CN113976524B - Processing system and processing method of white tea seed tea - Google Patents
Processing system and processing method of white tea seed tea Download PDFInfo
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- CN113976524B CN113976524B CN202111309297.6A CN202111309297A CN113976524B CN 113976524 B CN113976524 B CN 113976524B CN 202111309297 A CN202111309297 A CN 202111309297A CN 113976524 B CN113976524 B CN 113976524B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
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- B08B1/32—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention relates to the technical field of white tea and discloses a processing system and a processing method of white tea seeds. This system of processing and processing method of white tea seed tea, through a jar body, feeding funnel, two sections worms, the worm wheel, a cam, the setting of V type fly leaf and electric putter isotructure, starter motor drives two sections worm and rotates, two sections worm and worm wheel meshing, and the worm wheel drives the driving plate activity when carrying out circumferential direction, the synchronous activity of two fly leaves makes the wash bowl produce the motion from top to bottom, thereby can once rock the washing to the tea seed in it, the wash bowl is in the up-and-down motion simultaneously, its bottom forms screw-thread fit with the threaded rod, make the cleaning roller carry out the horizontal rotation, can roll the washing to the tea seed again, and then through rocking and rolling synchronous washing, make the cleaning performance of tea seed improve.
Description
Technical Field
The invention relates to the technical field of white tea, in particular to a processing system and a processing method of white tea seed tea.
Background
White tea, belong to little fermented tea, it is a special treasure in Chinese tea, because the finished tea is mostly bud head, fully cover with pekoe, such as silver look like snow and get its name, one of six big tea categories in China, white tea does not turn green or knead, tea processed after drying in the sun or slow fire, have appearance pekoe intact, full body cover with pekoe, the fragrance is fresh and fresh, the color of soup is yellow green and clear, the quality characteristic that the taste is light and sweet, white tea main producing area in Fujianfu, political harmony, three cudrania, wuhan Xinzhou old street, tianshan city, songxi, build yang, yunan white tea grain, etc., the basic process includes withering, baking (or shade drying), pick, reviving, etc., the process of Yunnan white tea mainly dries in the sun green, the advantage of drying in the sun green of the sun green tea is that the mouthfeel keeps the original fragrance of tea, form the key process of quality of white tea, white tea is withered, the variety of tea is different from the tea and raw materials requirement, the tea tree peony is the white tea seed, the white tea of four kinds of tea tree brow, silver brow are the tea seed, the product of tea of four kinds of tea, the brow comes too.
The cleaning of the tea seeds is an important step in the process of making the white tea seed tea, and partial impurities and liquid medicine residues may remain on the surfaces of the tea seeds which are not cleaned or not cleaned completely, so that the tea seed processing system is not beneficial to tea drinking safety, and the taste of the tea seeds is influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a processing system and a processing method of white tea seed tea, which solve the problems in the background art.
(II) technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: a processing system of white tea seeds comprises a transmission mechanism, wherein a cleaning device for cleaning tea seeds is installed on one side of the transmission mechanism, and a drying mechanism for drying the tea seeds is installed on the other side of the transmission mechanism;
the cleaning device comprises a tank body, the upper surface of the tank body is fixedly connected with a top cover through bolts, the upper surface of the top cover is fixedly connected with a feeding funnel, the inside of the top cover is fixedly connected with a flow guide pipe, the lower surface of the flow guide pipe is fixedly connected with a corrugated expansion hose, the lower surface of the corrugated expansion hose is fixedly connected with a cleaning barrel, a motor is installed on one side wall of the top cover, the output end of the motor is fixedly connected with a two-section worm, the two sides of the lower surface of the two-section worm are respectively meshed with a worm wheel, one end of the two-section worm is fixedly connected with a cam through a connecting rod, a V-shaped movable plate is rotatably installed close to the cam in the top cover through a pin shaft, one side of the upper surface of the V-shaped movable plate is fixedly connected with a vertical rod through a stay cord, one end of the vertical rod is fixedly connected with a screening funnel, and the two sides of the vertical rod are respectively fixedly connected with a mixed flow paddle, the lower surface of the screening funnel is fixedly connected with a reset spring, the inner bottom wall of the cleaning barrel is in threaded connection with a threaded rod, one end of the threaded rod is fixedly connected with a cleaning roller, the middle part of the inner bottom wall of the cleaning barrel is provided with a discharge chute, the cleaning barrel is clamped with a plugging disc through the discharge chute, the upper surface of the plugging disc is fixedly connected with an electric push rod through a pull rod, the inner side wall of the tank body is fixedly connected with a mounting seat, the surface of the mounting seat is movably provided with a guide roller, the front side of the tank body is provided with a drain pipe, one end of the drain pipe is communicated with a water suction pump, one side of the upper surface of the tank body is communicated with a liquid feeding pipe, the middle part of the inner side wall of the tank body is fixedly connected with a separation plate, one side of the separation plate is slidably connected with a sealing plate, and the surface of the worm wheel is movably provided with a transmission plate through a pin shaft, the bottom of the transmission plate is movably connected with the upper surface of the cleaning cylinder through a pin shaft;
the drying mechanism comprises a box body, two sides of the upper surface of the box body are respectively provided with a drying machine, the inner side wall of the box body is fixedly connected with a guide plate, the output end of one drying machine is fixedly connected with a first drying pipe, the output end of the other drying machine is fixedly connected with a second drying pipe, the surfaces of the first drying pipe and the second drying pipe are respectively in threaded connection with a drying head, the front surface of the box body is fixedly connected with a heat recovery mechanism, and one side of the box body is in sliding connection with a recovery basket for recovering dried tea seeds;
the heat recovery mechanism comprises an exhaust fan, the output end of the exhaust fan is fixedly connected with a heat insulation pipe, the surface of the heat insulation pipe is fixedly connected with a preheating pipe, and the surface of the preheating pipe is in threaded connection with a preheating drying head;
the conveying mechanism comprises a rack, driving motors are installed on two sides of the surface of the rack, driving rollers are fixedly connected to output ends of the driving motors, transmission belts are sleeved on the surfaces of the driving rollers in a transmission mode, and supporting rollers are installed on the inner side of the rack through shaft seats in a movable mode.
Optionally, the worm wheel is movably mounted inside the top cover through a rotating shaft, a through groove for the movement of the double-section worm is formed inside the flow guide pipe, and the maximum diameter of a gap between the through groove and the double-section worm is smaller than the diameter of the white tea seeds.
Optionally, the lower fixed surface of the tank body is connected with a first supporting leg, the lower fixed surface of the tank body is connected with a second supporting leg, the number of the first supporting leg and the number of the second supporting leg are four, and the first supporting leg and the second supporting leg improve the stability of the whole tank body.
Optionally, a filter screen is installed at the bottom of the inner side wall of the tank body, and one end of the threaded rod is movably installed on the upper surface of the partition plate through a shaft seat.
Optionally, a box door is movably mounted on one side of the box body through a hinge, a control cabinet is mounted at the top of the front side of the tank body, and the box door facilitates observation and maintenance of the internal condition of the box body.
Optionally, the suction pump is fixedly installed on the surface of the tank body, and an output end of the suction pump is fixedly connected with a water outlet pipe.
The invention provides a processing method of a white tea seed tea processing system, which comprises the following steps;
s1), delivering the picked and distributed tea seeds into a feeding funnel, screening the tea seeds by a screening funnel, and then dropping the tea seeds into a cleaning barrel, and injecting water into a tank body by a liquid adding pipe;
s2), starting a motor to enable the double-section worm to rotate, enabling the worm wheel and the double-section worm to be meshed and synchronously rotate, enabling the transmission plate on the worm wheel to drive the cleaning cylinder to move up and down, and performing up-and-down shaking cleaning on the tea seeds falling into the cleaning cylinder after the screening in the step S1);
s21), simultaneously, the cleaning barrel moves up and down and is in threaded fit with the threaded rod, the threaded rod drives the cleaning rollers to rotate horizontally, and the cleaning rollers rotate synchronously, so that tea seeds in the cleaning barrel are further cleaned;
s22) when the double-section worm rotates in the step S2), the cam also synchronously rotates, when the cam contacts with the V-shaped movable plate, the V-shaped movable plate enables the screening funnel to move downwards through the upright rod, so that the return spring generates compression deformation, and when the cam does not contact with the V-shaped movable plate, under the elastic action of the return spring, the screening funnel moves upwards, so that the screening funnel continuously generates up-and-down vibration, and tea seeds picked in the step S1) are subjected to vibration screening;
s23) driving the mixed flow paddle to move up and down while the vertical rod moves up and down in the step S22), so that the screened tea seeds flow out of the feeding hopper and enter the step S21) for cleaning;
s3) extracting the sealing plate to enable the tea seeds cleaned in the step S2) to fall into the transmission mechanism, starting the water suction pump to discharge the cleaned sewage, and starting the driving motor to drive the transmission belt to rotate to enable the tea seeds to be conveyed into the drying mechanism through the transmission mechanism;
s31), starting a dryer to dry the tea seeds fed in the step S3), recovering waste heat of heat generated in the drying process through an exhaust fan, discharging the recovered hot air through a preheating pipe, and primarily drying the tea seeds conveyed on the surface of a conveying belt in a conveying mechanism in the step S3);
s32) and after drying, drawing out the recovery basket.
(III) advantageous effects
The invention provides a processing system and a processing method of white tea seed tea, which have the following beneficial effects:
1. this system of processing and processing method of white tea seed tea, through a jar body, the pay-off funnel, two sections worms, the worm wheel, a cam, the setting of structures such as V type fly leaf and electric putter, starter motor drives two sections worms and rotates, two sections worm and worm wheel meshing, and the worm wheel drives the driving plate activity when carrying out circumference pivoted, the synchronous activity of two fly leaves makes the wash bowl produce the motion from top to bottom, thereby can once rock the washing to the tea seed in it, the wash bowl is in the up-and-down motion simultaneously, its bottom forms screw-thread fit with the threaded rod, make the cleaning roller carry out the horizontal rotation, can roll the washing to the tea seed again, and then through rocking and rolling synchronous washing, make the cleaning performance of tea seed improve, guarantee taste and safety after the tea seed preparation.
2. This system and processing method of white tea seed tea, through the cam, the pole setting, the screening funnel, the interflow oar, the setting of structures such as reset spring and threaded rod, when two sections worm drive worm wheel and rotate cam contact V type fly leaf above that, the one end of V type fly leaf passes through the pole setting and drives the screening funnel and move down, when the cam not with V type fly leaf, receive reset spring's elastic force effect, the screening funnel moves up, thereby can make the screening funnel produce even activity from top to bottom, be favorable to the screening of tea seed, and the pole setting is in the time of the activity drives the interflow oar motion from top to bottom, be favorable to the whereabouts of screening back tea seed in the pay-off funnel again, when realizing a plurality of structure operations through the motor and reducing energy loss and improving energy utilization, satisfied the demand of tea seed screening and washing processing step again, the practicality of this system has been strengthened.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of a second embodiment of the present invention;
FIG. 3 is a schematic view of the structure of the conveying mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view of the cleaning apparatus of the present invention;
FIG. 5 is a schematic cross-sectional view of the slide bar mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the cleaning cylinder of the present invention;
FIG. 7 is a schematic view of the disassembled structure of the cleaning cylinder of the present invention;
FIG. 8 is an enlarged view of the portion A in FIG. 4 according to the present invention;
FIG. 9 is an enlarged view of the structure at B in FIG. 4 according to the present invention.
In the figure: 1. a tank body; 2. a top cover; 3. a feeding hopper; 4. a flow guide pipe; 5. a corrugated flexible hose; 6. a cleaning cylinder; 7. a motor; 8. a double-section worm; 9. a worm gear; 10. a cam; 11. a V-shaped movable plate; 12. erecting a rod; 13. screening a funnel; 14. a mixed flow paddle; 15. a return spring; 16. a threaded rod; 17. cleaning the roller; 18. a plugging disc; 19. an electric push rod; 20. a guide roller; 21. a water pump; 22. a partition plate; 23. a sealing plate; 24. a box body; 25. a baffle; 26. a first drying duct; 27. a second drying duct; 28. a recycling basket; 29. an exhaust fan; 30. a heat-insulating pipe; 31. a preheating pipe; 32. a frame; 33. a drive motor; 34. a drive roller; 35. a conveyor belt; 36. a drive plate; 37. and a dryer.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, the present invention provides a technical solution: a processing system of white tea seeds comprises a transmission mechanism, wherein a cleaning device for cleaning tea seeds is installed on one side of the transmission mechanism, and a drying mechanism for drying the tea seeds is installed on the other side of the transmission mechanism;
the cleaning device comprises a tank body 1, the upper surface of the tank body 1 is fixedly connected with a top cover 2 through bolts, the upper surface of the top cover 2 is fixedly connected with a feeding funnel 3, the inside of the top cover 2 is fixedly connected with a draft tube 4, the lower surface of the draft tube 4 is fixedly connected with a corrugated expansion hose 5, the lower surface of the corrugated expansion hose 5 is fixedly connected with a cleaning drum 6, one side wall of the top cover 2 is provided with a motor 7, the output end of the motor 7 is fixedly connected with a double-section worm 8, both sides of the lower surface of the double-section worm 8 are respectively engaged with a worm wheel 9, one end of the double-section worm 8 is fixedly connected with a cam 10 through a connecting rod, the inside of the top cover 2 close to the cam 10 is rotatably provided with a V-shaped movable plate 11 through a pin shaft, one side of the upper surface of the V-shaped movable plate 11 is fixedly connected with an upright rod 12 through a stay cord, one end of the upright rod 12 is fixedly connected with a screening funnel 13, the screening funnel 13 is slidably connected with the feeding funnel 3 through a chute, the two sides of the upright rod 12 are fixedly connected with mixed flow paddles 14, the lower surface of the screening funnel 13 is fixedly connected with a reset spring 15, one end of the reset spring 15 is fixedly connected inside the feeding funnel 3, the inner bottom wall of the cleaning barrel 6 is in threaded connection with a threaded rod 16, one end of the threaded rod 16 is fixedly connected with a cleaning roller 17, the middle part of the inner bottom wall of the cleaning barrel 6 is provided with a discharge chute, the discharge chute facilitates the discharge of cleaned tea seeds, the cleaning barrel 6 is clamped with a plugging disc 18 through the discharge chute, the upper surface of the plugging disc 18 is fixedly connected with an electric push rod 19 through a pull rod, the electric push rod 19 is arranged on the inner top wall of the cleaning barrel 6, the electric push rod 19 is started to enable the plugging disc 18 to move upwards, so that the tea seeds in the cleaning barrel 6 can fall downwards, the inner side wall of the tank body 1 is fixedly connected with a mounting seat, and a guide roller 20 is movably arranged on the surface of the mounting seat, the guide roller 20 is beneficial to keeping the stability of the cleaning barrel 6 during up-and-down movement and enabling the cleaning barrel 6 not to shake easily, a drain pipe is installed on the front face of the tank body 1, a water suction pump 21 is arranged at one end of the drain pipe in a communicating mode, a liquid feeding pipe is arranged on one side of the upper surface of the tank body 1 in a communicating mode and is communicated with external water injection equipment, water can be injected into the tank body 1, a partition plate 22 is fixedly connected to the middle of the inner side wall of the tank body 1, a sealing plate 23 is connected to one side of the partition plate 22 in a sliding mode and is drawn out of the sealing plate 23, therefore, tea seeds in the cleaning barrel 6 can fall onto a transmission mechanism conveniently, a transmission plate 36 is movably installed on the surface of the worm wheel 9 through a pin shaft, and the bottom of the transmission plate 36 is movably connected with the upper surface of the cleaning barrel 6 through a pin shaft;
the drying mechanism comprises a box body 24, the two sides of the upper surface of the box body 24 are respectively provided with a drying machine 37, the inner side wall of the box body 24 is fixedly connected with a guide plate 25, the guide plate 25 can guide the tea seeds to flow uniformly, the output end of one drying machine 37 is fixedly connected with a first drying pipe 26, the output end of the other drying machine 37 is fixedly connected with a second drying pipe 27, the surfaces of the first drying pipe 26 and the second drying pipe 27 are respectively in threaded connection with a drying head, the front surface of the box body 24 is fixedly connected with a heat recovery mechanism, and one side of the box body 24 is slidably connected with a recovery basket 28 for recovering the dried tea seeds;
the heat recovery mechanism comprises an exhaust fan 29, the output end of the exhaust fan 29 is fixedly connected with a heat preservation pipe 30, the input end of the exhaust fan 29 is fixedly connected with a recovery pipe, one end of the recovery pipe is arranged inside the box body 24, the surface of the heat preservation pipe 30 is fixedly connected with a preheating pipe 31, the surface of the preheating pipe 31 is in threaded connection with a preheating drying head, and the heat preservation pipe 30 is fixedly connected to the surface of the rack 32; transport mechanism includes frame 32, and driving motor 33 is all installed to the both sides on frame 32 surface, and driving motor 33's output end fixedly connected with transmission roller 34, and axle bed movable mounting is passed through to one side of transmission roller 34 in a lateral wall of frame 32, and transmission band 35 has been cup jointed in the surface drive of transmission roller 34, and there is the support roller inboard of frame 32 through axle bed movable mounting, and the support roller has improved the stability when transmission band 35 transmits.
Worm wheel 9 is through pivot movable mounting in the inside of top cap 2, the logical groove that is used for the activity of two sections worm 8 is offered to the inside of honeycomb duct 4, and this logical groove is less than the diameter of white tea seed with the maximum diameter in two sections worm 8 interval spaces, the first supporting leg of lower fixed surface of the jar body 1, the lower fixed surface of box 24 is connected with the second supporting leg, first supporting leg and second supporting leg have improved the holistic stability of the device, the quantity of first supporting leg and second supporting leg is four, the filter screen is installed to the bottom of the 1 inside wall of the jar body, the filter screen can filter sewage, avoid debris to block up the drain pipe, axle bed movable mounting is passed through to the one end of threaded rod 16 in the upper surface of division board 22, hinge movable mounting has the chamber door through one side of box 24, open, thereby be convenient for the observation of the box 24 internal conditions, the switch board is installed at the positive top of the jar body 1, the back of the jar body 1 is inlayed and is equipped with transparent window, be convenient for running through of the 1 internal circumstances, suction pump 21 fixed mounting is in the surface of the jar body 1, the output fixedly mounted in jar body 1, suction pump 21, the outlet pipe is convenient for the discharge of sewage.
In conclusion, the processing method of the processing system of the white tea seed tea comprises the following steps;
s1), delivering the picked and distributed tea seeds into a feeding funnel 3, screening the tea seeds by a screening funnel 13, then dropping the tea seeds into a cleaning cylinder 6, and injecting water into a tank body 1 by a liquid adding pipe, wherein the volume of the water and the whole tea seeds after water injection is less than two thirds of the volume of the space on a partition plate 22 in the tank body 1;
s2), starting the motor 7 to enable the double-section worm 8 to rotate, enabling the worm wheel 9 and the double-section worm 8 to be meshed and synchronously rotate, enabling the transmission plate 36 on the worm wheel 9 to rotate circumferentially on the surface of the worm wheel 9, driving the cleaning barrel 6 to move up and down while the transmission plate 36 moves, carrying out up-and-down shaking cleaning on tea seeds falling into the cleaning barrel 6 after being screened in the step S1), guiding the cleaning barrel 6 through the matching of the guide idler wheel 20, and facilitating the stable movement of the cleaning barrel 6;
s21), simultaneously, the cleaning cylinder 6 moves up and down and simultaneously is in threaded fit with the threaded rod 16, so that the threaded rod 16 drives the cleaning rollers 17 to rotate horizontally, and the cleaning rollers 17 rotate synchronously, so that tea seeds in the cleaning cylinder 6 are further cleaned, and the cleaning effect of the cleaning device is improved by shaking up and down and rotating for cleaning;
s22), when the double-section worm 8 rotates in the step S2), the cam 10 also synchronously rotates, when the cam 10 contacts the V-shaped movable plate 11, one end of the V-shaped movable plate 11 rotates downwards, the V-shaped movable plate 11 enables the screening funnel 13 to synchronously move downwards through the upright rod 12, the return spring 15 generates compression deformation, when the cam 10 does not contact the V-shaped movable plate 11, the screening funnel 13 moves upwards under the action of the elastic force of the return spring 15, the screening funnel 13 continuously generates vertical vibration, and tea seeds picked in the step S1) are subjected to vibration screening;
s23), driving the mixing flow paddle 14 to move up and down while the vertical rod 12 moves up and down in the step S22), so that the screened tea seeds flow out of the feeding hopper 3 and enter the step S21) for cleaning;
s3), extracting the sealing plate 23, synchronously starting the electric push rod 19 to enable the plugging disc 18 to move upwards, enabling the tea seeds cleaned in the step S2) to fall into the transmission mechanism, then starting the water suction pump 21 to discharge the cleaned sewage, and after the tea seeds on the transmission belt 35 are dried, starting the driving motor 33 to drive the transmission belt 35 to rotate, so that the tea seeds are conveyed into the drying mechanism through the transmission mechanism;
s31), the tea seeds fall onto the surface of the guide plate 25 through the conveying belt 35, the dryer 37 is started, the tea seeds fed in the step S3) are dried through the first drying pipe 26 and the second drying pipe 27, waste heat recovery is carried out on heat generated in the drying process through the exhaust fan 29, the recovered hot air is discharged through the preheating pipe 31, and preliminary drying is carried out on the tea seeds conveyed on the surface of the conveying belt 35 in the conveying mechanism in the step S3);
s32), after drying, drawing out the recovery basket 28.
The detailed description of the known functions and the known components is omitted in the embodiment of the disclosure, and in order to ensure the compatibility of the equipment, the adopted operation means are consistent with the parameters of the instruments on the market.
The electrical components appearing in the document are all electrically connected with an external master controller and 220V mains supply, and the master controller can be a conventional known device controlled by a computer and the like, all electrical components in the present case are connected with a power supply matched with the electrical components through a lead by a person in the art, and an appropriate controller is selected according to actual conditions to meet control requirements.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
In the description of the present specification, the terms "connect", "mount", "fix", "set", and the like are used in a broad sense, for example, the "connect" may be a fixed connection or an indirect connection through intermediate components without affecting the relationship and technical effects of the components, or may be an integral connection or a partial connection, and as such, for a person skilled in the art, the specific meaning of the above terms in the present invention or the invention can be understood according to specific situations.
The standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, parts and equipment adopt conventional models in the prior art, and the structure and the principle of the parts known by the skilled person can be known by technical manuals or conventional experimental methods.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a processing system of white tea seed tea, includes transport mechanism, its characterized in that: a cleaning device for cleaning the tea seeds is installed on one side of the transmission mechanism, and a drying mechanism for drying the tea seeds is installed on the other side of the transmission mechanism;
the cleaning device comprises a tank body (1), the upper surface of the tank body (1) is fixedly connected with a top cover (2) through bolts, the upper surface of the top cover (2) is fixedly connected with a feeding funnel (3), the inner part of the top cover (2) is fixedly connected with a guide pipe (4), the lower surface of the guide pipe (4) is fixedly connected with a corrugated expansion hose (5), the lower surface of the corrugated expansion hose (5) is fixedly connected with a cleaning cylinder (6), a motor (7) is installed on one side wall of the top cover (2), the output end of the motor (7) is fixedly connected with a double-section worm (8), the two sides of the lower surface of the double-section worm (8) are both meshed with a worm wheel (9), one end of the double-section worm (8) is fixedly connected with a cam (10) through a connecting rod, the inner part of the top cover (2) is close to the cam (10) and is rotatably installed with a V-shaped movable plate (11) through a pin shaft, one side of the upper surface of the V-shaped movable plate (11) is fixedly connected with a pull rope (12), one end of the upper surface of the vertical rod (12) is fixedly connected with a screening funnel (12), the two sides of the vertical rod (12) are both sides of a vertical rod (12) are both fixedly connected with a vertical rod (14), the vertical rod (15) is fixedly connected with a vertical rod (12), the vertical rod (15) is fixedly connected with a mixed flow paddle (13), the screw (15) and a screw rod (15) of the screening spring (13) and a reset spring (6) is fixedly connected with a screw (6), one end of the threaded rod (16) is fixedly connected with a cleaning roller (17), the cleaning barrel (6) moves up and down and is in threaded fit with the threaded rod (16) at the same time, the threaded rod (16) drives the cleaning roller (17) to horizontally rotate, a discharge chute is formed in the middle of the inner bottom wall of the cleaning barrel (6), a plugging disc (18) is clamped in the cleaning barrel (6) through the discharge chute, the upper surface of the plugging disc (18) is fixedly connected with an electric push rod (19) through a pull rod, the inner side wall of the tank body (1) is fixedly connected with an installation seat, a guide roller (20) is movably installed on the surface of the installation seat, a drain pipe is installed on the front side of the tank body (1), one end of the drain pipe is communicated with a water pump (21), one side of the upper surface of the tank body (1) is communicated with a liquid feeding pipe, the middle of the inner side wall of the tank body (1) is fixedly connected with a partition plate (22), one side of the partition plate (22) is slidably connected with a sealing plate (23), the surface of a worm wheel (9) is movably installed with a water suction plate (36) through a pin shaft, and the bottom of the water suction plate (36) is movably connected with the upper surface of the cleaning barrel (6) through a transmission plate through a pin shaft;
the drying mechanism comprises a box body (24), two sides of the upper surface of the box body (24) are respectively provided with a drying machine (37), the inner side wall of the box body (24) is fixedly connected with a guide plate (25), the output end of one drying machine (37) is fixedly connected with a first drying pipe (26), the output end of the other drying machine (37) is fixedly connected with a second drying pipe (27), the surfaces of the first drying pipe (26) and the second drying pipe (27) are respectively in threaded connection with a drying head, the front surface of the box body (24) is fixedly connected with a heat recovery mechanism, and one side of the box body (24) is slidably connected with a recovery basket (28) for recovering dried tea seeds;
the heat recovery mechanism comprises an exhaust fan (29), the output end of the exhaust fan (29) is fixedly connected with a heat insulation pipe (30), the surface of the heat insulation pipe (30) is fixedly connected with a preheating pipe (31), and the surface of the preheating pipe (31) is in threaded connection with a preheating drying head; conveying mechanism includes frame (32), insulating tube (30) fixed connection in the surface of frame (32), driving motor (33) are all installed to the both sides on frame (32) surface, the output fixedly connected with drive roller (34) of driving motor (33), transmission band (35) have been cup jointed in the surface transmission of drive roller (34), and the heat that produces carries out waste heat recovery through air exhauster (29) in the stoving process, and the hot-air of recovery is discharged through preheating pipe (31), carries out preliminary drying to the tea seed of transmission band (35) surface transmission in the conveying mechanism, there is the supporting roller axle inboard of frame (32) through axle bed movable mounting.
2. The system for processing white tea seed tea as claimed in claim 1, wherein: the worm wheel (9) is movably mounted inside the top cover (2) through a rotating shaft, a through groove used for the movement of the double-section worm (8) is formed inside the flow guide pipe (4), and the maximum diameter of a gap between the through groove and the double-section worm (8) is smaller than the diameter of the white tea seeds.
3. The system for processing white tea seed tea as claimed in claim 1, wherein: the lower fixed surface of the tank body (1) is connected with first supporting legs, the lower fixed surface of the tank body (24) is connected with second supporting legs, and the number of the first supporting legs and the number of the second supporting legs are four.
4. A white tea seed tea processing system as claimed in claim 1, wherein: the filter screen is installed to the bottom of jar body (1) inside wall, the upper surface in division board (22) is passed through axle bed movable mounting to the one end of threaded rod (16).
5. The system for processing white tea seed tea as claimed in claim 1, wherein: a box door is movably arranged on one side of the box body (24) through a hinge, and a control cabinet is arranged on the top of the front surface of the tank body (1).
6. The system for processing white tea seed tea as claimed in claim 1, wherein: the water suction pump (21) is fixedly installed on the surface of the tank body (1), and an output end of the water suction pump (21) is fixedly connected with a water outlet pipe.
7. A processing method for a white tea seed tea processing system according to any one of claims 1 to 6, characterized by: the processing method comprises the following steps;
s1), delivering picked and distributed tea seeds into a feeding funnel (3), screening the tea seeds by a screening funnel (13), and then dropping the tea seeds into a cleaning barrel (6), and injecting water into a tank body (1) by a liquid adding pipe;
s2), starting a motor (7) to enable a double-section worm (8) to rotate, enabling a worm wheel (9) and the double-section worm (8) to be meshed and synchronously rotated, enabling a transmission plate (36) on the worm wheel to drive a cleaning cylinder (6) to move up and down, and performing up-and-down shaking cleaning on the tea seeds falling into the cleaning cylinder (6) after being screened in the step S1;
s21), simultaneously, the cleaning cylinder (6) moves up and down and simultaneously is in threaded fit with the threaded rod (16), so that the threaded rod (16) drives the cleaning rollers (17) to horizontally rotate, and the cleaning rollers (17) synchronously rotate to further clean tea seeds in the cleaning cylinder (6);
s22) when the double-section worm (8) rotates in the step S2), the cam (10) also synchronously rotates, when the cam (10) contacts the V-shaped movable plate (11), the V-shaped movable plate (11) enables the screening funnel (13) to move downwards through the vertical rod (12), the reset spring (15) generates compression deformation, when the cam (10) does not contact the V-shaped movable plate (11), under the elastic force action of the reset spring (15), the screening funnel (13) moves upwards, the screening funnel (13) continuously generates vertical vibration, and tea seeds picked in the step S1) are subjected to vibration screening;
s23), driving the mixing flow paddle (14) to move up and down while the upright rod (12) moves up and down in the step S22), so that the screened tea seeds flow out of the feeding hopper (3) and enter the step S21) for cleaning;
s3), extracting the sealing plate (23), enabling the tea seeds cleaned in the step S2) to fall into the transmission mechanism, starting the water suction pump (21) to discharge the cleaned sewage, and starting the driving motor 33 to drive the transmission belt 35 to rotate, so that the tea seeds are conveyed into the drying mechanism through the transmission mechanism;
s31), starting a dryer (37) to dry the tea seeds fed in the step S3), recovering waste heat of heat generated in the drying process through an exhaust fan (29), discharging the recovered hot air through a preheating pipe (31), and primarily drying the tea seeds conveyed on the surface of a conveying belt (35) in a conveying mechanism in the step S3);
s32) and after drying is finished, drawing out the recovery basket (28).
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| DE3019601C2 (en) * | 1980-05-22 | 1984-09-20 | Meiko Maschinen- Und Apparatebau, Ingenieur Oskar Meier Gmbh & Co, 7600 Offenburg | Food washing machine with drying facility |
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| CN109261614A (en) * | 2018-11-08 | 2019-01-25 | 杨丽玉 | Cleaning device is used in a kind of processing of vibrating type bamboo and wood products |
| CN110180826A (en) * | 2019-07-04 | 2019-08-30 | 天津市亨必达化学合成物有限公司 | A kind of processing of crude drugs system |
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