CN113969803A - Mine trackless inclined shaft floating pump type emergency drainage system and installation method - Google Patents
Mine trackless inclined shaft floating pump type emergency drainage system and installation method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F16/00—Drainage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/04—Pulley blocks or like devices in which force is applied to a rope, cable, or chain which passes over one or more pulleys, e.g. to obtain mechanical advantage
- B66D3/06—Pulley blocks or like devices in which force is applied to a rope, cable, or chain which passes over one or more pulleys, e.g. to obtain mechanical advantage with more than one pulley
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/14—Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
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Abstract
The invention relates to the technical field of emergency rescue of mine flood accidents, in particular to a mine trackless inclined shaft floating pump type emergency drainage system and an installation method. The floating pump and the main pump are guaranteed to operate and monitor by power supply and distribution equipment, and the voice communication device is arranged at key point positions in a series mode to assist in efficient linkage operation. The invention forms an integrated matching process technical solution for lightweight and rapid construction of the trackless inclined shaft emergency drainage system and an optimized matching equipment system.
Description
Technical Field
The invention relates to the technical field of emergency rescue of mine flood accidents, in particular to a trackless inclined shaft floating pump type emergency drainage system for a mine and an installation method thereof.
Background
The number of mines in China is large, the mining extends to the deep part, and the water inflow of the mines tends to increase. In recent years, mine flood accidents mainly involving inclined shafts are in the period of easy occurrence, and as the mining depth increases, water permeation accidents tend to be aggravated, so that the mine flood accidents become the second major disaster next to gas explosion, and a series of environmental and ecological problems can be caused. After a mine flood accident occurs, the key stages of mine emergency work are rescue and relief, water control and mine protection. The emergency rescue of the inclined shaft flood accident generally adopts a drainage operation mode that a mining relay pump is combined with a traditional mining centrifugal water pump and then is matched with a seamless steel pipe, a nodular cast iron pipe or an SEP composite pipe, the drainage operation mode is carried by a lower pump truck and a plurality of lower pipe trucks which are composed of steel wheel pairs, the drainage operation mode is realized by sequentially lowering the lower pump truck and the lower pipe trucks along a track by means of existing mine hoisting equipment, and then the drainage operation mode enables the water pump to be arranged above a moving water level after transitional connection combination among the water pump, a hard pipeline and the hard pipeline is completed. By adopting the water following and draining mode, a hard pipeline needs to be continuously supplemented and installed along with the continuous decline of the water surface so as to enable the water pump to be close to the water moving surface, and the following technical problems exist:
(1) for the mines with early construction times, underground transportation conditions are not perfect, railless, nonstandard track specifications and incomplete track laying are more, and the track is likely to be damaged after a disaster happens, so that a pump truck and a plurality of pipe trucks which are composed of steel wheel pairs are difficult to move;
(2) the mining centrifugal water pump has poor stability and reliability in the emergency drainage process of the inclined shaft, and is widely replaced by a mining submersible pump in actual application at present;
(3) the long-distance serial connection mode of a plurality of hard pipelines generally has the defects of heavy weight, large volume, poor maneuverability of underground traction transportation and lack of a quick connecting device, and the traditional mode of flange end face combination and bolt fastening is time-consuming and labor-consuming in installation;
(4) the technological processes of matching connection, integral movement, power supply and distribution of the water pump and the like of the water pump, a pipeline, a valve, a transition connection device and the like are complex, a plurality of auxiliary devices are provided, and matched auxiliary components such as power interfaces, plug-in units and the like have poor interchangeability and universality due to the fact that a unified standard and standard system does not exist, and rescue resultant force is difficult to form quickly;
(5) the conventional hoisting equipment for the mine fixedly installed cannot meet the actual requirements of large-range regulation and control of rope speed, multi-working-mode switching, flexible arrangement according to requirements and the like, and the conventional mining speed regulating winch is high in lowest rope speed, insufficient in rope capacity, small in traction tension during high-speed rope outgoing and lack of a power supply technical means suitable for system construction and integral movement.
(6) The field power supply condition is limited, the function of the equipment is incomplete, and the power drive and the comprehensive protection of the electric equipment cannot be realized.
The existing 38 national mine emergency rescue teams in China are mostly equipped with mine water pumps and supporting parts and auxiliary equipment required for transportation, installation and use, have the function of emergency drainage and are difficult to truly coil and activate drainage equipment due to the lack of professional technical training and field emergency treatment experience. When a mine breaks out major and above water-permeable accidents, 6 mine professional drainage stations are mainly relied on, wherein three northern drainage stations of Zhengzhou, Kai 28390and Peak mainly face a vertical shaft to construct a heavy drainage system which is vertically hoisted by a high-flow and high-lift mining submersible pump and a steel pipe, rail inclined shaft drainage also mainly depends on the steel pipe, and three southern drainage stations of Jiangxi, Shaoyang and Sichuan mainly correspond to small and medium inclined shaft water-permeable accidents, and a rail inclined shaft emergency drainage single pump mode, a series mode, a parallel mode, a grading mode and a residual water removal mode are constructed by matching with various mining water pumps. Therefore, a mature equipment system and a process mode suitable for lightweight and rapid construction of a trackless inclined shaft are urgently needed.
Disclosure of Invention
The invention aims to provide a floating pump type emergency drainage system for a trackless inclined shaft of a mine, which creates mobile transportation conditions by quickly laying an emergency light rail combined with a sleeper, adopts a hard metal pipeline and a floating boat to support a floating pump to be immersed in water and convey the water to a submerged pump for a main mine, and then conveys the water source to the shaft in a relaying way after being combined and connected in series through a soft nonmetal pipeline with a slowly closing function, so that a light movable integrated and matched equipment system can be completely presented.
In order to achieve the aim, the mine trackless inclined shaft floating pump type emergency drainage system comprises a floating pump drainage subsystem, a main pump drainage subsystem and a traction mobile subsystem;
the floating pump drainage subsystem comprises a floating pump, a support arranged on the outer surface of the floating pump is upwards and vertically fixed on a floating boat floating on the water surface, the floating pump is suspended below the moving water surface by the buoyancy of mine water for a fixed depth, and the buoyancy can be tested and confirmed in a water pool; the water outlet of the floating pump is sequentially connected in series with a check valve, a sectional combined hard metal pipeline and a transition short section in a flange end face combination and bolt fastening mode; a plurality of pipe supporting rubber wheel pairs are arranged below the hard metal pipeline;
the main pump drainage subsystem comprises a main pump, a water absorption cover for coating the main pump and a pump supporting vehicle arranged below the water absorption cover; the water outlet of the main pump is sequentially connected with the slow-closing valve, the water discharge control short section and the transition elbow end to end in the water source pumping direction in a flange end face combination and bolt fastening mode; the water absorption cover is a closed shell which is sleeved at the outer end of the main pump to form a water filling interlayer, is communicated with the water outlet of the transition short section in a flange end face combination and bolt fastening mode, and can move on an emergency light rail which is manually and temporarily laid along the slope direction of a roadway after being combined with a pump supporting vehicle for bearing the main pump and the water absorption cover in the bolt fastening mode; the water discharge control short section is an assembly with the functions of water source conduction, cut-off, bypass drainage discharge and pressure display; the water outlet of the transition elbow is connected with the multi-section combined soft pipeline in series in a quick connection mode and then pumps the water source to a designated place, and the transition elbow and the soft pipeline and the soft pipelines in all sections are sequentially connected end to end in the water source pumping direction in a quick connection mode;
the traction moving subsystem comprises a mining double-speed winch, a steel wire rope and an emergency portable track spliced section by section; the mining double-speed winch is provided with two speed regulating gears, namely a high speed regulating gear and a low speed regulating gear, on the basis of the traditional winch force transmission technology; one end of the steel wire rope is fixedly arranged on the mining double-speed winch, and the other end of the steel wire rope is connected with the floating pump or the pump supporting vehicle; the emergency portable rail is used for supporting the pump truck to move along the slope direction of the roadway;
has the advantages that:
1. the floating pump among the floating pump drainage subsystem, the combination of support and superficial ship, make the floating pump be located fixed degree of depth under water all the time, avoided the floating pump to contact with inclined shaft country rock, the mode of gushing water has been found in the forced drainage when providing the guard action, and rigid connection through the hard metal pipeline has avoided the floating pump drunkenness in aqueous and has removed according to non-set application of force direction, guaranteed to last to draw water to the main pump, and the drainage in-process need not artificial arrangement position of initiatively adjusting the floating pump, greatly improved work efficiency, the human input has been reduced. The main pump of the water suction cover is integrated in the main pump drainage subsystem, the non-submersible running mode of the submersible pump is realized, the technical obstacle that the submersible pump needs to run in a submerged mode is overcome, and the application range of the submersible pump is expanded. The traction moving subsystem enables the pump supporting vehicle to be conveniently and laborsavingly transported to a designated position through the double-speed winch, the steel wire rope and the emergency light rail, effectively meets the drainage requirement when the inclined shaft is not provided with the rail, and can realize integrated operation of drainage, rail laying and moving until water is discharged to the bottom of the shaft, thereby creating rolling transportation conditions and playing the transmission efficiency of one machine with multiple purposes.
2. The scheme creates a complete set of technical scheme with important application value for guiding reasonable field installation and rapid water outlet of the trackless inclined shaft emergency drainage system, the related categories can completely, clearly and visually reflect the configuration details of the drainage water pump and all related accessories and auxiliary equipment thereof and the combination and connection relationship between the accessories and the auxiliary equipment, the scheme has guidance significance for light-weight operation of the water pump, has the characteristics of complete set, adaptability, universality and maneuverability, and solves the problems of disordered system configuration, unsmooth component combination and connection and serious influence on rescue effectiveness at present.
3. The scheme forms a process mode diagram capable of directly guiding field operation, can standardize the installation and use of the mine emergency drainage system, mainly solves the practical problem that the operation mode and the layout are difficult to construct, optimally combines various devices required by system guarantee and transportation installation, has the characteristics of comprehensiveness, comprehensiveness and systematicness, provides a technical solution for the emergency drainage process for dealing with complex water-permeable accidents of the existing mining submersible pump, is the core of future standardized construction, and changes the current situation that the existing supervision, examination, evaluation and the like lack basis.
4. The scheme provides the advanced idea of lightweight applicability of a soft pipeline of mine emergency drainage, the safety control requirements of soft start, soft stop, water hammer prevention and the like, and the novel structure of a high-strength sealing water suction cover configured on a mining submersible pump, and integrates a floating pump water suspension mode based on a floating boat and a support, a carrier water delivery mode combining a hard pipeline and the soft pipeline, a narrow-gauge heavy-load moving mode of a tube-supporting rubber wheel pair and a pump supporting vehicle acting on an emergency portable track, and a speed reduction labor saving mode provided by a mining double-speed winch, so that the technical problems of lifting, reliable suspension and supporting of a floating pump, main pump relay water delivery and underground inclined type moving traction are solved.
Further, the system also comprises a power supply and distribution system; the power supply and distribution electronic system comprises a floating pump detection device and a main pump detection device which are used for detecting water level and temperature, alternating current electric energy which provides power drive for the floating pump and the main pump through a floating pump power cable and a main pump power cable, and a floating pump electric control device and a main pump electric control device which respectively acquire feedback signals of the floating pump detection device and the main pump detection device on operation conditions through a floating pump control cable and a main pump control cable and respectively regulate and control the operation states of the floating pump and the main pump; the floating pump detection device and the main pump detection device are respectively arranged in the floating pump and the main pump and are respectively connected to one ends of a floating pump control cable and a main pump control cable; the floating pump power cable and the floating pump control cable are waterproof rubber jacketed flexible cables for coal mines, and the other ends of the floating pump power cable and the floating pump control cable are respectively connected with a floating pump electric control device; the main pump power cable and the main pump control cable are waterproof rubber jacketed flexible cables for coal mines, and the other ends of the main pump power cable and the main pump control cable are respectively connected with main pump electric control equipment; the floating pump electric control equipment and the main pump electric control equipment can be a non-explosion-proof starting control cabinet integrated with a power distribution switch, power supply protection, phase sequence identification and smooth starting functions, and also can be a mining monomer with the function of an explosion-proof vacuum switch and an explosion-proof low-voltage soft starter which are connected in series in terms of items, and the power supply protection comprises the protection of water level, overload, temperature, overcurrent, electric leakage and the like.
Has the advantages that: the power supply and distribution system is arranged, an implementation way of power supply control of the floating pump and the main pump and control signal transmission of the floating pump detection device and the main pump detection device is established, comprehensive safety self-checking, abnormal emergency power-off, low-power-consumption start-stop control and stable power-consumption operation of the electric equipment are achieved, and early-stage assembly and subsequent disassembly and maintenance are facilitated.
Further, the system also comprises a slant well voice signal transmission subsystem; the inclined shaft voice signal transmission subsystem comprises a floating pump voice communication device located at the position of a floating pump, a main pump voice communication device located at the position of a main pump, a winch voice communication device located at the position of a mining double-speed winch, and electric control equipment voice communication devices located at the positions of a floating pump electric control device and a main pump electric control device, and is used for each position of operators to carry.
Has the advantages that: the arrangement of each voice communication device in the inclined shaft voice signal transmission subsystem can facilitate talkback and unified action of staff clusters of each point position, so that rapid cooperative installation and efficient operation of equipment are guaranteed, and the condition that certain link is lost to cause incapability of commanding linkage is avoided, and the working efficiency is reduced.
Further, the soft pipeline is a mining flat coiled thermoplastic polyurethane non-metal hose or a towable stainless steel metal hose; the soft pipeline comprises a pipe body which is a flame-retardant antistatic non-metal pipe body formed by laminating an inner polyurethane rubber layer and an outer polyurethane rubber layer with a fabric reinforcing layer or a metal pipe body formed by laminating a plurality of layers of stainless steel woven meshes; the inner surface of the end part of the pipe body is sleeved on the outer surface of the pipe tail to support the pipe body into a cylindrical shape, and the outer surface of the end part of the pipe body is pressed tightly through a hoop to enable the pipe body to be further attached and fastened with the pipe tail; the pipe tail is in a sleeve shape, in order to prevent liquid leakage when the combined lock catch is in butt joint, a groove is formed in the end face of the pipe tail and is embedded into the sealing ring, a boss and a groove are respectively arranged on the outer circular surface, and the axial movement of the combined lock catch is limited jointly by a retaining ring clamped in the end face of the boss and the groove; the hoop is formed by wrapping a plurality of arc-shaped division bodies on the outer surface of the non-metal pipe body section by section and splicing into a complete ring by adopting a bolt circumferential fastening mode or directly sleeved on the outer surface of the metal pipe body by a single complete ring and fixedly connected with the pipe tail and the metal pipe body through processes of packaging, welding and the like, and a plurality of bases are welded on the outer circular surface at equal angles; the combined lock catch comprises a plurality of fasteners which are uniformly distributed on the circumference at equal angles, a groove is formed between the adjacent lock catches, and the axial and radial fixed connection between the two soft pipelines and between the soft pipelines and the transition elbow are realized through the engagement of the fasteners and the grooves; the sealing ring is used for end face coaxial elastic extrusion sealing when the two combined lock catches are butted; the base is provided with a through hole in the middle, and a connecting lug ring used for preventing the pipe body from moving after water pressure bearing is carried out penetrates through the through hole.
Has the advantages that: compared with a hard pipeline, the soft pipeline integrates the connection technology of insertion rotation and end face axial compression sealing, has the advantages of coiling, light weight, convenient transportation and assembly and disassembly, high laying and withdrawing speed and the like, is suitable for quick response and emergency laying in emergency accidents, has unlimited single length, avoids the defects that when the hard pipeline is assembled and installed, each section needs coaxial and bend laying, special metal bent pipe turning connection is needed, a plurality of bolts are needed for locking after end flanges are butted, and the like, and is provided with a connecting lug ring for anti-skidding and anti-falling rope fixing, the device is reliably combined with a soft pipeline, can effectively solve the field practical problem that a pipeline system cannot work statically and stably under the dynamic action of high-pressure fluid in the pipeline, reduces the technical difficulty of system installation, shortens the installation time, improves the rescue work efficiency, is more convenient to adjust the laying path, and is extremely important for ensuring the gold rescue time in water permeation accidents.
The traction moving subsystem further comprises a movable pulley block, and is used for being additionally arranged between the mining double-speed winch and the pump truck when the high-speed gear traction tension of the mining double-speed winch is insufficient and the low-speed gear rope speed is high, and selectively reducing the traction tension of the mining double-speed winch and the moving speed of a pulled device at double speeds by adopting different rope winding modes for a plurality of pulley monomers; the movable pulley block comprises a plurality of baffles which are stacked in parallel, a single pulley is clamped between every two adjacent baffles, radial positioning is realized by penetrating through the baffle supporting shaft after holes are formed in two sides of each end face, sleeves between the baffles are respectively sleeved on the outer surfaces of the baffle supporting shafts exposed between the adjacent baffles to realize axial positioning, and the bottom surfaces of the two outer baffles are fixedly connected to the bracket at the bottom; the middle holes of the pulleys are respectively inserted into a middle shaft penetrating through the baffle end face after being centrally perforated to realize radial positioning and rotary support, and the axial direction of the middle holes is limited by the end faces of the adjacent baffles; a hook is fixedly connected to the outer surface of the sleeve between the baffles and used for tightly binding one end of a steel wire rope for drawing a water delivery link; the bracket provides a rigid platform for the bearing of the components, the suspension support of the special wheel pair for mine rail transportation, the bending deformation generated under the action of traction tension resistance and the like.
Has the advantages that: the movable pulley block is formed by overlapping and combining single pulleys, slides in a rolling manner on the emergency portable track, can be used as a movable pulley block to interact with a mining double-speed winch equivalent to a fixed pulley block through a steel wire rope hitch knot, improves the traction effect of the mining double-speed winch, and can effectively solve the field practical problems of too high moving speed and insufficient tension of a water delivery link moving downwards along a slope.
The invention also aims to provide an installation method of the mine trackless inclined shaft floating pump type emergency drainage system, which is applied to the system to guide the rapid and scientific construction of the system, and specifically comprises the following steps:
installing a mining double-speed winch, and constructing a slant well voice signal transmission subsystem which links a floating pump, a main pump, the mining double-speed winch, a floating pump electric control device and a main pump electric control device;
assembling a short emergency portable track on the ground, transporting the short emergency portable track to a spacious inclined shaft by using a mining double-speed winch, stacking for later use, laying the track section by section from a wellhead along the slope direction of a roadway, and selectively installing movable pulley blocks;
one end of a steel wire rope is tied to a floating pump, a mining double-speed winch is used for lowering the combination of the floating pump, a bracket and a floating boat into water, a pipe supporting rubber wheel is used for erecting a hard metal pipeline and adjusting the height of the floating pump and the hard metal pipeline, the hard metal pipeline is connected with a check valve which is pre-installed at the water outlet of the floating pump, and the floating state of the floating pump in the water is kept;
one end of a steel wire rope is switched to a pump supporting vehicle, a mining double-speed winch is used for lowering a combination of a main pump, a water absorption cover and the pump supporting vehicle to a preset position, the height of a water outlet of a floating pump is adjusted, and hard metal pipelines which are combined section by section are aligned to a transition short section which is installed in advance at a water inlet of the water absorption cover of the main pump to be connected;
laying soft pipelines section by section along the emergency portable track, connecting the water inlet of the soft pipeline which is combined in series with the transition elbow of the water outlet of the main pump, and arranging the water outlet point at the tail end of the soft pipeline at a specified place to complete the construction of a water delivery link;
respectively laying a floating pump power cable and a floating pump control cable as well as a main pump power cable and a main pump control cable along the underground inclined wall, installing a floating pump electric control device and a main pump electric control device on the ground of an upper parking lot or an aboveground, checking the phase sequence, and completing the installation of a circuit power supply and distribution subsystem;
starting the floating pump, and starting the main pump after the water absorption cover is filled with water; and in the normal relay drainage process, determining or correcting the rope outlet speed of the steel wire rope of the mining double-speed winch according to the water level descending speed until the water level in the inclined shaft is reduced below a safety line.
Has the advantages that:
the installation method mainly explains key installation process technical points of the mine trackless inclined shaft floating pump type emergency drainage system, is a specific strategy aiming at the problems to be solved urgently in the system construction aspect in the conventional water penetration accident rescue case, and enhances the feasibility of field installation of an equipment system.
Drawings
FIG. 1 is a front view of the overall structure composition and layout of the mine trackless inclined shaft floating pump type emergency drainage system.
FIG. 2 is a top view of the overall structure and layout of the present invention;
FIG. 3 is a front view of the soft pipeline connection structure of the present invention;
FIG. 4 is a side view of the flexible conduit connection of FIG. 3 at A-A;
FIG. 5 is a front view of the movable pulley block of the present invention;
FIG. 6 is a top view of the movable pulley block of the present invention;
fig. 7 is a side view of the movable pulley block of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the floating pump detection device comprises a floating pump 1, a support 2, a floating boat 3, a floating pump power cable 4, a floating pump detection device 5, a floating pump control cable 6, a check valve 7, floating pump electric control equipment 8, a hard metal pipeline 9, a transition short section 10, a main pump 11, a water absorption cover 12, a pipe supporting rubber wheel pair 13, a main pump power cable 14, a main pump detection device 15, a main pump control cable 16, a slow-closing valve 17, a water drainage control short section 18, a transition elbow 19 and a pump truck 20; the emergency portable rail 21, a main pump electric control device 22, a steel wire rope 23, a mining double-speed winch 24, a soft pipeline 25, a turning upright post 26, a movable pulley block 27, a pipe body 28, a pipe tail 29, an anchor ear 30, a combined lock catch 31, a sealing ring 32, a check ring 33, a bolt component 34, a base 35, a connecting ear ring 36, a baffle 37, a baffle supporting shaft 38, an inter-baffle sleeve 39 and a hook 40; pulley 41, middle shaft 42, bracket 43, wheel pair 44, floating pump voice communicator 45, main pump voice communicator 46, winch voice communicator 47 and electric control equipment voice communicator 48.
Examples
As shown in fig. 1 and 2, the mine trackless inclined shaft floating pump type emergency drainage system mainly comprises a floating pump drainage subsystem, a main pump drainage subsystem, a traction movement subsystem, a supply and distribution electronic system and an inclined shaft voice signal transmission subsystem.
The floating pump drainage subsystem comprises a floating pump 1, a support 2 and a floating boat 3 which are fixedly connected to form a combined body, wherein a check valve 7, a segmented combined hard metal pipeline 9 and a transition short section 10 are sequentially connected in series through flange end face combination and bolt fastening modes behind a water outlet of the floating pump 1, and the floating pump drainage subsystem further comprises a plurality of pipe supporting rubber wheel pairs 13 used for bearing and moving the hard metal pipeline 9.
In this embodiment, the floating pump 1 has a flow rate (200-300) m3The low-lift large-flow mining submersible pump has the advantages that the pump lift is 20-100 m, the mass is not more than 500kg, the floating boat 3 can be a hollow closed container made of a metal material resisting friction spark impact, can also be a hollow closed container made of a flame-retardant antistatic non-metal material such as rubber and plastic, is cylindrical or annular in appearance, and can additionally have an inflation function.
The check valve 7 is a one-way check valve which is used for preventing instantaneous water hammer impact during pump stopping and immediately cutting off a back water body due to damage to a pump body, a water outlet of the check valve is connected with a multi-section combined hard metal pipeline 9 with the length not more than 50m, the transition short section 10 is sequentially combined in series and pumps a water source into a water suction cover 12 which covers the outer part of a main pump 11 shell, the check valve 7 is connected with the hard metal pipeline 9, each section of hard metal pipeline 9, the hard metal pipeline 9 is connected with the transition short section 10, and the transition short section 10 is connected with the water suction cover 12 end to end in sequence in the water source pumping direction in a flange end face combination and bolt fastening mode.
The hard metal pipeline 9 can be a seamless steel pipe or a nodular cast iron pipe, and is supported by a flame-retardant and antistatic supporting rubber wheel pair and moves along the slope of a roadway, and the axis of the supporting rubber wheel pair is fixed at 90 degrees with the central line of the hard metal pipeline 9.
The main pump drainage subsystem comprises a main pump 11, a water suction cover 12 and a pump truck 20 combined with the water suction cover 12, a waterproof hammer slow-closing valve 17, a water discharge control short section 18, a transition elbow 19 and a multi-section combined soft pipeline 25 connected with the water outlet of the transition elbow 19 in series in sequence in a flange end face combination and bolt fastening mode are arranged behind the water outlet of the main pump 11, and the soft pipeline 25 is laid in a turning mode through a turning upright post 26.
In this embodiment, the main pump 11 has a flow rate (200-300) m3A closed water filling space is formed by a water absorption cover 12 covered outside a shell of a main pump 11, a wet working environment is provided for the main pump 11, a floating pump 1 is used as a relay water delivery or water collection delivery device to continuously deliver a water source with fixed flow to the main pump 11, and the rated flow of the main pump 11 is not less than the rated flow of the floating pump 1. When the mining submersible pump with the lower pump and the upper pump is used as the main pump 11, the water suction cover 12 is omitted, and a suction port of the main pump 11 is directly communicated with the transition nipple 10.
The slow-closing valve 17 can be a multifunctional water pump control valve or a pipe force valve, can discharge water in a pipeline in a short-time variable flow rate manner, namely the up-and-down movement speed of a piston in a piston cylinder is adjusted through a regulating valve in a valve external control loop, so that a valve plate is opened and closed slowly, is used for solving the problem of software pipeline breakage caused by high pressure of a water hammer at the moment of stopping the pump, and is selected according to the drift diameter of a flow channel, namely the multifunctional water pump control valve, the DN150 and the DN200 can be matched and connected when the DN100 is matched and connected, and the multifunctional water pump control valve, the DN150 and the DN200 are matched and connected.
The water discharge control nipple 18 is an integrated transition connecting device which can realize the conduction and stop control of a main runner, the conduction and stop control of a water discharge branch of the main runner and the display of water source pressure in the main runner, and water discharge and pressure relief are required to be carried out on the main runner through the device before a pump is stopped and a water delivery link is detached.
As shown in fig. 3 and 4, the soft pipeline may be a non-metal soft pipeline, such as a mining flat coilable Thermoplastic Polyurethane (TPU) hose, which is a non-metal pipe body formed by extruding a sealed TPU raw material and a high-strength polyester filament fiber reinforced layer implanted with conductive fibers to perform the functions of pressure bearing, shape keeping and static electricity conducting through an extruder at one time, and the three-layer structure is completely integrated, has the characteristics of flame retardance, static resistance, corrosion resistance, aging resistance, wear resistance, low temperature resistance and the like, and has no pollution to a conveying medium. Or a metal soft pipeline, such as a towable stainless steel metal hose, a metal soft pipeline formed by overlapping a plurality of layers of stainless steel meshes.
The soft pipeline 25 is a positive pressure water delivery device, and comprises a pipe body 28, a pipe tail 29, an anchor ear 30, a combined lock catch 31, a sealing ring 32, a retainer ring 33, a bolt component 34, a base 35 and a connecting ear ring 36. The inner surface of the end part of the pipe body 28 is sleeved on the outer surface of the pipe tail 29, after the two are tightly attached, the sectional type arc-shaped hoop 30 is spliced on the outer surface of the area of the pipe body 28 coated with the pipe tail 29, and adjacent arc sections are sequentially fastened through the bolt assembly 34 to form a complete sleeve shape, or the integral hoop 30 is sleeved on the outer surface of the area of the pipe body 28 coated with the pipe tail 29, and the pipe body 28 is fixedly connected with the hoop 30 in a welding mode. In the embodiment, the hoop 30 is wrapped on the outer surface of the nonmetal pipe body section by a plurality of arc-shaped dividing bodies, and the hoop 30 is specifically set into four sections; a base 35 with an opening penetrating into the connecting ear ring 36 is welded in the middle of the outer surface of the pipe tail 29, and a combined lock catch 31 and a check ring 33 are sequentially penetrated in advance before the pipe body 28 and the hoop 30 are installed; the combined lock catch 31 is axially positioned by means of the end surface of the shaft shoulder of the tube tail 29 and the end surface of the retainer ring 33 sunk in the groove of the tube tail 29, an axial movable gap is reserved, and the end surface is embedded into the seal ring 32; the sealing ring 32 plays a role in axial compression and sealing of the end face through extrusion deformation when the two combined locking buckles 31 are mutually inserted, rotated, occluded and locked.
The traction mobile subsystem is composed of a mining double-speed winch 24, a movable pulley block 27, a steel wire rope 23 and an emergency portable rail 21 spliced section by section.
The mining double-speed winch 24 is provided with two speed regulating gears, namely a high speed gear and a low speed gear, and is mainly used for installing components downwards along a slope at a high speed, ascending along the slope as a whole system and withdrawing the components one by one after the system is disassembled, while the low speed gear is mainly used for chasing and draining the whole system downwards along the slope at the rope speed (0.1-2) m/min, and if the traction tension of the high speed gear is insufficient and the rope speed of the low speed gear is high, a movable pulley block 27 suitable for mine track transportation is additionally installed in the downwards direction of the slope.
The movable pulley block 27 is integrated with a plurality of pulley 41 monomers, and the number of the pulleys 41 wound by the steel wire rope 23 can be determined according to the performance of the mining double-speed winch 24 and the actual condition of the system.
As shown in fig. 5, 6 and 7, the movable pulley block 27 is a movable pulley block for a road surface, and includes a baffle 37, a baffle support shaft 38, a sleeve 39 between baffles, a hook 40, a pulley 41, a middle shaft 42, a bracket 43 and a wheel pair 44. Holes are respectively formed in the two sides and the middle position of the baffle 37, and a plurality of pieces are overlapped in parallel, so that a gap is reserved between every two adjacent pieces; the baffle supporting shafts 38 penetrate through the openings at the two sides of each baffle 37 one by one, and are sleeved into the sleeves 39 between the baffles correspondingly and then locked to realize the axial relative fixation between the baffles 37; the central shaft 42 penetrates through the holes in the middle positions of the baffles 37 one by one, and is sleeved in the pulleys 41 correspondingly and then locked to realize that the pulleys 41 rotate freely by taking the central shaft 42 as a rotating shaft; the bracket 43 is formed by welding various types and specifications of profiles in a combined manner, is used for supporting the components, bears the influence of the downward pressing component force of the gravity of the components in the direction vertical to the bearing surface and the traction force of the steel wire rope 23, and can clamp the special wheel pair 44 for mine rail transportation; the hook 40 is fixedly connected to the outer surface of the sleeve 39 between a certain baffle plate and is used for fixing one end of the steel wire rope 23 which is bolted to the floating pump 1 or the pump truck 20.
One end of the steel wire rope 23 is connected with the floating pump 1 or the pump supporting vehicle 20 after being decelerated and labor-saving through the movable pulley block 27, the other end of the steel wire rope is tensioned through the fixedly installed mining double-speed winch 24, and the steel wire rope 23 is exerted with traction tension and the speed of winding and releasing of the control disc is adjusted by the steel wire rope, so that the traction tension acting on the pump supporting vehicle 20 is not less than 5t, and the system can move up and down or be static along the slope direction of a roadway.
The emergency portable rail 21 is a light rail which has unit mass not less than 15kg/m and rail gauge of 600mm or 900mm (mine standard specification) and can be conveniently installed, the lower edge of the emergency portable rail is always kept at a distance of not more than 50m from the moving water surface along the descending direction of the roadway slope, and the emergency portable rail can descend along the roadway slope along the continuous descending of the water level to manually connect the rail in sections.
The power supply and distribution system is composed of a floating pump power cable 4, a floating pump control cable 6, a main pump power cable 14, a main pump control cable 16, a floating pump electric control device 8 and a main pump electric control device 22.
The two ends of the floating pump power cable 4 and the floating pump control cable 6 are respectively connected with a floating pump detection device 5 for water level, temperature and the like and a floating pump electric control device 8 which are arranged at the floating pump 1.
The two ends of the main pump power cable 14 and the main pump control cable 16 are respectively connected to a main pump detection device 15 for detecting water level, temperature and the like and a main pump electric control device 22 which are arranged at the main pump 11.
The floating pump electric control device 8 and the main pump electric control device 22 are non-explosion-proof starting control cabinets, have functions of power distribution switch, power supply protection, phase sequence identification and smooth starting, and respectively regulate the power supply of the floating pump 1 and the main pump 11 according to detection signals of water level, temperature and the like at the floating pump 1 and the main pump 11.
The inclined shaft voice signal transmission subsystem is composed of a floating pump voice call device 45 carried by an operator at the position of a floating pump 1, a main pump voice call device 46 carried by an operator at the position of a main pump 11, a winch voice call device 47 carried by an operator at the position of a mining double-speed winch 24, a floating pump electric control device 8 and an electric control device voice call device 48 carried by an operator at the position of a main pump electric control device 22, and a plurality of mining communication devices are simultaneously used to form a personnel voice call link, so that the installation, the operation and the collaborative command during the disassembly are facilitated.
A mounting method of a mine trackless inclined shaft floating pump type emergency drainage system is applied to the system to guide the rapid and scientific construction of the system, and specifically comprises the following steps:
(1) and installing the mining double-speed winch 24, and constructing an inclined shaft voice signal transmission path and personnel points for connecting the floating pump 1, the main pump 11, the mining double-speed winch 24, the floating pump electric control equipment 8 and the main pump electric control equipment 22.
(2) The short emergency portable rail 21 is assembled on the ground, transported to a wide inclined shaft by a mining double-speed winch 24, stacked for standby, and laid section by section from a wellhead in the direction of a roadway slope. And according to the estimated value of the traction load, the movable pulley block 27 is selected and the rope winding mode is determined. If the trackless inclined shaft is long, the emergency portable rail 21 through which the pump truck 20 and the movable pulley block 27 pass can be disassembled section by section and then installed on a road surface which is going to pass through in a descending mode, and when the mine needs to be withdrawn after drainage is finished, an ascending path can be constructed by disassembling and paving the emergency portable rail 21 in the opposite direction.
(3) One end of a steel wire rope 23 is tied to the floating pump 1, a mining double-speed winch 24 is used for lowering the combination of the floating pump 1, the support 2 and the floating boat 3 into water, the pipe supporting rubber wheel pair 13 is used for supporting the hard metal pipeline 9 and adjusting the height of the floating pump 1 and the hard metal pipeline 9, the hard metal pipeline 9 and a check valve 7 which is pre-installed at the water outlet of the floating pump 1 are connected and the floating state of the floating pump 1 in the water is kept, and then the hard metal pipeline 9 is combined section by section through flange end face combination and bolt fastening.
(4) One end of a steel wire rope 23 is switched to a pump supporting vehicle 20, a combined body of a main pump 11, a water absorption cover 12 and the pump supporting vehicle 20 is lowered to a preset position by using a mining double-speed winch 24, the height of a water outlet of the floating pump 1 is adjusted, and the hard metal pipeline 9 which is combined section by section is aligned to a transition short section 10 which is installed in advance at a water inlet of the water absorption cover 12 to be connected.
(5) After the water outlet of the main pump 11 is sequentially connected in series with the slow-closing valve 17, the water-discharging control nipple 18 and the transition elbow 19, the water inlet of the first section of soft pipeline 25 is connected with the water outlet of the transition elbow 19, and the soft pipeline 25 is laid section by section along the emergency portable track 21. The method is characterized in that pipe connection is performed once every 50m or 100m at the extendable position of the upper end of an upper parking lot or an inclined roadway of an off-hole industrial square of a bright inclined shaft or a blind inclined shaft, fasteners of two combined lock catches 31 to be butted are correspondingly embedded into grooves of the opposite sides respectively, the fasteners are oppositely and simultaneously rotated oppositely to be fixedly connected with each other, and sealing rings 32 on the end faces of two butted pipe tails 29 are elastically deformed due to axial compression to achieve the effect of joint sealing.
(6) The water outlet point at the tail end of the serially combined soft pipeline 25 is arranged at the position 100m behind the yard on the blind inclined shaft or at the position 100m outside the wellhead of the open inclined shaft or at the extendable position at the upper end of the inclined roadway, and the construction of a water delivery link is completed.
(7) Respectively laying a floating pump power cable 4, a floating pump control cable 6, a main pump power cable 14 and a main pump control cable 16 along the underground inclined wall, installing a floating pump electric control device 8 and a main pump electric control device 22 on the ground of an upper parking lot or a well, checking the phase sequence, and completing the installation of a circuit power supply and distribution electronic system.
(8) If the gradient of the underground slope is larger and the soft pipeline 25 has the self-sliding sign, the anti-sliding and anti-falling connecting lug ring 36 of the soft pipeline 25 is sleeved on the steel wire rope 23 for traction and lifting matched with the mining double-speed winch 24 or is independently fixed on the surrounding rock through a rope.
(9) The floating pump 1 is started, and the main pump 11 is started to discharge water in a relay way after the water suction cover 12 is filled with water. After the floating pump 1 and the main pump 11 both normally operate, determining or correcting the rope outlet speed of the mining double-speed winch 24 by actually measuring the water level descending speed. If the descending speed of the floating pump 1 is still lower than the lowest rope speed of the mining double-speed winch 24 after the speed change through the movable pulley block 27, an intermittent lowering mode is adopted.
(10) If the trackless inclined roadway slope length is short and the soft pipeline 25 can slide down automatically, the main pump 11, the emergency light rail 21 and the hard metal pipeline 9 can be omitted, and the water outlet of the floating pump 1 is directly connected in series with the slow-closing valve 17, the water-discharging control short section 18, the transition elbow 19 and the soft pipeline 25 in sequence to form a simplified emergency water-discharging floating pump system.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is described herein in more detail, so that a person of ordinary skill in the art can understand all the prior art in the field and have the ability to apply routine experimentation before the present date, after knowing that all the common general knowledge in the field of the invention before the application date or the priority date of the invention, and the person of ordinary skill in the art can, in light of the teaching provided herein, combine his or her own abilities to complete and implement the present invention, and some typical known structures or known methods should not become an obstacle to the implementation of the present invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements may be made, such as a parallel two-way mine trackless inclined shaft floating pump type emergency drainage system completely constructed based on the present invention, or a mine trackless inclined shaft floating pump type emergency drainage system constructed by arranging a two-way liquid diversion output device at a transition short section of a water inlet of a main pump water suction cover so as to connect two ways upwards along a slope, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (9)
1. Emergent drainage system of mine trackless inclined shaft floating pump formula, its characterized in that: comprises a floating pump drainage subsystem, a main pump drainage subsystem and a traction mobile subsystem;
the floating pump drainage subsystem comprises a floating pump, a support is arranged on the outer surface of the floating pump and is upwards and vertically fixed on a floating boat floating on the water surface through the support, and the floating pump is suspended below the moving water surface for a fixed depth by utilizing the buoyancy of mine water; the water outlet of the floating pump is sequentially connected with a check valve, a sectional combined hard metal pipeline and a transition short section in series through a flange plate; a plurality of pipe supporting rubber wheel pairs are arranged below the hard metal pipeline;
the main pump drainage subsystem comprises a main pump, a water absorption cover for coating the main pump and a pump supporting vehicle arranged below the water absorption cover; the water outlet of the main pump is sequentially connected with a slow-closing valve, a water discharge control short section and a transition elbow in series through a flange plate; the water suction cover is communicated with the water outlet of the transition short section through a flange plate; the water outlet of the transition elbow is connected in series with a multi-section combined soft pipeline in a quick connection mode;
the traction moving subsystem comprises a mining double-speed winch, a steel wire rope and an emergency portable track spliced section by section; the mining double-speed winch is provided with two speed regulating gears, namely a high speed regulating gear and a low speed regulating gear; one end of the steel wire rope is fixedly arranged on the mining double-speed winch, and the other end of the steel wire rope is connected with the floating pump or the pump supporting vehicle; the emergency portable track is used for carrying the pump truck to move along the slope direction of the roadway.
2. The mine trackless inclined shaft floating pump type emergency drainage system of claim 1, which is characterized in that: still including supplying the distribution system, supply the distribution system including the floating pump detection device and the main pump detection device that are used for detecting water level and temperature to and through floating pump power cable, main pump power cable respectively to floating pump, the main pump provides power drive's alternating current electric energy and through floating pump control cable, main pump control cable acquires floating pump detection device respectively, main pump detection device is to the feedback signal of operating condition, and regulate and control floating pump, main pump running state's floating pump electrical control equipment, main pump electrical control equipment respectively.
3. The mine trackless inclined shaft floating pump type emergency drainage system of claim 2, characterized in that: the system also comprises a slant well voice signal transmission subsystem; the inclined shaft voice signal transmission subsystem comprises a floating pump voice communication device positioned at a floating pump position, a main pump voice communication device positioned at a main pump position, a winch voice communication device positioned at a mining double-speed winch position, and an electric control equipment voice communication device positioned at a floating pump electric control equipment position and a main pump electric control equipment position.
4. The mine trackless inclined shaft floating pump type emergency drainage system of claim 2, characterized in that: the floating pump electric control equipment and the main pump electric control equipment are mining single bodies which are connected in series in terms of a non-explosion-proof starting control cabinet or an explosion-proof vacuum switch and an explosion-proof low-voltage soft starter, and are integrated with functions of a power distribution switch, power supply protection, phase sequence identification and smooth starting.
5. The mine trackless inclined shaft floating pump type emergency drainage system of claim 1, which is characterized in that: the soft pipeline is a mining flat coiled thermoplastic polyurethane non-metal hose or a towable stainless steel metal hose; the soft pipeline comprises a pipe body and a pipe tail; the inner surface of the end part of the pipe body is sleeved on the outer surface of the pipe tail to form a cylinder shape, and the outer surface of the end part of the pipe body is provided with a hoop for tightly attaching the pipe body and the pipe tail; the tail end parts of two adjacent pipes are respectively provided with a combined lock catch which is connected and fixed through mutual occlusion, the end surface of the pipe tail is provided with a groove and is embedded with an axially extruded sealing ring, and the outer circular surface of the pipe tail is provided with a boss end surface and a retaining ring clamped in the groove and used for axially limiting the combined lock catch.
6. The mine trackless inclined shaft floating pump type emergency drainage system of claim 5, characterized in that: the anchor ear comprises a split type combined anchor ear and an integral anchor ear; the integral anchor ear is welded and fixed with the outer surface of the towable stainless steel metal hose, and a plurality of split combined anchor ears are combined and then fixed through the bolt assembly; a plurality of bases are welded on the outer circle surface of the hoop at equal angles; the base is provided with a through hole and is penetrated with an earring.
7. The mine trackless inclined shaft floating pump type emergency drainage system of claim 1, which is characterized in that: the traction mobile subsystem further comprises a movable pulley block; the movable pulley block is used for being additionally arranged between the mining double-speed winch and the pump supporting vehicle when the high-speed gear traction tension of the mining double-speed winch is insufficient and the low-speed gear rope speed is high, and selectively reduces the traction tension of the mining double-speed winch and the moving speed of a traction device in multiples by adopting different rope winding modes for the plurality of pulley monomers.
8. The mine trackless inclined shaft floating pump type emergency drainage system of claim 7, characterized in that: the movable pulley block comprises a plurality of baffles which are arranged at equal intervals; the baffle is relatively fixed by a baffle supporting shaft and an inter-baffle sleeve sleeved on the outer surface of the baffle, which are respectively arranged at two ends of the baffle in a penetrating way, and a single pulley is embedded in a gap between adjacent baffles; the center of the pulley is sleeved on a center shaft which penetrates through the center of the baffle plate to realize supporting and rotation; a bracket is arranged below the baffle; and a wheel pair suitable for mine rail transportation is arranged below the bracket.
9. The installation method of the mine trackless inclined shaft floating pump type emergency drainage system is characterized by comprising the following steps of:
installing a mining double-speed winch, and constructing a slant well voice signal transmission subsystem which links a floating pump, a main pump, the mining double-speed winch, a floating pump electric control device and a main pump electric control device;
assembling a short emergency portable track on the ground, transporting the short emergency portable track to a spacious inclined shaft by using a mining double-speed winch, stacking for later use, laying the track section by section from a wellhead along the slope direction of a roadway, and selectively installing movable pulley blocks;
one end of a steel wire rope is tied to a floating pump, a mining double-speed winch is used for lowering the combination of the floating pump, a bracket and a floating boat into water, a pipe supporting rubber wheel is used for erecting a hard metal pipeline and adjusting the height of the floating pump and the hard metal pipeline, the hard metal pipeline is connected with a check valve which is pre-installed at the water outlet of the floating pump, and the floating state of the floating pump in the water is kept;
one end of a steel wire rope is switched to a pump supporting vehicle, a mining double-speed winch is used for lowering a combination of a main pump, a water absorption cover and the pump supporting vehicle to a preset position, the height of a water outlet of a floating pump is adjusted, and hard metal pipelines which are combined section by section are aligned to a transition short section which is installed in advance at a water inlet of the water absorption cover of the main pump to be connected;
laying soft pipelines section by section along the emergency portable track, connecting the water inlet of the soft pipeline which is combined in series with the transition elbow of the water outlet of the main pump, and arranging the water outlet point at the tail end of the soft pipeline at a specified place to complete the construction of a water delivery link;
respectively laying a floating pump power cable and a floating pump control cable as well as a main pump power cable and a main pump control cable along the underground inclined wall, installing a floating pump electric control device and a main pump electric control device on the ground of an upper parking lot or an aboveground, checking the phase sequence, and completing the installation of a power supply and distribution subsystem;
starting the floating pump, and starting the main pump after the water absorption cover is filled with water; and in the normal relay drainage process, determining or correcting the rope outlet speed of the steel wire rope of the mining double-speed winch according to the water level descending speed until the water level in the inclined shaft is reduced below a safety line.
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