Fe-B series eutectic high-entropy alloy and preparation method and application thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114853477A (en) * 2022-04-28 2022-08-05 浙江师范大学 Ablation-resistant high-entropy carbide-high-entropy boride-silicon carbide composite ceramic and preparation method thereof
CN114853477B (en) * 2022-04-28 2022-12-27 浙江师范大学 Ablation-resistant high-entropy carbide-high-entropy boride-silicon carbide composite ceramic and preparation method thereof
CN116497259A (en) * 2023-05-11 2023-07-28 大连理工大学 Preparation method of high-entropy bulk nanocrystalline magnetically soft alloy
CN116497259B (en) * 2023-05-11 2024-04-19 大连理工大学 Preparation method of high-entropy bulk nanocrystalline magnetically soft alloy

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Application publication date: 20220201