CN113972598A - Multifunctional cable operation system - Google Patents
Multifunctional cable operation system Download PDFInfo
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- CN113972598A CN113972598A CN202111194152.6A CN202111194152A CN113972598A CN 113972598 A CN113972598 A CN 113972598A CN 202111194152 A CN202111194152 A CN 202111194152A CN 113972598 A CN113972598 A CN 113972598A
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- printing
- signboard
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- driving mechanism
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/14—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G2200/00—Indexing scheme relating to installation of electric cables or lines covered by H02G
- H02G2200/20—Identification of installed cables
Abstract
The invention discloses a multifunctional cable operation system, which comprises a main body, a core aligning unit, a communication unit, a control unit, a printing mechanism, a signboard printing and conveying unit and a number pipe printing and conveying unit, wherein a core aligning tool rest groove, a voice communication area, a control area, a signboard printing and mounting groove and a number pipe printing and mounting groove are correspondingly arranged on the main body; a signboard storage area and a number pipe storage area are respectively arranged on one side of the signboard printing mounting groove and one side of the number pipe printing mounting groove, and the voice communication area comprises a Bluetooth module; the signboard prints mounting groove, number pipe and prints the mounting groove top and be provided with respectively and print the base, and printing mechanism installs on printing the base. The invention integrates four common devices of cable operation, namely core alignment, number tube printing, signboard printing and voice communication, reduces the using volume of the system, is convenient to carry, realizes core alignment operation of the cable through the cooperation of adjacent operation systems when the core alignment of the cable is required, and has better practicability.
Description
Technical Field
The invention belongs to the technical field of installation and debugging equipment of transformer substation equipment, and particularly relates to a multifunctional cable operation system.
Background
The secondary system equipment of the transformer substation inevitably lays cables in the installation and debugging work, and an important process, namely cable core alignment, is provided in the wiring access process. After the cable is finished to the core, the installation and debugging work of the equipment can be smoothly carried out, so the correctness of the cable to the core and the working efficiency of the core directly influence the installation and debugging progress of the equipment.
The tools carried by the core during working in a traditional mode are numerous, workers need to carry a universal meter, wire strippers and sockets and also need to carry a number pipe printer and a cable signboard printer independently, and the carrying of the tools is finished by at least two persons. The traditional core mode is to the core after relying on two people to utilize universal meter or little lamp pearl one by one through fixed short-circuit line, and the communication of cable both sides personnel is then through the telephone or the mode of directly calling out, and efficiency is very low. Because the equipment installation environment is often noisy, the staff is easy to be negligent or wrong in the communication, and then the staff is easy to be tired and easily interfered when continuously repeating the previous work, thereby resulting in the core error, and the core error directly causes the damage or other power grid safety accidents after the equipment is put into operation. After the core is finished, a worker has to operate two different printing devices to finish the printing and labeling of the core wire number pipe and the cable signboard, so that the efficiency of the whole installation project is greatly influenced.
In the process of installing secondary system equipment, workers can apply for corresponding power failure time according to the time required by the whole project. Along with the rapid development of economic society, the requirement of people on the power failure time is more and more rigorous, a set of integrated instrument which can quickly and efficiently complete secondary cable core alignment work and is provided with multiple functions is needed on site, the installation efficiency of the whole secondary system equipment can be greatly accelerated while the construction quality is guaranteed by using the instrument, and the power failure time caused by the installation of the secondary system equipment is shortened.
Disclosure of Invention
The invention aims to provide a multifunctional cable operation system, which aims to solve the problems.
The invention is mainly realized by the following technical scheme:
a multifunctional cable operation system comprises a main body, a core aligning unit, a communication unit, a control unit, a printing mechanism, a signboard printing and conveying unit and a number pipe printing and conveying unit, wherein a core aligning tool rest groove, a voice communication area, a control area, a signboard printing and mounting groove and a number pipe printing and mounting groove are correspondingly arranged on the main body; a signboard storage area and a number pipe storage area are respectively arranged on one side of the signboard printing mounting groove and one side of the number pipe printing mounting groove, and the voice communication area comprises a Bluetooth module; the signboard is printed the mounting groove, number pipe and is printed the mounting groove top and be provided with respectively and print the base, printing mechanism installs on printing the base.
In the construction process, core alignment operation of cables is realized through the cooperation of two adjacent systems, one side which sends signals is used as a main system, and the other side which receives the signals is used as a secondary system; the construction personnel install APPs corresponding to the main system control unit and the auxiliary system control unit on the control terminal, core pairing work can be completed after a core pairing button on the main APP is clicked, core wires with the same corresponding number are displayed as the same core wire according to the main APP and the auxiliary APP, and an automatic core pairing function is completed; meanwhile, the printing mechanism, the signboard printing and conveying unit and the number pipe printing and conveying unit can print corresponding number pipes and cable signboards, so that convenience and rapidness are realized; the built-in bluetooth module automatic connection control terminal in voice communication district clicks the talk button on the APP, can realize the conversation function at main, vice cable pair line case both ends. The invention can greatly accelerate the whole operation process while ensuring the construction quality.
In order to better realize the invention, the feeding device further comprises a feeding seat, a first stepping motor, a pipeline feeding wheel and a first pipeline guide wheel, wherein the output end of the first stepping motor is connected with the pipeline feeding wheel, the first pipeline guide wheel is arranged on one side of the feeding seat close to the conveying pipe seat, and a pipeline conveying groove is arranged on the conveying pipe seat corresponding to the first pipeline guide wheel.
In order to better realize the invention, the cutting device comprises a cutting seat, a steering engine, a steering wheel, a second pipeline guide wheel and a cutting knife, wherein the cutting seat is provided with a cutting cavity corresponding to the number pipe, the top of the cutting cavity is provided with the cutting knife, the bottom of the cutting cavity is provided with the steering wheel, and the output end of the steering engine is connected with the steering wheel; and a second pipeline guide wheel is arranged on one side of the cutting seat, which is far away from the conveying pipe seat. The steering engine makes the steering wheel move up and down periodically by rotating the steering wheel, and then the number tube is cut off by matching with a cutting-off cutter. Steering wheel and steering wheel all belong to prior art, and its structure is no longer repeated here.
When printing the number pipe, at control terminal, select the button of marking a number on cell-phone APP promptly, select the number pipe to print, set up number pipe segment number, set up number pipe length, select to print, the limit through control feeding device and peripheral hardware is printed the limit and is stabilized the output, the cooperation motion trail is printed in the inkjet, thereby realize the printing of number pipe, after the printing is accomplished, control cutting device cuts off the number pipe, the number pipe after the cutting off transports out printing device through the guide of second pipeline guide pulley, the printing of whole number pipe has been accomplished.
In order to better implement the invention, further, the moving driving mechanism comprises a motor base, a moving base, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism is arranged on the motor base and drives the moving base to move linearly along the X direction; and a second driving mechanism is arranged on the moving seat and drives the signboard mounting seat to linearly move along the Y direction.
In order to better implement the present invention, the first driving mechanism further includes a stepping motor and a lead screw, the stepping motor is mounted on the motor base, the output end of the stepping motor is connected with the lead screw, and the movable base is connected with the lead screw through a lead screw nut.
In order to better implement the invention, further, the second driving mechanism comprises a second stepping motor and a synchronous belt, and the second stepping motor drives the signboard mounting seat to move linearly along the Y direction through the synchronous belt.
In order to better realize the invention, the second driving mechanism further comprises a guide mechanism, the guide mechanism comprises a first slide bar and a second slide bar, one side of the moving seat close to the printing base is respectively provided with the first slide bar and the second slide bar in parallel along the Y direction, and the bottom of the signboard mounting seat is respectively connected with the first slide bar and the second slide bar in a sliding manner.
When printing the signboard, at control terminal, select the button of marking on cell-phone APP promptly, select the signboard to print, set up the signboard position, select to print, through control actuating mechanism's motion, the cooperation motion track that the inkjet was printed to realize the printing of number pipe, print the completion back, put into the signboard and deposit the district, accomplished the printing of whole signboard.
In order to better implement the invention, further, core aligning units between adjacent operating systems are matched with each other to implement core aligning operation on cables, and the control unit is correspondingly provided with a main exchange button and an auxiliary exchange button. The main and auxiliary exchange buttons can control the main and auxiliary relations between adjacent operation systems, and construction is facilitated.
In order to better realize the invention, the system further comprises a power interface, a power switch, a printing interface and a high-level interface which are connected with the control unit, wherein the bottom of the control area is provided with a circuit board of the control unit, and the circuit board of the control unit is provided with an STM32 chip. The circuit board can be connected with an intelligent terminal, and the intelligent terminal is a serial port screen or a smart phone. The STM32 chip is prior art and will not be described in detail herein.
In order to better realize the invention, a number tube disk is arranged in the number tube storage area, and an intelligent terminal placing groove and an ink box storage area are further arranged on the main body.
The invention has the beneficial effects that:
(1) the invention integrates four common devices of cable operation, namely core alignment, number tube printing, signboard printing and voice communication, reduces the using volume of the system, is convenient to carry, realizes core alignment operation of the cable through the cooperation of adjacent operation systems when the core alignment of the cable is required, and has better practicability;
(2) the invention can also carry out real-time voice intercommunication through the communication unit, and the two parties can quickly know the working conditions of each other, thereby greatly accelerating the whole operation process while ensuring the construction quality;
(3) the number pipe and the nameplate are flexibly transported under the printing base through the signboard printing and conveying unit and the number pipe printing and conveying unit respectively, so that the printing is convenient; the signboard printing and conveying unit and the number tube printing and conveying unit can share the same printing mechanism to realize printing or are respectively provided with corresponding printing mechanisms to realize printing; on the other hand, the invention realizes the uniform installation and storage through the main body, reduces the use volume of the device, is convenient to carry and has better practicability;
(4) the numerical control printing machine realizes stable traction output of the numerical pipe through the feeding device, realizes stable output of the numerical pipe after printing through the second pipeline guide wheel on one side of the cutting device, can additionally apply manual traction or mechanical power traction on the free side of the cutting device, ensures high-efficiency, high-speed and timely output of the numerical pipe, and has better practicability;
(5) the invention realizes the two-dimensional motion of the signboard through the mobile driving mechanism, is convenient to adjust the printing area of the signboard and take out, and has better practicability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing the overall structure of the signboard printing and conveying unit and the number tube printing and conveying unit;
FIG. 3 is a schematic structural view of a feeding base;
fig. 4 is a schematic structural diagram of the steering engine.
Wherein: 100. a main body; 101. the signboard printing installation groove; 102. a number tube printing installation groove; 103. an ink cartridge storage area; 104. a core aligning tool rest groove; 105. a number tube storage area; 106. a voice communication area; 107. a signboard storage area; 108. an intelligent terminal placing groove; 109. numbering a tube plate; 110. a control area; 241. a printing base; 242. a signboard mounting base; 243. a first stepper motor; 244. a steering engine; 245. a cutting seat; 246. a pipeline feed wheel; 247. a rudder wheel; 248. a first pipeline guide wheel; 2410. a feeding seat; 2411. a lead screw stepper motor; 2412. a second stepping motor; 2413. a synchronous belt; 2414. a motor base; 2415. a movable seat; 2416. a delivery tube seat; 2417. a second pipeline guide wheel; 2418. a first slide bar; 2419. a second slide bar.
Detailed Description
The embodiments of the present invention will be further described with reference to the accompanying drawings.
Example 1:
a multifunctional cable operation system, as shown in fig. 1, comprises a main body 100, a core aligning unit, a communication unit, a control unit, a printing mechanism, a signboard printing and conveying unit, and a number pipe printing and conveying unit, wherein the main body 100 is correspondingly provided with a core aligning tool rest slot 104, a voice communication area 106, a control area 110, a signboard printing and mounting slot 101, and a number pipe printing and mounting slot 102; a signboard storage area 107 and a number tube storage area 105 are respectively arranged on one side of the signboard printing installation groove 101 and one side of the number tube printing installation groove 102, and the voice communication area 106 comprises a Bluetooth module; the top of signboard printing installation groove 101, number pipe printing installation groove 102 are provided with respectively and print base 241, printing mechanism installs on printing base 241.
In the construction process, core alignment operation of cables is realized through the cooperation of two adjacent systems, one side which sends signals is used as a main system, and the other side which receives the signals is used as a secondary system; the construction personnel install APPs corresponding to the main system control unit and the auxiliary system control unit on the control terminal, core pairing work can be completed after a core pairing button on the main APP is clicked, core wires with the same corresponding number are displayed as the same core wire according to the main APP and the auxiliary APP, and an automatic core pairing function is completed; meanwhile, the printing mechanism, the signboard printing and conveying unit and the number pipe printing and conveying unit can print corresponding number pipes and cable signboards, so that convenience and rapidness are realized; the built-in bluetooth module automatic connection control terminal in voice communication district clicks the talk button on the APP, can realize the conversation function at main, vice cable pair line case both ends. The invention can greatly accelerate the whole operation process while ensuring the construction quality.
Example 2:
this embodiment is optimized on the basis of embodiment 1, control area 110 fixedly connected with major-minor exchange button, power source, switch, print interface, high-order interface, the bottom of control area 110 is provided with the circuit board, the last STM32 chip that is provided with of control circuit board. The main and auxiliary exchange buttons can exchange the action of the main and auxiliary cables on the cable box; the circuit board can be connected with an intelligent terminal, and the intelligent terminal is a serial port screen or a smart phone. The STM32 chip is prior art and will not be described in detail herein.
Other parts of this embodiment are the same as embodiment 1, and thus are not described again.
Example 3:
the present embodiment is optimized based on embodiment 1 or 2, as shown in fig. 2 and fig. 3, the feeding device includes a feeding base 2410, a first stepping motor 243, a pipeline feeding wheel 246, and a first pipeline guide wheel 248, an output end of the first stepping motor 243 is connected to the pipeline feeding wheel 246, a first pipeline guide wheel 248 is disposed on a side of the feeding base 2410 close to the conveying pipe base 2416, and a pipeline conveying groove is disposed on the conveying pipe base 2416 corresponding to the first pipeline guide wheel 248.
Further, as shown in fig. 4, the cutting device includes a cutting seat 245, a steering engine 244, a rudder disc 247, a second pipeline guide wheel 2417 and a cutting knife, the cutting seat 245 is provided with a cutting cavity corresponding to the number pipe, the top of the cutting cavity is provided with the cutting knife, the bottom of the cutting cavity is provided with the rudder disc 247, and the output end of the steering engine 244 is connected with the rudder disc 247; the side of the cutting seat 245 far away from the conveying tube seat 2416 is provided with a second pipeline guide wheel 2417. The steering engine 244 makes the steering wheel 247 move up and down periodically by rotating the steering wheel 247, and then the numerical control pipe is cut off by matching with a cutting-off cutter. The steering engine 244 and the rudder disk 247 both belong to the prior art, and the structure thereof is not described herein.
When printing the number pipe, at control terminal, select the button of marking a number on cell-phone APP promptly, select the number pipe to print, set up number pipe segment number, set up number pipe length, select to print, the limit through control feeding device and peripheral hardware is printed the limit and is stabilized the output, the cooperation motion trail is printed in the inkjet, thereby realize the printing of number pipe, after the printing is accomplished, control cutting device cuts off the number pipe, the number pipe after the cutting off transports out printing device through the guide of second pipeline guide pulley, the printing of whole number pipe has been accomplished.
The rest of this embodiment is the same as embodiment 1 or 2, and therefore, the description thereof is omitted.
Example 4:
the present embodiment is optimized based on any one of embodiments 1 to 3, and as shown in fig. 3, the moving driving mechanism includes a motor base 2414, a moving base 2415, a first driving mechanism and a second driving mechanism, the first driving mechanism is disposed on the motor base 2414 and drives the moving base 2415 to move linearly along the X direction; the moving seat 2415 is provided with a second driving mechanism, and the second driving mechanism drives the signboard mounting 242 seat to move linearly along the Y direction.
Further, the first driving mechanism comprises a screw rod stepping motor 2411, the stepping motor 2411 is installed on a motor base 2414, and the moving base 2415 is connected with a screw rod through a screw rod nut.
Further, as shown in fig. 3 and 4, the second driving mechanism includes a second stepping motor 2412 and a timing belt 2413, and the second stepping motor 2412 drives the signboard mounting base to move linearly in the Y direction through the timing belt 2413.
Further, the second driving mechanism further comprises a guide mechanism, the guide mechanism comprises a first sliding rod 2418 and a second sliding rod 2419, a first sliding rod 2418 and a second sliding rod 2419 are respectively arranged on one side, close to the printing base 241, of the moving seat 2415 in parallel along the Y direction, and the bottom of the signboard mounting seat 242 is respectively in sliding connection with the first sliding rod 2418 and the second sliding rod 2419.
When printing the signboard, at control terminal, select the button of marking on cell-phone APP promptly, select the signboard to print, set up the signboard position, select to print, through control actuating mechanism's motion, the cooperation motion track that the inkjet was printed to realize the printing of number pipe, print the completion back, put into the signboard and deposit the district, accomplished the printing of whole signboard.
Other parts of this embodiment are the same as any of embodiments 1 to 3, and thus are not described again.
Example 5:
the embodiment is optimized on the basis of any one of embodiments 1 to 4, the core aligning units between adjacent operating systems are matched with each other to realize the core aligning operation of the cable, and the control unit is correspondingly provided with a main exchange button and an auxiliary exchange button. The main and auxiliary exchange buttons can control the main and auxiliary relations between adjacent operation systems, and construction is facilitated.
Further, still include power source, switch, the printing interface that is connected with the control unit, the bottom of control area 110 is provided with the circuit board of control unit, be provided with the STM32 chip on the circuit board of control unit. The circuit board can be connected with an intelligent terminal, and the intelligent terminal is a serial port screen or a smart phone. The STM32 chip is prior art and will not be described in detail herein.
Further, as shown in fig. 1, the core holder slot 104 includes a core holder 11, and a plurality of core holders are disposed on the core holder 11, and each core holder is provided with a bevel blade therein. No matter the specification size of sinle silk, only need direct card to go into need not artifical wire stripping operation and realize the intercommunication with instrument inner loop promptly.
Further, as shown in fig. 1, a number tube storage area 105 is provided with a number tube tray 109, and the main body 100 is further provided with an intelligent terminal placement groove 108 and an ink cartridge storage area 103.
Other parts of this embodiment are the same as any of embodiments 1 to 4, and thus are not described again.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are included in the scope of the present invention.
Claims (10)
1. A multifunctional cable operation system is characterized by comprising a main body (100), a core aligning unit, a communication unit, a control unit, a printing mechanism, a signboard printing and conveying unit and a number pipe printing and conveying unit, wherein a core aligning tool rest groove (104), a voice communication area (106), a control area (110), a signboard printing and mounting groove (101) and a number pipe printing and mounting groove (102) are correspondingly arranged on the main body (100); one side of the signboard printing installation groove (101) and one side of the number tube printing installation groove (102) are respectively provided with a signboard storage area (107) and a number tube storage area (105), and the voice communication area (106) comprises a Bluetooth module; the signboard prints mounting groove (101), number pipe and prints mounting groove (102) top and be provided with respectively and print base (241), printing mechanism installs on printing base (241).
2. The multifunctional cable operation system according to claim 1, wherein the signboard printing and conveying unit comprises a signboard mounting seat (242) and a moving driving mechanism, the signboard mounting seat (242) and the moving driving mechanism are sequentially arranged in a signboard printing installation groove from top to bottom, a printing base (241) is arranged at the top of the signboard printing installation groove, and the moving driving mechanism drives the signboard mounting seat (242) to move below the printing base (241); the number pipe printing and conveying unit comprises a feeding device, a conveying pipe seat (2416) and a cutting device which are sequentially arranged from left to right and used for printing the mounting groove on the number pipe, wherein the feeding device is close to the number pipe storage area, the top of the conveying pipe seat (2416) is provided with a printing base (241), a printing window is formed in the printing base (241), and the top of the printing base corresponds to the printing mechanism and is provided with the mounting groove.
3. The multifunctional cable operation system as claimed in claim 2, wherein the cutting device comprises a cutting seat (245), a steering engine (244), a steering wheel (247), a second pipeline guide wheel (2417) and a cutting knife, the cutting seat (245) is provided with a cutting cavity corresponding to the number pipe, the top of the cutting cavity is provided with the cutting knife, the bottom of the cutting cavity is provided with the steering wheel (247), and the output end of the steering engine (244) is connected with the steering wheel (247); and a second pipeline guide wheel (2417) is arranged on one side of the cutting seat (245) far away from the conveying pipe seat (2416).
4. The multifunctional cable working system according to claim 3, wherein the moving driving mechanism comprises a motor base (2414), a moving base (2415), a first driving mechanism and a second driving mechanism, the first driving mechanism is arranged on the motor base (2414) and drives the moving base (2415) to move linearly along the X direction; and a second driving mechanism is arranged on the movable seat (2415), and drives the signboard mounting (242) seat to linearly move along the Y direction.
5. The multifunctional cable working system according to claim 4, wherein the first driving mechanism comprises a lead screw stepping motor (2411), the stepping motor (2411) is mounted on a motor base (2414), and the moving base (2415) is connected with a lead screw through a lead screw nut.
6. The multifunctional cable working system according to claim 5, wherein the second driving mechanism comprises a second stepping motor (2412) and a timing belt (2413), and the second stepping motor (2412) drives the signboard mounting base to move linearly in the Y direction through the timing belt (2413).
7. The multifunctional cable operating system as claimed in claim 6, wherein the second driving mechanism further comprises a guiding mechanism, the guiding mechanism comprises a first sliding rod (2418) and a second sliding rod (2419), the first sliding rod (2418) and the second sliding rod (2419) are respectively arranged in parallel along the Y direction on one side of the movable seat (2415) close to the printing base (241), and the bottom of the signboard mounting seat (242) is respectively connected with the first sliding rod (2418) and the second sliding rod (2419) in a sliding manner.
8. The multifunctional cable operation system as claimed in claim 1, wherein the core alignment units between adjacent operation systems cooperate with each other to perform core alignment operation on the cable, and the control unit is correspondingly provided with a primary and a secondary exchange buttons.
9. The multifunctional cable operation system according to claim 1 or 8, further comprising a power interface, a power switch, a printing interface and a high-level interface connected with a control unit, wherein a circuit board of the control unit is arranged at the bottom of the control area (110), and an STM32 chip is arranged on the circuit board of the control unit.
10. The multifunctional cable operation system as claimed in claim 1, wherein a number tube storage area (105) is provided with a number tube tray (109), and the main body (100) is further provided with an intelligent terminal placement groove (108) and an ink cartridge storage area (103).
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| CN202111194152.6A CN113972598B (en) | 2021-10-13 | 2021-10-13 | Multifunctional cable operation system |
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| CN202111194152.6A CN113972598B (en) | 2021-10-13 | 2021-10-13 | Multifunctional cable operation system |
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