CN113981612A - Forming and reinforcing method of composite spunlace non-woven material - Google Patents

Forming and reinforcing method of composite spunlace non-woven material Download PDF

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Publication number
CN113981612A
CN113981612A CN202111213656.8A CN202111213656A CN113981612A CN 113981612 A CN113981612 A CN 113981612A CN 202111213656 A CN202111213656 A CN 202111213656A CN 113981612 A CN113981612 A CN 113981612A
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China
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water
filter screen
piston
plate
gear
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Granted
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CN202111213656.8A
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CN113981612B (en
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刘宏刚
王进卿
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Jinhua Dongfang Wire Industry Co ltd
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Jinhua Dongfang Wire Industry Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/04Needling machines with water jets

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The invention discloses a method for forming and reinforcing a composite spunlace non-woven material, which comprises the following steps: a. hydrophobic fibers and hydrophilic fibers are used as raw materials, the raw materials are carded into a web after being fully opened, and a condensation roller and a disorder roller are introduced in carding to control the disorder degree of the fibers. b. And combining the two fiber webs by using mechanical lapping modes such as parallel lapping, cross lapping and the like. c. Feeding the composite fiber web into a spunlace machine; the web is punctured by high pressure water jets produced by multi-stage hydroentangling. d. And collecting the material after completing the water jet. The invention utilizes the multi-stage high-efficiency energy-saving spunlace entanglement technology to ensure the product strength and save water and energy at the same time; changing the tissues and types of the screen conveying curtain and the spunlace rotary drum to obtain spunlace nonwoven materials with different mesh and pattern structures; during the water jet treatment, impurities in water are flocculated and recovered in an aeration mode; the water quality is improved, and the water spraying of the spunlace collision head is more stable; the water jet treatment effect is better.

Description

Forming and reinforcing method of composite spunlace non-woven material
Technical Field
The invention belongs to the technical field of spunlace nonwoven materials, and particularly relates to a forming and reinforcing method of a composite spunlace nonwoven material.
Background
The spunlace nonwoven material is one of the materials which are widely and mainly required in the field of industrial textiles, has the advantages of soft hand feeling, good air permeability, high strength, no chemical adhesive and the like, and has wide application in the aspects of medical and sanitary products, filter materials, wiping cloth, decorative products, synthetic leather base cloth and the like. In recent years, the output of the spunlace nonwoven materials in China continues to increase high, the actual output is increased from 23.2 ten thousand tons to 64.26 ten thousand tons from 2010 to 2018, the annual average composite growth rate reaches 13.58 percent, and the growth speed of the spunlace nonwoven materials is far higher than that of other textile process varieties. With the gradual regulation of the order of the non-woven material industry and the continuous upgrade of production equipment, the China's hydroentangling industry still is in the golden development stage, and the output of the hydroentangled non-woven material is expected to exceed 100 ten thousand tons in 2024. Although remarkable progress is made, most of the current domestic spunlace enterprises rely on process technologies provided by equipment manufacturers, the problems of single products and serious homogenization exist, related preparation process technologies of spunlace nonwoven materials for medical sanitation with high quality and additional value are lacked, and certain gaps exist between the technology innovation, basic research and application popularization and developed countries.
The directional water diversion means that water can not flow reversely in a single direction in a substance with a specific structure. This phenomenon is ubiquitous in nature and in the human body, such as blood transport in arteriovenous vessels, water flow direction in rivers, liquid exchange of biological membranes, absorption of moisture by plants from soil, and the like. As an important branch of the directional water guide material, the directional water guide fabric is usually finished by hydrophilic and hydrophobic fibers or hydrophilic and hydrophobic finishing to make one surface of the fabric hydrophilic and the other surface hydrophobic, a moisture guide gradient is formed in the thickness direction, a differential capillary effect is generated, and a directional water guide function is realized. The hydrophobic surface of the directional water guide fabric is in contact with a human body, when the human body discharges liquid, the liquid can be rapidly transferred from the hydrophobic layer to the hydrophilic layer, and the hydrophilic layer absorbs the liquid in time and does not return to seep, so that a comfortable wearing microenvironment is provided for the human body, and the directional water guide fabric is suitable for being used as sports clothes, underwear, paper diapers, sanitary napkins, protective pads, surgical gowns and the like.
In current water thorn link, need use a large amount of water, contain a large amount of fibre, finish, impurity granule, pigment etc. in the waste water after the injection, if direct emission not only causes the water waste, pollutes the water moreover, if purify cyclic utilization, can effective water economy resource, but the water cleanliness factor after the current circulation treatment is poor, has improved the probability that water thorn machine blockked up greatly, reduces production efficiency.
Disclosure of Invention
The invention provides a method for forming and reinforcing a composite spunlace nonwoven material, aiming at overcoming the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: the method comprises the following steps:
a. hydrophobic fibers and hydrophilic fibers are used as raw materials, the raw materials are carded into a web after being fully opened, and a condensation roller and a disorder roller are introduced in carding to control the disorder degree of the fibers.
b. And combining the two fiber webs by using mechanical lapping modes such as parallel lapping, cross lapping and the like.
c. Feeding the composite fiber web into a spunlace machine; puncturing the fiber web by high-pressure water jet generated by multi-stage spunlace; starting the water pump, and then enabling water passing through the punctured fiber web to enter the water storage tank through the return pipe; at the moment, the filter device starts to be started, and water enters the first chamber through one part of the filter device, and enters the second chamber through the other part of the filter device; then water enters the spunlace machine again from the first chamber and the second chamber; the filtering device comprises a rotating roller arranged at the bottom of the water storage tank, a partition plate arranged at the upper end of the rotating roller, a first gear arranged at the upper end of the rotating roller, a plurality of second gears arranged at the bottom of the partition plate, a filtering box arranged on each second gear, a filtering mechanism arranged in the filtering box, and a rotating toothed ring arranged on the inner wall of the water storage tank; water flows back into the water storage tank through the return pipe, and the water pump is started to enable the rotary roller to start rotating; at the moment, water is pumped into the water storage tank, then the rotating roller drives the first gear to start rotating, and further water removes impurities through the filtering mechanism; then the filtered water enters the upper part of the clapboard and then enters a spunlace machine for working; thus, the circulation of water is realized.
d. And collecting the material after completing the water jet.
In the process of spunlace, fibers are mutually interpenetrated and entangled to form a spunlace nonwoven material with certain thickness and strength; the multi-stage high-efficiency energy-saving spunlace entanglement technology is used, so that the water and energy are saved while the product strength is ensured; changing the tissues and types of the screen conveying curtain and the spunlace rotary drum to obtain spunlace nonwoven materials with different mesh and pattern structures; the two parts of spunlace nozzles can spray high-pressure water flows with different meshes to perform spunlace on the fabric, so that the stability of spunlace is improved; the second gear can drive the filter box to revolve in the water storage tank, so that water can be more comprehensively filtered on one side; on the other hand, the flocculation of impurities in water can be accelerated under the action of stirring, so that the filtering effect is further improved; the filter box can pump water into the filter box for filtering, and the water is separated from the outside water, so that the water can be intensively filtered; the filtering effect is improved; the water which is once filtered can be collected through the arrangement of the first chamber and then enters a part of spunlace nozzles, and the water spraying device can be used for high-pressure water spraying with large meshes; the second chamber can collect the twice filtered words into the other part of the spunlace nozzle with small mesh; thus, the stability of the spunlace nozzle can be improved, and the blocking probability is reduced; further improving the water jet effect.
The filtering mechanism comprises a water inlet arranged at one side of the filtering box, a water outlet arranged at the other side of the filtering box, two arc plates arranged on the inner wall of the filtering box, an elastic sheet for connecting the arc plates and the inner wall of the filtering box, a dirt collecting assembly arranged on the arc plates, a piston block arranged in the water inlet and the water outlet, a first check valve arranged on the piston block, a hinge rod for connecting the piston block and the arc plates, a filter screen arranged at the bottom of the second gear, a telescopic plate arranged on the filter screen, a fixed rod arranged at the bottom of the filtering box, a rotary ring arranged at the bottom of the fixed rod, an inflating assembly arranged on the fixed rod, a water inlet penetrating through the partition plate at the top of the filter screen, an inclined ring arranged on the second gear, a second piston arranged in the water inlet, a second check valve arranged on the second piston, The second inclined ring is arranged on the side wall of the second piston, the piston spring is arranged at the bottom of the second piston, and the third one-way valve is arranged on the second gear; the rotation of the first gear drives the second gear to start autorotation, and simultaneously the second gear starts to revolve along the rotating gear ring; at the moment, the second gear drives the filter screen to eccentrically rotate and move in the filter box; when moving, the two arc plates are driven to be mutually staggered and turned over; the piston block is driven to start moving while turning over, and at the moment, the piston block at the water inlet sucks water in the water storage tank into the filter box; along with the movement of the filter screen, the magazines in the water are filtered on the surface of the filter screen; the second piston is driven to move up and down along with the rotation of the second gear; water is sucked into the first cavity by the second piston after passing through the filter screen; then the water passing through the second layer of filter screen enters the water removal port and is driven into the second chamber through the piston block; in addition, when the filter box revolves, the inflating assembly is started to fill the outside air into the water.
The water in the water storage tank can be quickly sucked into the filter box for filtering through the arrangement of the water inlet; the water filtering efficiency is facilitated; the water which is filtered twice by the filter screen can be directly filled into the second chamber through the arrangement of the water outlet, and is separated from other water; the water circulation efficiency is increased, and the water circulation efficiency can be combined with the water jet of the invention, so that the water jet effect is improved; the arrangement of the arc plate and the elastic sheet can enable the arc plate to move by being attached to the filter screen, thereby being beneficial to removing impurities; the water in the water storage tank can be sucked into the filter box according to the overturn of the circular arc plate through the arrangement of the piston block; the filtering efficiency is improved; the filter screen can filter water, filter fiber impurities in the water, and improve the cleanness of the water; further improving the water quality of the water for spunlace; due to the special shape of the filter screen, the water can be filtered for many times, so that the cleanness of the water can be improved; the telescopic plate can be telescopic along with the filter screen, so that water is ensured to pass through the filter screen, and the filtering effect is improved; water which can be positioned in the filter screen is sucked into the first cavity through the arrangement of the water inlet; the efficiency of hydrologic cycle is improved.
The sewage collecting component comprises a sewage collecting box arranged on the outer wall of the filter box, a scraper plate arranged at the top of the arc plate, an arc groove arranged on the scraper plate, a positioning block arranged on the scraper plate, a positioning groove arranged on the arc plate, an unlocking block arranged on the positioning groove, a sewage collecting pipe arranged on the scraper plate, a guide plate arranged on the inner wall of the filter box, a guide hole arranged on the guide plate, a first turning plate arranged on the guide hole, a sewage collecting hole arranged on the sewage collecting box and a second turning plate arranged on the sewage collecting hole; when the filter screen eccentrically rotates and moves, the scraper moves along the surface of the filter screen; at the moment, the scraper can automatically rotate on the arc plate; when the filter screen is close to the water outlet, the positioning block on the scraper plate is clamped into the positioning groove; then the filter screen is slowly close to the water inlet, and the scraping plate collects the magazines on the filter screen into the arc groove; when the filter screen is close to the water inlet, the filter screen is abutted against the unlocking block, and the positioning block is separated from the positioning groove; at the moment, under the action of the rotary torsion spring, the scraper resets, and further, impurities on the filter screen are scraped to the guide plate again; in addition, when the filter screen is close to the guide plate, the guide plate is driven to move; then the first turning plate and the second turning plate are opened under the action of water pressure, and impurities and water enter the sewage collecting box at the moment; when the guide plate moves again, the first turning plate and the second turning plate turn over again; at the moment, the second turning plate turns over to close the dirt collecting hole.
Fiber impurities can be reserved through the arrangement of the dirt collecting box, so that subsequent manual cleaning is facilitated; impurities on the filter screen can be removed through the arrangement of the scraper, so that the filtering effect of water is improved; the impurities can be gathered in the arc groove through the arrangement of the arc groove, so that the collection of the impurities is facilitated; the positioning block can be embedded with the positioning groove after the scraper rotates, so that the scraper is fixed, and impurities can be scraped into the arc groove by the scraper; the efficiency of impurity cleaning is improved; the cleaning effect is further improved; the water pressure generated by the movement of the guide plate can press impurities into the sewage collecting box, thereby being beneficial to the collection of the impurities; impurities can enter the sewage collecting hole through the flow guide hole by arranging the first turning plate; the second turning plate can block impurities in the sewage collecting box and prevent the impurities from coming out of the sewage collecting hole; the stability of clearance impurity has been improved.
The inflating assembly comprises a second rotating ring arranged at the bottom of the water storage tank, an inflating cavity arranged in the fixed rod, a piston rod arranged in the inflating cavity, a fourth one-way valve arranged on the piston rod, a rotating block arranged at the upper end of the inflating cavity, a fifth one-way valve arranged on the side wall of the rotating block, a sixth one-way valve arranged on the inner wall of the inflating cavity, a wave groove arranged on the inner wall of the water storage tank, an embedded rod arranged on the piston rod, a reset spring arranged at the bottom of the piston rod, an air suction hole arranged on the second rotating ring, a seventh one-way valve arranged on the air suction hole, a stirring ring arranged on the fixed rod and a louver plate arranged on the stirring ring; when the filter box revolves, the embedded rods are driven to move in the wave groove; then the piston rod is driven to move up and down, and air suction from the outside is further started; part of air enters water from the sixth one-way valve through the principle of the inflator, and the other part of air enters the inner wall of the filter screen through the fifth one-way valve; meanwhile, the gas can drive the rotating block to rotate, and the gas is directly blown to the inner wall of the filtering device; in addition, when the fixed rod rotates, the stirring ring can be driven to rotate; the louver boards are driven to freely turn over under the action of water flow, and water is stirred upwards; simultaneously cutting off the bubbles in the water.
The outside air can be pumped into the inflating cavity through the arrangement of the piston rod, so that a part of air directly enters the water in the water storage tank; the water quality limiting aggregation can be accelerated by an aeration method, and the filtering is facilitated; the other part enters the inside of the filter screen, which is beneficial to cleaning impurities on the filter screen; the rotation block can be driven to rotate when gas is discharged through the rotation block, so that the gas is directly flushed onto the inner wall of the filter screen, and the stability of cleaning impurities is improved; the piston rod can be driven to move up and down through the arrangement of the wave groove, so that the gas can continuously enter the water; the aeration efficiency is further improved, and the filtration of impurities is facilitated; due to the arrangement of the louver plates, on one hand, water can be stirred upwards, so that impurities and water can enter the filter box more comprehensively; on the other hand, the bubbles can be scattered, so that the density of the gas is improved; the aggregation of fibers in water is facilitated, and the filtering effect is improved; thus improving the water quality and further improving the water jet effect.
In conclusion, the invention has the following advantages: the invention utilizes the multi-stage high-efficiency energy-saving spunlace entanglement technology to ensure the product strength and save water and energy at the same time; changing the tissues and types of the screen conveying curtain and the spunlace rotary drum to obtain spunlace nonwoven materials with different mesh and pattern structures; during the water jet treatment, impurities in water are flocculated and recovered in an aeration mode; the water quality is improved, and the water spraying of the spunlace collision head is more stable; the water jet treatment effect is better.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a cross-sectional perspective view along a-a of fig. 2 of the present invention.
Fig. 4 is a cross-sectional view taken along B-B of fig. 2 of the present invention.
Fig. 5 is a cross-sectional view taken along C-C of fig. 2 of the present invention.
FIG. 6 is a partial view taken at A of FIG. 4 in accordance with the present invention.
Fig. 7 is a partial view of the invention at B in fig. 6.
Fig. 8 is a partial view of the invention at C in fig. 3.
Fig. 9 is a partial view of the invention at D in fig. 8.
Fig. 10 is a partial view of the invention at E of fig. 8.
Fig. 11 is a structural view of the wave groove of the present invention.
Detailed Description
As shown in fig. 1-11, a method for forming and consolidating a composite spunlaced nonwoven material comprises the steps of:
a. hydrophobic fibers and hydrophilic fibers are used as raw materials, the raw materials are carded into a web after being fully opened, and a condensation roller and a disorder roller are introduced in carding to control the disorder degree of the fibers.
b. And combining the two fiber webs by using mechanical lapping modes such as parallel lapping, cross lapping and the like.
c. Feeding the composite fiber web into a spunlace machine; puncturing the fiber web by high-pressure water jet generated by multi-stage spunlace; starting the water pump 10, and then leading the water passing through the punctured fiber web into the water storage tank 1 through the return pipe 11; at the moment, the filter device 2 starts to be started, and water enters the first chamber 12 through one part of the filter device 2, and enters the second chamber 13 through the other part of the filter device 2; then the water enters the water jet machine again from the first chamber 12 and the second chamber 13; the filtering device 2 comprises a rotating roller 20, a partition plate 21, a first gear 22, a second gear 23, a filtering box 25, a filtering mechanism 3 and a rotating gear ring 26; the rotating roller 20 can be rotatably embedded at the bottom of the water storage tank 1 and is driven to rotate continuously in the prior art; the partition plate 21 is rotatably embedded in the water storage tank 1 and fixedly arranged at the top of the rotating roller 20; the first gear 22 is fixedly arranged on the top of the rotating roller 20; the second gear 23 is rotatably embedded at the bottom of the partition plate 21; meshing with the first gear 22 and the rotating ring gear 26, respectively; the filter box 25 is rotatably embedded at the bottom of the second gear 24; the filter cartridge 25 is circular in cross-section; the filtering mechanism 3 is arranged in the filtering box 25; the rotary gear ring 26 is arranged on the inner wall of the water storage tank 1; water flows back to the water storage tank 1 through the return pipe 11, and the water pump 10 is started to enable the rotary roller 20 to start rotating; at the moment, water is pumped into the water storage tank 1, then the rotating roller 20 drives the first gear 22 to start rotating, and further water removes impurities through the filtering mechanism 3; then the filtered water enters the upper part of the clapboard 21 and then enters a spunlace machine for working; thus, the circulation of water is realized.
d. And collecting the material after completing the water jet.
The water pump 10 is arranged in the water storage tank 1 and is purchased directly from the market; the water pump 10 is a water pump directly available in the market; the return pipe 11 connects the bottom of the main body 1 and the bottom of the reservoir 1; the first chamber 12 is arranged in the water storage tank 1 and is connected with the water inlet 303 by a hose; the second chamber 13 is arranged in the water storage tank 1 and is connected with the water outlet 31 by a hose.
The spunlace machine also comprises a main body 100, a spunlace nozzle 101 and a guide roller 102; the plurality of the spunlace nozzles 101 are distributed at the upper end of the main body 100; and a portion of the hydroentangling head is connected to the first chamber 12 and another portion is connected to the second chamber 13.
As shown in fig. 6, the filtering mechanism 3 includes a water inlet 30, a water outlet 31, an arc plate 32, an elastic sheet 33, a dirt collecting assembly 4, a piston block 35, a first check valve 36, a hinge rod 37, a filter screen 38, a telescopic plate 39, a fixing rod 301, a rotating ring 302, an inflating assembly 5, a water inlet 303, a bevel ring 304, a second piston 305, a second check valve 306, a second bevel ring 307, a piston spring 308, and a third check valve 309; the water inlet 30 is arranged at one side of the filter box 25; the water outlet 31 is arranged at the other side of the filter box 25 and is opposite to the water inlet 30; 2 circular arc plates 32 are arranged, and one ends of the circular arc plates are rotatably embedded on the inner wall of the filter box 25; the longitudinal section of the elastic sheet 33 is V-shaped, one end of the elastic sheet is abutted against the arc plate 32, and the other end of the elastic sheet is embedded with the inner wall of the filter screen 38; the dirt collecting assembly 4 is arranged at the top end of the circular arc plate 32; 2 piston blocks 35 are respectively movably embedded in the water inlet 30 and the water outlet 31; the first check valve 36 is arranged on the piston block 35; two ends of the hinge rod 37 are respectively hinged with the piston block 35 and the circular arc plate 32; the cross section of the filter screen 38 is circular and is fixedly arranged at the bottom of the second gear 24; the axis of the filter screen 38 is arranged eccentrically to the axis of the second gear 24; the expansion plate 39 is fixedly arranged on the inner wall of the filter box 25 and is tightly attached to the outer wall of the filter screen 38; the fixing rod 301 is fixedly arranged at the bottom of the filter box 25; the rotating ring 302 is rotatably embedded at the bottom of the water storage tank 1 and is fixedly connected with the fixed pipe 301; the water inlet hole 303 penetrates through the top of the filter screen 38 and the partition plate 21; the longitudinal section of the inclined ring 304 is trapezoidal and is fixedly arranged on the second gear 23; the second piston 305 is movably embedded in the water inlet hole 303; the second check valve 306 is arranged on the second piston 305; the cross section of the second inclined ring 307 is trapezoidal and is abutted against the inclined ring 304; the piston spring 308 is connected with the second piston 305 and the water inlet 303; the third check valve 309 is provided on the second gear 23.
As shown in fig. 7, the dirt collecting assembly 4 includes a dirt collecting box 40, a scraper 41, an arc groove 42, a positioning block 43, a positioning slot 44, an unlocking block 45, a dirt collecting pipe 46, a guide plate 47, a diversion hole 48, a first turning plate 49, a dirt collecting hole 401 and a second turning plate 402; the dirt collecting box 40 is detachably arranged on the outer wall of the filter box 25 and is connected with the filter box 25 by a buckle; the scraping plate 41 is rotatably embedded at the top of the circular arc plate 32 and is tightly attached to the outer wall of the filter screen 38; the cross section of the arc groove 42 is semicircular and is arranged on the scraper 41; the positioning block 43 is telescopically embedded on the scraper 41 and is connected with the scraper 41 by a spring; the positioning groove 44 is arranged on the arc plate 41; the unlocking block 45 is telescopically embedded at one end of the positioning groove 44 and can be abutted against the outer wall of the filter screen 38; one end of the sewage collecting pipe 46 is connected with the arc groove 42, and the other end is connected with the inside of the sewage collecting box 40; the cross section of the guide plate 47 is arc-shaped and is telescopically embedded on the inner wall of the filter box 24; can be abutted against the outer wall of the filter screen 38; the cross section of the flow guide hole 48 is hexagonal and is arranged on the flow guide plate 47; the cross section of the first turning plate 49 is trapezoidal, and one end of the first turning plate is embedded on the inner wall of the flow guide hole 48 in a turnover manner; the cross section of the sewage collecting hole 401 is hexagonal and is arranged on the sewage collecting box 40; the cross section of the second turning plate 402 is trapezoidal and is arranged on each inner wall of the sewage collecting hole 401.
As shown in fig. 8, the inflation assembly 5 includes a second rotating ring 50, an inflation cavity 51, a piston rod 52, a fourth check valve 53, a rotating block 54, a fifth check valve 55, a sixth check valve 56, a wave slot 57, an embedded rod 58, a return spring 59, an air suction hole, a seventh check valve 502, a stirring ring 503, and a louver 504; the second rotating ring 50 is rotatably embedded at the bottom of the water storage tank 1; the inflating cavity 51 is arranged on the inner wall of the fixed rod 301; the piston rod 52 is movably embedded in the inflating cavity 51; the fourth check valve 53 is arranged on the piston rod 52; the rotating block 54 is rotatably embedded at the bottom of the filter screen 38; the fifth single-phase valve 55 is arranged on the side wall of the rotating block 54; the sixth one-way valve 56 is arranged on the inner wall of the inflating cavity 51; the longitudinal section of the wave groove 57 is wave-shaped and is arranged on the inner wall of the water storage tank 1; one end of the embedded rod 58 is rotatably embedded on the piston rod 52, and the other end is embedded with the wave groove 57; the return spring 59 is connected with the bottom of the piston rod 52 and the air suction hole; the air suction hole is formed in the second rotating ring 50; the seventh one-way valve is arranged on the air suction hole; the cross section of the stirring ring 503 is circular and is connected with a fixing rod 301; the louver 504 is provided on the agitating ring 503.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims shall not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the embodiments may be appropriately combined to form other embodiments understood by those skilled in the art.

Claims (5)

1. A method for forming and reinforcing a composite spunlace nonwoven material is characterized by comprising the following steps: the method comprises the following steps:
a. hydrophobic fibers and hydrophilic fibers are used as raw materials, the raw materials are carded into a web after being fully opened, and a condensation roller and a disorder roller are introduced in carding to control the disorder degree of the fibers.
b. And combining the two fiber webs by using mechanical lapping modes such as parallel lapping, cross lapping and the like.
c. Feeding the composite fiber web into a spunlace machine; puncturing the fiber web by high-pressure water jet generated by multi-stage spunlace; starting a water pump (10), and then enabling water passing through the punctured fiber web to enter the water storage tank (1) through a return pipe (11); at the moment, the filter device (2) starts to be started, and part of water enters the first chamber (12) and the other part of water enters the second chamber (13) through the filter device (2); then water enters the spunlace machine again from the first chamber (12) and the second chamber (13); the filtering device (2) comprises a rotating roller (20) arranged at the bottom of the water storage tank (1), a partition plate (21) arranged at the upper end of the rotating roller (20), a first gear (22) arranged at the upper end of the rotating roller (20), a plurality of second gears (23) arranged at the bottom of the partition plate (21), a filtering box (25) arranged on each second gear (24), a filtering mechanism (3) arranged in the filtering box (25), and a rotating gear ring (26) arranged on the inner wall of the water storage tank (1); water flows back to the water storage tank (1) through the return pipe (11), and the water pump (10) is started to enable the rotary roller (20) to start rotating; at the moment, water is pumped into the water storage tank (1), then the rotating roller (20) drives the first gear (22) to start rotating, and further water removes impurities through the filtering mechanism (3); then the filtered water enters the upper part of the clapboard (21) and then enters a spunlace machine for working; thus, the circulation of water is realized.
d. And collecting the material after completing the water jet.
2. A method of forming and consolidating composite hydroentangled nonwoven materials according to claim 1, characterized in that: in the step b, combining the two layers of fiber webs by using mechanical lapping modes such as parallel lapping, cross lapping and the like, adjusting the longitudinal-transverse ratio (namely MD/CD) of the fiber webs according to specific conditions, and improving the quality and the uniformity of the fiber webs based on a high-speed feedback lapping intelligent adjusting technology.
3. A method of forming and consolidating composite hydroentangled nonwoven materials according to claim 1, characterized in that: the filter mechanism (3) comprises a water inlet (30) arranged on one side of the filter box (25), a water outlet (31) arranged on the other side of the filter box (25), two arc plates (32) arranged on the inner wall of the filter box (25), an elastic sheet (33) connecting the arc plates (32) with the inner wall of the filter box (25), a dirt collecting assembly (4) arranged on the arc plates (32), a piston block (35) arranged in the water inlet (30) and the water outlet (31), a first one-way valve (36) arranged on the piston block (35), a hinge rod (37) connecting the piston block (35) with the arc plates (32), a filter screen (38) arranged at the bottom of the second gear (24), a telescopic plate (39) arranged on the filter screen (38), a fixing rod (301) arranged at the bottom of the filter box (25), and a rotary ring (302) arranged at the bottom of the fixing rod (301), The air inflating assembly (5) is arranged on the fixed rod (301), a water inlet hole (303) penetrates through a partition plate (21) at the top of the filter screen (38), an inclined ring (304) arranged on the second gear (23), a second piston (305) arranged in the water inlet hole (303), a second one-way valve (306) arranged on the second piston (305), a second inclined ring (307) arranged on the side wall of the second piston (305), a piston spring (308) arranged at the bottom of the second piston (305), and a third one-way valve (309) arranged on the second gear (23); the rotation of the first gear (22) drives the second gear (23) to rotate, and simultaneously the second gear (23) starts to revolve along the rotating gear ring (26); at the moment, the second gear (23) drives the filter screen (38) to eccentrically rotate in the filter box (25); when moving, the two arc plates (32) are driven to be mutually staggered and turned over; the piston block (35) is driven to start moving while turning over, and at the moment, the piston block (35) at the water inlet (30) sucks water in the water storage tank (1) into the filter box (25); along with the movement of the filter screen (38), filtering the magazines in the water on the surface of the filter screen (38); the second gear (23) rotates to drive the second piston (305) to move up and down; water is sucked into the first chamber (12) by the second piston (305) after passing through the filter screen (38); then the water passing through the second layer of filter screen enters the water removal port (31) and is pumped into the second chamber (13) through the piston block (35); in addition, when the filter box (25) revolves, the air inflating assembly (5) is started to fill the outside air into the water.
4. A method of forming and consolidating composite hydroentangled nonwoven materials according to claim 3, characterized in that: the sewage collecting component (4) comprises a sewage collecting box (40) arranged on the outer wall of the sewage passing box (25), a scraping plate (41) arranged at the top of the arc plate (32), an arc groove (42) arranged on the scraping plate (41), a positioning block (43) arranged on the scraping plate (41), a positioning groove (44) arranged on the arc plate (41), an unlocking block (45) arranged on the positioning groove (44), a sewage collecting pipe (46) arranged on the scraping plate (41), a guide plate (47) arranged on the inner wall of the filter box (24), a guide hole (48) arranged on the guide plate (47), a first turning plate (49) arranged on the guide hole (48), a sewage collecting hole (401) arranged on the sewage collecting box (40) and a second turning plate (402) arranged on the sewage collecting hole (401); when the filter screen (38) eccentrically rotates, the scraper (41) moves along the surface of the filter screen (38); at the moment, the scraper (41) can automatically rotate on the arc plate (32); when the filter screen (38) is close to the water outlet (31), the positioning block (43) on the scraper (41) is clamped into the positioning groove (42); then the filter screen (38) is slowly close to the water inlet (30), and the scraping plate (41) collects the magazines on the filter screen (38) into the arc groove (42); when the further filter screen (38) is close to the water inlet (30), the filter screen (38) is abutted against the unlocking block (45), and the positioning block (43) is separated from the positioning groove (44); at the moment, under the action of the rotary torsion spring, the scraper (41) is reset, and impurities on the filter screen (38) are further scraped to the guide plate (47) again; in addition, when the filter screen (38) is close to the guide plate (47), the guide plate (47) is driven to move; then the first turning plate (49) and the second turning plate (402) are opened under the action of water pressure, and impurities and water enter the sewage collecting box (40); when the guide plate moves again, the first turning plate (49) and the second turning plate (402) turn over again; at the moment, the second turning plate (402) turns over to close the sewage collecting hole (401).
5. A method of forming and consolidating composite hydroentangled nonwoven materials according to claim 3, characterized in that: the air pumping assembly (5) comprises a second rotating ring (50) arranged at the bottom of the water storage tank (1), an air pumping cavity (51) arranged in the fixed rod (301), a piston rod (52) arranged in the air pumping cavity (51), a fourth one-way valve (53) arranged on the piston rod (52), a rotating block (54) arranged at the upper end of the air pumping cavity (51), a fifth one-way valve (55) arranged on the side wall of the rotating block (54), a sixth one-way valve (56) arranged on the inner wall of the air pumping cavity (51), a wave groove (57) arranged on the inner wall of the water storage tank (1), an embedded rod (58) arranged on the piston rod (52), a return spring (59) arranged at the bottom of the piston rod (52), an air suction hole arranged on the second rotating ring (50), a seventh one-way valve (502) arranged on the air suction hole, and a stirring ring (503) arranged on the fixed rod (301), A louver (504) provided on the agitating ring (503); when the filter box (25) revolves, the embedded rods (58) are driven to move in the wave grooves (57); then the piston rod (52) is driven to move up and down, and air is further sucked from the outside; by means of the principle of an inflator, one part of air enters water from the sixth one-way valve (56), and the other part of air enters the inner wall of the filter screen (38) through the fifth one-way valve (55); meanwhile, the gas drives the rotating block (54) to rotate, and the gas is directly blown to the inner wall of the filtering block (38); in addition, when the fixed rod (301) rotates, the stirring ring (503) is driven to rotate; the louver boards (504) are driven to freely turn over under the action of water flow, and water is stirred upwards; while cutting bubbles in the water.
CN202111213656.8A 2021-10-19 2021-10-19 Forming and reinforcing method for composite spunlaced nonwoven material Active CN113981612B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116555986A (en) * 2023-07-12 2023-08-08 江苏启宸新材料有限公司 Rotary self-cleaning pipe for producing spun-laced non-woven fabrics

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997013020A1 (en) * 1995-10-06 1997-04-10 Nippon Petrochemicals Company, Limited Water jet intertwined nonwoven cloth and method of manufacturing the same
WO2021007746A1 (en) * 2019-07-15 2021-01-21 山东省永信非织造材料有限公司 Spunlace nonwoven material and processing method therefor
CN112593343A (en) * 2020-12-03 2021-04-02 王俊哲 Preparation process of spunlace non-woven fabric of polytetrafluoroethylene film
CN112981711A (en) * 2021-03-10 2021-06-18 福建绿阳新材科技有限公司 Water-saving production process of spunlace non-woven fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997013020A1 (en) * 1995-10-06 1997-04-10 Nippon Petrochemicals Company, Limited Water jet intertwined nonwoven cloth and method of manufacturing the same
WO2021007746A1 (en) * 2019-07-15 2021-01-21 山东省永信非织造材料有限公司 Spunlace nonwoven material and processing method therefor
CN112593343A (en) * 2020-12-03 2021-04-02 王俊哲 Preparation process of spunlace non-woven fabric of polytetrafluoroethylene film
CN112981711A (en) * 2021-03-10 2021-06-18 福建绿阳新材科技有限公司 Water-saving production process of spunlace non-woven fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116555986A (en) * 2023-07-12 2023-08-08 江苏启宸新材料有限公司 Rotary self-cleaning pipe for producing spun-laced non-woven fabrics
CN116555986B (en) * 2023-07-12 2023-09-15 江苏启宸新材料有限公司 Rotary self-cleaning pipe for producing spun-laced non-woven fabrics

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