CN113995083A - Energy-saving factory edible mushroom production system - Google Patents
Energy-saving factory edible mushroom production system Download PDFInfo
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- CN113995083A CN113995083A CN202111273749.XA CN202111273749A CN113995083A CN 113995083 A CN113995083 A CN 113995083A CN 202111273749 A CN202111273749 A CN 202111273749A CN 113995083 A CN113995083 A CN 113995083A
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- Prior art keywords
- box body
- movable plate
- box
- telescopic rods
- box cover
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 235000001674 Agaricus brunnescens Nutrition 0.000 title description 8
- 241000233866 Fungi Species 0.000 claims abstract description 114
- 239000000126 substance Substances 0.000 claims abstract description 17
- 230000001954 sterilising effect Effects 0.000 claims description 50
- 238000004659 sterilization and disinfection Methods 0.000 claims description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000008236 heating water Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L31/00—Edible extracts or preparations of fungi; Preparation or treatment thereof
Abstract
The invention relates to the technical field of edible fungi, in particular to an edible fungi production system of an energy-saving chemical plant; the automatic box-opening device comprises a box body, a driving unit, a telescopic unit, an air outlet, a movable plate, a connecting pipe, an air inlet, a box cover and a controller; the box body is in a cuboid shape, and a rectangular groove is formed in the side face of the box body; a driving unit is arranged on one side, close to the bottom of the rectangular groove, of the rectangular groove; the side wall of the rectangular groove is connected with a movable plate in a sliding manner; the telescopic unit is used for controlling the movement of the movable plate; the air inlet and the air outlet are both arranged on the box body; the connecting pipe is arranged on the movable plate; the driving unit is matched with the telescopic unit to control the position of the movable plate in the box body, so that the space size is changed according to the quantity of edible fungi in the box body, the utilization rate of high-temperature steam is greatly improved, the working efficiency of workers is improved when a small quantity of edible fungi are processed, the cost is saved, and the box is more practical.
Description
Technical Field
The invention relates to the technical field of edible fungi, in particular to an energy-saving factory edible fungus production system.
Background
The edible fungi need to be subjected to mechanical hot air drying, dipping, finishing, slicing, grading, enzyme deactivation, sterilization and other treatments during processing, the edible fungi are generally sterilized at high temperature and high pressure, and the principle of the sterilization is that bacterial thallus substances are effectively sterilized through water vapor and a large amount of latent heat released by the water vapor under the high temperature and high pressure state; when the generated steam is fully contacted with the objects with the fungi, a large amount of latent heat can be released by condensing the steam into water, so that the temperature can be quickly raised, and the aim of sterilizing the edible fungi is fulfilled; due to the guarantee of food safety, the sterilization process of the edible fungi factory to the edible fungi also becomes an essential working procedure in the production process of the edible fungi.
The prior art is when carrying out high temperature sterilization to domestic fungus, the quantity of the domestic fungus that needs the sterilization at every turn is the same, consequently when the quantity of domestic fungus is less, can't control domestic fungus high temperature sterilization equipment's space size according to the quantity of the domestic fungus of filling in, lead to filling into the time overlength of steam when the quantity of domestic fungus is too little, thereby cause the high temperature sterilization case of the same size to make partial space resource waste, and then fill the time extension of steam, make the steam part extravagant, still there is the efficiency simultaneously lower, the not strong scheduling problem of reliability.
In view of this, in order to overcome the above technical problems, the present invention provides an energy-saving edible fungus production system for chemical plants, which solves the above technical problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides an energy-saving chemical plant edible fungus production system, the position of a movable plate in a box body is controlled by matching a driving unit and a telescopic unit, so that the space size is changed according to the amount of edible fungi in the box body, the utilization rate of high-temperature steam is greatly improved, the filling time of the high-temperature steam is shortened when a small amount of edible fungi are processed, the working efficiency of workers is improved, the cost is saved, and the energy-saving chemical plant edible fungus production system is more practical.
The technical scheme adopted by the invention for solving the technical problems is as follows: an energy-saving factory edible fungus production system.
Comprises a stirring device, a sterilizing device, a cooling device and a culture room which are sequentially arranged;
the sterilization device comprises a box body, a box cover and a heating evaporator;
an air outlet is formed in the end face, far away from the box cover, of the box body;
further comprising:
the movable plate is connected inside the box body in a sliding mode and is used for controlling the space on the left side of the movable plate;
the driving module is used for controlling the movable plate to move along the interior of the box body;
and the controller is used for controlling the automatic operation of the sterilization device.
Preferably, the driving unit comprises a threaded rod and a first motor; the first motor is fixedly connected with the box body, and the output end of the first motor is fixedly connected with one end of the threaded rod; the other end of the threaded rod penetrates through the box body and extends to the outside of the box body to be connected with the side wall of the box body in a rotating and sealing mode; the telescopic unit comprises a telescopic rod and a sliding ring; the number of the sliding rings is two, the two sliding rings are symmetrically sleeved on the threaded rod, and the two sliding rings can move in opposite directions under the rotation of the threaded rod; the sliding ring is hinged with a telescopic rod; the telescopic rods are arranged in a crossed manner, the middle parts of the telescopic rods are rotationally connected through pins, and one ends of the two telescopic rods, which are far away from the threaded rod, are respectively hinged with another group of telescopic rods; the connection mode between the other group of telescopic rods and the telescopic rods behind the other group of telescopic rods is the same as that between the telescopic rods, and the number of the telescopic rods is at least two; and a pin is not arranged between the last group of telescopic rods, and one end of the last group of telescopic rods, which is far away from the threaded rod, is hinged with the movable plate.
Preferably, one side of the inner wall of the box body, which is far away from the box cover, is fixedly connected with an electric push rod; the middle part of the electric push rod penetrates through the box body to be fixedly connected with the box body, and the other end of the electric push rod is fixedly connected with the movable plate.
Preferably, the air inlet is positioned on the outer wall of the box body close to the notch of the rectangular groove; the air outlet is positioned at the bottom of one surface of the outer wall of the box body, which is far away from the box cover; the connecting port is arranged below the movable plate.
Preferably, an air valve is arranged in the connecting port;
preferably, a pull rope is fixedly connected to one surface of the box cover close to the box body; the other end of the pull rope penetrates through the box body to be connected with an execution unit; the execution unit comprises a second motor, a rotating roller and a box body; the output end of the second motor is fixedly connected with a rotating roller; the pull rope penetrates through the box body and is fixedly wound with the rotating roller; the second motor is fixedly connected with the box body; the box body wraps the rotating roller and the second motor, and the box body is fixedly connected with the box body.
Preferably, the side edge of the box cover close to the box body is hinged with the box body through a torsion spring; the handle is installed to the one side that the fly leaf is kept away from to the case lid.
Preferably, the movable plate is provided with a ring sleeve; the draw hook is upward; the goods shelf is correspondingly provided with a ring sleeve and a draw hook; the draw hook and the ring sleeve can connect the movable plate with the goods shelf and connect the goods shelf with the goods shelf.
Preferably, the movable plate is provided with an Contraband-shaped frame; the v-shaped frame 21274can connect the goods shelf with the movable plate through iron wires;
preferably, a water outlet is formed in the bottom of one side, away from the box cover, of the box body; an inclined plane is arranged on one surface of the rectangular groove, which is far away from the air inlet; the slope bottom of the inclined plane is connected with a water outlet.
The invention has the following beneficial effects:
1. the driving unit is matched with the telescopic unit to control the position of the movable plate in the box body, so that the space size is changed according to the quantity of edible fungi in the box body, the utilization rate of high-temperature steam is greatly improved, the filling time of the high-temperature steam is shortened when a small quantity of edible fungi are processed, the working efficiency of workers is improved, the cost is saved, and the box is more practical.
2. According to the invention, the first motor is matched with the threaded rod to rotate and the telescopic rod to move, so that a worker can control the first motor to rotate through the controller, and the displacement of the movable plate is controlled, and therefore, the size of the space inside the box body is changed, the high-temperature high-pressure sterilization of edible fungi in different quantities is adapted, the time for introducing high-pressure steam when the quantity of the edible fungi is small is ensured, the working efficiency of the invention is improved, and the invention has higher practicability.
3. According to the invention, the air valve is opened after the high-temperature steam sterilization is finished, so that the cooled high-temperature steam enters one side of the movable plate far away from the box cover, the used steam is collected, the collected steam is brought to one side of the movable plate close to the box cover before the next batch of edible fungi is sterilized by the high-temperature high-pressure steam, the high-temperature steam of the previous batch is recycled, and the edible fungi of the next batch are preheated, so that the time for introducing the steam into the edible fungi of the next batch is shortened, the working time is shortened, and the working efficiency is improved.
Drawings
This is further explained below with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the present invention with the lid open;
FIG. 3 is a cross-sectional view at the shearing unit of the present invention;
FIG. 4 is a cross-sectional view of another embodiment of a shear unit of the present invention;
FIG. 5 is a cross-sectional view of the present invention;
FIG. 6 is a partial cross-sectional view of an actuator unit of the present invention;
FIG. 7 is a three-dimensional view of the pallet of the present invention;
FIG. 8 is a three-dimensional view of the movable plate of the present invention;
FIG. 9 is a graph of experimental data for the present invention;
in the figure: 1. a box body; 2. a box cover; 21. a handle; 3. an air inlet; 4. pulling a rope; 41. a torsion spring; 5. an execution unit; 51. a box body; 52. a rotating roller; 53. a second motor; 7. a movable plate; 71. a connecting port; 8. a telescopic unit; 81. a telescopic rod; 82. a pin; 83. a slip ring; 9. a drive unit; 91. a threaded rod; 92. a first motor; 93. an electric push rod; 10. a rectangular groove; 11. a bevel; 12. a water outlet; 13. an air outlet; 14. a shelf; 15. pulling a hook; 16. sleeving a ring; 17. contraband shaped frame.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 9, the technical solution adopted by the present invention to solve the technical problem is as follows: an energy-saving factory edible fungus production system.
Comprises a stirring device, a sterilizing device, a cooling device and a culture room which are sequentially arranged;
the sterilization device comprises a box body 1, a box cover 2 and a heating evaporator;
an air outlet 13 is formed in the end face, far away from the box cover 2, of the box body 1;
further comprising:
the movable plate 7, the movable plate 7 is slidably connected inside the box body 1, and the movable plate 7 is used for controlling the space on the left side of the movable plate 7;
the driving module is used for controlling the movable plate 7 to move along the interior of the box body 1;
and the controller is used for controlling the automatic operation of the sterilization device.
When the drying machine works, the number of the edible fungi dried each time is different, so when the number of the edible fungi is small, the high-temperature sterilization boxes with the same size can waste partial space resources, prolong the time for filling steam, waste steam, and have the problems of low efficiency, low reliability and the like;
therefore, when the edible fungi packaging box is used by a worker, the worker stirs the edible fungi through the stirring device, and the edible fungi are bagged and put on the shelf 14 after being stirred; then the box cover 2 is opened, the goods shelf 14 filled with edible fungi is placed in the rectangular groove 10 of the box body 1 by using a forklift, then a worker controls the driving unit 9 to work to drive the telescopic unit 8 to work, so that the movable plate 7 moves towards the direction close to the box cover 2, after the movable plate 7 moves to the minimum space, the worker controls the driving unit 9 to close by using the controller, the telescopic unit 8 is locked, so that the position of the movable plate 7 is locked, the worker closes the box cover 2 by using the controller and controls the high-pressure steam oven to open, so that high-pressure steam is introduced from the air inlet 3, the high-pressure steam is introduced into the box body 1 to raise the pressure in the box body 1, the edible fungi on the goods shelf 14 in the box body 1 are sterilized, after the sterilization is completed, the worker opens the box cover 2 by using the controller, then opens the driving unit 9, and the driving unit 9 enables the movable plate 7 to push the goods shelf 14 to move towards the box cover 2, then, the worker moves the sterilized edible fungi to a cooling device by using a forklift, and moves the shelf 14 to a culture room after the edible fungi are cooled to start culture of the edible fungi;
according to the invention, the driving unit 9 and the telescopic unit 8 are matched to control the position of the movable plate 7 in the box body 1, so that the space size is changed according to the quantity of edible fungi in the box body 1, the utilization rate of high-temperature steam is greatly improved, the filling time of the high-temperature steam is shortened when a small quantity of edible fungi are processed, the working efficiency of workers is improved, the cost is saved, and the invention has practicability.
As an embodiment of the present invention, the driving unit 9 includes a threaded rod 91 and a first motor 92; the first motor 92 is fixedly connected with the box body 1, and the output end of the first motor 92 is fixedly connected with one end of the threaded rod 91; the other end of the threaded rod 91 penetrates through the box body 1 and extends to the outside of the box body 1 to be connected with the side wall of the box body 1 in a rotating and sealing mode; the telescopic unit 8 comprises a telescopic rod 81 and a sliding ring 83; the number of the sliding rings 83 is two, the two sliding rings 83 are symmetrically sleeved on the threaded rod 91, and the two sliding rings 83 can move in opposite directions under the rotation of the threaded rod 91; the sliding ring 83 is hinged with a telescopic rod 81; the telescopic rods 81 are arranged in a crossed manner, the middle parts of the telescopic rods 81 are rotatably connected through pins 82, and one ends of the two telescopic rods 81, which are far away from the threaded rod 91, are hinged with another group of telescopic rods 81; the connection mode between another set of telescopic rods 81 and the next telescopic rods 81 is the same as the connection mode between the telescopic rods 81, and the number of the telescopic rods 81 is at least two; the pin 82 is not arranged between the last group of telescopic rods 81, and one end of the last group of telescopic rods 81 far away from the threaded rod 91 is hinged with the movable plate 7.
When the edible fungus shelf is in work, a worker uses the controller to enable the first motor 92 to rotate, the first motor 92 rotates to drive the threaded rod 91 to rotate, the corresponding sliding rings 83 on the threaded rod 91 move oppositely under the rotation of the threaded rod 91, the corresponding telescopic rods 81 are respectively opened or reduced, the horizontal distance of the telescopic rods 81 is correspondingly extended and shortened, and therefore the position of the movable plate 7 is changed along with the rotation of the threaded rod 91, and the movable plate 7 can be automatically changed according to the number of the edible fungus shelves 14;
according to the invention, the first motor 92 is matched with the threaded rod 91 to rotate and the telescopic rod 81 to move, so that a worker can control the first motor 92 to rotate through the controller, and the movement of the movable plate 7 is controlled, the size of the space in the box body 1 is changed, the box body is suitable for high-temperature and high-pressure sterilization of edible fungi with different quantities, the time for introducing high-pressure steam when the quantity of the edible fungi is small is ensured, the steam utilization rate of the box body is improved, and the energy-saving effect is achieved.
As an embodiment of the invention, an electric push rod 93 is arranged on one surface of the box body 1 away from the box cover 2; the middle part of the electric push rod 93 penetrates through the box body 1 to be fixedly connected with the box body 1, and the output end of the electric push rod 93 is fixedly connected with the movable plate 7;
when the electric push rod works, a worker controls the electric push rod 93 to stretch through the controller, and because the two ends of the electric push rod 93 are fixedly connected with the movable plate 7 and the inner wall of the box body 1 respectively, the stretching of the movable plate 7 can be controlled through the stretching of the electric push rod 93; therefore, the movable plate 7 can change the size of the inner space of the box body 1, so that the movable plate is suitable for high-temperature and high-pressure sterilization of edible fungi with different quantities, the time for introducing high-pressure steam when the quantity of the edible fungi is small is ensured, the steam utilization rate is obviously improved, and the movable plate type domestic fungus sterilization box has practicability.
As an embodiment of the invention, the air inlet 3 is positioned on the outer wall of the box body 1 near the notch of the rectangular groove 10; the air outlet 13 is positioned at the bottom of one surface of the outer wall of the box body 1, which is far away from the box cover 2; the connection port 71 is below the movable plate 7;
during operation, the staff controls the heating water source of the heating evaporator to generate steam through the controller, the steam channel is communicated with the inside of the box body 1 through the air inlet 3, the steam enters the box body 1 on the left side of the movable plate 7, the gravity of the cold air is greater than that of the hot air, therefore, the cold air in the box body 1 preferentially enters the box body 1 on the right side of the movable plate 7 from the connecting port 71, and similarly, the cold air entering the box body 1 on the right side of the movable plate 7 preferentially exits the box body 1 from the air outlet 13, so that the purpose of exhausting the cold air in the box body 1 is achieved.
As an embodiment of the present invention, an air valve is disposed in the connection port 71;
when the box body is in work, after a worker puts the shelf 14 filled with edible fungi into the box body 1 and locks the position of the movable plate 7, the worker controls the high-pressure steam device to introduce steam into the box body 1 through the controller, and at the moment, the worker controls the air valve at the connecting port 71 to be closed through the controller; after the high-temperature and high-pressure sterilization is finished, the air valve is opened, the air outlet 13 is closed, part of high-pressure steam enters one side of the movable plate 7, which is far away from the box cover 2, then the box cover 2 is opened, a worker controls the telescopic unit 8 through the controller control driving unit 9 to enable the movable plate 7 to move outwards, the movable plate 7 pushes the edible fungus shelf 14 to move outwards, when the movable plate 7 moves to the maximum position and the edible fungus shelf 14 is all taken out, the worker puts the next batch of edible fungi into the box body 1 at the moment, then the box cover 2 is closed, and the movable plate 7 is reversely moved to the minimum through the controller; steam in one side of the movable plate 7 far away from the box cover 2 returns to the cavity in one side of the movable plate 7 near the box cover 2 through the connecting port 71, so that the edible fungi are preheated, and then the movable plate 7 is moved to a position near the edible fungi shelf 14 again;
according to the invention, the air valve is opened after the high-temperature steam sterilization is finished, so that uncooled high-temperature steam enters one side of the movable plate 7, which is far away from the box cover 2, the used steam is collected, the collected steam is brought to one side, which is close to the box cover 2, of the movable plate 7 before the next batch of edible fungi is sterilized by high-temperature high-pressure steam, so that the high-temperature steam of the previous batch is recycled, and the next batch of edible fungi is preheated, thus the time for introducing the steam into the next batch of edible fungi is shortened, the working time is shortened, and the working efficiency is improved, so that the invention is more energy-saving and has better market prospect.
As an embodiment of the invention, a pull rope 4 is fixedly connected to one surface of the box cover 2 close to the box body 1; the other end of the pull rope 4 penetrates through the box body 1 and is connected with an execution unit 5; the execution unit 5 comprises a second motor 53, a rotating roller 52 and a box body 51; the output end of the second motor 53 is fixedly connected with a rotating roller 52; the pull rope 4 penetrates through the box body 1 and is fixedly wound with the rotating roller 52; the second motor 53 is fixedly connected with the box body 51; the box body 51 wraps the rotating roller 52 and the second motor 53, and the box body 51 is fixedly connected with the box body 1;
when the edible fungus sterilization device works, after the edible fungus sterilization is finished, a worker controls the second motor 53 to rotate through the controller, the second motor 53 rotates to enable the rotating roller 52 to rotate together, the rotating roller 52 rotates to drive the pull rope 4 to rotate together, the pull rope 4 is connected with the box cover 2, the length of the pull rope 4 is lengthened through the rotating amplitude of the second motor 53, the box cover 2 is opened under the action of gravity, when the box cover 2 is opened to a horizontal position, the worker controls the driving unit 9 through the controller to enable the telescopic unit 8 to drive the movable plate 7 to move, the movable plate 7 pushes the goods shelf 14 to push the goods shelf 14 to the box cover 2, the operation space of the worker is enlarged, the opening and closing degree of the box cover 2 is controlled, the worker controls the execution unit 5 through the controller to prevent the worker from taking out the goods shelf 14 in the box 1 to cause scalding, and simultaneously, the taking and placing of the goods shelf 14 by a forklift are facilitated, thereby ensuring the safety and convenience of the staff when using the invention.
As an embodiment of the invention, the side edge of the box cover 2 close to the box body 1 is hinged with the box body 1 through a torsion spring 41; a handle 21 is arranged on one surface of the box cover 2 far away from the movable plate 7.
When the edible fungus sterilization box works, after the sterilization of edible fungi is finished, a worker holds the handle 21 and pulls the handle outwards, the box cover 2 is opened, when the box cover 2 needs to be closed, the force applied to the handle 21 is released, and the box cover 2 is automatically closed under the action of the torsion spring 41; thereby completing the opening and closing of the box cover 2 and facilitating the placement and the taking out of the goods shelf 14 by the working personnel.
As an embodiment of the present invention, the movable plate 7 is provided with a loop 16; the draw hook 15 is upward; the shelf 14 is correspondingly provided with a loop 16 and a draw hook 15; the draw hook 15 and the loop 16 can connect the movable plate 7 with the goods shelf 14 and the goods shelf 14 with the goods shelf 14; during work, a worker controls the box cover 2 to be opened through the controller, the driving unit 9 drives the telescopic unit 8 to enable the movable plate 7 to push the goods shelf 14 to move to the box cover 2, the worker uses the forklift to separate the matching between the goods shelf 14 and the goods shelf 14 from the matching between the goods shelf 14 and the movable plate 7, the goods shelf is detached from the box cover 2, then the worker uses the forklift to sequentially mount the unsterilized edible fungus goods shelf 14 on the ring sleeve 16 of the movable plate 7 and the ring sleeve 16 of the goods shelf 14, the worker controls the driving unit 9 through the controller to control the telescopic unit 8 to move the movable plate 7 in the direction far away from the box cover 2, the movable plate 7 hooks the goods shelf 14 to pull the goods shelf 14 into the box body 1, the goods shelf 14 moves inwards, the box cover 2 is closed, and the edible fungus goods shelf 14 is placed; according to the invention, by arranging the ring sleeve 16 and the draw hook 15, a worker does not need to manually push the goods shelf 14 into and out of the box body 1, the problem that the placing process of the worker is complicated is avoided, and meanwhile, the movable plate 7 is used for pulling and pushing the goods shelf 14, so that the danger that the worker is scalded is avoided, the invention has practicability, and the safety problem of the worker is further ensured.
As an embodiment of the present invention, an Contraband-shaped frame 17 is provided on the movable plate 7; the Contraband-shaped frame 17 can connect the goods shelf 14 with the movable plate 7 through iron wires;
when the box body 1 is in work, in the process that a worker places the first edible mushroom shelf 14 on the box body 1, the edible mushroom shelf 14 and the movable plate 7 are 21274, the shape frames 17 are connected through the iron wire, and then when the edible mushroom shelf 14 is continuously placed, the shelf 14 and/or the shelf 14 are connected through the iron wire, so that the movable plate 7 can drive the shelf 14 to move, the step that the worker manually pushes the shelf 14 to enter the box body 1 is omitted, the operation process of the box body 1 is simpler and more convenient, the work efficiency of the box body is ensured, and the practicability of the box body is further improved.
As an embodiment of the invention, the bottom of the side of the box body 1 far away from the box cover 2 is provided with a water outlet 12; an inclined plane 11 is arranged on one surface of the rectangular groove 10 far away from the air inlet 3; the slope bottom of the inclined plane 11 is connected with a water outlet 12; when the box body 1 is filled with high-temperature high-pressure steam for multiple times, part of the steam can contact with the inner wall of the box body 1, so that a large amount of liquid can be generated through liquefaction, when the liquid is excessive, a worker opens a valve at the water outlet 12, opens the box cover 2 through the controller and controls the movable plate 7 to move in the box body 1, the liquid on the left side of the movable plate 7 in the box body 1 flows out from the notch of the rectangular groove 10, and the liquid on the right side of the movable plate 7 in the box body 1 flows out from the water outlet 12 along the inclined plane 11; the invention avoids the phenomenon that the excessive liquid in the box body 1 cannot be drained due to the sealing between the movable plate 7 and the bottom of the rectangular groove 10 by arranging the water outlet 12, so that the invention is more rigorous, and meanwhile, the inclined plane 11 is arranged on the surface of the rectangular groove 10 far away from the air inlet 3, and the movable plate 7 provides a flow guide effect for the liquid after pushing the liquid to the position near the water outlet 12, so that the invention is more rigorous, and the practical application effect of the invention is further optimized.
Example 1: an energy-saving chemical plant edible fungus production system;
comprises a stirring device, a sterilizing device, a cooling device and a culture room which are sequentially arranged;
the sterilization device comprises a box body 1, a box cover 2 and a heating evaporator;
an air outlet 13 is formed in the end face, far away from the box cover 2, of the box body 1;
further comprising:
the movable plate 7, the movable plate 7 is slidably connected inside the box body 1, and the movable plate 7 is used for controlling the space on the left side of the movable plate 7;
the driving module is used for controlling the movable plate 7 to move along the interior of the box body 1;
and the controller is used for controlling the automatic operation of the sterilization device.
When the edible fungi bag is used by a worker, the worker stirs the edible fungi through the stirring device, and the edible fungi are bagged and put on the shelf 14 after being stirred; then the box cover 2 is opened, the goods shelf 14 filled with edible fungi is placed in the rectangular groove 10 of the box body 1 by using a forklift, then a worker controls the driving unit 9 to work to drive the telescopic unit 8 to work, so that the movable plate 7 moves towards the direction close to the box cover 2, after the movable plate 7 moves to the minimum space, the worker controls the driving unit 9 to close by using the controller, the telescopic unit 8 is locked, so that the position of the movable plate 7 is locked, the worker closes the box cover 2 by using the controller and controls the high-pressure steam oven to open, so that high-pressure steam is introduced from the air inlet 3, the high-pressure steam is introduced into the box body 1 to raise the pressure in the box body 1, the edible fungi on the goods shelf 14 in the box body 1 are sterilized, after the sterilization is completed, the worker opens the box cover 2 by using the controller, then opens the driving unit 9, and the driving unit 9 enables the movable plate 7 to push the goods shelf 14 to move towards the box cover 2, then, the worker moves the sterilized edible fungi to a cooling device by using a forklift, and moves the shelf 14 to a culture room after the edible fungi are cooled to start culture of the edible fungi;
in this embodiment, the driving unit 9 includes a threaded rod 91 and a first motor 92; the first motor 92 is fixedly connected with the box body 1, and the output end of the first motor 92 is fixedly connected with one end of the threaded rod 91; the other end of the threaded rod 91 penetrates through the box body 1 and extends to the outside of the box body 1 to be connected with the side wall of the box body 1 in a rotating and sealing mode; the telescopic unit 8 comprises a telescopic rod 81 and a sliding ring 83; the number of the sliding rings 83 is two, the two sliding rings 83 are symmetrically sleeved on the threaded rod 91, and the two sliding rings 83 can move in opposite directions under the rotation of the threaded rod 91; the sliding ring 83 is hinged with a telescopic rod 81; the telescopic rods 81 are arranged in a crossed manner, the middle parts of the telescopic rods 81 are rotatably connected through pins 82, and one ends of the two telescopic rods 81, which are far away from the threaded rod 91, are hinged with another group of telescopic rods 81; the connection mode between another set of telescopic rods 81 and the next telescopic rods 81 is the same as the connection mode between the telescopic rods 81, and the number of the telescopic rods 81 is at least two; the pin 82 is not arranged between the last group of telescopic rods 81, and one end of the last group of telescopic rods 81 far away from the threaded rod 91 is hinged with the movable plate 7.
When the edible fungus shelf is in work, a worker uses the controller to enable the first motor 92 to rotate, the first motor 92 rotates to drive the threaded rod 91 to rotate, the corresponding sliding rings 83 on the threaded rod 91 move oppositely under the rotation of the threaded rod 91, the corresponding telescopic rods 81 are respectively opened or reduced, the horizontal distance of the telescopic rods 81 is correspondingly extended and shortened, and therefore the position of the movable plate 7 is changed along with the rotation of the threaded rod 91, and the movable plate 7 can be automatically changed according to the number of the edible fungus shelves 14;
in the embodiment, the air inlet 3 is positioned on the outer wall of the box body 1 and close to the notch of the rectangular groove 10; the air outlet 13 is positioned at the bottom of one surface of the outer wall of the box body 1, which is far away from the box cover 2; the connection port 71 is below the movable plate 7;
during operation, the staff controls the heating water source of the heating evaporator to generate steam through the controller, the steam channel is communicated with the inside of the box body 1 through the air inlet 3, the steam enters the box body 1 on the left side of the movable plate 7, the gravity of the cold air is greater than that of the hot air, therefore, the cold air in the box body 1 preferentially enters the box body 1 on the right side of the movable plate 7 from the connecting port 71, and similarly, the cold air entering the box body 1 on the right side of the movable plate 7 preferentially exits the box body 1 from the air outlet 13, so that the purpose of exhausting the cold air in the box body 1 is achieved.
In this embodiment, an air valve is arranged in the connection port 71;
when the box body is in work, after a worker puts the shelf 14 filled with edible fungi into the box body 1 and locks the position of the movable plate 7, the worker controls the high-pressure steam device to introduce steam into the box body 1 through the controller, and at the moment, the worker controls the air valve at the connecting port 71 to be closed through the controller; after the high-temperature and high-pressure sterilization is finished, the air valve is opened, the air outlet 13 is closed, part of high-pressure steam enters one side of the movable plate 7, which is far away from the box cover 2, then the box cover 2 is opened, a worker controls the telescopic unit 8 through the controller control driving unit 9 to enable the movable plate 7 to move outwards, the movable plate 7 pushes the edible fungus shelf 14 to move outwards, when the movable plate 7 moves to the maximum position and the edible fungus shelf 14 is all taken out, the worker puts the next batch of edible fungi into the box body 1 at the moment, then the box cover 2 is closed, and the movable plate 7 is reversely moved to the minimum through the controller; steam in one side of the movable plate 7 far away from the box cover 2 returns to the cavity in one side of the movable plate 7 near the box cover 2 through the connecting port 71, so that the edible fungi are preheated, and then the movable plate 7 is moved to a position near the edible fungi shelf 14 again;
in this embodiment, a pull rope 4 is fixedly connected to one surface of the box cover 2 close to the box body 1; the other end of the pull rope 4 penetrates through the box body 1 and is connected with an execution unit 5; the execution unit 5 comprises a second motor 53, a rotating roller 52 and a box body 51; the output end of the second motor 53 is fixedly connected with a rotating roller 52; the pull rope 4 penetrates through the box body 1 and is fixedly wound with the rotating roller 52; the second motor 53 is fixedly connected with the box body 51; the box body 51 wraps the rotating roller 52 and the second motor 53, and the box body 51 is fixedly connected with the box body 1;
when the edible fungus sterilization device works, after the edible fungus sterilization is finished, a worker controls the second motor 53 to rotate through the controller, the second motor 53 rotates to enable the rotating roller 52 to rotate together, the rotating roller 52 rotates to drive the pull rope 4 to rotate together, the pull rope 4 is connected with the box cover 2, the length of the pull rope 4 is lengthened through the rotating amplitude of the second motor 53, the box cover 2 is opened under the action of gravity, when the box cover 2 is opened to a horizontal position, the worker controls the driving unit 9 through the controller to enable the telescopic unit 8 to drive the movable plate 7 to move, the movable plate 7 pushes the goods shelf 14 to push the goods shelf 14 to the box cover 2, the operation space of the worker is enlarged, the opening and closing degree of the box cover 2 is controlled, the worker controls the execution unit 5 through the controller to prevent the worker from taking out the goods shelf 14 in the box 1 to cause scalding, and simultaneously, the taking and placing of the goods shelf 14 by a forklift are facilitated, thereby ensuring the safety and convenience of the staff when using the invention.
In this embodiment, the movable plate 7 is provided with a ring sleeve 16; the draw hook 15 is upward; the shelf 14 is correspondingly provided with a loop 16 and a draw hook 15; the draw hook 15 and the loop 16 can connect the movable plate 7 with the goods shelf 14 and the goods shelf 14 with the goods shelf 14; during work, a worker controls the box cover 2 to be opened through the controller, the driving unit 9 drives the telescopic unit 8 to enable the movable plate 7 to push the goods shelf 14 to move to the box cover 2, the worker uses the forklift to separate the matching between the goods shelf 14 and the goods shelf 14 from the matching between the goods shelf 14 and the movable plate 7, the goods shelf is detached from the box cover 2, then the worker uses the forklift to sequentially mount the unsterilized edible fungus goods shelf 14 on the ring sleeve 16 of the movable plate 7 and the ring sleeve 16 of the goods shelf 14, the worker controls the driving unit 9 through the controller to control the telescopic unit 8 to move the movable plate 7 in the direction far away from the box cover 2, the movable plate 7 hooks the goods shelf 14 to pull the goods shelf 14 into the box body 1, the goods shelf 14 moves inwards, the box cover 2 is closed, and the edible fungus goods shelf 14 is placed;
in this embodiment, a water outlet 12 is arranged at the bottom of one side of the box body 1 away from the box cover 2; an inclined plane 11 is arranged on one surface of the rectangular groove 10 far away from the air inlet 3; the slope bottom of the inclined plane 11 is connected with a water outlet 12; when the box body 1 is filled with high-temperature high-pressure steam for multiple times, part of the steam can contact with the inner wall of the box body 1, so that a large amount of liquid can be generated through liquefaction, when the liquid is excessive, a worker opens a valve at the water outlet 12, opens the box cover 2 through the controller and controls the movable plate 7 to move in the box body 1, the liquid on the left side of the movable plate 7 in the box body 1 flows out from the notch of the rectangular groove 10, and the liquid on the right side of the movable plate 7 in the box body 1 flows out from the water outlet 12 along the inclined plane 11;
example 2:
the difference compared to example 1 is that:
in this embodiment, an electric push rod 93 is fixedly connected to one surface of the inner wall of the box body 1, which is far away from the box cover 2; the middle part of the electric push rod 93 penetrates through the box body 1 to be fixedly connected with the box body 1, and the other end of the electric push rod 93 is fixedly connected with the movable plate 7;
when the electric push rod works, a worker controls the electric push rod 93 to stretch through the controller, and because the two ends of the electric push rod 93 are fixedly connected with the movable plate 7 and the inner wall of the box body 1 respectively, the stretching of the movable plate 7 can be controlled through the stretching of the electric push rod 93; therefore, the movable plate 7 can change the size of the inner space of the box body 1, so that the movable plate is suitable for high-temperature and high-pressure sterilization of edible fungi with different quantities, the time for introducing high-pressure steam when the quantity of the edible fungi is small is ensured, the steam utilization rate is obviously improved, and the movable plate type domestic fungus sterilization box has practicability.
Example 3:
the difference compared to example 1 is that:
in the embodiment, the side edge of the box cover 2 close to the box body 1 is hinged with the box body 1 through a torsion spring 41; a handle 21 is arranged on one surface of the box cover 2 far away from the movable plate 7.
When the edible fungus sterilization box works, after the sterilization of edible fungi is finished, a worker holds the handle 21 and pulls the handle outwards, the box cover 2 is opened, when the box cover 2 needs to be closed, the force applied to the handle 21 is released, and the box cover 2 is automatically closed under the action of the torsion spring 41; thereby completing the opening and closing of the box cover 2 and facilitating the placement and the taking out of the goods shelf 14 by the working personnel.
Example 4:
the difference compared to example 1 is that:
in this embodiment, the movable plate 7 is provided with an Contraband-shaped frame 17; the Contraband-shaped frame 17 can connect the goods shelf 14 with the movable plate 7 through iron wires;
when the box body 1 is in work, in the process that a worker places the first edible mushroom shelf 14 on the box body 1, the edible mushroom shelf 14 and the movable plate 7 are 21274, the shape frames 17 are connected through the iron wire, and then when the edible mushroom shelf 14 is continuously placed, the shelf 14 and/or the shelf 14 are connected through the iron wire, so that the movable plate 7 can drive the shelf 14 to move, the step that the worker manually pushes the shelf 14 to enter the box body 1 is omitted, the operation process of the box body 1 is simpler and more convenient, the work efficiency of the box body is ensured, and the practicability of the box body is further improved.
And (3) experimental verification:
purpose of the experiment: comparing the time required for sterilizing the edible fungi by the method with the time required for sterilizing the edible fungi by the prior art;
an experimental instrument: the invention relates to an energy-saving chemical plant edible fungus production system, an edible fungus high-pressure sterilization cabinet and a forklift in the prior art;
the experimental process comprises the following steps: the working personnel selects five edible fungus shelves with different quantities and respectively puts the edible fungus shelves into the machine in the invention and the machine in the prior art, and respectively records the sterilization time of the machine in the invention and the machine in the prior art to the five edible fungus shelves with different quantities;
the staff records the sterilization time of the machine in the prior art for five edible fungus shelves with different quantities by using the method, and the data is plotted as the attached figure 9;
analysis and summary:
experiments show that the maximum number of the goods shelves which can be accommodated by the box body is ten in the using process of the invention; when the difference between the number of the edible fungi to be sterilized and the maximum accommodating quantity is larger, the sterilization time required by the invention is shorter compared with the sterilization time of the prior art; compared with the prior art, the method can sterilize the edible fungi more quickly in the process of carrying out small-amount sterilization on the edible fungi, so the sterilization mode of the method is obviously superior to that of the prior art, and the method has wide market application prospect.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in fig. 2, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus are not to be construed as limiting the scope of the present invention, and furthermore, the terms "first", "second", "third", etc., are only used for distinguishing the description and are not to be construed as indicating or implying relative importance.
The foregoing shows and describes the general principles, principal features and advantages of the invention; it will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An energy-saving chemical plant edible fungus production system;
comprises a stirring device, a sterilizing device, a cooling device and a culture room which are sequentially arranged;
the sterilization device comprises a box body (1), a box cover (2) and a heating evaporator;
an air outlet (13) is formed in the end face, far away from the box cover (2), of the box body (1);
the method is characterized in that:
further comprising:
the movable plate (7), the movable plate (7) is connected inside the box body (1) in a sliding mode, and the movable plate (7) is used for controlling the space on the left side of the movable plate (7);
the driving module is used for controlling the movable plate (7) to move along the interior of the box body (1);
and the controller is used for controlling the automatic operation of the sterilization device.
2. The edible fungus production system of an energy-saving chemical plant according to claim 1, wherein: the driving unit (9) comprises a threaded rod (91) and a first motor (92); the first motor (92) is fixedly connected with the box body (1), and the output end of the first motor (92) is fixedly connected with one end of the threaded rod (91); the other end of the threaded rod (91) penetrates through the box body (1) and extends to the outside of the box body (1) to be connected with the side wall of the box body (1) in a rotating and sealing mode; the telescopic unit (8) comprises a telescopic rod (81) and a sliding ring (83); the number of the sliding rings (83) is two, the two sliding rings (83) are symmetrically sleeved on the threaded rod (91), and the two sliding rings (83) can move in opposite directions under the rotation of the threaded rod (91); the sliding ring (83) is hinged with a telescopic rod (81); the telescopic rods (81) are arranged in a crossed manner, the middle parts of the telescopic rods (81) are rotatably connected through pins (82), and one ends of the two telescopic rods (81) far away from the threaded rod (91) are respectively hinged with another group of telescopic rods (81); the connection mode between the other group of telescopic rods (81) and the telescopic rods (81) behind the other group is the same as the connection mode between the telescopic rods (81), and the number of the telescopic rods (81) is at least two; and a pin (82) is not arranged between the last group of telescopic rods (81), and one end, far away from the threaded rod (91), of the last group of telescopic rods (81) is hinged with the movable plate (7).
3. The edible fungus production system of an energy-saving chemical plant according to claim 1, wherein: one surface of the inner wall of the box body (1) far away from the box cover (2) is fixedly connected with an electric push rod (93); one end of the electric push rod (93) is fixedly connected with the inner wall of the box body (1), and the other end of the electric push rod (93) is fixedly connected with the movable plate (7).
4. The edible fungus production system of an energy-saving chemical plant according to claim 1, wherein: the air inlet (3) is positioned at the position of the outer wall of the box body (1) close to the notch of the rectangular groove (10); the air outlet (13) is positioned at the bottom of one surface of the outer wall of the box body (1) far away from the box cover (2); the connecting port (71) is arranged below the movable plate (7).
5. The edible fungus production system of an energy-saving chemical plant as claimed in claim 4, wherein: an air valve is arranged in the connecting port (71).
6. The edible fungus production system of an energy-saving chemical plant according to claim 1, wherein: a pull rope (4) is fixedly connected to one surface of the box cover (2) close to the box body (1); the other end of the pull rope (4) penetrates through the box body (1) and is connected with an execution unit (5); the execution unit (5) comprises a second motor (53), a rotating roller (52) and a box body (51); the output end of the second motor (53) is fixedly connected with a rotating roller (52); the pull rope (4) penetrates through the box body (1) and is fixedly wound with the rotating roller (52); the second motor (53) is fixedly connected with the box body (51); the box body (51) wraps the rotating roller (52) and the second motor (53), and the box body (51) is fixedly connected with the box body (1).
7. The edible fungus production system of an energy-saving chemical plant according to claim 1, wherein: the side edge of the box cover (2) close to the box body (1) is hinged with the box body (1) through a torsion spring (41); and a handle (21) is arranged on one surface of the box cover (2) far away from the movable plate (7).
8. The edible fungus production system of an energy-saving chemical plant according to claim 2 or 3, wherein: the movable plate (7) is provided with a ring sleeve (16); the draw hook (15) is upward; the goods shelf (14) is correspondingly provided with a ring sleeve (16) and a draw hook (15); the draw hook (15) and the loop (16) can connect the movable plate (7) with the goods shelf (14) and the goods shelf (14) with the goods shelf (14).
9. The edible fungus production system of an energy-saving chemical plant according to claim 2 or 3, wherein: the movable plate (7) is provided with an Contraband-shaped frame (17); the Contraband-shaped frame (17) can connect the goods shelf (14) with the movable plate (7) through iron wires.
10. The edible fungus production system of an energy-saving chemical plant according to claim 9, wherein: a water outlet (12) is formed in the bottom of one side, away from the box cover (2), of the box body (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111273749.XA CN113995083A (en) | 2021-10-29 | 2021-10-29 | Energy-saving factory edible mushroom production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111273749.XA CN113995083A (en) | 2021-10-29 | 2021-10-29 | Energy-saving factory edible mushroom production system |
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| US5380295A (en) * | 1992-12-14 | 1995-01-10 | Mallinckrodt Medical, Inc. | Delivery apparatus with mechanism preventing rearward movement of a piston disposed therein |
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| CN206993914U (en) * | 2017-08-03 | 2018-02-13 | 青海风景园林绿化工程有限公司 | A kind of edible mushroom frame |
| CN209972808U (en) * | 2019-05-20 | 2020-01-21 | 宁夏青源现代农业科技有限公司 | Edible mushroom bagging and tying integrated machine |
| CN210734254U (en) * | 2019-11-04 | 2020-06-12 | 常州盛悦金属新材料有限公司 | Traction structure for metal material production |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5380295A (en) * | 1992-12-14 | 1995-01-10 | Mallinckrodt Medical, Inc. | Delivery apparatus with mechanism preventing rearward movement of a piston disposed therein |
| DE20219642U1 (en) * | 2002-12-18 | 2004-04-29 | Salda, Luciano, Vignola | Sterilizing device for containers in particular bottles, comprising pressure chamber and mixing chamber supplied from pneumatically operated storage container |
| CN206665152U (en) * | 2017-04-20 | 2017-11-24 | 绿美食用菌科技发展江苏有限公司 | A kind of sterilization stove transport device for pilling for producing edible mushroom |
| CN206993914U (en) * | 2017-08-03 | 2018-02-13 | 青海风景园林绿化工程有限公司 | A kind of edible mushroom frame |
| CN209972808U (en) * | 2019-05-20 | 2020-01-21 | 宁夏青源现代农业科技有限公司 | Edible mushroom bagging and tying integrated machine |
| CN210734254U (en) * | 2019-11-04 | 2020-06-12 | 常州盛悦金属新材料有限公司 | Traction structure for metal material production |
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