CN113980564A - High-reflection black glass, preparation method thereof and double-glass photovoltaic module - Google Patents
High-reflection black glass, preparation method thereof and double-glass photovoltaic module Download PDFInfo
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- CN113980564A CN113980564A CN202111306939.7A CN202111306939A CN113980564A CN 113980564 A CN113980564 A CN 113980564A CN 202111306939 A CN202111306939 A CN 202111306939A CN 113980564 A CN113980564 A CN 113980564A
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- parts
- black
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- filler
- coating
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- C08K2003/2248—Oxides; Hydroxides of metals of copper
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2251—Oxides; Hydroxides of metals of chromium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2262—Oxides; Hydroxides of metals of manganese
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2265—Oxides; Hydroxides of metals of iron
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2293—Oxides; Hydroxides of metals of nickel
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
- C08K2003/3045—Sulfates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
Abstract
The invention discloses high-blackness-reflection glass, a preparation method thereof and a double-glass photovoltaic module, wherein the high-blackness-reflection glass is provided with light-transmitting glass and a reflecting layer, the reflecting layer is coated on one surface of the light-transmitting glass in a grid shape, the reflecting layer is arranged corresponding to a gap between cell sheets of a solar module, and the coating of the reflecting layer comprises the following raw materials in parts by weight: 40-60 parts of main resin, 10-20 parts of organic solvent, 10-30 parts of filler, 1-10 parts of curing accelerator, 1-10 parts of auxiliary agent, 1-10 parts of silane coupling agent and 1-10 parts of titanate coupling agent. Thereby helping to improve the reflectivity of black glass, reducing the transmission and absorption of light rays between the battery gaps and at the edges, and further improving the power of the assembly.
Description
Technical Field
The invention relates to the technical field of photovoltaic modules, in particular to high-reflection black glass, a preparation method of the high-reflection black glass and a double-glass photovoltaic module.
Background
The double-glass photovoltaic module is a photovoltaic cell formed by combining two pieces of glass and a solar cell piece into a composite layer and collecting lead terminals between the two pieces of glass in series-parallel connection through leads. At present, black photovoltaic modules are more and more concerned by photovoltaic practitioners and consumers, so that the problem of glare pollution of the photovoltaic modules in the application of a distributed system is solved, the service temperature of the modules can be reduced, and higher output power can be provided. The black appearance characteristics of the photovoltaic module are mainly formed by three types: black glue film, black pad pasting and black glaze.
However, the existing black photovoltaic module has the following defects, for example, in the patent No. CN104804658A, a black EVA film and a dual-glass photovoltaic module are mentioned, the black EVA film can block the battery piece due to the fluidity of the film during the lamination process, although the overflow-preventing filler ultrafine glass fiber is added, the problem of glue overflow cannot be improved, and the poor appearance such as wrinkles is easily caused due to the uneven dispersion of the filler in the black EVA film. For example, CN212874517U discloses a film glass suitable for a black photovoltaic module and a black photovoltaic module, in which the black film is made of a high temperature resistant black polymer material, and an adhesive layer is disposed on the inner side of the black film close to the photovoltaic glass, so that the inner side of the black film is attached to the photovoltaic glass, but there is a risk of delamination between the black film and the glass. For example, in patent No. CN104659129A, a black coated glass and a solar cell module thereof are mentioned, where the inner layer of the glass facing the cell sheet is completely black, and has no transparent region, and is not suitable for packaging a double-sided solar cell module, and the black glaze does not have a high reflectivity, and cannot relatively increase the power of the module, and meanwhile, the requirement of the manufacturing process of the black glaze is high, the process temperature is 500-600 ℃, the curing time exceeds 30min, and the working efficiency is low.
Disclosure of Invention
The invention aims to provide high-reflection black glass, a preparation method thereof and a double-glass photovoltaic module, which overcome the defects of the prior art, improve the reflectivity of the black glass, reduce the absorption of light rays among battery gaps and at edges, and further improve the power of the module.
The invention also aims to provide high-blackness-reflection glass, a preparation method thereof and a double-glass photovoltaic module, which can reduce the manufacturing temperature of black glass, save energy and reduce cost and shorten the manufacturing time by replacing black glaze.
The invention further aims to provide the high-reflection black glass, the preparation method thereof and the double-glass photovoltaic module, which are used for enhancing the bonding property of the coating and the glass, effectively enhancing the light reflection characteristic of the back glass by improving the reflectivity of multi-band light, further keeping the black appearance and simultaneously improving the power of the module.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: the utility model provides a high black glass that turns back is equipped with printing opacity glass and reflection stratum, the reflection stratum is coated with latticedly the one side of printing opacity glass, the reflection stratum corresponds the setting with solar energy component's battery lamella clearance, the raw materials of the coating of reflection stratum include according to parts by weight: 40-60 parts of main resin, 10-20 parts of organic solvent, 10-30 parts of filler, 1-10 parts of curing accelerator, 1-10 parts of auxiliary agent, 1-10 parts of silane coupling agent and 1-10 parts of titanate coupling agent.
Preferably, the coating of the reflecting layer comprises the following raw materials in parts by weight: 45-55 parts of main resin, 12-16 parts of organic solvent, 15-25 parts of filler, 4-6 parts of curing accelerator, 4-6 parts of auxiliary agent, 3-5 parts of silane coupling agent and 3-5 parts of titanate coupling agent.
Preferably, the filler comprises a first filler and a second filler, the first filler is selected from at least one of copper chromium black, manganese iron black, manganese chromium nickel black, iron chromium black, titanium iron black, aniline black, perylene black, barium sulfate and magnesium oxide, and the second filler is selected from at least one of barium sulfate, kaolin and magnesium oxide.
Preferably, the silane coupling agent is selected from at least one of vinyltriethylsilane, vinyltrimethylsilane and vinyltris (methoxyethoxy) silane, and the titanate coupling agent is selected from at least one of isopropyltris (dioctylpyrophosphate) titanate, isopropyldioleate acyloxy (dioctylphosphate) titanate and monoalkoxyunsaturated fatty acid titanate.
Preferably, the main resin is at least one selected from the group consisting of polyurethane resin, polyester resin, modified acrylic resin, epoxy resin, polyvinyl acetate, and amino resin, and the organic solvent is at least one selected from the group consisting of toluene, xylene, acetone, chloroform, ethyl acetate, butyl acetate, propylene glycol methyl ether acetate, methyl ethyl ketone, methyl isobutyl ketone, and N-methylpyrrolidone.
Preferably, the coating curing accelerator is at least one selected from the group consisting of an isocyanate-based curing agent, an imidazole curing agent, an amido amine curing agent, an aromatic amine curing agent, an aliphatic amine curing agent and a dicyandiamide curing agent.
Preferably, the reflective layer includes a grid portion and a peripheral portion, the grid portion is disposed corresponding to a gap of the cell layer, and the peripheral portion is disposed corresponding to a gap of an edge of the solar module.
A preparation method of high-contrast black glass comprises the following steps:
s100, spraying a titanate coupling agent on the surface of a first filler according to the parts by weight, and then respectively putting the first filler and main resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
s200, mixing, namely putting the ground main resin, the first filler, the auxiliary agent and the second filler into a solid stirrer according to parts by weight, stirring, controlling the stirring speed at 800-1500 r/min, stirring for 5-15 min, spraying a silane coupling agent, stirring for 1-2 min, adding a curing accelerator and an organic solvent according to parts by weight, heating to 35-55 ℃, and continuously stirring for 15-30 min to prepare a black coating;
s300, filtering, and filtering large particles after fully mixing;
s400, coating, namely coating black paint on at least one surface of the transparent glass in a grid manner by a screen printing or intaglio printing process;
s500, drying, wherein the black coating is dried on the interface of the transparent glass to form a reflecting layer.
Preferably, in the step S500 of drying, the transparent glass with the black paint is dried at 100-160 ℃ for 1-5 min, and a reflecting layer is formed on the transparent glass, wherein the thickness of the reflecting layer is 15-40 μm.
The utility model provides a dual-glass photovoltaic module includes from last front glass, front encapsulation glued membrane, battery piece layer, back encapsulation glued membrane and the back glass of arranging extremely down in proper order, back glass is foretell high black glass that turns back, back glass's reflection stratum with back encapsulation glued membrane contacts.
Drawings
FIG. 1 is a schematic view of a reflective layer structure according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a dual glass photovoltaic module according to an embodiment of the present invention.
In the figure: 10. front glass; 20. back glass; 21. transparent glass; 22. a reflective layer; 221. a mesh section; 222. a peripheral portion; 30. packaging a glue film on the front side; 40. packaging a glue film on the back; 50. and (4) a battery sheet layer.
Detailed Description
The present invention is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
The terms "comprises," "comprising," and "having," and any variations thereof, in the description and claims of this application, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It is noted that, as used in this application, the terms "substantially," "about," and the like are used as terms of table approximation and not as terms of table degree, and are intended to account for inherent deviations in measured or calculated values that would be recognized by one of ordinary skill in the art.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be connected through intervening media. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
For the sake of clarity, the term "substantially" or "substantially" is used herein to imply the possibility of variation in numerical values within an acceptable range known to those skilled in the art. According to one example, the terms "substantially" or "substantially" as used herein should be interpreted to imply a possible variation of up to 10% above or below any specified value. According to another example, the terms "substantially" or "substantially" as used herein should be interpreted to imply a possible variation of up to 5% above or below any specified value. According to another example, the term "substantially" or "substantially" as used herein should be interpreted to imply a possible variation of up to 2.5% above or below any specified value. For example, the phrase "substantially perpendicular" should be interpreted to include possible variations of exactly 90 °.
According to a first aspect of the present invention, as shown in fig. 1 to 2, the high black-reflecting glass is provided with a transparent glass 21 and a reflective layer 22, the reflective layer 22 is coated on one surface of the transparent glass 21 in a grid shape, the reflective layer 22 is arranged in a gap corresponding to a cell layer 50 of a solar module, and a coating of the reflective layer 22 comprises the following raw materials in parts by weight: 40-60 parts of main resin, 10-20 parts of organic solvent, 10-30 parts of filler, 1-10 parts of curing accelerator, 1-10 parts of auxiliary agent, 1-10 parts of silane coupling agent and 1-10 parts of titanate coupling agent. Thereby improving the reflectivity of the black glass, reducing the absorption of light between the gaps and at the edges of the cell sheets 50, and further improving the power of the assembly.
In some embodiments, the coating of the reflective layer 22 comprises the following raw materials in parts by weight: 45-55 parts of main resin, 12-16 parts of organic solvent, 15-25 parts of filler, 4-6 parts of curing accelerator, 4-6 parts of auxiliary agent, 3-5 parts of silane coupling agent and 3-5 parts of titanate coupling agent.
In some embodiments, the host resin is selected from at least one of polyurethane resin, polyester resin, modified acrylic resin, epoxy resin, polyvinyl acetate, amino resin, and the organic solvent is selected from at least one of toluene, xylene, acetone, chloroform, ethyl acetate, butyl acetate, propylene glycol methyl ether acetate, methyl ethyl ketone, methyl isobutyl ketone, and N-methylpyrrolidone.
In some embodiments, the filler includes a first filler selected from at least one of copper chromium black, manganese iron black, manganese chromium nickel black, iron chromium black, titanium iron black, aniline black, perylene black, barium sulfate, magnesium oxide, and a second filler selected from at least one of barium sulfate, kaolin, magnesium oxide, and the coating curing accelerator selected from at least one of isocyanate-based curing agents, imidazole-based curing agents, amidoamine-based curing agents, aromatic amine-based curing agents, aliphatic amine-based curing agents, and dicyandiamide-based curing agents. Wherein, the barium sulfate, the kaolin and the magnesium oxide are ultrafine powders, and the average diameter of the particles is below 0.2 μm, so that the coating has high reflection characteristic.
In some embodiments, the silane coupling agent is selected from at least one of vinyltriethylsilane, vinyltrimethylsilane, vinyltris (methoxyethoxy) silane, and the titanate coupling agent is selected from at least one of isopropyltris (dioctylpyrophosphate) titanate, isopropyldioleate acyloxy (dioctylphosphate) titanate, monoalkoxy unsaturated fatty acid titanate.
When the silane coupling agent is between the inorganic interface and the organic interface, a bonding layer of an organic matrix, the silane coupling agent and the inorganic matrix can be formed, the reflective layer 22 can be adhered to glass, the service life is prolonged, meanwhile, the silane coupling agent can be good in dispersity for barium sulfate and magnesium oxide, the barium sulfate and the magnesium oxide can be dispersed in the coating more uniformly, the high reflection characteristic of the reflective layer 22 is uniformly distributed, incident light is reflected to the cell sheet layer 50 more uniformly through the reflective layer 22, and the double-sided cell sheet layer can improve the efficacy of the solar module.
The titanate coupling agent can be more effectively coupled with the main resin, a chemical bridge bond is formed between the inorganic filler and the main resin, the limitation of the silane coupling agent on the filler is overcome, the titanate coupling agent only has one side group organic functional group and has three organic functional groups, the dispersibility of other fillers is improved, such as copper chromium black, manganese iron black, manganese chromium nickel black, iron chromium black, titanium iron black, aniline black and perylene black, the limitation of the silane coupling agent on the non-reactive filler is overcome, and the compatibility of the main resin and the filler is improved and the performance of the composite material is enhanced due to the introduction of long-chain alkoxy in the titanate coupling agent.
In some embodiments, the kind of the auxiliary agent may be adjusted according to actual needs, including but not limited to a dispersant, an antifoaming agent, an antiskinning agent, an anti-wear agent, an antioxidant, an anti-ultraviolet agent, and the like.
In some embodiments, the reflective layer 22 includes a mesh portion 221 and a peripheral portion 222, the mesh portion 221 is disposed corresponding to a gap of the cell sheet layer 50, and the peripheral portion 222 is disposed corresponding to a gap of an edge of the solar module.
According to a second aspect of the present invention, a method for preparing high blackness glass comprises the steps of:
(1) spraying titanate coupling agent on the surface of the first filler according to the weight part, and respectively putting the first filler and the main resin into a sand mill for grinding to obtain particles with the fineness of 5-10 microns;
(2) mixing, namely putting the ground main resin, the first filler, the auxiliary agent and the second filler into a solid mixer (a high-speed solid mixer or a V-shaped solid mixer) according to the parts by weight, then starting to stir, controlling the stirring speed at 800 r/min-1500 r/min, stirring for 5 min-15 min, spraying a silane coupling agent, stirring for 1 min-2 min, then adding a curing accelerator and an organic solvent according to the parts by weight, heating to 35-55 ℃, and continuing to stir for 15 min-30 min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on at least one surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 100-160 ℃ for 1-5 min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 15-40 mu m. The black coating can replace the existing black glaze, the manufacturing temperature of the black glass can be reduced to 160 ℃ from the sintering temperature of 500-600 ℃ of the original black glaze, and the drying manufacturing time can be shortened to 5min from the original 30 min.
The titanate coupling agent is beneficial to improving the grinding efficiency of the first filler, reducing the grinding fineness, further contributing to more uniform dispersion of the first filler in subsequent mixing and improving the compatibility of the first filler and the main resin.
When the stirring temperature is heated to 40-60 ℃, the silane coupling agent and the second filler are mainly combined by chemical bonds, so that the dispersion and combination of the second filler are enhanced.
According to a third aspect of the present invention, a dual-glass photovoltaic module includes a front glass 10, a front packaging adhesive film 30, a battery sheet layer 50, a back packaging adhesive film 40 and a back glass 20, which are sequentially arranged from top to bottom, wherein the back glass 20 is the above high black-reversed glass, the reflective layer 22 of the back glass 20 is in contact with the back packaging adhesive film 40, and the front glass 10 and the back glass 20 are selected from one of embossed glass and float glass, and have a thickness of 1mm to 4 mm.
In some embodiments, the front-side encapsulant film 30 and the back-side encapsulant film 40 are selected from one of uv-transparent EVA, POE, PVB, liquid silicone.
When the incident light penetrates through the gap of the cell sheet 50 and is incident on the reflective layer 22 of the back glass 20, the incident light is reflected by the reflective layer 22 and directly projected to the back of the cell sheet 50, or reflected to the front glass 10 and then reflected to the front of the cell sheet 50.
Example 1
The high-black-reflection coating comprises the following raw materials in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent, 4 parts of vinyl triethylsilane and 4 parts of isopropyl tri (dioctyl pyrophosphato acyloxy) titanate.
A preparation method of high-contrast black glass comprises the following steps:
(1) spraying 4 parts of titanate coupling agent on the surfaces of 8 parts of copper-chromium black and 8 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent and 4 parts of magnesium oxide into a solid stirrer, stirring, controlling the stirring speed at 1200r/min, stirring for 12min, spraying 4 parts of silane coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuing stirring for 20min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Example 2
The high-black-reflection coating comprises the following raw materials in parts by weight: 45 parts of polyester resin, 12 parts of dimethylbenzene, 15 parts of filler, 4 parts of amidoamine curing agent, 4 parts of auxiliary agent, 3 parts of vinyl trimethylsilane and 3 parts of isopropyl dioleate acyloxy (dioctyl phosphate acyloxy) titanate.
A preparation method of high-contrast black glass comprises the following steps:
(1) spraying 3 parts of titanate coupling agent on the surfaces of 6 parts of manganese chromium nickel black and 7 parts of iron chromium black, and respectively putting the first filler and 45 parts of polyester resin into a sand mill for grinding to obtain particles with the fineness of 5-10 microns;
(2) mixing, namely putting the ground polyester resin, manganese chromium nickel black, iron chromium black, an auxiliary agent and 3 parts of kaolin into a solid mixer, then starting stirring, controlling the stirring speed at 800r/min, stirring for 15min, spraying 3 parts of silane coupling agent, stirring for 1min, then adding 12 parts of dimethylbenzene and 4 parts of amido amine curing agent, heating to 35 ℃, and continuing stirring for 30min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Example 3
The high-black-reflection coating comprises the following raw materials in parts by weight: 55 parts of polyester resin, 16 parts of acetone, 25 parts of filler, 6 parts of aromatic amine curing agent, 6 parts of auxiliary agent, 5 parts of vinyl tri (methoxyethoxy) silane and 5 parts of monoalkoxy unsaturated fatty acid titanate.
A preparation method of high-contrast black glass comprises the following steps:
(1)5 parts of titanate coupling agent is sprayed on the surfaces of 10 parts of ferrotitanium black, 6 parts of aniline black and 4 parts of perylene black, and then the first filler and 55 parts of polyvinyl acetate are respectively put into a sand mill for grinding to obtain particles with the fineness of 5-10 microns;
(2) mixing, namely putting the ground polyvinyl acetate, manganese chromium nickel black, iron chromium black, an auxiliary agent, 2 parts of magnesium oxide and 3 parts of barium sulfate into a solid stirrer, stirring, controlling the stirring speed at 1500r/min, stirring for 5min, spraying 5 parts of a silane coupling agent, stirring for 2min, adding 16 parts of acetone and 6 parts of an aromatic amine curing agent, heating to 55 ℃, and continuing stirring for 15min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 1
Comparative example 1 is substantially the same in composition and preparation as example 1, except that: no silane coupling agent and no titanate coupling agent are added.
The raw materials of the coating comprise the following components in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent and 5 parts of auxiliary agent.
A preparation method of black glass comprises the following steps:
(1) respectively putting 8 parts of copper-chromium black, 8 parts of manganese-iron black and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent and 4 parts of magnesium oxide into a solid stirrer, stirring at the stirring speed of 1200r/min for 12min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuing to stir for 20min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 2
Comparative example 2 is substantially the same in composition and preparation as example 1, except that: no second filler was added.
The raw materials of the coating comprise the following components in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent, 4 parts of vinyl triethylsilane and 4 parts of isopropyl tri (dioctyl pyrophosphato acyloxy) titanate.
A preparation method of black glass comprises the following steps:
(1) spraying 4 parts of titanate coupling agent on the surfaces of 10 parts of copper-chromium black and 10 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black and auxiliary agent into a solid stirrer, stirring at the stirring speed of 1200r/min for 12min, spraying 4 parts of silane coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuously stirring for 20min to prepare black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 3
Comparative example 3 is essentially the same in composition and preparation as example 1, except that: no titanate coupling agent was added.
The raw materials of the coating comprise the following components in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent and 8 parts of vinyl triethylsilane.
A preparation method of black glass comprises the following steps:
(1) spraying 4 parts of silane coupling agent on the surfaces of 8 parts of copper-chromium black and 8 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent and 4 parts of magnesium oxide into a solid stirrer, stirring, controlling the stirring speed at 1200r/min, stirring for 12min, spraying 4 parts of silane coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuing stirring for 20min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 4
Comparative example 4 is essentially the same in composition and preparation as example 1, except that: no silane coupling agent was added.
The raw materials of the coating comprise the following components in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent and 8 parts of isopropyl tri (dioctyl pyrophosphato acyloxy) titanate.
A preparation method of black glass comprises the following steps:
(1) spraying 4 parts of titanate coupling agent on the surfaces of 8 parts of copper-chromium black and 8 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent and 4 parts of magnesium oxide into a solid stirrer, stirring, controlling the stirring speed at 1200r/min, stirring for 12min, spraying 4 parts of titanate coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuing stirring for 20min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 5
Comparative example 5 is essentially the same in composition and preparation as example 1, except that: the second filler is 2 parts kaolin and 2 parts barium sulfate.
The raw materials of the coating comprise the following components in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent and 8 parts of isopropyl tri (dioctyl pyrophosphato acyloxy) titanate.
A preparation method of black glass comprises the following steps:
(1) spraying 4 parts of titanate coupling agent on the surfaces of 8 parts of copper-chromium black and 8 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent, 2 parts of kaolin and 2 parts of barium sulfate into a solid stirrer, stirring, controlling the stirring speed at 1200r/min, stirring for 12min, spraying 4 parts of titanate coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, heating to 45 ℃, and continuing stirring for 20min to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
Comparative example 6
Comparative example 6 is essentially the same in composition and preparation as example 1, except that: the mixture was not heated, and was mixed at room temperature.
The high-black-reflection coating comprises the following raw materials in parts by weight: 48 parts of polyurethane resin, 14 parts of toluene, 20 parts of filler, 5 parts of isocyanate curing agent, 5 parts of auxiliary agent, 4 parts of vinyl triethylsilane and 4 parts of isopropyl tri (dioctyl pyrophosphato acyloxy) titanate.
A preparation method of high-contrast black glass comprises the following steps:
(1) spraying 4 parts of titanate coupling agent on the surfaces of 8 parts of copper-chromium black and 8 parts of ferromanganese black, and respectively putting the first filler and 48 parts of polyurethane resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
(2) mixing, namely putting the ground polyurethane resin, copper-chromium black, manganese-iron black, an auxiliary agent and 4 parts of magnesium oxide into a solid stirrer, stirring, controlling the stirring speed at 1200r/min, stirring for 12min, spraying 4 parts of silane coupling agent, stirring for 2min, adding 14 parts of toluene and 5 parts of isocyanate curing agent, and continuously stirring for 20min at normal temperature to prepare a black coating;
(3) filtering, mixing completely, selecting wire netting with mesh number of 1250, and filtering to remove large particles;
(4) coating, namely coating black paint on the inner surface of the transparent glass in a grid shape by a screen printing or gravure printing process;
(5) and (3) drying, namely drying the transparent glass with the black coating at 130 ℃ for 3min to form a reflecting layer 22 on the transparent glass, wherein the thickness of the reflecting layer 22 is 30 microns, and thus obtaining the back glass of the double-glass photovoltaic module.
The black glasses obtained in examples 1 to 3 and comparative examples 1 to 6 were subjected to performance tests, and the results are shown in table 1.
1. And (3) reflectivity testing: the Test was carried out according to a Reflectance tester designed according to the ASTM E424-71 (Reapproved 2007) Standard Test Methods for Solar Energy Transmission and reflection (Terrestary) of Sheet Materials standards.
2. And (3) testing the adhesive force: according to the adhesion test: the tests were carried out according to the standard of the test for the marking of paint films of GB/T9286-1998 color paints and varnishes.
TABLE 1 Performance test of examples 1-3 and comparative examples 1-5
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a high black glass that turns back which characterized in that, includes printing opacity glass and reflection stratum, the reflection stratum is latticedly scribbled in printing opacity glass's one side, the reflection stratum corresponds the setting with solar energy component's battery piece layer clearance, the raw materials of the coating of reflection stratum include according to the part by weight: 40-60 parts of main resin, 10-20 parts of organic solvent, 10-30 parts of filler, 1-10 parts of curing accelerator, 1-10 parts of auxiliary agent, 1-10 parts of silane coupling agent and 1-10 parts of titanate coupling agent.
2. The high contrast black glass according to claim 1, wherein the coating of the reflective layer comprises the following raw materials in parts by weight: 45-55 parts of main resin, 12-16 parts of organic solvent, 15-25 parts of filler, 4-6 parts of curing accelerator, 4-6 parts of auxiliary agent, 3-5 parts of silane coupling agent and 3-5 parts of titanate coupling agent.
3. The high blackout glass of claim 1, wherein the filler comprises a first filler selected from at least one of copper chromium black, manganese iron black, manganese chromium nickel black, iron chromium black, titanium iron black, aniline black, perylene black, barium sulfate, and magnesium oxide, and a second filler selected from at least one of barium sulfate, kaolin, and magnesium oxide.
4. The high anti-black glass according to claim 1, wherein the silane coupling agent is at least one selected from the group consisting of vinyltriethylsilane, vinyltrimethylsilane, vinyltris (methoxyethoxy) silane, and the titanate coupling agent is at least one selected from the group consisting of isopropyltris (dioctylpyrophosphate) titanate, isopropyldioleate acyloxy (dioctylphosphate) titanate, and monoalkoxyunsaturated fatty acid titanate.
5. The high contrast black glass according to claim 1, wherein the main resin is at least one selected from the group consisting of polyurethane resin, polyester resin, modified acrylic resin, epoxy resin, polyvinyl acetate, and amino resin, and the organic solvent is at least one selected from the group consisting of toluene, xylene, acetone, chloroform, ethyl acetate, butyl acetate, propylene glycol methyl ether acetate, methyl ethyl ketone, methyl isobutyl ketone, and N-methylpyrrolidone.
6. The high contrast black glass according to claim 1, wherein the coating curing accelerator is at least one selected from the group consisting of an isocyanate-based curing agent, an imidazole curing agent, an amido amine-based curing agent, an aromatic amine-based curing agent, an aliphatic amine-based curing agent, and a dicyandiamide-based curing agent.
7. The high contrast black glass according to any one of claims 1 to 6, wherein the reflective layer comprises a mesh portion and a peripheral portion, the mesh portion is disposed corresponding to a gap between the cell layers, and the peripheral portion is disposed corresponding to a gap between edges of the solar module.
8. A method for preparing the high contrast black glass according to any one of claims 1 to 7, comprising the steps of:
s100, spraying a titanate coupling agent on the surface of a first filler according to the parts by weight, and then respectively putting the first filler and main resin into a sand mill for grinding to obtain particles with the fineness of 5-10 mu m;
s200, mixing, namely putting the ground main resin, the first filler, the auxiliary agent and the second filler into a solid stirrer according to parts by weight, stirring, controlling the stirring speed at 800-1500 r/min, stirring for 5-15 min, spraying a silane coupling agent, stirring for 1-2 min, adding a curing accelerator and an organic solvent according to parts by weight, heating to 35-55 ℃, and continuously stirring for 15-30 min to prepare a black coating;
s300, filtering, and filtering large particles after fully mixing;
s400, coating, namely coating black paint on at least one surface of the transparent glass in a grid manner by a screen printing or intaglio printing process;
s500, drying, wherein the black coating is dried on the interface of the transparent glass to form a reflecting layer.
9. The method for preparing high contrast black glass according to claim 8, wherein in the step of drying in step S500, the transparent glass with the black coating is dried at 100 ℃ to 160 ℃ for 1min to 5min to form a reflective layer on the transparent glass, wherein the thickness of the reflective layer is 15 μm to 40 μm.
10. The double-glass photovoltaic module is characterized by comprising front glass, a front packaging adhesive film, a battery sheet layer, a back packaging adhesive film and back glass which are sequentially arranged from top to bottom, wherein the back glass is the high-reflection black glass prepared by the preparation method according to any one of claims 8 to 9, and a reflecting layer of the back glass is in contact with the back packaging adhesive film.
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