CN113997481B - Calendering equipment is used in stone paper processing - Google Patents

Calendering equipment is used in stone paper processing Download PDF

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Publication number
CN113997481B
CN113997481B CN202111385081.8A CN202111385081A CN113997481B CN 113997481 B CN113997481 B CN 113997481B CN 202111385081 A CN202111385081 A CN 202111385081A CN 113997481 B CN113997481 B CN 113997481B
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China
Prior art keywords
rollers
rolling
roller
pair
stone paper
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CN202111385081.8A
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Chinese (zh)
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CN113997481A (en
Inventor
闫秋玲
轩海涵
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Shandong Jintai Hengsheng New Material Technology Co ltd
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Shandong Jintai Hengsheng New Material Technology Co ltd
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Priority to CN202111385081.8A priority Critical patent/CN113997481B/en
Publication of CN113997481A publication Critical patent/CN113997481A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Paper (AREA)

Abstract

The invention relates to stone paper production equipment, in particular to calendaring equipment for stone paper processing, which comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers, and an edge rolling device is arranged at the feeding position of the first pair of rollers; the edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of the material layer can be curled inwards and then fed into a gap between rollers of the first pair of rollers, and baffle covers are arranged on two sides of the first pair of rollers. According to the calendaring equipment for stone paper processing, as the edge coiling device is arranged, the edges of the strip-shaped material layers are folded before entering the rolling and extending process and then enter the first pair of rollers for rolling, more materials are filled at the edges, the compactness of the material layers at the edges after calendaring is improved, and the cracking condition of the edges of the stone paper in the subsequent stretching process is reduced.

Description

Calendering equipment is used in stone paper processing
Technical Field
The invention relates to stone paper production equipment, in particular to calendaring equipment for stone paper processing.
Background
The stone paper adopts calcium carbonate as a main raw material, so that water pollution is not generated in the production process, and the popularization potential is high. The existing stone paper production process mainly comprises calendaring production, casting production and film blowing production, wherein the calendaring production is most applicable due to easy control of product quality. In the calendaring production, the master batch and the resin are co-extruded, then calendared, preheated and stretched for shaping. Wherein the rolling equipment in the rolling step is generally rolling equipment.
The existing calendaring equipment generally adopts one or more pairs of cylindrical rollers, and the co-extruded materials enter the next procedure after being rolled and stretched through a roller gap. The material layer pressed by the calendaring equipment is easy to generate cracking phenomenon at the edge of stone paper in the subsequent stretching process, a part of the edge needs to be cut, and a part of the product is directly unqualified and needs to be reprocessed, so that the workload is wasted.
Disclosure of Invention
The inventor analyzes the reason that cracking phenomenon is easy to occur at the edge position of the stone paper in the subsequent stretching process, and the reason is that the compactness of the edge part of the existing calendaring equipment is smaller than that of a material layer close to the center, and the internal binding force of the material at the edge of the material layer is smaller than that of the material layer close to the center.
The invention aims to provide calendering equipment for stone paper processing, which is characterized in that a feeding device in front of a first pair of rollers is improved, the edges of incoming materials are folded and then enter the first pair of rollers, the compactness of a rolled extrusion material layer at the edge position is improved, and the cracking phenomenon of the stone paper at the edge position in the subsequent stretching process is reduced.
The calendaring equipment for stone paper processing comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers, and an edge coiling device is arranged at the feeding position of the first pair of rollers;
The edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of the material layer can be curled inwards and then fed into a gap between rollers of the first pair of rollers, and baffle covers are arranged on two sides of the first pair of rollers.
The essence of edge coiling material device can fold the banded material layer edge before entering the roll-in extension and roll-in at entering first pair of running roller, has filled more materials at the edge, has increased the bed compactness of edge department after the calendering.
Further improved, the material conveying belt is a chain plate type conveying belt, the surface is smooth, and conveying of the belt-shaped material layer is facilitated.
Further improved, the upper coiled material section forms a set angle with the horizontal plane, and the high end of the upper coiled material section is close to the lower part of the discharging end of the chain plate type conveying belt.
Further improvement, the bottom of the coiled material section is a bottom plate, the plane of the bottom plate forms a certain included angle with the horizontal plane, and the area from the high position to the low position is gradually reduced.
Further improvement, the upper coiled plates are arranged on two sides of the bottom plate, the high end of the bottom plate is in the horizontal direction, and the downward included angle with the horizontal included angle along the bottom plate is gradually increased until the bottom end of the bottom plate is changed into the vertical direction.
Further improvement, the bottom plate is a curved plate.
Further improvement, the lower roll material section comprises a sliding plate at the bottom, wherein the plane of the sliding plate forms a certain included angle with the horizontal plane, the high end of the sliding plate is connected with the bottom plate, and the low end of the sliding plate is adjacent to a roller gap between the first pair of rollers;
And the two sides of the sliding plate are respectively provided with a material pressing plate, the material pressing plates are arranged on the two sides of the sliding plate through supporting rods, and the included angles between the material pressing plates and the vertical direction are sequentially increased along the material flow direction. The edge of the strip-shaped material layer from the material-rolling section can be pressed down from the rolled state, so that the edge of the strip-shaped material layer is in a folded state.
Further improvement, the lower roll material section comprises a sliding plate at the bottom, wherein the plane of the sliding plate forms a certain included angle with the horizontal plane, the high end of the sliding plate is connected with the bottom plate, and the low end of the sliding plate is adjacent to a roller gap between the first pair of rollers;
Roller sets are respectively arranged on two sides of the sliding plate, each roller in the roller sets is arranged on two sides of the sliding plate through a supporting rod, and included angles between the axes of the rollers in the roller sets and the vertical direction are sequentially increased along the material flow direction. The edge of the strip-shaped material layer from the material-rolling section can be pressed down from the rolled state, so that the edge of the strip-shaped material layer is in a folded state. The lower roll material section in the material rolling device is pressed by the roller group with gradually changed angles to fold the strip material layer, so that the resistance to the strip material layer is reduced, and the requirement on the smoothness of the device is reduced.
Preferably, the roller group adopts three rollers, is first roller, second roller, third roller respectively in proper order along the material flow direction, and wherein first roller axis is 10 degrees with the numerical direction contained angle, and second roller axis is 45 degrees with vertical direction contained angle, and third roller axis is 75 degrees with vertical direction contained angle.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the calendaring equipment for stone paper processing, as the edge coiling device is arranged, the edges of the strip-shaped material layers are folded before entering the rolling and extending process and then enter the first pair of rollers for rolling, more materials are filled at the edges, the compactness of the material layers at the edges after calendaring is improved, and the cracking condition of the edges of the stone paper in the subsequent stretching process is reduced.
(2) According to the calendaring equipment for stone paper processing, disclosed by the invention, the belt-shaped material layer is folded by pressing the lower roll material section in the material rolling device by using the roller group with gradually changed angles, so that the resistance to the belt-shaped material layer is reduced, and the requirement on the smoothness of the device is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a undue limitation on the application, in which:
FIG. 1 is a schematic perspective view of the whole structure of a calendaring apparatus for stone paper processing according to the present invention;
FIG. 2 is a schematic front view of a calendaring apparatus for stone paper processing according to the invention;
FIG. 3 is a perspective view of an edge rolling device of the rolling equipment for stone paper processing;
FIG. 4 is a front view of an edge rolling device of the rolling equipment for stone paper processing;
fig. 5 is a top view of an edge rolling device of the rolling equipment for stone paper processing.
In the figure:
1. A first pair of rollers;
11. A baffle cover;
2. a material conveying belt;
3. winding a material section;
31. A bottom plate;
32. The upper rolling plate is rolled;
4. A material section is rolled down;
41. a slide plate;
42. A roller set;
43. a support rod;
5. and a second pair of rollers.
Detailed Description
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a product or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such product or system. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a commodity or system comprising such elements.
The following detailed description of embodiments of the present application will be given with reference to the accompanying drawings and examples, by which the implementation process of how the present application can be applied to solve the technical problems and achieve the technical effects can be fully understood and implemented.
The embodiment provides a calendering equipment for stone paper processing, overall structure is as shown in fig. 1-2, includes two at least pairs of running rollers, is equipped with material conveyer belt 2 in front of first pair of running roller 1, sets up edge coiling mechanism in first pair of running roller feeding department.
The edge rolling device is provided with an upper rolling material section 3 and a lower rolling material section 4, the lower rolling material section 4 is connected with the rolling material section 3, the edge of a material layer can be curled inwards and then fed into a gap between rollers of the first pair of rollers, baffle covers 11 are arranged on two sides of the rollers, and the baffle covers 11 and the gap between rollers extrude a discharge space for the purpose.
Wherein, the material conveyer belt 2 adopts a chain plate type conveyer belt, and a bracket is arranged at the lower part. The material conveying belt 2 conveys the material subjected to the co-extrusion process, and the material falls into the coiled material section 3 from the tail end of the chain plate type conveying belt. The material formed by co-extrusion on the material conveying belt is initially molded, the inside of the material conveying belt has cohesive force, the material layer is in a continuous belt shape, the belt-shaped material layer is thicker, and the material conveying belt can bear certain pressure, but the compactness is not uniform.
As shown in fig. 3-5, the rolled material section 3 is formed by deforming a traditional blanking chute, and the whole rolled material section is provided with an inclination angle, so that the material layer can slide downwards. The bottom of the material winding section 3 is a bottom plate 31, the plane of the bottom plate 31 forms a certain included angle with the horizontal plane, and the area gradually decreases from the high position to the low position.
Upper rolling plates 32 are arranged on two sides of the bottom plate 31, the upper end of the bottom plate is in a horizontal direction, and the included angle between the upper rolling plates and the horizontal angle gradually increases downwards along the bottom plate until the bottom end of the bottom plate becomes in a vertical direction. The bottom plate 31 is fixedly installed on a supporting frame, the supporting frame is fixedly installed on a rack, the supporting frame and the rack are arranged according to requirements, and the supporting frame is not shown in the figure.
In practice, the rolled material section 3 may be considered as a flat rolled edge which is inclined, and rolled up from top to bottom with increasing area and angle, until the edges of the two sides of the rolled end are upward.
When a continuous strip material layer enters the upper roll material section 3 from the chain plate type conveyor belt, inward upward acting force is applied by the upper roll plates 32 on two sides of the bottom plate 31, the edge of the strip material layer is rolled up, and then the material layer enters the lower roll material section 4.
The lower roll material section 4 comprises a sliding plate 41 at the bottom, the plane of the sliding plate 41 forms a certain included angle with the horizontal plane, the high end of the sliding plate 41 is connected with the bottom plate 31, and the low end of the sliding plate 41 is adjacent to a roller gap between the first pair of rollers.
In some embodiments, the two sides of the sliding plate are respectively provided with a material pressing plate, the material pressing plates are arranged on the two sides of the sliding plate through supporting rods, and the included angles between the material pressing plates and the vertical direction are sequentially increased along the material flow direction. The edge of the strip-shaped material layer from the material-rolling section can be pressed down from the rolled state, so that the edge of the strip-shaped material layer is in a folded state.
The force of the strip material advancing along the material flow direction comes from the component force of gravity along the material flow direction and the traction force of the first pair of rollers on the strip material, and the friction force of the upper roll material section 3 and the lower roll material section on the strip material layer is resisted. The traction force of the first pair of rollers on the strip-shaped material generally does not change greatly, so that the inclination angle of the edge rolling device needs to be adjusted, the feeding smoothness of the contact surface between the first pair of rollers and the strip-shaped material is ensured, and the strip-shaped material is enabled to smoothly advance.
Compared with the upper coiled material section, the action of coiling down the strip-shaped material layer can generate larger resistance, namely the resistance of the pressing plate in the lower coiled material section is larger than the resistance of the upper coiled material section to the strip-shaped material layer. In order to reduce the smoothness requirement of the edge rolling device, in other embodiments, the roller groups with gradually changed angles can be used for replacing the material pressing plate, so that the resistance to the strip-shaped material layer is reduced, the smoothness requirement is reduced, and the function of the device is easier to realize.
As shown in fig. 2-5, roller sets 42 are respectively arranged on two sides of the sliding plate 41, each roller in the roller sets 42 is installed on two sides of the sliding plate 41 through a supporting rod 43, included angles between axes of rollers in the roller sets 42 and the vertical direction are sequentially increased along the material flow direction, edges of the strip-shaped material layer from the material-rolling section 4 can be pressed down from a rolling state, the edges of the strip-shaped material layer are in a folding state, and then the strip-shaped material layer enters a roller gap between the first pair of rollers.
In the embodiment, three rollers are adopted in the single roller group 42, namely a first roller, a second roller and a third roller from top to bottom, wherein the included angle between the axis of the first roller and the numerical direction is 10 degrees, the included angle between the axis of the second roller and the vertical direction is 45 degrees, and the included angle between the axis of the third roller and the vertical direction is 75 degrees. Because the angle between the roller and the vertical direction gradually becomes larger, namely the included angle between the roller and the horizontal direction gradually becomes smaller, the edge of the strip-shaped material layer is bent from the vertical state to be in a folding state and enters a roller gap between the first pair of rollers.
The overall process of passing the material through the device is described below.
The banded material layer on the material conveying belt 2 falls to the upper roll material section 3, the edge of the banded material layer is gradually rolled up by the upper roll material section 3 to be vertical angle and enters the lower roll material section 4, the edge of the banded material layer which is vertical angle is further pressed down by the lower roll material section 4, the edge of the banded material layer is folded to enter a gap between rollers of the first pair of rollers, rolling and calendaring molding are carried out, the discharged material enters the second pair of rollers 5 to be rolled further, the banded material layer is further thinned, and the compactness is more uniform.
It can be seen that, according to the calendering equipment for stone paper processing provided by the embodiment, as the edges of the strip-shaped material layers are folded before entering the rolling and extending process and then the strip-shaped material layers enter the first pair of rollers for rolling, more materials are filled at the edges, the compactness of the material layers at the edges after calendering is increased, and the cracking of the edges of the stone paper in the subsequent stretching process is reduced.
While the foregoing description illustrates and describes several preferred embodiments of the present invention, as noted above, it should be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments,
But is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (6)

1. The calendaring equipment for stone paper processing comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers;
the edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of a material layer can be curled inwards and then fed into a gap between rollers of the first pair of rollers, and baffle covers are arranged on two sides of the first pair of rollers; the material conveying belt is a chain plate type conveying belt;
the upper coiled material section forms a set angle with the horizontal plane, and the high end of the upper coiled material section is close to the lower part of the blanking end of the chain plate type conveyor belt; the bottom of the coiled material section is a bottom plate, the plane of the bottom plate forms a certain included angle with the horizontal plane, and the area from the high position to the low position is gradually reduced.
2. The rolling equipment for stone paper processing according to claim 1, wherein upper rolling plates are arranged on two sides of the bottom plate, the upper rolling plates are horizontally arranged at the high end of the bottom plate, and the included angle between the upper rolling plates and the horizontal rolling plates is gradually increased downwards along the bottom plate until the bottom end of the bottom plate is vertically arranged.
3. The calendaring apparatus for stone paper processing according to claim 2, wherein said bottom plate is a curved plate.
4. The rolling equipment for stone paper processing according to claim 2, wherein,
The lower roll material section comprises a sliding plate at the bottom, the plane of the sliding plate forms a certain included angle with the horizontal plane, the high end of the sliding plate is connected with the bottom plate, and the low end of the sliding plate is adjacent to a roller gap between the first pair of rollers;
the two sides of the sliding plate are respectively provided with the pressing plates, the pressing plates are arranged on the two sides of the sliding plate through the supporting rods, the included angles between the pressing plates and the vertical direction are sequentially increased along the material flow direction, and the edges of the strip-shaped material layers from the lower rolling material sections can be pressed down from the rolling state, so that the edges of the strip-shaped material layers are in a folding state.
5. The calendaring apparatus for stone paper processing according to claim 2, wherein said lower roll material section includes a bottom slide plate having a plane at an angle to the horizontal, a high end connected to the bottom plate and a low end adjacent to a nip between a first pair of rollers;
roller sets are respectively arranged on two sides of the sliding plate, each roller in the roller sets is arranged on two sides of the sliding plate through a supporting rod, and included angles between the axes of the rollers in the roller sets and the vertical direction are sequentially increased along the material flow direction.
6. The calendaring apparatus for stone paper processing according to claim 5, wherein said set of rollers comprises three rollers, in order along the material flow direction, a first roller, a second roller and a third roller, wherein the first roller axis has an angle of 10 degrees with the vertical direction, the second roller axis has an angle of 45 degrees with the vertical direction, and the third roller axis has an angle of 75 degrees with the vertical direction.
CN202111385081.8A 2021-11-22 2021-11-22 Calendering equipment is used in stone paper processing Active CN113997481B (en)

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Application Number Priority Date Filing Date Title
CN202111385081.8A CN113997481B (en) 2021-11-22 2021-11-22 Calendering equipment is used in stone paper processing

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Application Number Priority Date Filing Date Title
CN202111385081.8A CN113997481B (en) 2021-11-22 2021-11-22 Calendering equipment is used in stone paper processing

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CN113997481B true CN113997481B (en) 2024-09-10

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11318316A (en) * 1998-05-21 1999-11-24 Sanuki Menki Kk Apparatus for continuously producing noodle dough
CN208452354U (en) * 2018-06-01 2019-02-01 上海金纬挤出机械制造有限公司 A kind of new material stone paper production production line

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1948594U (en) * 1966-04-06 1966-10-27 Kalle Ag DEVICE FOR APPLYING EDGE REINFORCEMENT TO TECHNICAL DRAWINGS.
TW201433435A (en) * 2013-02-26 2014-09-01 Fujifilm Corp Casting die, production method of die head, and production method of film
CN106742698B (en) * 2016-12-13 2019-07-12 厦门聚富塑胶制品有限公司 A kind of core of stretch wrap film and the manufacturing device of stretch wrap film
CN111716616B (en) * 2019-03-20 2022-08-02 卢云峰 Rolling device, equipment for preparing electrode film and application of equipment
CN212288379U (en) * 2020-05-15 2021-01-05 上海灵氟隆膜技术有限公司 Calender with receive limit festival and consume device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11318316A (en) * 1998-05-21 1999-11-24 Sanuki Menki Kk Apparatus for continuously producing noodle dough
CN208452354U (en) * 2018-06-01 2019-02-01 上海金纬挤出机械制造有限公司 A kind of new material stone paper production production line

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