CN113968024B - Accurate temperature control type biological 3D printing system - Google Patents
Accurate temperature control type biological 3D printing system Download PDFInfo
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- CN113968024B CN113968024B CN202111174121.4A CN202111174121A CN113968024B CN 113968024 B CN113968024 B CN 113968024B CN 202111174121 A CN202111174121 A CN 202111174121A CN 113968024 B CN113968024 B CN 113968024B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/112—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/295—Heating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
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Abstract
Description
技术领域technical field
本发明涉及生物3D打印技术领域,具体地说是一种精准温控式生物3D打印系统。The invention relates to the technical field of biological 3D printing, in particular to a precise temperature-controlled biological 3D printing system.
背景技术Background technique
随着人类社会的快速发展,生物医学工程逐渐引起人们的关注,尤其是生物3D打印技术得到了迅速发展。目前生物3D打印技术主要采用挤出式和喷墨式打印,其中挤出式打印受打印设备结构和使用材料的限制,材料在挤出过程中容易出现断丝、细胞损伤等问题,而喷墨式生物3D打印机所用的生物墨水多为Gelatin、GelMa等温敏材料,由于它们在凝胶温度以上为液体状态、在凝胶温度以下为凝胶状态,而喷头内部温度处于凝胶温度以上,这使得其内部的生物墨水为液体状态,因此喷墨式生物3D打印机的喷头内利用压电或热泡等驱动方式,在喷嘴口产生微小的液滴,液滴快速喷射而出并穿过温控装置内设定的气体温度场,液滴与气体温度完成对流换热后,其状态变为凝胶状态并粘接在温控装置底板上,但在喷墨式生物3D打印过程中,由于其采用的部分生物墨水具备温敏特性以及细胞的活性受温度影响较大等特点,在打印的过程中对温度的控制显得格外重要。With the rapid development of human society, biomedical engineering has gradually attracted people's attention, especially the rapid development of bio-3D printing technology. At present, bio-3D printing technology mainly uses extrusion and inkjet printing. Extrusion printing is limited by the structure of the printing equipment and materials used. The materials are prone to problems such as broken filaments and cell damage during the extrusion process. The bio-inks used in the 3D bioprinter are mostly temperature-sensitive materials such as Gelatin and GelMa, because they are in a liquid state above the gel temperature and in a gel state below the gel temperature, while the internal temperature of the nozzle is above the gel temperature, which makes The bio-ink inside is in a liquid state, so the nozzle of the inkjet bio-3D printer uses piezoelectric or thermal bubble driving methods to generate tiny droplets at the nozzle mouth, and the droplets are quickly ejected and pass through the temperature control device In the set gas temperature field, after the convective heat exchange between the droplet and the gas temperature is completed, its state becomes a gel state and is bonded to the bottom plate of the temperature control device, but in the process of inkjet bio-printing, due to the Some of the bioinks have the characteristics of temperature sensitivity and the activity of cells is greatly affected by temperature, so it is particularly important to control the temperature during the printing process.
另外现有技术中的生物3D打印机温控装置由于局部制冷装置布局的限制,使得其内部的空气容易出现温度梯度,进而使装置内部温度分布不均,而现有对生物3D打印机温控装置内部气体温度场的分析一般是结合温控装置的热源温度计算内部气体温度场,这并不能对内部气体的实际温度进行分析,从而导致对生物3D打印机温控装置内部气体温度场的控制不够准确,影响打印效果。In addition, the temperature control device of the biological 3D printer in the prior art is prone to temperature gradients in the air inside due to the limitation of the layout of the local refrigeration device, thereby causing uneven temperature distribution inside the device. The analysis of the gas temperature field is generally based on the temperature of the heat source of the temperature control device to calculate the internal gas temperature field, which cannot analyze the actual temperature of the internal gas, resulting in the inaccurate control of the gas temperature field inside the temperature control device of the biological 3D printer. affect the printing effect.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种精准温控式生物3D打印系统,其温控装置内部温度均匀,并利用测温组件配合红外观测装置准确反映箱体内部的温度场分布情况,从而保证精确控温,确保打印效果,而温控装置的箱体和测温组件高度可根据需要调整,适用范围广泛,同时在打印喷头和输料管外侧均设置保温结构,确保生物材料温度满足要求。The purpose of the present invention is to provide a precise temperature-controlled biological 3D printing system, in which the temperature inside the temperature control device is uniform, and the temperature field distribution inside the box is accurately reflected by using the temperature measuring component and the infrared observation device, so as to ensure accurate temperature control , to ensure the printing effect, and the height of the box and temperature measurement components of the temperature control device can be adjusted according to needs, and the application range is wide.
本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:
一种精准温控式生物3D打印系统,包括温控装置、温控打印头、料仓和温控送料管,其中温控打印头可移动地设于温控装置上侧,料仓置于一个水浴温控箱中并通过温控送料管与所述温控打印头连接,所述温控装置包括由上至下依次设置的盖体、箱体和底座,且所述盖体内设有第一制冷组件,所述底座内设有第二制冷组件,所述箱体侧壁上设有红外观测窗口,且所述箱体内部设有测温组件对应所述红外观测窗口。An accurate temperature-controlled biological 3D printing system, comprising a temperature control device, a temperature control print head, a silo and a temperature control feed pipe, wherein the temperature control print head is movably arranged on the upper side of the temperature control device, and the silo is placed in a A water bath temperature control box is connected to the temperature control print head through a temperature control feeding pipe. The temperature control device includes a cover body, a box body and a base arranged in sequence from top to bottom, and the cover body is provided with a first In the refrigeration component, a second refrigeration component is arranged in the base, an infrared observation window is arranged on the side wall of the box body, and a temperature measurement component is arranged inside the box body corresponding to the infrared observation window.
所述箱体包括多个沿高度方向依次嵌合叠加的连接壳体,所述测温组件)包括测温底座和多个测温模块,且各个测温模块沿着高度方向依次嵌合叠加。The box body includes a plurality of connection shells that are sequentially fitted and stacked along the height direction, the temperature measurement assembly) includes a temperature measurement base and a plurality of temperature measurement modules, and each temperature measurement module is sequentially fitted and stacked along the height direction.
所述连接壳体上端设有连接定位凹槽、下端设有连接定位凸起,所述连接壳体外侧套装有保温套,且所述保温套两侧壁内均设有空腔,各层保温套随着各层连接壳体依次叠放,且叠放后各个保温套内部的空腔依次连通;所述测温模块包括第一支架和第一导热件,且所述第一支架上侧设有第一连接凸起)、下侧设有限位凹槽,所述测温底座包括第二支架和第二导热件,且所述第二支架上侧设有第二连接凸起。The upper end of the connection shell is provided with a connection positioning groove, and the lower end is provided with a connection positioning protrusion. The sleeves are stacked in sequence with the connection shells of each layer, and the cavities inside the insulation sleeves are connected in sequence after the stacking; the temperature measurement module includes a first bracket and a first heat-conducting member, and the upper side of the first bracket is provided with There is a first connecting protrusion), a limiting groove is provided on the lower side, the temperature measuring base includes a second bracket and a second heat conducting member, and the upper side of the second bracket is provided with a second connecting protrusion.
所述第一导热件两端分别通过第一隔热块安装于所述第一支架上,且所述第一支架上侧和下侧均设有绝热凹槽,所述第二导热件两端分别通过第二隔热块安装于所述第二支架上,且所述第二支架各个支脚下端均设有隔热垫。Both ends of the first heat-conducting member are respectively mounted on the first bracket through first heat insulation blocks, and the upper and lower sides of the first support are provided with heat-insulating grooves, and both ends of the second heat-conducting member are They are respectively installed on the second brackets through the second heat insulation blocks, and the lower ends of the legs of the second brackets are provided with heat insulation pads.
所述盖体下侧设有下盖板,且所述第一制冷组件通过第一固定压板固装于所述下盖板上,所述第一制冷组件包括第一半导体制冷件和第一冷却件,且第一半导体制冷件嵌设于第一冷却件与所述下盖板之间;所述底座内设有安装板,且所述第二制冷组件通过第二固定压板固装于所述安装板上,所述第二制冷组件包括第二半导体制冷件和第二冷却件,且第二半导体制冷件嵌设于第二冷却件)与所述安装板之间。The lower side of the cover body is provided with a lower cover plate, and the first refrigeration component is fixedly mounted on the lower cover plate through a first fixed pressure plate, and the first refrigeration component includes a first semiconductor refrigeration element and a first cooling element. The first semiconductor refrigeration component is embedded between the first cooling component and the lower cover plate; the base is provided with a mounting plate, and the second refrigeration component is fixedly mounted on the On the mounting plate, the second refrigeration assembly includes a second semiconductor refrigeration element and a second cooling element, and the second semiconductor refrigeration element is embedded between the second cooling element and the mounting plate.
所述盖体包括上保温罩和下盖板,其中上保温罩扣置于下盖板上,所述第一制冷组件设于上保温罩内并安装于下盖板上,所述上保温罩中部以及所述下盖板中部均设有打印通孔,所述上保温罩一侧设有供第一制冷组件接头穿过的连接通孔,所述下盖板下侧设有盖板凸起部。The cover body includes an upper insulation cover and a lower cover, wherein the upper insulation cover is buckled on the lower cover, the first refrigeration component is arranged in the upper insulation cover and mounted on the lower cover, and the upper insulation cover The middle part and the middle part of the lower cover plate are provided with printing through holes, one side of the upper heat preservation cover is provided with a connecting through hole for the first refrigeration component joint to pass through, and the lower side of the lower cover plate is provided with cover plate protrusions department.
所述底座包括保温壳体和安装板,其中保温壳体包括中部设有安装开口的保温顶板,安装板安装于保温顶板下侧,第二制冷组件设于保温壳体中且安装于所述安装板上,所述保温壳体一端设有供第二制冷组件接头穿过的开口,所述安装板上侧设有安装定位凹槽穿过所述保温顶板中部的安装开口。The base includes a thermal insulation shell and a mounting plate, wherein the thermal insulation shell includes a thermal insulation top plate with an installation opening in the middle, the mounting plate is installed on the lower side of the thermal insulation top plate, and the second refrigeration component is arranged in the thermal insulation shell and installed on the installation On one end of the thermal insulation shell, an opening through which the joint of the second refrigeration assembly passes is provided, and the upper side of the mounting plate is provided with an installation opening through which an installation positioning groove passes through the middle of the thermal insulation top plate.
所述温控打印头包括打印喷头、温控外套和打印头安装板,其中打印喷头尾端固装于所述打印头安装板上,温控外套套装于所述打印喷头上,所述温控外套内部设有温控腔体,并且所述温控外套上设有进水口和出水口与所述温控腔体相通,所述温控外套一侧设有触感器插入口和加热棒插入口。The temperature control print head includes a print head, a temperature control jacket and a print head mounting plate, wherein the end of the print head is fixedly mounted on the print head mounting plate, the temperature control jacket is sleeved on the print head, and the temperature control A temperature control cavity is arranged inside the jacket, and a water inlet and a water outlet are arranged on the temperature control jacket to communicate with the temperature control cavity, and a touch sensor insertion port and a heating rod insertion port are arranged on one side of the temperature control jacket .
所述温控送料管包括外部温控管和设于所述外部温控管中的输料管,所述输料管外壁与所述外部温控管内壁之间形成水浴流道,所述输料管与所述料仓连通,所述水浴流道与所述水浴温控箱连通。The temperature control feeding pipe includes an external temperature control pipe and a material conveying pipe arranged in the external temperature control pipe. A water bath flow channel is formed between the outer wall of the material conveying pipe and the inner wall of the external temperature control pipe. The material pipe is communicated with the silo, and the water bath flow channel is communicated with the water bath temperature control box.
所述温控送料管两端均设有连接接头,所述连接接头一侧设有第一连接部与所述外部温控管连接,另一侧设有第二连接部与一个压盖密封连接,输料管穿过所述连接接头,所述温控送料管输入端的连接接头与一个进水管相连,所述温控送料管输出端的连接接头与一个出水管相连,并且所述进水管和出水管均与所述水浴温控箱连通。Both ends of the temperature control feeding pipe are provided with connecting joints, one side of the connecting joint is provided with a first connecting part to connect with the external temperature control pipe, and the other side is provided with a second connecting part for sealing connection with a gland. , the feeding pipe passes through the connecting joint, the connecting joint of the input end of the temperature-controlled feeding pipe is connected with a water inlet pipe, the connecting joint of the output end of the temperature-controlled feeding pipe is connected with a water outlet pipe, and the water inlet pipe and the outlet pipe are connected with each other. The water pipes are all communicated with the water bath temperature control box.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
1、本发明利用温控装置盖体和底座中的制冷组件同时向箱体内部制冷,能够大幅度降低整个装置内部的温度梯度,使整个温控装置内部的低温趋于均匀,更有利于喷墨式生物3D打印,提高打印效果,另外本发明利用测温组件配合红外观测装置能够更加准确地反映箱体内部的温度分布,从而能够对箱体内部的实际温度进行精准控制。1. The present invention uses the temperature control device cover and the refrigeration components in the base to simultaneously cool the inside of the box, which can greatly reduce the temperature gradient inside the entire device, so that the low temperature inside the entire temperature control device tends to be uniform, which is more conducive to spraying. Ink-type biological 3D printing improves the printing effect. In addition, the present invention can more accurately reflect the temperature distribution inside the box by using the temperature measuring component and the infrared observation device, so that the actual temperature inside the box can be accurately controlled.
2、本发明温控装置的箱体以及其内部的测温组件均包括多个沿高度方向依次嵌合叠放的模块,可以根据打印需要进行调整,应用范围更为广泛。2. The box body of the temperature control device of the present invention and the temperature measuring components inside it include a plurality of modules that are sequentially fitted and stacked in the height direction, which can be adjusted according to printing needs and have a wider application range.
3、本发明在打印喷头外部设置了温控外套实现打印喷头内部温度的监测和调节,在输料管外侧则设有外部温控管,输料管和外部温控管之间的水浴流道与水浴温控箱连通,从而实现生物材料传输过程中的保温效果。3. In the present invention, a temperature control jacket is arranged outside the printing nozzle to monitor and adjust the internal temperature of the printing nozzle, and an external temperature control pipe is arranged outside the material conveying pipe, and a water bath flow channel between the material conveying pipe and the external temperature control pipe is arranged. It is connected with the water bath temperature control box, so as to realize the thermal insulation effect during the transfer of biological materials.
附图说明Description of drawings
图1为本发明的结构示意图,Fig. 1 is the structural representation of the present invention,
图2为图1中的温控装置立体示意图,Fig. 2 is a three-dimensional schematic diagram of the temperature control device in Fig. 1,
图3为图2中的温控装置剖视图,Fig. 3 is a sectional view of the temperature control device in Fig. 2,
图4为图3中的上保温罩立体示意图,Fig. 4 is a three-dimensional schematic diagram of the upper thermal insulation cover in Fig. 3,
图5为图3中的第一冷却件安装示意图,FIG. 5 is a schematic diagram of the installation of the first cooling element in FIG. 3,
图6为图5中的下盖板底侧结构示意图,FIG. 6 is a schematic diagram of the bottom side structure of the lower cover plate in FIG. 5 ,
图7为图2中的箱体立体示意图,FIG. 7 is a three-dimensional schematic diagram of the box in FIG. 2 ,
图8为图7中的保温套立体示意图,Fig. 8 is the three-dimensional schematic diagram of the thermal insulation jacket in Fig. 7,
图9为图3中箱体内的测温组件和打印结构示意图,FIG. 9 is a schematic diagram of the temperature measurement assembly and the printing structure in the box in FIG. 3 ,
图10为图9中的测温组件立体示意图,Fig. 10 is a three-dimensional schematic diagram of the temperature measuring assembly in Fig. 9,
图11为图10中的测温模块立体示意图,Fig. 11 is a three-dimensional schematic diagram of the temperature measurement module in Fig. 10,
图12为图10中的测温底座立体示意图,Fig. 12 is a three-dimensional schematic diagram of the temperature measuring base in Fig. 10,
图13为图10中的测温底座和相邻测温模块的连接示意图,Figure 13 is a schematic diagram of the connection between the temperature measurement base in Figure 10 and an adjacent temperature measurement module,
图14为图2中的底座立体示意图,Fig. 14 is a three-dimensional schematic view of the base in Fig. 2,
图15为图14中的底座卸下保温侧板时的结构示意图,Fig. 15 is a schematic structural diagram of the base in Fig. 14 when the thermal insulation side plate is removed,
图16为图15中的底座另一角度结构示意图,Fig. 16 is a schematic diagram of another angle structure of the base in Fig. 15,
图17为图1中的温控打印头剖视图,FIG. 17 is a cross-sectional view of the temperature-controlled print head in FIG. 1 ,
图18为图17中的温控打印头左视图,Figure 18 is a left side view of the temperature-controlled print head in Figure 17,
图19为图1中的温控送料管内部结构示意图,Figure 19 is a schematic diagram of the internal structure of the temperature control feeding pipe in Figure 1,
图20为图19中的温控送料管截面视图,Fig. 20 is a cross-sectional view of the temperature-controlled feeding pipe in Fig. 19,
图21为图19中的温控送料管入料端结构示意图,Fig. 21 is a schematic diagram of the structure of the feeding end of the temperature-controlled feeding pipe in Fig. 19,
图22为图19中的温控送料管出料端结构示意图。FIG. 22 is a schematic diagram of the structure of the discharge end of the temperature-controlled feeding tube in FIG. 19 .
其中,1为盖体,11为上保温罩,111为打印通孔,12为第一冷却件,13为第一螺栓,14为第一固定压板,15为第一保温底板,16为第二保温底板,17为第一半导体制冷件,18为下盖板,19为盖板凸起部,2为箱体,21为保温套,211为空腔,212为凹口,22为连接壳体,23为观察窗口,24为连接定位凹槽,25为红外观测窗口,3为底座,31为保温侧板,32为保温顶板,33为第三螺栓,34为安装定位凹槽,35为安装板,36为第二冷却件,37为第二螺栓,38为第二固定压板,39为第二半导体制冷件,4为温控打印头,401为打印喷头,402为温控外套,403为进水口,404为出水口,405为打印头安装板,406为触感器插入口,407为加热棒插入口,5为水浴温控箱,6为料仓,7为温控送料管,701为外部温控管,702为输料管,703为水浴流道,704为连接接头,7041为第一连接部,7042为第二连接部,705为进水管,706为压盖,707为出水管,8为工作台,9为测温组件,91为测温模块,911为第一支架,9111为第一连接凸起,9112为限位凹槽,9113为绝热凹槽,912为第一隔热块,913为第一导热件,92为测温底座,921为第二支架,9211为第二连接凸起,922为第二隔热块,923为第二导热件,924为隔热垫。Among them, 1 is the cover, 11 is the upper heat preservation cover, 111 is the printing through hole, 12 is the first cooling member, 13 is the first bolt, 14 is the first fixed pressing plate, 15 is the first heat preservation bottom plate, and 16 is the second Insulation bottom plate, 17 is the first semiconductor refrigeration element, 18 is the lower cover plate, 19 is the convex part of the cover plate, 2 is the box body, 21 is the insulation cover, 211 is the cavity, 212 is the notch, and 22 is the connection shell , 23 is the observation window, 24 is the connection positioning groove, 25 is the infrared observation window, 3 is the base, 31 is the thermal insulation side plate, 32 is the thermal insulation top plate, 33 is the third bolt, 34 is the installation positioning groove, 35 is the installation plate, 36 is the second cooling member, 37 is the second bolt, 38 is the second fixed platen, 39 is the second semiconductor refrigeration member, 4 is the temperature control print head, 401 is the print nozzle, 402 is the temperature control jacket, 403 is Water inlet, 404 is the water outlet, 405 is the print head mounting plate, 406 is the tactile sensor insertion port, 407 is the heating rod insertion port, 5 is the water bath temperature control box, 6 is the silo, 7 is the temperature control feeding pipe, 701 is the External temperature control pipe, 702 is the feeding pipe, 703 is the water bath channel, 704 is the connecting joint, 7041 is the first connecting part, 7042 is the second connecting part, 705 is the water inlet pipe, 706 is the gland, and 707 is the water outlet pipe , 8 is the workbench, 9 is the temperature measuring component, 91 is the temperature measuring module, 911 is the first bracket, 9111 is the first connecting protrusion, 9112 is the limit groove, 9113 is the insulation groove, and 912 is the first spacer Heat block, 913 is the first heat conducting member, 92 is the temperature measuring base, 921 is the second bracket, 9211 is the second connecting protrusion, 922 is the second heat insulating block, 923 is the second heat conducting member, 924 is the heat insulating pad .
具体实施方式Detailed ways
下面结合附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~22所示,本发明包括温控装置、温控打印头4、料仓6和温控送料管7,其中温控打印头4可移动地设于温控装置上侧,料仓6设于一个水浴温控箱5中并通过温控送料管7与所述温控打印头4连接,如图2~3所示,所述温控装置包括由上至下依次设置的盖体1、箱体2和底座3,其中如图3~5所示,所述盖体1内设有第一制冷组件,如图14~16所示,所述底座3内设有第二制冷组件,所述第一制冷组件和第二制冷组件同时向温控装置内部盖体1和底座3附近的空气制冷,能够大幅度降低整个装置内部的温度梯度,使整个装置内部的温度趋于均匀,更有利于喷墨式生物3D打印,提高打印效果,如图9~13所示,所述箱体2侧壁上设有红外观测窗口25,所述箱体2内部设有测温组件9对应所述红外观测窗口25,所述测温组件9包括多个测温模块91,且所述测温模块91具有很好的导热效果,能够快速与其附近的空气进行热量传递,从而使得模块与其附近的空气温度一致,红外观测装置通过观测各个模块温度,从而能够准确地反映箱体2内部的温度分布情况,进而监测生物材料的打印成形温度,本发明能够更加准确地对箱体2内部的实际温度进行控制,增强打印效果。当箱体2内部达到要求温度后,装有生物材料的温控打印头4进入到箱体2内部,在箱体2内部较低温度影响下,生物材料由液体转变为凝胶状态滴落至设于温控装置中的打印结构上,并且温控打印头4按照系统设定路径移动完成打印成形。所述红外观察装置以及所述温控装置中的打印结构均为本领域公知技术。As shown in Figures 1-22, the present invention includes a temperature control device, a temperature control print head 4, a silo 6 and a temperature control feed pipe 7, wherein the temperature control print head 4 is movably arranged on the upper side of the temperature control device, and the silo 6 is set in a water bath
如图3和图7所示,所述箱体2包括多个连接壳体22,且所述连接壳体22上端设有连接定位凹槽24、下端设有连接定位凸起,每个连接壳体22上端的连接定位凹槽24与上侧相邻连接壳体22下端的连接定位凸起配合定位,进而实现各个连接壳体22沿高度方向依次叠放,这样便可以根据需要调整箱体2的高度,以与生物材料打印高度匹配,适用范围更广。本实施例中,所述连接壳体22采用铝制材料制成。As shown in FIG. 3 and FIG. 7 , the
如图7~8所示,所述连接壳体22外侧根据需要可套装有保温套21,所述保温套21与所述连接壳体22外形匹配,以防止外部空气对连接模块内部的温度造成影响,影响打印效果。如图8所示,本实施例中,所述保温套21两侧壁内均设有空腔211,且所述空腔211内侧的腔壁上设有凹口212,如图2所示,各层保温套21可随着各层连接壳体22依次叠放,且叠放后各个保温套21内部的空腔211依次连通,并注入适当温度的水后可实现保温效果,其中任一连接壳体22上设有保温进水口与其内部空腔211连通,另一连接壳体22上设有保温出水口与其内部空腔211连通。另外如图8所示,所述保温套21一侧设有开口,这样保温套21可有一个微小的打开幅度以方便套装于对应的连接壳体22上。As shown in FIGS. 7 to 8 , the outer side of the
如图9所示,所述箱体2一侧设有红外观测窗口25,另一侧设有观察窗口23,所述测温组件9设于靠近所述第一窗口25一侧。本实施例中,所述红外观测窗口25镜片采用锗镜片,能够使红外线穿过,从而便于利用外部的红外观测装置观测测温模块31的温度分布情况,所述观察窗口23采用透明玻璃,使得操作人员在打印过程中可以实时观察打印结构上生物材料的状态,另外也可以利用高速相机捕捉生物墨水滴落的凝胶过程,用于改进打印机的打印参数。As shown in FIG. 9 , one side of the
如图10~13所示,所述测温组件9包括测温底座92和多个测温模块91,其中所述测温模块91包括第一支架911和第一导热件913,且所述第一支架911上侧设有第一连接凸起9111,下侧设有限位凹槽9112,所述测温底座92包括第二支架921和第二导热件923,且所述第二支架921上侧设有第二连接凸起9211。本发明可根据实际需要调整所述测温组件9高度,从而配合所述箱体2的高度调整,其中如图13所示,第二支架921上侧的第二连接凸起9211与上侧相邻测温模块91的第一支架911下侧的限位凹槽9112配合,而任意相邻的两个测温模块91之间通过相邻侧的第一连接凸起9111和限位凹槽9112配合定位连接。本实施例中,所述第一定位凸起9111、第二定位凸起9211和限位凹槽9112均为燕尾结构。As shown in FIGS. 10-13 , the
如图11所示,所述第一导热件913两端分别通过第一隔热块912安装于所述第一支架911上,并且如图13所示,所述第一支架911上侧和下侧均设有绝热凹槽9113,所述绝热凹槽9113分设于所述定位凹槽9112两侧,可以减少与其他部分的连接,减少热量的传递。如图12所示,所述第二导热件923两端分别通过第二隔热块922安装于所述第二支架921上,并且所述第二支架921各个支脚下端均设有隔热垫924。As shown in FIG. 11 , both ends of the first
本实施例中,所述第一导热件913和第二导热件923采用紫铜材料制成,紫铜的导热效果极好,可以快速与其附近的空气进行热量传递,从而与其附近的空气温度一致,在外部的红外观测装置下能够准确地反映附件空气的温度,本发明通过高度方向层层排列的测温模块(即层层排列的导热件)与整个箱体2内的空气进行热量传递,从而在外部的红外观测装置下即能够准确地反映箱体1内部的温度场分布情况,进而可以监测生物材料的打印成形温度,并对箱体2内部的温度进行精准控制。所述第一隔热块912、第二隔热块922、隔热垫924可采用气凝胶毡。In this embodiment, the first heat-conducting
如图3~6所示,所述盖体1包括上保温罩11和下盖板18,其中上保温罩11扣置于下盖板18上,所述第一制冷组件设于上保温罩11内并安装于所述下盖板18上。本实施例中,所述第一制冷组件包括第一半导体制冷件17和第一冷却件12,其中第一冷却件12与所述下盖板18可拆卸连接,第一半导体制冷件17嵌设于第一冷却件12与所述下盖板18之间,第一半导体制冷件17一面可以制冷,另一面会产生大量的热,因此将第一半导体制冷件17与第一冷却件12相连接,利用冷却件将第一半导体制冷件17产生的热量散发出去,防止第一半导体制冷件17被烧坏,所述第一半导体制冷件17为本领域公知技术且为市购产品,所述第一冷却件12可采用与外界循环水连通的水头,结构简单易加工。As shown in FIGS. 3 to 6 , the
如图3~6所示,本实施例中,所述第一制冷组件通过第一固定压板14固装于所述下盖板18上,其中第一冷却件12上侧与第一固定压板14抵接,所述第一固定压板14两端分别通过第一螺栓13与所述下盖板18固连。As shown in FIGS. 3 to 6 , in this embodiment, the first refrigeration component is fixedly mounted on the
如图3~6所示,本实施例中共设有两组第一制冷组件,而所述上保温罩11中部以及所述下盖板18中部均设有打印通孔111供生物材料滴入,两组第一制冷组件分设于所述打印通孔111两侧,所述下盖板18两侧均设有第一保温底板15、中部设有第二保温底板16以与上保温罩11配合实现保温效果,另外如图2所示,所述上保温罩11一侧设有连接通孔供第一制冷组件的接头穿过。As shown in FIGS. 3-6 , there are two sets of first refrigeration components in this embodiment, and the middle part of the upper
如图6所示,所述下盖板18下侧设有盖板凸起部19用于与箱体2上相邻的连接壳体22嵌合连接,并且下盖板18两侧盖住连接壳体22两侧空腔211保证其密封。As shown in FIG. 6 , the underside of the
如图14~16所示,所述底座3包括保温壳体和安装板35,其中所述保温壳体包括保温侧板31和保温顶板32,所述保温侧板31上端通过第三螺栓33安装于保温顶板32边沿上,安装板35设于保温顶板32下侧,第二制冷组件设于保温壳体中且可拆卸地安装于所述安装板35上,所述保温壳体一端设有开口供第二制冷组件的接头穿过,本实施例中,所述第二制冷组件与第一制冷组件组成相同,其包括第二半导体制冷件39和第二冷却件36,两者仅尺寸功率等参数有所区别。As shown in FIGS. 14 to 16 , the
如图15所示,所述安装板35上侧设有安装定位凹槽34用于与箱体2上相邻的连接壳体22配合连接,所述保温顶板32上设有安装开口供所述安装定位凹槽34穿过,并且所述保温顶板32与箱体2上相邻连接壳体22下侧相抵保证其内部空腔密封,另外所述安装开口可使第二制冷组件产生的冷气通过进入箱体2中。另外本实施例中,所述第二制冷组件通过第二固定压板38固装于所述安装板35下侧,所述第二固定压板38两端分别通过第二螺栓37与所述安装板35固连,所述第二制冷组件中的第二半导体制冷件39嵌设于第二冷却件36与所述安装板35之间。As shown in FIG. 15 , a mounting and
如图17~18所示,所述温控打印头4包括打印喷头401、温控外套402和打印头安装板405,其中打印喷头401尾端固装于所述打印头安装板405上,本实施例中,所述打印安装板405安装于一个XYZ三向移动机构上实现带动温控打印头4调整位置,温控外套402套装于所述打印喷头401上,所述温控外套402内部设有温控腔体,并且所述温控外套402上设有进水口403和出水口404与所述温控腔体相通,另外所述温控外套402一侧设有触感器插入口406和加热棒插入口407,其中触感器插入所述触感器插入口406后头端检测端进入所述温控腔体中,而加热棒插入所述加热棒插入口407后头端加热端进入所述温控腔体中。温控水经由所述进水口403和出水口404实现进出,触感器则实时检测温控水温,并通过加热棒加热实现调节,以保证打印喷头401内部温度处于凝胶温度以上,使其内部的生物墨水为液体状态。所述打印喷头401、触感器、加热棒、XYZ三向移动机构均为本领域公知技术且为市购产品。As shown in Figures 17-18, the temperature-controlled print head 4 includes a
如图19~22所示,所述温控送料管7包括外部温控管701和设于所述外部温控管701中的输料管702,所述输料管702外壁与所述外部温控管701内壁之间形成水浴流道703,所述输料管702与所述料仓6连通实现将生物材料输送至温控打印头4,而为了保证传输过程中生物材料温度处于凝胶温度以上,所述水浴流道703与所述水浴温控箱5连通,通过所述水浴温控箱5控制调节水浴流道703内的水温,进而保证输料管702内部的温度满足要求。所述水浴温控箱5为本领域公知技术且为市购产品。As shown in FIGS. 19 to 22 , the temperature control feeding pipe 7 includes an external
如图21~22所示,本实施例中,所述温控送料管7两端均设有连接接头704,所述连接接头704一侧设有第一连接部7041与所述外部温控管701连接,另一侧设有第二连接部7042与一个压盖706螺纹连接实现密封,输料管702穿过所述连接接头704,所述温控送料管7输入端的连接接头704与一个进水管705相连,所述温控送料管7输出端的连接接头704与一个出水管707相连,水依次经由所述进水管705和输入端连接接头704的第一连接部7041流入水浴流道703中,并经由输出端连接接头704的第一连接部7041和所述出水管707流出,所述第二连接部7042与压盖706密封防止水泄露,在所述第二连接部7042外端面与压盖706槽底之间设有密封圈,所述进水管705和出水管707均与所述水浴温控箱5连通。As shown in FIGS. 21-22 , in this embodiment, both ends of the temperature control feeding pipe 7 are provided with connecting
如图1所示,本发明各个部分均安装于一个工作台8上。As shown in FIG. 1 , each part of the present invention is mounted on a
本发明的工作原理为:The working principle of the present invention is:
本发明工作时,温控装置的盖体1和底座3中的制冷组件同时向箱体2内部制冷,能够大幅度降低整个装置内部的温度梯度,使整个温控装置内部的低温趋于均匀,此时当高温液态生物材料从盖体1的打印通孔111滴入温控装置内部后与空气进行热量交换,从而凝固成固态生物材料落于温控装置内部的打印结构上,温控打印头4按照系统设定移动,使生物材料滴入温控装置后层层累积,形成具有特殊形状的生物产品,另外本发明利用测温组件9配合红外观测装置能够更加准确地反映箱体2内部的温度分布,从而能够对箱体2内部的实际温度进行精准控制,增强打印效果。When the present invention works, the
本发明温控装置的箱体2及其内部的测温组件9均包括多个沿高度方向依次嵌合叠放的模块,可以根据打印需要进行调整,应用范围更为广泛,另外为了保证打印喷头401内部以及传输过程中的生物材料温度,本发明设计了温控打印头4和温控送料管7,其中温控打印头4在打印喷头401外部设置了温控外套402实现打印喷头401内部温度的监测和调节,而温控送料管7则在输料管702外侧设置外部温控管701,所述输料管702和外部温控管701之间的水浴流道703与水浴温控箱5连通,从而实现生物材料传输过程中的保温和温度调节。The
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