CN113969196A - Low-sulfur marine fuel oil and preparation method thereof - Google Patents

Low-sulfur marine fuel oil and preparation method thereof Download PDF

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CN113969196A
CN113969196A CN202111251450.4A CN202111251450A CN113969196A CN 113969196 A CN113969196 A CN 113969196A CN 202111251450 A CN202111251450 A CN 202111251450A CN 113969196 A CN113969196 A CN 113969196A
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oil
low
sulfur
fuel oil
catalytic slurry
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CN113969196B (en
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谭思
卢振旭
李洁
李佩儒
梁智永
谭伟红
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China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/04Liquid carbonaceous fuels essentially based on blends of hydrocarbons

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  • Oil, Petroleum & Natural Gas (AREA)
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  • Liquid Carbonaceous Fuels (AREA)

Abstract

The invention discloses low-sulfur marine fuel oil and a preparation method thereof, and relates to the technical field of marine fuel oil. The invention provides low-sulfur marine fuel oil which comprises the following components: residual oil, catalytic slurry oil and isononyl alcohol heavy oil. The low-sulfur marine fuel oil has the characteristic of low sulfur content and meets increasingly strict environmental protection requirements. The invention adds a proper amount of isononyl alcohol heavy oil components, solves the problem that the cheap catalytic slurry oil can not be added in a large amount due to high sulfur content and carbon aromaticity index, and can reduce the production cost. The isononanol heavy oil has the characteristics of low sulfur content and low carbon aromaticity index, and the price is cheaper than that of hydrogenated diesel oil by more than 60 percent, thereby further reducing the production cost.

Description

Low-sulfur marine fuel oil and preparation method thereof
Technical Field
The invention relates to the technical field of marine fuel oil, in particular to low-sulfur marine fuel oil and a preparation method thereof.
Background
In recent years, the problem of air pollution caused by exhaust gas discharged from ships has received much attention from the international society. The International Maritime Organization (IMO) has strengthened the sulfur content limit for bunker fuels in overseas areas of global emission control, which has required that the upper limit of sulfur content for bunker fuels used in global ships be reduced from 3.5% to 0.5% since 2020. Thus, low sulfur bunker fuel oil refers to residual type fuels having a sulfur content of less than 0.5%. Currently, the global consulting agency forecasts the global low-sulfur marine residual fuel oil demand in 2020 to be 2.3-2.9 million tons, wherein the low-sulfur marine residual fuel oil demand accounts for 30%, and is about 7 million tons, and the market demand is large.
The blending component of the low-sulfur marine residual fuel oil mainly comprises residual oil fraction, and also comprises a diesel component (catalytic diesel), catalytic slurry oil and other components meeting the use, storage and transportation requirements. The catalytic slurry oil has higher sulfur content and carbon aromatic index, but has lower price, and is only about 1/4 of other low-sulfur marine fuel oil blending components; after treatment, the low-sulfur component is introduced to reduce the sulfur content and the carbon aromaticity index, so that more catalytic slurry oil can be added, and the production cost is reduced. Therefore, catalytic slurries are a low cost ideal blending component for low sulfur bunker fuel oils. CN110872533A discloses a low-sulfur heavy bunker fuel oil and a preparation method thereof, wherein the method is used for forming a bunker fuel by blending catalytic slurry oil according to the proportion of 5-15%. The catalytic slurry oil is low in adding proportion and relatively high in production cost. CN110205160A discloses a process method for preparing bunker fuel oil based on catalytic cracking slurry oil solidification and hydrogenation, which comprises the steps of mixing catalytic cracking slurry oil with a diluent, separating, deslagging, distilling to obtain solid-removed slurry oil, and then preparing a bunker fuel blending component by catalytic hydrogenation. The method needs to add toluene or petroleum ether solvent, and has high production cost.
Disclosure of Invention
Based on the above, the invention aims to overcome the defects of the prior art and provide the low-sulfur marine fuel oil which has the advantages of simple process, low production cost and more consumption of low-added-value product catalytic slurry oil and the preparation method thereof.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a low sulfur bunker fuel oil comprising the following components: residual oil, catalytic slurry oil and isononyl alcohol heavy oil. The low-sulfur marine fuel oil has the characteristic of low sulfur content and meets increasingly strict environmental protection requirements. The invention adds a proper amount of isononyl alcohol heavy oil components, solves the problem that the cheap catalytic slurry oil can not be added in a large amount due to high sulfur content and carbon aromaticity index, and can reduce the production cost. The isononanol heavy oil has the characteristics of low sulfur content and low carbon aromaticity index, and the price is cheaper than that of hydrogenated diesel oil by more than 60 percent, thereby further reducing the production cost.
Preferably, the low-sulfur marine fuel oil comprises the following components in parts by weight: 40-80 parts of residual oil, 20-40 parts of catalytic slurry oil and 4-15 parts of isononyl alcohol heavy oil. The applicant of the invention discovers through a great deal of creative experimental researches that when the residual oil, the catalytic slurry oil and the isononyl alcohol heavy oil are selected in parts by weight, the prepared low-sulfur marine fuel oil meets the technical indexes of the low-sulfur marine fuel oil and the sulfur content is less than 0.5%, the cheap catalytic slurry oil is added to the maximum extent, the lower-price isononyl alcohol heavy oil is adopted to replace diesel oil, and the production cost is reduced.
Preferably, the residue has a density of 910kg/m at 15 ℃3-990kg/m3The sulfur content is less than 0.35 percent, and the carbon aromaticity index is less than 810. The inventor of the application discovers through a great amount of creative experiments that when the physical and chemical properties of the selected residual oil are selected, the selected residual oil can be better matched with the other components in the invention, and the fuel oil performance of the obtained fuel oil is better.
Preferably, the density of the catalytic slurry oil at 15 ℃ is 1000kg/m3-1150kg/m3The content of aluminum silicon is 80mg/kg-160mg/kg, the content of sulfur is more than 0.6 percent, and the carbon aromaticity index is less than 930. The inventor of the application discovers through a great deal of creative experiments that when the selected catalytic slurry oil is selected from the physicochemical properties, the catalytic slurry oil can be better matched with the other components in the invention, and the fuel oil property of the obtained fuel oil is better.
Preferably, the density of the isononyl alcohol heavy oil at 15 ℃ is 800kg/m3-900kg/m3Sulfur containingThe amount is less than 0.001%, and the carbon aromaticity index is less than 800. The price of the selected isononanol heavy oil is more than 60 percent lower than that of diesel oil, and the selected physical and chemical properties can be better matched with the rest components in the invention, so that the fuel oil performance of the obtained fuel oil is better.
Further, the invention provides a preparation method of the low-sulfur marine fuel oil, which comprises the following steps:
(1) respectively heating the catalytic slurry oil and the residual oil to 60-110 ℃;
(2) uniformly mixing the catalytic slurry oil heated in the step (1) with isononyl alcohol heavy oil, heating and stirring to obtain a mixture A;
(3) and (2) adding the heated residual oil in the step (1) into the mixture A, heating and stirring to obtain the low-sulfur marine fuel oil.
According to the preparation method of the low-sulfur marine fuel oil, the materials are mixed according to a specific sequence, so that the materials can be fully mixed, and the low-sulfur marine fuel oil with excellent combustion performance is obtained.
Preferably, in the step (2) and the step (3), the heating and stirring temperature is 60-110 ℃, the heating and stirring time is 40-60 min, and the heating and stirring speed is 500-700 rpm. The invention provides the temperature, time and speed of heating and stirring, and the applicant finds that under the selection of the temperature, time and speed parameters, the mixing efficiency and the mixing effect can be ensured, and the precipitation or layering can be avoided.
Compared with the prior art, the invention has the beneficial effects that: the low-cost low-sulfur heavy bunker fuel oil of the invention adds a large amount of catalytic slurry oil into the raw material component oil, thus reducing the production cost of bunker fuel oil; the isononanol heavy oil has the advantages of low price, low sulfur content and carbon aromaticity index, good fluidity, especially obvious low-sulfur performance of the isononanol heavy oil, reduction of the sulfur content of the low-sulfur marine fuel oil, accordance with the requirement of environmental protection, and further reduction of the production cost. The preparation method firstly adds the cheap catalytic slurry oil to the maximum extent on the premise of meeting the technical index of the low-sulfur marine fuel oil and ensuring that the sulfur content is less than 0.5 percent, and adopts the low-price isononyl alcohol heavy oil to replace diesel oil, thereby reducing the production cost.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to specific examples.
In the examples, the experimental methods used were all conventional methods unless otherwise specified, and the materials, reagents and the like used were commercially available without otherwise specified.
The weight percentages of the components of the low-sulfur marine fuel oil in the examples of the application are shown in table 1, and the specific selection of the parameters of the catalytic slurry oil, the isononyl alcohol heavy oil and the residual oil used in the examples and the comparative examples is shown in table 2:
TABLE 1 Low Sulfur bunker Fuel oil Components weight percents
Example 1 Example 2 Example 3 Example 4 Example 5
Residual oil% 57 64 70 70 58
Catalytic slurry oil% 35 30 25 20 32
Heavy isononyl alcohol oil% 8 6 5 10 10
TABLE 2 detailed selection of the parameters of the components of the low sulfur bunker fuel oil
Residual oil Catalytic slurry oil Heavy isononyl alcohol oil
Kinematic viscosity (mm) at 50 ℃2·s-1) 234.5 271.5 8.902
Density (kg. m) at 15 DEG C-3) 936.9 1072.2 871.5
Sulfur (%) 0.335 0.687 <0.001
Carbon Aromatic Index (CCAI) 803 938 791
Example 1
In an embodiment of the present invention, the method for preparing low-sulfur bunker fuel oil includes the following steps:
(1) respectively heating the catalytic slurry oil, the isononyl alcohol heavy oil and the residual oil to 60 ℃;
(2) uniformly mixing catalytic slurry oil and isononyl alcohol heavy oil, and heating and stirring to obtain a mixture A;
(3) adding residual oil into the mixture A, heating and stirring at the temperature of 60 ℃ for 60min at the speed of 500 rpm; obtaining the low-sulfur marine fuel oil.
The preparation methods of the examples of the present invention and the comparative examples are completely the same as those of example 1, and the mixing efficiency and the mixing effect can be ensured within the range of the heating temperature, the heating time and the heating rate allowed by the present invention.
Meanwhile, the invention is provided with comparative examples, and the components and the parts by weight of the concrete comparative examples 1-2 are selected as shown in Table 3:
the specific selection and preparation method of the parameters of each component of the low-sulfur marine fuel oil of the comparative examples 1-2 are completely the same as those of the example 1, and the specific selection is shown in the table 3 only when the weight percentage of each component is different;
TABLE 3 Low Sulfur bunker Fuel oil Components weight percents
Comparative example 1 Comparative example 2
Residual oil% 90 44
Catalytic slurry oil% 8 52
Heavy isononyl alcohol oil% 2 4
Test example Performance testing of Low-Sulfur Marine Fuel oil
The test process comprises the following steps: the kinematic viscosity is measured at 50 ℃ by adopting a manual kinematic viscosity measuring instrument, the density is measured at 15 ℃ by adopting a digital density instrument, the sulfur content is measured at normal temperature by adopting an X-diffraction fluorescence sulfur measuring instrument, and the carbon aromaticity index is measured according to the requirement of appendix F in RMG180 low-sulfur marine fuel oil quality standard (GB/T17411-2015);
test standards: RMG180 Low sulphur bunker fuel oil quality Standard (GB/T17411-2015);
and (3) test results: as shown in table 4
TABLE 4 parameters of low sulfur bunker fuel oil of the inventive examples
Figure BDA0003321864420000051
Figure BDA0003321864420000061
The detection results show that the main performances of the low-sulfur marine fuel oil prepared by the invention, such as kinematic viscosity, density, sulfur content and carbon aromaticity index, all reach RMG180 low-sulfur marine fuel oil quality standards, particularly, the sulfur content is less than 0.45%, the requirement that the sulfur content of the marine fuel oil is less than 0.5% after 2020 years is met, and the strict environmental protection requirement is met. In the preparation process of the low-sulfur heavy bunker fuel oil, the cheap catalytic slurry oil is added in a large amount, so that the effect of reducing the cost is achieved, and the low-sulfur bunker fuel oil is low in cost.
The adding amount of the catalytic slurry oil in the general low-sulfur marine fuel oil formula is not more than 10 percent, 20 to 40 percent of the catalytic slurry oil can be added, namely 10 to 30 percent of the catalytic slurry oil can be added, the cost of the catalytic slurry oil is about 20 percent of that of residual oil, the cost can be reduced by 8 to 24 percent, and the price of isononyl alcohol heavy oil is lower than that of the residual oil and diesel oil; therefore, the low-sulfur marine fuel oil provided by the invention can greatly reduce the production cost.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (7)

1. The low-sulfur marine fuel oil is characterized by comprising the following components: residual oil, catalytic slurry oil and isononyl alcohol heavy oil.
2. The low sulfur bunker fuel oil of claim 1 comprising the following components in parts by weight: 40-80 parts of residual oil, 20-40 parts of catalytic slurry oil and 4-15 parts of isononyl alcohol heavy oil.
3. The low sulfur bunker fuel oil of claims 1 or 2 wherein said residuum has a density of 910kg/m at 15 ℃3-990kg/m3The sulfur content is less than 0.35 percent, and the carbon aromaticity index is less than 810.
4. The low sulfur bunker fuel oil of claim 1 or 2 wherein the catalytic slurry oil has a density of 1000kg/m at 15 ℃3-1150kg/m3The content of aluminum silicon is 80mg/kg-160mg/kg, the content of sulfur is more than 0.6 percent, and the carbon aromaticity index is less than 930.
5. The low sulfur bunker fuel oil of claim 1 or 2 wherein said isononyl alcohol heavy oil has a density of 800kg/m at 15 ℃3-900kg/m3The sulfur content is less than 0.001 percent, and the carbon aromaticity index is less than 800.
6. A process for the preparation of low sulphur bunker fuel oil according to any of claims 1 to 5, comprising the steps of:
(1) respectively heating the catalytic slurry oil and the residual oil to 60-110 ℃;
(2) uniformly mixing the catalytic slurry oil heated in the step (1) with isononyl alcohol heavy oil, heating and stirring to obtain a mixture A;
(3) and (2) adding the heated residual oil in the step (1) into the mixture A, heating and stirring to obtain the low-sulfur marine fuel oil.
7. The method for producing a low-sulfur bunker fuel oil according to claim 6, wherein in the step (2) and the step (3), the temperature of heating and stirring is 60 ℃ to 110 ℃, the time of heating and stirring is 40min to 60min, and the speed of heating and stirring is 500rpm to 700 rpm.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101627104A (en) * 2007-01-15 2010-01-13 埃因霍温科技大学 Liquid fuel combination and uses thereof
CN102786981A (en) * 2011-05-17 2012-11-21 中国石油化工股份有限公司 New utilization process for catalytic cracking slurry oil
CN102888244A (en) * 2012-10-22 2013-01-23 北京金海畅能源投资有限公司 Production method of ship fuel oil
CN110872533A (en) * 2018-09-04 2020-03-10 中国石油化工股份有限公司 Low-sulfur heavy bunker fuel oil and preparation method thereof
CN113322107A (en) * 2020-08-26 2021-08-31 中国石油天然气股份有限公司 Marine residual fuel oil and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101627104A (en) * 2007-01-15 2010-01-13 埃因霍温科技大学 Liquid fuel combination and uses thereof
CN102786981A (en) * 2011-05-17 2012-11-21 中国石油化工股份有限公司 New utilization process for catalytic cracking slurry oil
CN102888244A (en) * 2012-10-22 2013-01-23 北京金海畅能源投资有限公司 Production method of ship fuel oil
CN110872533A (en) * 2018-09-04 2020-03-10 中国石油化工股份有限公司 Low-sulfur heavy bunker fuel oil and preparation method thereof
CN113322107A (en) * 2020-08-26 2021-08-31 中国石油天然气股份有限公司 Marine residual fuel oil and preparation method thereof

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