CN113976540B - A dust removal device for cylindrical bags - Google Patents
A dust removal device for cylindrical bags Download PDFInfo
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- CN113976540B CN113976540B CN202110548290.3A CN202110548290A CN113976540B CN 113976540 B CN113976540 B CN 113976540B CN 202110548290 A CN202110548290 A CN 202110548290A CN 113976540 B CN113976540 B CN 113976540B
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- 239000000428 dust Substances 0.000 title claims abstract description 249
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims description 31
- 239000004744 fabric Substances 0.000 claims description 26
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 5
- 238000009833 condensation Methods 0.000 abstract description 10
- 230000005494 condensation Effects 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 230000007246 mechanism Effects 0.000 description 9
- 238000001914 filtration Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 6
- 238000000746 purification Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明公开了一种筒形布袋的除尘装置,包括除尘器主体和净气室密封板,所述除尘器主体分隔成上下独立的净气室和含尘落料斗;所述净气室密封板上竖向设置有多个出口朝上的布袋风筒组件,所述布袋风筒组件上设置有呈筒形的除尘布袋;所述除尘器主体上还设置有净化气出口和含尘气入口,所述除尘器主体的上部固定设置有反吹供气仓,所述反吹供气仓内设置有反吹风机;所述反吹供气仓的进气端通过循环供气管连接至所述净气室,所述反吹供气仓的出气端通过供气风管连接有反吹组件,所述反吹组件上具有多个与所述布袋风筒组件的出口一一正对设置的出风口。本发明具有能够避免结露,改善除尘效果和除尘效率,有利于延长布袋使用寿命等优点。
The invention discloses a dust removal device for cylindrical bags, which includes a dust collector main body and a clean air chamber sealing plate. The dust collector main body is divided into upper and lower independent clean air chambers and a dust-containing hopper; the clean air chamber sealing plate A plurality of bag air duct assemblies with upward-facing outlets are vertically provided on the bag air duct assembly, and a cylindrical dust bag is provided on the bag air duct assembly; the main body of the dust collector is also provided with a purified air outlet and a dust-containing air inlet. The upper part of the main body of the dust collector is fixedly provided with a backflush air supply bin, and a backflush air supply bin is provided with a backblowing fan; the air inlet end of the backflush air supply bin is connected to the clean air through a circulating air supply pipe room, the air outlet end of the backflush air supply bin is connected to a backflush assembly through an air supply duct, and the backflush assembly has a plurality of air outlets arranged one by one facing the outlet of the bag air duct assembly. The invention has the advantages of being able to avoid condensation, improving the dust removal effect and dust removal efficiency, and being conducive to extending the service life of the bag.
Description
技术领域Technical field
本发明涉及布袋除尘技术领域,特别的涉及一种筒形布袋的除尘装置。The present invention relates to the technical field of bag dust removal, and in particular to a dust removal device for cylindrical bag dust.
背景技术Background technique
袋式除尘器是将旋风除尘机理和过滤式除尘机理有机组合,采用特殊的清灰方式进行清灰的新型除尘装置,工作时,含尘气流切向进入除尘器后,在除尘器内形成旋风,大颗粒粉尘在旋转的离心力作用下分离落入灰斗,起到初级除尘的作用,避免高速含尘气流直接冲刷滤袋。而微小尘粒悬浮于气体中通过气流分布装置,均匀进入过滤室中,弥散于滤袋间隙间而被滤袋阻留,净化气流由净化气出口排出,完成净化的过程。布袋除尘器在工作一段时间后,空气中的大量灰尘会堆积在除尘布袋上,造成除尘布袋上的缝隙被堵住,影响过滤效率,需要对布袋上的灰尘进行清理。The bag dust collector is a new dust removal device that organically combines the cyclone dust removal mechanism and the filter dust removal mechanism and uses a special dust removal method. When working, the dust-laden airflow enters the dust collector tangentially and forms a cyclone in the dust collector. , large particles of dust are separated and fall into the ash hopper under the action of rotating centrifugal force, which plays the role of primary dust removal and prevents high-speed dust-laden airflow from directly washing the filter bag. The tiny dust particles are suspended in the gas and pass through the air flow distribution device, evenly entering the filter chamber, dispersed in the gaps between the filter bags and blocked by the filter bags. The purified air flow is discharged from the purified air outlet to complete the purification process. After the bag dust collector has been working for a period of time, a large amount of dust in the air will accumulate on the dust bag, causing the gaps on the dust bag to be blocked, affecting the filtration efficiency, and the dust on the bag needs to be cleaned.
目前,对于筒形布袋,通常朝向布袋顶部的出口吹入压缩空气,将布袋表面沉积的灰尘吹落。但是压缩空气与除尘气体之间的温差大,容易产生结露现象,而沉积的灰尘在结露的作用下黏附在布袋上又会加剧堵塞,影响除尘效率,缩短布袋的使用寿命。At present, for cylindrical bags, compressed air is usually blown toward the outlet at the top of the bag to blow off the dust deposited on the surface of the bag. However, the temperature difference between the compressed air and the dust removal gas is large, which easily causes condensation. The deposited dust adhering to the bag under the action of condensation will aggravate the blockage, affect the dust removal efficiency, and shorten the service life of the bag.
发明内容Contents of the invention
针对上述现有技术的不足,本发明所要解决的技术问题是:如何提供一种能够避免结露,改善除尘效果和除尘效率,有利于延长布袋使用寿命的筒形布袋的除尘装置。In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present invention is: how to provide a dust removal device for cylindrical bags that can avoid condensation, improve dust removal effect and efficiency, and extend the service life of the bag.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种筒形布袋的除尘装置,包括除尘器主体,所述除尘器主体内具有水平设置的净气室密封板,所述净气室密封板将所述除尘器主体分隔成上下独立的净气室和含尘落料斗;所述净气室密封板上竖向设置有多个出口朝上的布袋风筒组件,所述布袋风筒组件上设置有呈筒形的除尘布袋;所述除尘器主体上还设置有净化气出口和含尘气入口,所述净化气出口与所述净气室相连通,所述含尘气入口与所述含尘落料斗相连通;其特征在于,所述除尘器主体的上部固定设置有反吹供气仓,所述反吹供气仓内设置有反吹风机;所述反吹供气仓的进气端通过循环供气管连接至所述净气室,所述反吹供气仓的出气端通过供气风管连接有反吹组件,所述反吹组件上具有多个与所述布袋风筒组件的出口一一正对设置的出风口。A dust removal device for cylindrical bags, including a dust collector body. The dust collector body has a horizontally arranged clean air chamber sealing plate. The clean air chamber sealing plate separates the dust collector body into upper and lower independent clean air chambers. chamber and dust-containing hopper; the sealing plate of the clean air chamber is vertically provided with a plurality of bag air duct assemblies with upward outlets, and the bag air duct assembly is provided with cylindrical dust removal bags; the dust collector The main body is also provided with a purified gas outlet and a dust-containing gas inlet, the purified gas outlet is connected to the clean air chamber, and the dust-containing gas inlet is connected to the dust-containing hopper; characterized in that, The upper part of the main body of the dust collector is fixed with a backflush air supply bin, and a backflush fan is provided in the backflush air supply bin; the air inlet end of the backflush air supply bin is connected to the clean air chamber through a circulating air supply pipe. The air outlet end of the backflush air supply chamber is connected to a backflush assembly through an air supply duct. The backflush assembly has a plurality of air outlets arranged one by one facing the outlet of the bag air duct assembly.
采用上述结构,含尘气体通过含尘气入口进入到含尘落料斗的内部,经由布袋风筒组件进入到分隔的净气室中,在经过布袋风筒组件上的除尘布袋时,灰尘在除尘布袋的阻碍作用下落入含尘落料斗的内部,或者附着在除尘布袋的表面,从而实现对含尘气体的除尘,洁净气体经由净化气出口排出。待除尘布袋表面的灰尘沉积过多时,启动反吹供气仓内的反吹风机,将净气室内的洁净空气抽入,并通过供气风管吹入反吹组件,再由反吹组件的出风口正对布袋风筒组件的出口反向吹入除尘布袋内,一方面能够使布袋抖动,将附着在除尘布袋表面的灰尘抖落,另一方面,反吹气体从除尘布袋的内部向外流动,也会将附着的灰尘吹落,从而实现对布袋的清洁。同时,反吹供气仓的空气来源于净气室,其温度和水汽含量与含尘气体一致,从而可以避免反吹气体与含尘气体相遇而产生结露现象,从而能够避免灰尘遇湿黏附,有利于改善除尘效果和除尘效率,延长布袋使用寿命。Using the above structure, the dust-containing gas enters the interior of the dust-containing hopper through the dust-containing gas inlet, and enters the separated clean air chamber through the bag air duct assembly. When passing through the dust removal bag on the bag air duct assembly, the dust is removed Under the obstruction of the bag, the dust falls into the inside of the hopper, or adheres to the surface of the dust bag, thereby realizing the dust removal of the dust-containing gas, and the clean gas is discharged through the purification gas outlet. When too much dust is deposited on the surface of the dust bag, start the backblowing fan in the backflush air supply chamber to suck the clean air in the clean air chamber and blow it into the backflush component through the air supply duct, and then through the outlet of the backflush component. The air outlet is facing the outlet of the bag air duct assembly and blows backwards into the dust bag. On the one hand, it can shake the bag and shake off the dust attached to the surface of the dust bag. On the other hand, the back-blow gas flows outward from the inside of the dust bag. , will also blow off the attached dust, thereby cleaning the bag. At the same time, the air in the backflush air supply chamber comes from the clean air chamber, and its temperature and water vapor content are consistent with the dust-containing gas. This can avoid condensation caused by the encounter between the backflush gas and dust-containing gas, thus preventing dust from adhering to moisture. , which is conducive to improving the dust removal effect and efficiency, and extending the service life of the bag.
进一步的,所述除尘器主体内还具有水平设置的风筒支撑架,所述布袋风筒组件下端固定在所述风筒支撑架上。Furthermore, the main body of the dust collector also has a horizontally arranged air duct support frame, and the lower end of the bag air duct assembly is fixed on the air duct support frame.
这样,可以更加可靠地固定布袋风筒组件,避免布袋风筒组件在含尘气体和反吹气体的作用下整体摆动而损坏,有利于提高稳定性和使用寿命。另外,也可以保证布袋风筒组件之间间隙,从而更好充分地利用除尘布袋的表面积,提高过滤效率。In this way, the bag air duct assembly can be fixed more reliably, and the bag air duct assembly can be prevented from being damaged by the overall swing under the action of dust-containing gas and backflush gas, which is beneficial to improving stability and service life. In addition, the gap between the bag air duct components can also be ensured, so as to better and fully utilize the surface area of the dust bag and improve the filtration efficiency.
进一步的,所述净气室密封板上开设有多个上风筒固定孔,所述风筒支撑架包括多个与所述上风筒固定孔一一对应设置的下风筒固定环,所述下风筒固定环与所述上风筒固定孔在竖向上同轴设置,多个所述下风筒固定环之间连接有骨架支撑臂;所述布袋风筒组件的上端和下端分别连接在所述上风筒固定孔和下风筒固定环上。Further, a plurality of upper air duct fixing holes are provided on the sealing plate of the clean air chamber, and the air duct support frame includes a plurality of lower air duct fixing rings arranged in one-to-one correspondence with the upper air duct fixing holes. The lower air duct is The fixed ring and the upper air duct fixing hole are coaxially arranged vertically, and a skeleton support arm is connected between multiple lower air duct fixing rings; the upper end and the lower end of the bag air duct assembly are respectively connected to the upper air duct fixed hole and downwinder fixing ring.
进一步的,所述布袋风筒组件包括风筒上固定环和风筒下固定环,所述风筒上固定环上具有风筒上螺纹,所述风筒下固定环上设置有风筒下螺纹,所述上风筒固定孔和所述下风筒固定环上均具有内螺纹,所述风筒上螺纹与所述上风筒固定孔通过螺纹旋合连接,所述风筒下螺纹与所述下风筒固定环通过螺纹旋合连接。Further, the bag air duct assembly includes an upper fixing ring of the air duct and a lower fixing ring of the air duct. The upper fixing ring of the air duct is provided with an upper thread of the air duct, and the lower fixing ring of the air duct is provided with a lower thread of the air duct. The upper air cylinder fixing hole and the lower air cylinder fixing ring are both provided with internal threads. The upper threads of the air cylinder are connected to the upper air cylinder fixing hole by threading, and the lower threads of the air cylinder are fixed to the lower air cylinder. The rings are connected by screw threads.
通过布袋风筒组件上的风筒上固定环与净气室密封板上的上风筒固定孔通过螺纹旋合连接,布袋风筒组件上的风筒下固定环与风筒支撑架上的下风筒固定环通过螺纹旋合连接,结构简单,在除尘布袋破坏的情况下可以通过将布袋风筒组件旋转下来更换好除尘布袋之后在将布袋风筒组件安装上去,结构简单,方便后期维护和更换,减少后期的维修成本。The upper fixing ring of the air duct on the bag air duct assembly is connected to the upper air duct fixing hole on the sealing plate of the clean air chamber through screw threads, and the lower fixing ring of the air duct on the bag air duct assembly is connected to the lower air duct on the air duct support frame. The fixed ring is connected by screw threads and has a simple structure. When the dust bag is damaged, the dust bag can be replaced by rotating down the bag air duct assembly and then the bag air duct assembly can be installed. The structure is simple and is convenient for later maintenance and replacement. Reduce later maintenance costs.
进一步的,所述风筒上固定环上同轴设置有呈筒状的布袋支撑架,所述除尘布袋由下向上地套设在所述布袋支撑架上;所述风筒下固定环的内径与套设在所述布袋支撑架上的除尘布袋的直径相匹配,使套设有除尘布袋的布袋支撑架稳定地穿过所述风筒下固定环。Further, a cylindrical bag support frame is coaxially provided on the upper fixed ring of the air duct, and the dust removal bag is sleeved on the bag support frame from bottom to upward; the inner diameter of the lower fixed ring of the air duct is Match the diameter of the dust bag set on the bag support frame, so that the bag support frame set with the dust bag can stably pass through the lower fixing ring of the air duct.
安装时,将风筒下固定环通过风筒下螺纹旋合在下风筒固定环上,将除尘布袋套设在布袋支撑架上,并由上向下依次穿过上风筒固定孔和风筒下固定环后,将风筒上固定环旋合在上风筒固定孔上,就可以完成布袋风筒组件的安装。When installing, screw the lower fixing ring of the air duct to the lower fixing ring of the air duct through the lower thread of the air duct. Set the dust bag on the bag support frame and pass it through the upper air duct fixing hole and the lower part of the air duct from top to bottom. After tightening the ring, screw the upper fixing ring of the air duct to the fixing hole of the upper air duct to complete the installation of the bag air duct assembly.
进一步的,所述除尘器主体的顶部固定设置有风机仓固定板,所述反吹供气仓通过螺栓固定在所述风机仓固定板上,所述反吹风机设置在所述反吹供气仓内。Further, the top of the main body of the dust collector is fixedly provided with a fan bin fixing plate, the backflush air supply bin is fixed on the fan bin fixing plate through bolts, and the backflush fan is arranged on the backflush air supply bin. Inside.
进一步的,所述反吹组件包括反吹组件固定板,所述反吹组件固定板的一侧设置有反吹组件连接筒,另一侧设置有多个与所述布袋风筒组件相对应的反吹组件出风筒,所述反吹组件固定板上还具有连通所述反吹组件连接筒和所述反吹组件出风筒的通道;所述反吹组件连接筒与所述供气风管相连通,所述反吹组件出风筒与对应的所述除尘布袋同轴正对设置。Further, the backflush assembly includes a backflush assembly fixed plate. One side of the backflush assembly fixed plate is provided with a backflush assembly connecting tube, and the other side is provided with a plurality of air blower components corresponding to the bag air duct assembly. A backflush assembly air outlet, the backflush assembly fixed plate also has a channel connecting the backflush assembly connecting barrel and the backflush assembly air outlet; the backflushing assembly connecting barrel and the air supply air The pipes are connected, and the air outlet of the back-blowing assembly is coaxially opposite to the corresponding dust bag.
进一步的,所述除尘器主体的内侧面与所述净气室密封板的连接处固定设置有限位密封块,所述净气室密封板卡接在所述限位密封块的内部,所述净气室密封板的两侧面均设置有密封垫。Further, a limited sealing block is fixedly provided at the connection between the inner surface of the dust collector body and the clean air chamber sealing plate, and the clean air chamber sealing plate is clamped inside the limited sealing block. Sealing pads are provided on both sides of the clean air chamber sealing plate.
进一步的,所述含尘落料斗的底部连接有粉尘排料筒,所述含尘落料斗与所述粉尘排料筒相连通,所述粉尘排料筒上设置有下料阀门,所述下料阀门上设置有旋转把手。Further, the bottom of the dust-containing hopper is connected to a dust discharge tube, the dust-containing hopper is connected with the dust discharge tube, and the dust discharge tube is provided with a discharge valve, and the dust discharge tube is provided with a discharge valve. The material valve is provided with a rotating handle.
进一步的,所述除尘器主体的底部固定设置有若干个主体支撑柱,所述主体支撑柱的底部固定设置有支撑柱底座,所述支撑柱底座的底侧面固定设置有防滑垫。Further, a plurality of main body support columns are fixedly provided at the bottom of the main body of the dust collector, a support column base is fixedly provided at the bottom of the main body support column, and an anti-slip pad is fixedly provided on the bottom side of the support column base.
综上所述,本发明具有能够避免结露,改善除尘效果和除尘效率,有利于延长布袋使用寿命等优点。To sum up, the present invention has the advantages of being able to avoid condensation, improving the dust removal effect and dust removal efficiency, and being conducive to extending the service life of the cloth bag.
附图说明Description of the drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation of the present application. In the attached picture:
图1为本发明实施例中的布袋风筒组件的连接结构图(图中仅示出部分结构)。Figure 1 is a connection structural diagram of a bag air duct assembly in an embodiment of the present invention (only part of the structure is shown in the figure).
图2为本发明实施例的内部结构图。Figure 2 is an internal structural diagram of an embodiment of the present invention.
图3为本发明实施例的立体图。Figure 3 is a perspective view of an embodiment of the present invention.
图4为本发明实施例中反吹组件的立体图。Figure 4 is a perspective view of the backflush assembly in the embodiment of the present invention.
图5为本发明实施例中布袋风筒组件的立体图。Figure 5 is a perspective view of the bag air duct assembly in the embodiment of the present invention.
图6为本发明实施例中风筒支撑架的立体图。Figure 6 is a perspective view of a stroke support frame according to an embodiment of the present invention.
图7为本发明实施例中净气室密封板立体图。Figure 7 is a perspective view of the sealing plate of the clean air chamber in the embodiment of the present invention.
图8为本发明实施例中风筒下固定环的剖视结构示意图。Figure 8 is a schematic cross-sectional structural view of the lower fixing ring of the stroke according to the embodiment of the present invention.
图9和图10为图1中圆圈处的放大结构示意图。Figures 9 and 10 are enlarged structural diagrams of the circles in Figure 1.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to examples.
具体实施时:一种筒形布袋的除尘装置,包括除尘器主体1,如图3所示,所述除尘器主体1的底部固定设置有若干个主体支撑柱12,所述主体支撑柱12的底部固定设置有支撑柱底座13,所述支撑柱底座13的底侧面固定设置有防滑垫。Specific implementation: a cylindrical bag dust removal device, including a dust collector main body 1, as shown in Figure 3, the bottom of the dust collector main body 1 is fixedly provided with several main body support columns 12, and the main body support columns 12 are A support column base 13 is fixedly provided at the bottom, and an anti-slip pad is fixedly provided on the bottom side of the support column base 13 .
如图2所示,所述除尘器主体1内具有水平设置的净气室密封板3,所述除尘器主体1的内侧面与所述净气室密封板3的连接处固定设置有限位密封块104,所述净气室密封板3卡接在所述限位密封块104的内部,所述净气室密封板3将所述除尘器主体1分隔成上下独立的净气室101和含尘落料斗102;所述含尘落料斗102的底部连接有粉尘排料筒9,所述含尘落料斗102与所述粉尘排料筒9相连通。如图3所示,所述粉尘排料筒9上设置有下料阀门11,所述下料阀门11上设置有旋转把手。As shown in Figure 2, the dust collector body 1 has a horizontally arranged clean air chamber sealing plate 3, and a limited seal is fixedly provided at the connection between the inner side of the dust collector body 1 and the clean air chamber sealing plate 3. Block 104, the clean air chamber sealing plate 3 is clamped inside the limit sealing block 104, the clean air chamber sealing plate 3 separates the dust collector body 1 into an upper and lower independent clean air chamber 101 and a Dust dropping hopper 102; the bottom of the dust dropping hopper 102 is connected to a dust discharge tube 9, and the dust dropping hopper 102 is connected with the dust discharge tube 9. As shown in Figure 3, the dust discharge tube 9 is provided with a discharge valve 11, and the discharge valve 11 is provided with a rotating handle.
如图1和图2所示,所述净气室密封板3上竖向设置有多个出口朝上的布袋风筒组件4,所述布袋风筒组件4上设置有呈筒形的除尘布袋401;所述除尘器主体1上还设置有净化气出口7和含尘气入口8,所述净化气出口7与所述净气室101相连通,所述含尘气入口8与所述含尘落料斗102相连通。As shown in Figures 1 and 2, the clean air chamber sealing plate 3 is vertically provided with a plurality of bag air duct assemblies 4 with upward outlets, and the bag air duct assembly 4 is provided with cylindrical dust removal bags. 401; The main body 1 of the dust collector is also provided with a purified gas outlet 7 and a dust-containing gas inlet 8. The purified gas outlet 7 is connected with the clean air chamber 101, and the dust-contained gas inlet 8 is connected with the dust-containing gas inlet 8. The dust hopper 102 is connected.
工作时,含尘气体通过含尘气入口进入到含尘落料斗的内部,经由布袋风筒组件进入到分隔的净气室中,在经过布袋风筒组件上的除尘布袋时,灰尘在除尘布袋的阻碍作用下落入含尘落料斗的内部,或者附着在除尘布袋的表面,从而实现对含尘气体的除尘,洁净气体经由净化气出口排出。During operation, the dust-containing gas enters the interior of the dust-containing hopper through the dust-containing gas inlet, and enters the separated clean air chamber through the bag air duct assembly. When passing through the dust removal bag on the bag air duct assembly, the dust is in the dust removal bag. It falls into the inside of the dust-containing hopper under the influence of obstacles, or adheres to the surface of the dust bag, thereby realizing the dust removal of dust-containing gas, and the clean gas is discharged through the purification gas outlet.
在传统反吹式布袋除尘器中,往往采用压缩空气对布袋进行反吹,利用压缩空气较强的气体压强和冲击力使除尘布袋表面的灰尘在抖落或由内向外吹落。强大的气体压强瞬间的冲击力虽然能够很好地清除布袋表面沉积的灰尘,但过大的冲击力也会造成除尘布袋损坏、破裂。同时,压缩空气通常由高压储气罐输送,在压缩空气喷出时,气体的体积会变大,从而使气体的温度降低,低温的压缩气体与温度相对较高的布袋(布袋温度与含尘气体温度相近)接触时,会在布袋上结露,形成水珠,水珠与布袋表面的灰尘接触后,形成黏度更强的泥状物渗入布袋的缝隙,堵塞布袋的过滤孔(缝隙),且不宜清除,严重影响过滤效率和使用寿命。In the traditional back-flush bag dust collector, compressed air is often used to back-flush the bag. The strong gas pressure and impact force of the compressed air are used to shake off the dust on the surface of the dust bag or blow it off from the inside to the outside. Although the instantaneous impact of strong gas pressure can effectively remove dust deposited on the surface of the bag, excessive impact can also cause damage and rupture of the dust bag. At the same time, compressed air is usually transported by a high-pressure gas storage tank. When the compressed air is sprayed out, the volume of the gas will increase, thereby reducing the temperature of the gas. The low-temperature compressed gas and the relatively high-temperature bag (the temperature of the bag is related to the dust content When the gas temperature is similar), condensation will condense on the bag and form water droplets. After the water droplets come into contact with the dust on the surface of the bag, a mud with stronger viscosity will form and penetrate into the gaps of the bag, blocking the filter holes (gaps) of the bag. And it should not be removed, which will seriously affect the filtration efficiency and service life.
为此,在本实施例中,如图2和图3所示,所述除尘器主体1的上部固定设置有反吹供气仓6,所述反吹供气仓6内设置有反吹风机;所述反吹供气仓6的进气端通过循环供气管10连接至所述净气室101,所述反吹供气仓6的出气端通过供气风管601连接有反吹组件5,所述反吹组件5上具有多个与所述布袋风筒组件4的出口一一正对设置的出风口。To this end, in this embodiment, as shown in Figures 2 and 3, the upper part of the dust collector body 1 is fixedly provided with a backflush air supply bin 6, and a backblowing fan is installed in the backflush air supply bin 6; The air inlet end of the backflush air supply bin 6 is connected to the clean air chamber 101 through the circulating air supply pipe 10, and the air outlet end of the backflush air supply bin 6 is connected to the backflush assembly 5 through the air supply duct 601. The backflush assembly 5 has a plurality of air outlets arranged one by one facing the outlet of the bag air duct assembly 4 .
待除尘布袋表面的灰尘沉积过多时,启动反吹供气仓内的反吹风机,将净气室内的洁净空气抽入,并通过供气风管吹入反吹组件,再由反吹组件的出风口正对布袋风筒组件的出口反向吹入除尘布袋内,一方面能够使布袋抖动,将附着在除尘布袋表面的灰尘抖落,另一方面,反吹气体从除尘布袋的内部向外流动,也会将附着的灰尘吹落,从而实现对布袋的清洁。同时,反吹供气仓的空气来源于净气室,其温度和水汽含量与含尘气体一致,从而可以避免反吹气体与含尘气体相遇而产生结露现象,从而能够避免灰尘遇湿黏附,有利于改善除尘效果和除尘效率,延长布袋使用寿命。When too much dust is deposited on the surface of the dust bag, start the backblowing fan in the backflush air supply chamber to suck the clean air in the clean air chamber and blow it into the backflush component through the air supply duct, and then through the outlet of the backflush component. The air outlet is facing the outlet of the bag air duct assembly and blows backwards into the dust bag. On the one hand, it can shake the bag and shake off the dust attached to the surface of the dust bag. On the other hand, the back-blow gas flows outward from the inside of the dust bag. , will also blow off the attached dust, thereby cleaning the bag. At the same time, the air in the backflush air supply chamber comes from the clean air chamber, and its temperature and water vapor content are consistent with the dust-containing gas. This can avoid condensation caused by the encounter between the backflush gas and dust-containing gas, thus preventing dust from adhering to moisture. , which is conducive to improving the dust removal effect and efficiency, and extending the service life of the bag.
本实施例中,所述除尘器主体1的顶部固定设置有风机仓固定板103,所述反吹供气仓6通过螺栓固定在所述风机仓固定板103上,所述反吹风机设置在所述反吹供气仓6内。In this embodiment, a fan compartment fixing plate 103 is fixed on the top of the dust collector body 1, and the backflush air supply compartment 6 is fixed on the fan compartment fixing plate 103 through bolts, and the backblowing fan is installed there. The backflush air supply chamber 6 is described.
如图4所示,所述反吹组件5包括反吹组件固定板502,所述反吹组件固定板502的一侧设置有反吹组件连接筒501,另一侧设置有多个与所述布袋风筒组件4相对应的反吹组件出风筒503,所述反吹组件固定板502上还具有连通所述反吹组件连接筒501和所述反吹组件出风筒503的通道;所述反吹组件连接筒501与所述供气风管601相连通,所述反吹组件出风筒503与对应的所述除尘布袋401同轴正对设置。As shown in Figure 4, the backflush assembly 5 includes a backflush assembly fixed plate 502. One side of the backflush assembly fixed plate 502 is provided with a backflush assembly connecting tube 501, and the other side is provided with multiple The back-blowing assembly air outlet 503 corresponding to the bag air duct assembly 4 has a channel connecting the back-blowing assembly connecting barrel 501 and the back-blowing assembly air outlet 503 on the back-blowing assembly fixing plate 502; The backflush assembly connecting tube 501 is connected with the air supply air duct 601, and the backflush assembly air outlet tube 503 is coaxially opposite to the corresponding dust removal bag 401.
另外,现有布袋除尘装置中的圆形布袋仅有上端固定,即竖向安装在净气室密封板3上,由于除尘布袋下端悬吊较长,含尘气体进入尘落料斗102或压缩空气反吹除尘布袋时,都会造成除尘布袋的晃动,这种晃动虽然可以在一定程度上减缓了灰尘在除尘布袋表面的沉积,但长期晃动或抖动容易造成疲劳损坏,影响除尘布袋及其支撑装置的使用寿命。In addition, only the upper end of the circular bag in the existing bag dust removal device is fixed, that is, it is installed vertically on the sealing plate 3 of the clean air chamber. Since the lower end of the dust bag hangs for a long time, the dust-containing gas enters the dust hopper 102 or the compressed air. When the dust bag is back-flushed, it will cause the dust bag to shake. Although this shaking can slow down the deposition of dust on the surface of the dust bag to a certain extent, long-term shaking or shaking can easily cause fatigue damage and affect the durability of the dust bag and its supporting devices. service life.
为此,本实施例中还进一步在所述除尘器主体1内设置水平的风筒支撑架2,所述布袋风筒组件4的下端固定在所述风筒支撑架2上。To this end, in this embodiment, a horizontal air duct support frame 2 is further provided in the main body 1 of the dust collector, and the lower end of the bag air duct assembly 4 is fixed on the air duct support frame 2 .
这样,通过对布袋风筒组件的上端(净气室密封板3)和下端(风筒支撑架2)进行固定,可以增加布袋风筒组件的稳定性,避免布袋风筒组件在含尘气体和反吹气体的作用下整体摆动而损坏,有利于提高使用寿命。另外,固定的除尘布袋相互平行,使得除尘布袋之间具有足够的空间,将除尘布袋的表面积充分暴露在尘落料斗102内,保证足够的过滤面积,提高过滤的效率。In this way, by fixing the upper end (clean air chamber sealing plate 3) and the lower end (air duct support frame 2) of the bag air duct assembly, the stability of the bag air duct assembly can be increased and the bag air duct assembly can be prevented from being damaged by dust-containing gas and Under the action of backflush gas, the whole unit swings and is damaged, which is beneficial to improving the service life. In addition, the fixed dust bags are parallel to each other, so that there is enough space between the dust bags, and the surface area of the dust bags is fully exposed in the dust hopper 102, ensuring a sufficient filtration area and improving the filtration efficiency.
具体的,如图6和7所示,所述净气室密封板3上开设有多个上风筒固定孔301;所述风筒支撑架2包括多个与所述上风筒固定孔301一一对应设置的下风筒固定环202,所述下风筒固定环202与所述上风筒固定孔301在竖向上同轴设置,多个所述下风筒固定环202之间连接有骨架支撑臂201;所述布袋风筒组件4的上端和下端分别连接在所述上风筒固定孔301和下风筒固定环202上。Specifically, as shown in Figures 6 and 7, the clean air chamber sealing plate 3 is provided with a plurality of upper air duct fixing holes 301; the air duct support frame 2 includes a plurality of upper air duct fixing holes 301 one by one. There is a corresponding downwind tube fixing ring 202. The downwind tube fixing ring 202 and the updraft tube fixing hole 301 are vertically coaxially arranged. A skeleton support arm 201 is connected between the plurality of downdraft tube fixing rings 202; The upper end and lower end of the bag air duct assembly 4 are respectively connected to the upper air duct fixing hole 301 and the lower air duct fixing ring 202.
实施时,如图5所示,所述布袋风筒组件4包括风筒上固定环402和风筒下固定环403,所述风筒上固定环402上具有风筒上螺纹404,所述风筒下固定环403上设置有风筒下螺纹405,所述上风筒固定孔301和所述下风筒固定环202上均具有内螺纹,所述风筒上螺纹404与所述上风筒固定孔301通过螺纹旋合连接,所述风筒下螺纹405与所述下风筒固定环202通过螺纹旋合连接。During implementation, as shown in Figure 5, the bag air duct assembly 4 includes an upper air duct fixing ring 402 and a lower air duct fixing ring 403. The upper air duct fixing ring 402 has an upper air duct thread 404. The air duct is The lower fixing ring 403 is provided with a lower thread 405 of the air duct. The upper air duct fixing hole 301 and the lower air duct fixing ring 202 both have internal threads. The upper thread 404 of the air duct passes through the upper air duct fixing hole 301. The lower thread 405 of the air duct is connected to the fixed ring 202 of the lower air duct through a screw thread connection.
通过布袋风筒组件上的风筒上固定环与净气室密封板上的上风筒固定孔通过螺纹旋合连接,布袋风筒组件上的风筒下固定环与风筒支撑架上的下风筒固定环通过螺纹旋合连接,结构简单,在除尘布袋破坏的情况下可以通过将布袋风筒组件旋转下来更换好除尘布袋之后在将布袋风筒组件安装上去,结构简单,方便后期维护和更换,减少后期的维修成本。The upper fixing ring of the air duct on the bag air duct assembly is connected to the upper air duct fixing hole on the sealing plate of the clean air chamber through screw threads, and the lower fixing ring of the air duct on the bag air duct assembly is connected to the lower air duct on the air duct support frame. The fixed ring is connected by screw threads and has a simple structure. When the dust bag is damaged, the dust bag can be replaced by rotating down the bag air duct assembly and then the bag air duct assembly can be installed. The structure is simple and is convenient for later maintenance and replacement. Reduce later maintenance costs.
为了方便更换除尘布袋,本实施例中,所述风筒上固定环402上同轴设置有呈筒状的布袋支撑架,所述除尘布袋401由下向上地套设在所述布袋支撑架上;所述风筒下固定环403的内径与套设在所述布袋支撑架上的除尘布袋的直径相匹配,使套设有除尘布袋的布袋支撑架稳定地穿过所述风筒下固定环403。In order to facilitate the replacement of dust removal bags, in this embodiment, a cylindrical bag support frame is coaxially provided on the upper fixed ring 402 of the air duct, and the dust removal bag 401 is sleeved on the bag support frame from bottom to top. ; The inner diameter of the lower fixing ring 403 of the air duct matches the diameter of the dust bag set on the bag support frame, so that the bag support frame with the dust bag can stably pass through the lower fixing ring of the air duct. 403.
更换除尘布袋时,将风筒上固定环402从上风筒固定孔301上旋下,然后将风筒上固定环连通布袋支撑架一同从风筒下固定环403和上风筒固定孔301中抽出。将破损的除尘布袋从布袋支撑架上拆下,更换上新的除尘布袋后,将风筒上固定环连通布袋支撑架和除尘布袋由上向下依次穿过上风筒固定孔和风筒下固定环后,将风筒上固定环旋合在上风筒固定孔上,就可以完成布袋风筒组件的更换和安装。When replacing the dust bag, unscrew the upper fixing ring 402 of the air duct from the upper fixing hole 301 of the air duct, and then connect the upper fixing ring of the air duct to the bag support frame and pull it out from the lower fixing ring 403 of the air duct and the fixing hole 301 of the upper air duct. Remove the damaged dust bag from the bag support frame and replace it with a new dust bag. Connect the upper fixing ring of the air duct to the bag support frame and the dust bag from top to bottom through the upper fixing hole of the air duct and the lower fixing ring of the air duct. Finally, screw the upper fixing ring of the air duct to the fixing hole of the upper air duct to complete the replacement and installation of the bag air duct assembly.
在实际使用时,由于除尘布袋采用过滤材料缝制而成,而缝制精度受到多种因素影响,无法做到机加工的精度,往往会在除尘布袋的径向尺寸上产生偏差,为了保证除尘布袋都能顺利套在布袋支撑架上,除尘布袋的最小内径必须大于布袋支撑架的最大直径。这样一来,不同径向尺寸的除尘布袋套在布袋支撑架上之后,也会产生不同的径向尺寸。In actual use, since the dust removal bag is sewn with filter material, and the sewing accuracy is affected by many factors, it is impossible to achieve the accuracy of machining, which often causes deviations in the radial size of the dust removal bag. In order to ensure dust removal The bag can be successfully put on the bag support frame. The minimum inner diameter of the dust bag must be larger than the maximum diameter of the bag support frame. In this way, dust removal bags with different radial sizes will also have different radial sizes after being placed on the bag support frame.
为了让不同径向尺寸的除尘布袋随同布袋支撑架能够顺利穿过风筒下固定环,同时能够被风筒下固定环稳定住,本实施例中还采用了如下的结构改进:In order to allow dust removal bags with different radial sizes along with the bag support frame to smoothly pass through the lower fixing ring of the air duct and be stabilized by the lower fixing ring of the air duct, the following structural improvements are also adopted in this embodiment:
如图8所示,所述风筒下固定环403的内径大于套设在所述布袋支撑架上的除尘布袋的最大直径,所述风筒下固定环403的内孔上安装有弹性橡胶圈408,且所述弹性橡胶圈408的最小内径与所述布袋支撑架的直径相匹配。As shown in Figure 8, the inner diameter of the lower fixed ring 403 of the air duct is larger than the maximum diameter of the dust bag set on the bag support frame, and an elastic rubber ring is installed on the inner hole of the lower fixed ring 403 of the air duct. 408, and the minimum inner diameter of the elastic rubber ring 408 matches the diameter of the bag support frame.
弹性橡胶圈408的最小内径与布袋支撑架的直径相匹配,即在不套设除尘布袋的情况下,布袋支撑架能够刚好穿过弹性橡胶圈408,且不让弹性橡胶圈408受到挤压变形。这样,一旦套上除尘布袋后,除尘布袋随同布袋支撑架穿过弹性橡胶圈408,就能够挤压弹性橡胶圈408,利用弹性橡胶圈408的变形能力,既能够满足径向尺寸不同的除尘布袋穿过的需求,又能够将除尘布袋和布袋支撑架可靠地固定在风筒下固定环内。The minimum inner diameter of the elastic rubber ring 408 matches the diameter of the bag support frame, that is, when the dust bag is not set, the bag support frame can just pass through the elastic rubber ring 408 without allowing the elastic rubber ring 408 to be squeezed and deformed. . In this way, once the dust bag is put on, the dust bag and the bag support pass through the elastic rubber ring 408, and the elastic rubber ring 408 can be squeezed. The deformation ability of the elastic rubber ring 408 can be used to satisfy dust bag bags with different radial sizes. The dust bag and bag support frame can be reliably fixed in the lower fixing ring of the air duct.
为了让弹性橡胶圈408更好变形,具体的,所述弹性橡胶圈408包括卡接在所述风筒下固定环403上的橡胶环,所述橡胶环上具有沿径向向内延伸形成的橡胶片,所述橡胶片沿周向间隔地均布设置有多个,且所述橡胶片垂直于所述橡胶环的轴向设置。In order to make the elastic rubber ring 408 deform better, specifically, the elastic rubber ring 408 includes a rubber ring clamped on the lower fixing ring 403 of the hair dryer, and the rubber ring has a radially inwardly extending Rubber sheets, multiple rubber sheets are evenly spaced along the circumferential direction, and the rubber sheets are arranged perpendicular to the axial direction of the rubber ring.
这样,将橡胶片沿周向间隔设置,使得每个橡胶片能够相互独立地在橡胶环轴向上弯曲变形,使得除尘布袋和布袋支撑架可以更轻松地穿过。In this way, the rubber pieces are arranged at circumferential intervals so that each rubber piece can independently bend and deform in the axial direction of the rubber ring, so that the dust bag and the bag support can pass through more easily.
具体的,为了增强橡胶片的支撑强度,还可以采用如下方式进行加强:Specifically, in order to enhance the support strength of the rubber sheet, the following methods can be used to strengthen it:
1、在风筒下固定环上设置多个弹性橡胶圈408或在橡胶环的轴向上设置多层所述橡胶片。1. Set multiple elastic rubber rings 408 on the lower fixed ring of the hair dryer or set multiple layers of the rubber sheets in the axial direction of the rubber ring.
2、所述橡胶片的厚度沿背离所述橡胶环的方向逐渐变小。这样,随着橡胶片在轴向上变形量的增加,橡胶片变形处的厚度越大,支撑力就越强。2. The thickness of the rubber sheet gradually becomes smaller in the direction away from the rubber ring. In this way, as the deformation amount of the rubber sheet in the axial direction increases, the thickness of the deformation point of the rubber sheet becomes larger, and the supporting force becomes stronger.
在本实施例中,除尘布袋和布袋支撑架穿过风筒下固定环后,还需要随同风筒上固定环旋合而转动,为了避免除尘布袋在转动过程中与风筒下固定环相对摩擦而损坏,所述风筒下固定环403的内孔上还安装有可转动的内套407,所述弹性橡胶圈408安装在所述内套407上。In this embodiment, after the dust removal bag and the bag support frame pass through the lower fixed ring of the air duct, they also need to rotate together with the upper fixed ring of the air duct. In order to avoid the relative friction between the dust removal bag and the lower fixed ring of the air duct during the rotation process If damaged, a rotatable inner sleeve 407 is also installed on the inner hole of the lower fixed ring 403 of the hair dryer, and the elastic rubber ring 408 is installed on the inner sleeve 407.
这样,除尘布袋套设在布袋支撑架上穿过弹性橡胶圈408,并随风筒上固定环旋合的过程中,可以带动弹性橡胶圈408和内套407一同转动,避免弹性橡胶圈408在除尘布袋转动过程中相对摩擦而损坏除尘布袋。In this way, the dust bag cover is installed on the bag support frame and passes through the elastic rubber ring 408. When the fixed ring on the air duct is screwed together, the elastic rubber ring 408 and the inner sleeve 407 can be driven to rotate together to prevent the elastic rubber ring 408 from being The dust bag is damaged due to relative friction during its rotation.
本实施例中,所述内套407通过滚珠轴套406同轴安装在所述风筒下固定环403的内孔上。当然,也可以采用轴承或轴瓦替代滚珠轴套406。In this embodiment, the inner sleeve 407 is coaxially installed on the inner hole of the lower fixing ring 403 of the hair dryer through a ball sleeve 406. Of course, bearings or bearing bushes can also be used instead of the ball sleeve 406.
如图2所示,为了使含尘气体经过除尘布袋的过滤后顺利进入到净气室内,所述反吹组件5的出风口间隔地设置在对应的所述布袋风筒组件4的出口上方。As shown in Figure 2, in order to allow the dust-containing gas to enter the clean air chamber smoothly after being filtered by the dust bag, the air outlets of the backflush assembly 5 are arranged at intervals above the outlets of the corresponding bag air duct assembly 4.
这种结构虽然能够满足过滤后的净化空气快速进入净气室,但是也给反吹组件的出风口吹出的反吹气提供了逃逸空间。在传统的反吹式布袋除尘器中,压缩空气在压缩储气罐的储能下具有较大的压力和冲击力,能够让反吹气体快速通过二者之间的间隙,进入到除尘布袋内进行反吹清灰。但是在本实施例中,为了避免结露现象的产生,通过反吹风机抽取净化空气进行反吹,净化空气虽然能够在反吹风机的作用下增加压力,但该压力与压缩空气的压力相比,仍然很小。考虑到反吹过程中,仍然有含尘气体进入除尘器主体内,并从除尘布袋外进入除尘布袋内,即除尘布袋的出口具有朝外的气流,对反吹气进入除尘布袋形成阻碍,增大了反吹气从反吹组件5的出风口和布袋风筒组件4之间的间隙流走(逃逸)的概率。Although this structure allows the filtered purified air to quickly enter the clean air chamber, it also provides an escape space for the backflush air blown out of the air outlet of the backflush component. In the traditional back-flush bag dust collector, the compressed air has greater pressure and impact force under the energy storage of the compressed air storage tank, which allows the back-flush gas to quickly pass through the gap between the two and enter the dust bag. Perform backflush cleaning. However, in this embodiment, in order to avoid the occurrence of condensation, purified air is extracted through a back blower for back blowing. Although the purified air can increase the pressure under the action of the back blow blower, the pressure is still lower than the pressure of the compressed air. Very small. Considering that during the backflush process, dust-containing gas still enters the main body of the dust collector and enters the dust bag from outside the dust bag. That is, the outlet of the dust bag has an outward air flow, which hinders the backflush air from entering the dust bag, increasing the This increases the probability of the backflush air flowing away (escaping) from the gap between the air outlet of the backflush assembly 5 and the bag air duct assembly 4 .
为此,本实施例中,所述反吹组件5的出风口和布袋风筒组件4的出口之间设置有导风筒组件14,所述导风筒组件14包括用于导通所述反吹组件5的出风口和布袋风筒组件4的出口的导风套141和用于驱动所述导风套141在导通和开启状态间切换的驱动机构。To this end, in this embodiment, an air guide duct assembly 14 is provided between the air outlet of the backflush assembly 5 and the outlet of the bag air duct assembly 4. The air guide duct assembly 14 includes a The air guide sleeve 141 of the air outlet of the blower assembly 5 and the outlet of the bag air duct assembly 4 and the driving mechanism for driving the air guide sleeve 141 to switch between the conductive and open states.
反吹时,通过驱动机构将导风套导通反吹组件5的出风口和布袋风筒组件4的出口,让反吹气直接经过导风套进入到除尘布袋内,反吹气能够全部吹入除尘布袋内,对除尘布袋进行反吹清灰,有利于改善清灰的效果。而在过滤时,通过驱动机构将导风套141切换至开启状态,让除尘布袋出口的净化空气能够顺利进入净化室,完成净化过滤。During back-blowing, the driving mechanism connects the air guide sleeve to the air outlet of the back-blow assembly 5 and the outlet of the bag air duct assembly 4, so that the back-blow air can directly enter the dust bag through the air guide sleeve, and all the back-blow air can be blown. Put it into the dust bag, and back-blow the dust bag to clean the dust, which will help improve the dust cleaning effect. During filtering, the air guide sleeve 141 is switched to the open state through the driving mechanism, so that the purified air from the outlet of the dust bag can smoothly enter the purification room to complete the purification and filtration.
在本实施例中,所述导风套141可轴向移动地套设在布袋风筒组件4的出口上;所述驱动机构用于驱动所述导风套141沿轴向移动至导通连接在所述反吹组件5的出风口和布袋风筒组件4的出口之间。In this embodiment, the air guide sleeve 141 is axially movably mounted on the outlet of the bag air duct assembly 4; the driving mechanism is used to drive the air guide sleeve 141 to move axially to the conductive connection. Between the air outlet of the backflush assembly 5 and the outlet of the bag air duct assembly 4 .
当然,具体实施时,也可以将所述导风套141可轴向移动地套设在所述反吹组件5的出风口上,不过在本实施例中,为了充分利用导风套141自身的重力将导风套切换到开启状态,将导风套141套设在布袋风筒组件4的出口上更节能。Of course, during specific implementation, the air guide sleeve 141 can also be axially movably set on the air outlet of the backflush assembly 5. However, in this embodiment, in order to make full use of the air guide sleeve 141 itself, Gravity switches the air guide sleeve to the open state, and it is more energy-saving to set the air guide sleeve 141 on the outlet of the bag air duct assembly 4.
为了简化驱动机构以节省成本,同时方便驱动机构的安装,本实施例中,如图9和图10所示,所述导风套141的上端具有可被磁铁吸引的磁性材料制成的引力环143,所述驱动机构包括设置在所述反吹组件5上的第一环形电磁铁142,所述第一环形电磁铁142与所述引力环143正对设置。In order to simplify the driving mechanism to save costs and facilitate the installation of the driving mechanism, in this embodiment, as shown in Figures 9 and 10, the upper end of the air guide sleeve 141 has an attraction ring made of magnetic material that can be attracted by magnets. 143. The driving mechanism includes a first annular electromagnet 142 arranged on the backflush assembly 5 , and the first annular electromagnet 142 is arranged directly opposite the gravitational ring 143 .
反吹时,将第一环形电磁铁142通电并产生磁力,引力环143在磁力作用下向上吸引,带动导风套上移,导通反吹组件5的出风口和布袋风筒组件4的出口。过滤时,将第一环形电磁铁142断电,引力环143失去磁铁的吸引,在导风套自身的重力作用下落下,使净化空气可以顺利从除尘布袋出口进入净化室。During backflushing, the first annular electromagnet 142 is energized and generates magnetic force. The gravitational ring 143 is attracted upward under the action of the magnetic force, driving the air guide sleeve to move upward to connect the air outlet of the backflush assembly 5 and the outlet of the bag air duct assembly 4 . During filtration, the first annular electromagnet 142 is powered off, and the gravitational ring 143 loses the attraction of the magnet and falls under the gravity of the air guide sleeve itself, so that the purified air can smoothly enter the purification room from the dust bag outlet.
为了让引力环143能够更加可靠地被第一环形电磁铁142吸引住,所述导风套141的下端还具有沿周向均布设置的永磁铁144,所述永磁铁144的磁极朝向一致;所述布袋风筒组件4的出口还具有与所述永磁铁144对应设置的第二环形电磁铁145,所述第二环形电磁铁145位于所述导风套141的下方,且与所述永磁铁144相贴近;所述第二环形电磁铁145在通电状态下的磁极与所述永磁铁144的磁极同性相对。In order to allow the gravitational ring 143 to be attracted by the first annular electromagnet 142 more reliably, the lower end of the air guide sleeve 141 also has permanent magnets 144 evenly distributed along the circumferential direction, and the magnetic poles of the permanent magnets 144 are oriented in the same direction; The outlet of the bag air duct assembly 4 also has a second annular electromagnet 145 corresponding to the permanent magnet 144. The second annular electromagnet 145 is located below the air guide sleeve 141 and connected with the permanent magnet 144. Close to each other; the magnetic poles of the second annular electromagnet 145 in the energized state are opposite to the magnetic poles of the permanent magnet 144 in the same direction.
反吹时,将第一环形电磁铁142和第二环形电磁铁145同时通电,相贴近的永磁铁144与第二环形电磁铁145同性相斥,使导风套向上移动一端距离,同时缩短引力环143和第一环形电磁铁142之间的距离,使引力环143更好的被第一环形电磁铁142吸合。具体实施时,将第一环形电磁铁142和第二环形电磁铁145并联,同时通电或断电,就可以实现导风套的上下移动。During backflushing, the first annular electromagnet 142 and the second annular electromagnet 145 are energized at the same time, and the close permanent magnet 144 and the second annular electromagnet 145 repel each other, causing the air guide sleeve to move upward by one end distance and shortening the gravitational force at the same time. The distance between the ring 143 and the first annular electromagnet 142 enables the gravitational ring 143 to be better attracted by the first annular electromagnet 142 . During specific implementation, the first annular electromagnet 142 and the second annular electromagnet 145 are connected in parallel and powered on or off at the same time, so that the air guide sleeve can move up and down.
为了改善导风套与反吹组件5之间的密封性,所述第一环形电磁铁142的底面或所述引力环143的表面具有密封垫。In order to improve the sealing between the air guide sleeve and the backflush assembly 5 , the bottom surface of the first annular electromagnet 142 or the surface of the attraction ring 143 is provided with a sealing gasket.
本实施例提供的筒形布袋除尘装置的原理如下:The principle of the cylindrical bag dust removal device provided in this embodiment is as follows:
除尘器主体1的内部安装有风筒支撑架2和净气室密封板3,风筒支撑架2和净气室密封板3之间安装有五个布袋风筒组件4,在净气室密封板3与除尘器主体1的内部之间形成有净气室101,含尘气体通过含尘气入口进入到含尘落料斗的内部,经由布袋风筒组件进入到分隔的净气室中,在经过布袋风筒组件上的除尘布袋时,灰尘在除尘布袋的阻碍作用下落入含尘落料斗的内部,或者附着在除尘布袋的表面,从而实现对含尘气体的除尘,洁净气体经由净化气出口排出。An air duct support frame 2 and a clean air chamber sealing plate 3 are installed inside the dust collector body 1. Five bag air duct assemblies 4 are installed between the air duct support frame 2 and the clean air chamber sealing plate 3. The air duct is sealed in the clean air chamber. A clean air chamber 101 is formed between the plate 3 and the interior of the dust collector body 1. The dust-containing gas enters the interior of the dust-containing hopper through the dust-containing gas inlet, and enters the separated clean air chamber through the bag air duct assembly. When passing through the dust bag on the bag air duct assembly, the dust falls into the interior of the dust-containing hopper under the obstruction of the dust bag, or adheres to the surface of the dust bag, thereby realizing the dust removal of the dust-containing gas. The clean gas passes through the purified gas outlet. discharge.
反吹时,如图10所示,给第一环形电磁铁142和第二环形电磁铁145通电,导风套下端的永磁铁144在第二环形电磁铁145的相斥力作用下带动导风套上移,使导风套顶部的引力环143与第一环形电磁铁142的距离缩短,引力环143在第一环形电磁铁142的磁力吸引下继续带动导向套上移,并最终吸合在第一环形电磁铁142上,导通反吹组件5的出风口和布袋风筒组件4的出口。启动反吹风机,将净气室内的净化空气抽出并送入反吹组件5,通过反吹组件5的出风口反向吹入除尘布袋内,一方面能够使布袋抖动,将附着在除尘布袋表面的灰尘抖落,另一方面,反吹气体从除尘布袋的内部向外流动,也会将附着的灰尘吹落,从而实现对布袋的清洁。During backflushing, as shown in Figure 10, the first annular electromagnet 142 and the second annular electromagnet 145 are energized, and the permanent magnet 144 at the lower end of the air guide sleeve drives the air guide sleeve under the repulsive force of the second annular electromagnet 145. By moving upward, the distance between the gravitational ring 143 at the top of the air guide sleeve and the first annular electromagnet 142 is shortened. Under the magnetic attraction of the first annular electromagnet 142, the gravitational ring 143 continues to drive the guide sleeve to move upward, and finally attracts the first annular electromagnet 142. An annular electromagnet 142 connects the air outlet of the backflush assembly 5 and the outlet of the bag air duct assembly 4 . Start the back-blowing fan to extract the purified air in the clean air chamber and send it to the back-blowing assembly 5. It will be blown back into the dust bag through the air outlet of the back-blowing assembly 5. On the one hand, it can shake the bag and remove the dust attached to the surface of the dust bag. The dust is shaken off. On the other hand, the backflush gas flows outward from the inside of the dust bag and will also blow off the attached dust, thereby cleaning the bag.
由于反吹供气仓的空气来源于净气室,其温度和水汽含量与含尘气体一致,从而可以避免反吹气体与含尘气体相遇而产生结露现象,从而能够避免灰尘遇湿黏附,有利于改善除尘效果和除尘效率,延长布袋使用寿命。Since the air in the backflush air supply chamber comes from the clean air chamber, its temperature and water vapor content are consistent with the dust-containing gas, which can avoid condensation caused by the encounter between the backflush gas and the dust-containing gas, thereby preventing dust from adhering to moisture. It is helpful to improve the dust removal effect and dust removal efficiency and extend the service life of the bag.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的商品或者系统中还存在另外的相同要素。It should be noted that the terms "includes", "includes" or any other variation thereof are intended to cover non-exclusive inclusion, such that a good or system including a list of elements includes not only those elements, but also those not expressly listed Other elements may also include elements inherent to the product or system. Without further limitation, an element qualified by the statement "includes a..." does not exclude the presence of other identical elements in the goods or systems that include the element.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various embodiments. other combinations, modifications and environments, and can be modified through the above teachings or technology or knowledge in related fields within the scope of the inventive concept described herein. Any modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present invention shall be within the protection scope of the appended claims of the present invention.
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