CN113997481A - Calendering equipment for stone paper processing - Google Patents

Calendering equipment for stone paper processing Download PDF

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Publication number
CN113997481A
CN113997481A CN202111385081.8A CN202111385081A CN113997481A CN 113997481 A CN113997481 A CN 113997481A CN 202111385081 A CN202111385081 A CN 202111385081A CN 113997481 A CN113997481 A CN 113997481A
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CN
China
Prior art keywords
rollers
roller
edge
plate
stone paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111385081.8A
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Chinese (zh)
Inventor
闫秋玲
轩海涵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Jintai Hengsheng New Material Technology Co ltd
Original Assignee
Shandong Jintai Hengsheng New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Jintai Hengsheng New Material Technology Co ltd filed Critical Shandong Jintai Hengsheng New Material Technology Co ltd
Priority to CN202111385081.8A priority Critical patent/CN113997481A/en
Publication of CN113997481A publication Critical patent/CN113997481A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Paper (AREA)

Abstract

The invention relates to stone paper production equipment, in particular to calendering equipment for stone paper processing, which comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers, and an edge rolling device is arranged at the feeding position of the first pair of rollers; the edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of an incoming material layer can be curled inwards and then sent into a gap between rollers of the first pair of rollers, and baffle plate covers are arranged on two sides of the first pair of rollers. According to the calendering equipment for stone paper processing, the edge rolling device is arranged, the edge of the strip material layer is folded before rolling and extending, and the strip material layer enters the first pair of rollers for rolling, so that more materials are filled at the edge, the material layer compactness at the edge after calendering is improved, and the condition that the edge position of stone paper is cracked in the subsequent stretching process is reduced.

Description

Calendering equipment for stone paper processing
Technical Field
The invention relates to stone paper production equipment, in particular to calendering equipment for stone paper processing.
Background
The stone paper adopts calcium carbonate as a main raw material, so that water pollution is not generated in the production process, and the popularization potential is great. The existing stone paper production process mainly comprises calendering production, tape casting production and film blowing production, wherein the calendering production is most applied because the product quality is easy to control. In the calendering production, the master batch and the resin are subjected to coextrusion, calendering, preheating and stretching forming. Wherein the rolling equipment in the rolling step is generally rolling equipment.
The existing calendering equipment generally adopts one or more pairs of cylindrical rollers, and materials after coextrusion are rolled and extended through a roller piece gap and then enter the next working procedure. The material layer extruded by the rolling equipment is easy to crack at the edge position of stone paper in the subsequent stretching process, one part of the edge needs to be cut, and the other part of the product is directly unqualified and needs to be reprocessed, thus wasting the workload.
Disclosure of Invention
The inventor analyzes the reason that the edge position of the stone paper is easy to crack in the subsequent stretching process, and the reason is that the edge part of the existing rolling equipment is less dense than the material layer close to the central position, and the bonding force in the material at the edge position of the material layer is less than that of the material layer close to the central position.
The invention aims to provide calendering equipment for stone paper processing, which improves a feeding device in front of a first pair of rollers, namely, a feeding device enters the first pair of rollers after a material edge is folded, improves the compactness of a rolled extrusion material layer at the edge position, and reduces the cracking phenomenon of the edge position of stone paper generated in the subsequent stretching process.
A calendering device for stone paper processing comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers, and an edge rolling device is arranged at the feeding position of the first pair of rollers;
the edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of an incoming material layer can be curled inwards and then sent into a gap between rollers of the first pair of rollers, and baffle plate covers are arranged on two sides of the first pair of rollers.
The essence of edge coiling material device can fold the strip material layer edge and roll in getting into first pair of running roller before getting into the roll-in extension, has filled more materials at the edge, has increased the closely knit degree of material layer in the edge after the calendering.
Further improvement, the material conveying belt is a chain plate type conveying belt, the surface is smooth, and conveying of a belt-shaped material layer is facilitated.
In a further improvement, the upper roll material section and the horizontal plane form a set angle, and the high end of the upper roll material section is close to the lower part of the discharging end of the chain plate type conveying belt.
The further improvement is that the bottom of the upper roll material section is a bottom plate, a plane where the bottom plate is located forms a certain included angle with the horizontal plane, and the area of the bottom plate is gradually reduced from a high position to a low position.
Further improvement, the plate is rolled up in the setting of bottom plate both sides, is the horizontal direction at the high-end of bottom plate, and along the bottom plate downwards with horizontal contained angle grow gradually, until the bottom of bottom plate becomes vertical direction.
In a further improvement, the bottom plate is a curved plate.
The lower roll material section comprises a sliding plate at the bottom, the plane of the sliding plate forms a certain included angle with the horizontal plane, the high end of the sliding plate is connected with the bottom plate, and the low end of the sliding plate is adjacent to the gap between the first pair of rollers;
the two sides of the sliding plate are respectively provided with a material pressing plate, the material pressing plates are arranged on the two sides of the sliding plate through supporting rods, and included angles between the material pressing plates and the vertical direction are sequentially increased along the material flow direction. The strip material layer edge that can come down the roll material section is pushed down from the roll-up state, makes strip material layer edge be fold condition.
The lower roll material section comprises a sliding plate at the bottom, the plane of the sliding plate forms a certain included angle with the horizontal plane, the high end of the sliding plate is connected with the bottom plate, and the low end of the sliding plate is adjacent to the gap between the first pair of rollers;
set up the roller group respectively in the both sides of slide, every roller in the roller group passes through the bracing piece to be installed in the both sides of slide, and the roller axis increases in proper order along the material flow direction with the contained angle of vertical direction in the roller group. The strip material layer edge that can come down the roll material section is pushed down from the roll-up state, makes strip material layer edge be fold condition. The lower roll material section in the rolling device is pressed by a roller group with gradually changed angles to fold the strip material layer, so that the resistance to the strip material layer is reduced, and the requirement on the smoothness of the device is reduced.
Preferably, the roller group adopts three rollers, is first roller, second roller, third roller respectively in proper order along the material flow direction, and wherein first roller axis is 10 degrees with numerical value direction contained angle, and second roller axis is 45 degrees with vertical direction contained angle, and third roller axis is 75 degrees with vertical direction contained angle.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the calendering equipment for stone paper processing, the edge rolling device is arranged, the edge of the strip material layer is folded before rolling and extending, and the strip material layer enters the first pair of rollers for rolling, so that more materials are filled at the edge, the material layer compactness at the edge after calendering is improved, and the condition that the edge position of stone paper is cracked in the subsequent stretching process is reduced.
(2) According to the calendering equipment for stone paper processing, the lower roll material section in the rolling device is pressed by the roller set with the gradually changed angle, so that the strip material layer is folded, the resistance to the strip material layer is reduced, and the requirement on the smoothness of the device is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application, and in which:
FIG. 1 is a perspective view of the overall structure of a calendering apparatus for stone paper processing according to the present invention;
FIG. 2 is a schematic front view of a calendering apparatus for stone paper processing according to the present invention;
FIG. 3 is a perspective view of an edge rolling device of the calendering equipment for stone paper processing according to the invention;
FIG. 4 is a front view of an edge rolling device of the calendering apparatus for stone paper processing of the invention;
fig. 5 is a top view of the edge rolling device of the calendering equipment for processing stone paper.
In the figure:
1. a first pair of rollers;
11. a baffle cover;
2. a material conveying belt;
3. winding the material section;
31. a base plate;
32. rolling up the plate;
4. a material section of lower roll;
41. a slide plate;
42. a roller group;
43. a support bar;
5. a second pair of rollers.
Detailed Description
It is noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a commodity or system that includes the element.
Embodiments of the present application will be described in detail with reference to the drawings and examples, so that how to implement technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.
The calendering equipment for stone paper processing that this embodiment provided, overall structure is as shown in fig. 1-2, includes two at least pairs of running rollers, is equipped with material transmission band 2 before first pair of running roller 1, sets up marginal coiling material device in first pair of running roller feeding department.
The edge rolling device is provided with an upper rolling material section 3 and a lower rolling material section 4, the lower rolling material section 4 is connected with the rolling material section 3, the edge of an incoming material layer can be curled inwards and then sent into the gap between the rollers of the first pair of rollers, baffle covers 11 are arranged on two sides of the rollers, and the baffle covers 11 and the gap between the rollers extrude a discharging space.
Wherein, material transmission band 2 adopts the chain slat type conveyer belt, and the lower part sets up the support. The material conveying belt 2 conveys materials finished by the co-extrusion process, and the materials fall from the tail end of the chain plate type conveying belt to enter the upper roll material section 3. The material that co-extrusion was accomplished on the material transmission area has tentatively shaped, and inside has the adhesion stress, and the bed of material is continuous banding, and the belt bed of material is thicker, can bear certain pressure, but closely knit degree is not very even.
As shown in fig. 3-5, the upper roll material section 3 is formed by deforming a conventional blanking scraper-trough conveyer, and has an inclination angle as a whole, which is beneficial to the downward sliding of the material layer. The bottom of the upper roll material section 3 is a bottom plate 31, a plane where the bottom plate 31 is located and a horizontal plane form a certain included angle, and the area is gradually reduced from a high position to a low position.
The board 32 of rolling up is set up to the both sides of bottom plate 31, is the horizontal direction at the high-end of bottom plate, and along the bottom plate downwards with horizontal included angle grow gradually, become vertical direction until the bottom of bottom plate. On bottom plate 31 fixed mounting support frame, support frame fixed mounting in the frame, the support frame with the frame set up as required can, not shown in the figure.
In fact, the rolled material section 3 can be regarded as a flat rolled edge which is obliquely arranged, the area of the rolled material section from top to bottom is more and more, and the angle is larger and larger until the two side edges of the rolled material section are upward.
When a continuous strip of material is fed from the chain conveyor into the upper roll section 3, it is forced inwardly and upwardly by the upper rolls 32 on either side of the base plate 31 to roll up the edges of the strip and the material then passes into the lower roll section 4.
The down-rolling material section 4 comprises a sliding plate 41 at the bottom, the plane of the sliding plate 41 forms a certain included angle with the horizontal plane, the high end of the sliding plate 41 is connected with the bottom plate 31, and the low end of the sliding plate 41 is adjacent to the roller gap between the first pair of rollers.
In some embodiments, the two sides of the sliding plate are respectively provided with a pressure plate, the pressure plates are arranged on the two sides of the sliding plate through support rods, and included angles between the pressure plates and the vertical direction are sequentially increased along the material flow direction. The strip material layer edge that can come down the roll material section is pushed down from the roll-up state, makes strip material layer edge be fold condition.
The power of the strip-shaped material advancing along the material flow direction comes from the component force of the gravity along the material flow direction and the traction force of the first pair of rollers to the strip-shaped material, and the resistance force comes from the friction force of the upper roll material section 3 and the lower roll material section to the strip-shaped material layer. The traction force of the first pair of rollers on the strip-shaped material generally does not change greatly, so that the inclination angle of the edge rolling device needs to be adjusted, the smooth feeding of the contact surface of the first pair of rollers and the strip-shaped material is ensured, and the strip-shaped material can smoothly advance.
Compared with the upper roll material section, the action of rolling down the strip material layer can generate larger resistance, namely the resistance of a material pressing plate in the lower roll material section is larger than the resistance of an upper roll plate of the upper roll material section to the strip material layer. In order to reduce the requirement on the smoothness of the edge rolling device, in other embodiments, a pressure plate can be replaced by a roller set with a gradually changed angle, so that the resistance to the strip material layer is reduced, the requirement on the smoothness is reduced, and the function of the device is easier to realize.
As shown in fig. 2 to 5, roller sets 42 are respectively disposed on two sides of the sliding plate 41, each roller in the roller sets 42 is installed on two sides of the sliding plate 41 through a support rod 43, and included angles between axes of the rollers in the roller sets 42 and a vertical direction are sequentially increased along a material flow direction, so that edges of the strip material layer coming from the lower roll material section 4 can be pressed down from a rolled state, the edges of the strip material layer are folded, and then enter a roller gap between a first pair of rollers.
In the embodiment, a single roller set 42 adopts three rollers, which are respectively a first roller, a second roller and a third roller from top to bottom, wherein the included angle between the axis of the first roller and the numerical direction is 10 degrees, the included angle between the axis of the second roller and the vertical direction is 45 degrees, and the included angle between the axis of the third roller and the vertical direction is 75 degrees. Because the angle of roller and vertical direction grow gradually, promptly with the horizontal direction contained angle diminish gradually, become the running roller clearance between fold condition entering first pair of running roller with banding bed of material edge by vertical state bending.
The overall process of the material through the apparatus is described below.
The strip material layer on the material transmission band 2 falls to and rolls up material section 3, it rolls up the edge of strip material layer gradually and is vertical angle entering coil down material section 4 to roll up material section 3, coil down material section 4 will be the strip material layer edge of vertical angle and further push down, the edge of strip material layer is the roll clearance that the rugosity got into first pair of running roller, roll-in calendering shaping carries out, the ejection of compact reentrants second pair of running roller 5 further calendering, the further attenuation of strip material layer, closely knit degree is more even.
It can be seen that, the calendering equipment for stone paper processing provided by the embodiment folds the strip material layer edge before entering the first pair of rollers for rolling, so that more materials are filled at the edge, the material layer compactness at the calendered edge is increased, and the cracking of the edge position of stone paper in the subsequent stretching process is reduced.
While the foregoing description shows and describes several preferred embodiments of this invention, it is to be understood, as noted above, that this invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments,
but is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. A calendering device for stone paper processing comprises at least two pairs of rollers, wherein a material conveying belt is arranged in front of a first pair of rollers, and the calendering device is characterized in that an edge rolling device is arranged at the feeding position of the first pair of rollers;
the edge rolling device is provided with an upper rolling material section and a lower rolling material section, the lower rolling material section is connected with the upper rolling material section, the edge of an incoming material layer can be curled inwards and then sent into a gap between rollers of the first pair of rollers, and baffle plate covers are arranged on two sides of the first pair of rollers.
2. The calendering apparatus for processing stone paper as recited in claim 1, wherein said material conveying belt is a chain plate type conveying belt.
3. The calendering apparatus for processing stone paper as recited in claim 2, wherein said upper roll material segment is disposed at a predetermined angle with respect to a horizontal plane, and a high end thereof is disposed closely under a discharging end of said chain-plate conveyor.
4. The calendering apparatus for processing stone paper as recited in claim 3, wherein the bottom of the rolled material section is a bottom plate, and a plane of the bottom plate forms an angle with a horizontal plane and gradually decreases in area from a high position to a low position.
5. The calendering apparatus for processing stone paper as recited in claim 4, wherein the upper rolled plates are provided on both sides of the base plate, and the angle between the upper rolled plate and the horizontal direction is gradually increased downward along the base plate in a horizontal direction at a high end of the base plate until a bottom end of the base plate is changed to a vertical direction.
6. The calendering apparatus for processing stone paper as recited in claim 5, wherein said base plate is a curved plate.
7. The calendering apparatus for stone paper processing as recited in claim 3, wherein said lower roll material segment includes a bottom slide plate, the plane of said slide plate is at an angle to the horizontal, the high end of said slide plate is connected to said bottom plate, and the low end of said slide plate is adjacent to the gap between said first pair of rollers;
set up respectively in the both sides of slide and press the flitch, press the flitch to pass through the bracing piece and install in the both sides of slide, press the contained angle of flitch and vertical direction to increase along the material flow direction in proper order, can push down the strip bed of material edge that the coil stock section was come down from the roll-up state, make strip bed of material edge be fold condition.
8. The calendering apparatus for stone paper processing as recited in claim 3, wherein said lower roll material segment includes a bottom slide plate, the plane of said slide plate is at an angle to the horizontal, the high end of said slide plate is connected to said bottom plate, and the low end of said slide plate is adjacent to the gap between said first pair of rollers;
set up the roller group respectively in the both sides of slide, every roller in the roller group passes through the bracing piece to be installed in the both sides of slide, and the roller axis increases in proper order along the material flow direction with the contained angle of vertical direction in the roller group.
9. The calendering apparatus for processing stone paper as recited in claim 8, wherein the roller set comprises three rollers, and the rollers are a first roller, a second roller and a third roller in sequence along the material flow direction, wherein the first roller has an axis at an angle of 10 degrees with respect to the numerical direction, the second roller has an axis at an angle of 45 degrees with respect to the vertical direction, and the third roller has an axis at an angle of 75 degrees with respect to the vertical direction.
CN202111385081.8A 2021-11-22 2021-11-22 Calendering equipment for stone paper processing Pending CN113997481A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111385081.8A CN113997481A (en) 2021-11-22 2021-11-22 Calendering equipment for stone paper processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111385081.8A CN113997481A (en) 2021-11-22 2021-11-22 Calendering equipment for stone paper processing

Publications (1)

Publication Number Publication Date
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1948594U (en) * 1966-04-06 1966-10-27 Kalle Ag DEVICE FOR APPLYING EDGE REINFORCEMENT TO TECHNICAL DRAWINGS.
JPH11318316A (en) * 1998-05-21 1999-11-24 Sanuki Menki Kk Apparatus for continuously producing noodle dough
CN104002419A (en) * 2013-02-26 2014-08-27 富士胶片株式会社 Making method of tape-casting die, die head and film
CN106742698A (en) * 2016-12-13 2017-05-31 厦门聚富塑胶制品有限公司 A kind of stretch wrap film of improvement, refill and manufacture device
CN208452354U (en) * 2018-06-01 2019-02-01 上海金纬挤出机械制造有限公司 A kind of new material stone paper production production line
CN111716616A (en) * 2019-03-20 2020-09-29 卢云峰 Rolling device, equipment for preparing electrode film and application of equipment
CN212288379U (en) * 2020-05-15 2021-01-05 上海灵氟隆膜技术有限公司 Calender with receive limit festival and consume device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1948594U (en) * 1966-04-06 1966-10-27 Kalle Ag DEVICE FOR APPLYING EDGE REINFORCEMENT TO TECHNICAL DRAWINGS.
GB1123130A (en) * 1966-04-06 1968-08-14 Kalle Ag Device for applying an edge reinforcement, more especially to technical drawings
JPH11318316A (en) * 1998-05-21 1999-11-24 Sanuki Menki Kk Apparatus for continuously producing noodle dough
CN104002419A (en) * 2013-02-26 2014-08-27 富士胶片株式会社 Making method of tape-casting die, die head and film
CN106742698A (en) * 2016-12-13 2017-05-31 厦门聚富塑胶制品有限公司 A kind of stretch wrap film of improvement, refill and manufacture device
CN208452354U (en) * 2018-06-01 2019-02-01 上海金纬挤出机械制造有限公司 A kind of new material stone paper production production line
CN111716616A (en) * 2019-03-20 2020-09-29 卢云峰 Rolling device, equipment for preparing electrode film and application of equipment
CN212288379U (en) * 2020-05-15 2021-01-05 上海灵氟隆膜技术有限公司 Calender with receive limit festival and consume device

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