CN113967812A - Many sizes box welding set - Google Patents
Many sizes box welding set Download PDFInfo
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- CN113967812A CN113967812A CN202111326653.5A CN202111326653A CN113967812A CN 113967812 A CN113967812 A CN 113967812A CN 202111326653 A CN202111326653 A CN 202111326653A CN 113967812 A CN113967812 A CN 113967812A
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- welding
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- sliding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
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Abstract
The invention belongs to the technical field of welding, and particularly relates to a multi-size box welding device. According to the multi-size box welding device, the welding table, the welding robot and the pneumatic clamping mechanism are included, the welding robot with the moving mechanism and the welding mechanism is used for welding boxes, the moving mechanism can drive the welding mechanism to move along the X axis, the Y axis and the Z axis, and therefore the welding mechanism can weld boxes with different sizes on the welding table. Therefore, the technical scheme of the invention can enable the boxes with different sizes and specifications to be welded on the same working platform, thereby reducing the welding cost of the boxes with different sizes and specifications, avoiding the waste of resources and improving the production efficiency.
Description
Technical Field
The invention belongs to the technical field of welding, and particularly relates to a multi-size box welding device.
Background
The box body is widely applied to industries such as electroplating, and gaps on the box body need to be filled in a welding mode, so that leakage is avoided. In personalized customization, the characteristics of small batch and diversified product specifications are very obvious. If a special welding device is designed for each box body, the cost of manufacturers is inevitably increased, the resource waste is caused, and the production efficiency is reduced.
At present, in the prior art, a device which can weld box bodies with various specifications and sizes is not available.
Disclosure of Invention
In order to solve the problems, the invention provides a multi-size box welding device, which adopts the following technical scheme:
the invention provides a multi-size box welding device, which is characterized by comprising the following components: the welding table is used for placing the box body; the welding robot is used for welding the box body and is provided with a moving mechanism and a welding mechanism; and the pneumatic clamping mechanism is arranged on the welding table and used for clamping the box body, wherein the welding mechanism is arranged on the moving mechanism, the moving mechanism is used for driving the welding mechanism to move along the three directions of an X axis, a Y axis and a Z axis, the moving mechanism is provided with a mounting rack assembly and a sliding assembly, and the sliding assembly is arranged on the mounting rack assembly and is provided with a first sliding unit and a second sliding unit.
The multi-size box welding device provided by the invention can also have the characteristic that the mounting frame assembly is provided with a truss, a gantry beam and a gantry vertical shaft, the gantry beam is arranged on the truss through a first sliding unit and slides along the X-axis direction, the gantry vertical shaft is connected with the gantry beam through a second sliding unit and slides along the Y-axis direction and the Z-axis direction, and one end of the gantry vertical shaft, which is close to the welding table, is connected with the welding mechanism.
The multi-size box welding device provided by the invention can also have the characteristic that the first sliding unit is provided with an X sliding module and a first guide rail, the second sliding unit is provided with a Y-Z sliding module and a second guide rail, the first guide rail is arranged on the truss, the second guide rail is arranged on the gantry beam, the plane where the second guide rail is arranged is vertical to the horizontal plane, the X sliding module slides along the first guide rail, and the Y-Z sliding module slides along the second guide rail.
The multi-size box welding device provided by the invention can also have the characteristic that the moving mechanism is also provided with a servo motor and a rotating shaft, wherein the servo motor is arranged at one end of the gantry vertical shaft close to the welding table and drives the welding mechanism to rotate through the rotating shaft.
The multi-size box welding device provided by the invention can also be characterized in that the welding mechanism is provided with a butt joint component, a welding gun clamp and a welding gun, wherein the welding gun clamp is arranged at one end of the rotating shaft close to the welding table through the butt joint component, and the welding gun is arranged on the welding gun clamp and is used for welding the box placed on the welding table.
The multi-size box welding device provided by the invention can also have the characteristic that the butt joint component and the rotating shaft form an included angle of 45 degrees, the butt joint component is provided with a butt joint and a butt joint groove, the butt joint groove is arranged at one end of the rotating shaft, and the butt joint groove is arranged on the welding gun clamp.
The multi-size box welding apparatus according to the present invention may further include a feature in which the welding torch is held by the torch holder and forms 135 degrees with the positive direction of the Z axis.
The multi-size box welding device provided by the invention can also be characterized in that the welding table is provided with two fixed clamping plates and two pairs of movable grooves, the movable grooves are formed in the surface of the welding table and used for positioning the pneumatic clamping mechanism and enabling the pneumatic clamping mechanism to move along the movable grooves, the fixed clamping plates are arranged on one side of the welding table, and the two fixed clamping plates and the two pairs of movable grooves correspond to each other one by one.
The multi-size box welding device provided by the invention can also be characterized in that the pneumatic clamping mechanism is provided with an air cylinder, an air cylinder support and a rubber sucker, the air cylinder is arranged on the air cylinder support, the rubber sucker is matched with the fixed clamping plate to clamp the box, the air cylinder support is detachably arranged on the movable groove through a bolt, and the rubber sucker is arranged at the end part of a piston rod of the air cylinder and used for protecting the surface of the box.
The multi-size box welding device provided by the invention can also be characterized in that the number of the pneumatic clamping mechanisms is two.
Action and Effect of the invention
According to the multi-size box welding device, the welding table, the welding robot and the pneumatic clamping mechanism are included, the welding robot with the moving mechanism and the welding mechanism is used for welding boxes, the moving mechanism can drive the welding mechanism to move along the X axis, the Y axis and the Z axis, and therefore the welding mechanism can weld boxes with different sizes on the welding table. Therefore, the technical scheme of the invention can enable the boxes with different sizes and specifications to be welded on the same working platform, thereby reducing the welding cost of the boxes with different sizes and specifications, avoiding the waste of resources and improving the production efficiency.
Drawings
FIG. 1 is a schematic overall view of a multi-size case welding apparatus in an embodiment of the present invention;
FIG. 2 is a schematic view of a welding robot in an embodiment of the present invention;
FIG. 3 is a schematic view of a weld gun fixture attachment in accordance with an embodiment of the present invention;
FIG. 4 is a schematic view of a welding station and pneumatic clamping device in an embodiment of the invention.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings.
< example >
The embodiment provides a multi-size box welding device which is used for welding boxes with different sizes.
Fig. 1 is an overall schematic view of a multi-size box welding apparatus in an embodiment of the present invention.
As shown in fig. 1, the multi-size case welding apparatus 100 includes a welding robot 10, a welding stage 20, and a pneumatic clamping mechanism 30.
Fig. 2 is a schematic view of a welding robot in an embodiment of the present invention.
As shown in fig. 2, the welding robot 10 is used for welding a case, and includes a moving mechanism 11 and a welding mechanism 12. The welding mechanism 12 is provided on the moving mechanism 11. The moving mechanism 11 is used for driving the welding mechanism 12 to move along three directions of an X axis, a Y axis and a Z axis.
The moving mechanism 11 has a mounting bracket assembly 111, a slide assembly 112, a servo motor 113, and a rotating shaft 114. A slide assembly 112 is disposed on the mounting frame assembly 111.
The mounting bracket assembly 111 has a truss 1111, a gantry beam 1112, and a gantry vertical shaft 1113. The gantry beam 1112 is provided on the truss 1111 and is movable in the X-axis direction. The gantry vertical shaft 1113 is connected with the gantry beam 1112 in a sliding way and can move along the directions of the Y axis and the Z axis respectively. The end of the gantry vertical shaft 1113 near the welding station 20 is connected to the welding mechanism 12.
The sliding assembly 112 has a first sliding unit 1121 and a second sliding unit 1122.
The first sliding unit 1121 includes an X sliding module 1121A and two first guide rails 1121B.
The second slider unit 1122 has a Y-Z slider module 1122A and a second guide rail 1122B. The first guide rail 1121B is provided on the truss 1111. The second guide rails 1122B are disposed on the side surfaces of the gantry beam 1112, and the plane on which the second guide rails 1122B are disposed is perpendicular to the horizontal plane. The X sliding module 1121A slides along the first guide rail 1121B. The Y-Z slide module 1122A can slide along a second guide rail 1122B.
The servo motor 113 is disposed at one end of the gantry vertical shaft 1113 near the welding table 20, and drives the welding mechanism 12 to rotate through the rotating shaft 114. The rotary shaft 114 is connected to the servo motor 113 through a pair of gears having a smaller number of teeth.
FIG. 3 is a schematic view of the connection at the weld gun fixture in an embodiment of the present invention.
As shown in fig. 3, welding mechanism 12 has a docking assembly 121, a torch holder 122, and a torch 123. The welding torch holder 122 is disposed at one end of the rotating shaft 114 near the welding table 20 through the docking assembly 121, and rotates 360 degrees around the Z-axis direction. A welding torch 123 is provided on the torch holder 122 for welding the case placed on the welding table 20. The docking assembly 121 is at a 45 degree angle to the shaft 114. The docking assembly 121 has a docking head 1211 and a docking slot 1212. The docking slot 1212 is disposed at one end of the shaft 114. Docking cradle 1212 is provided on torch fixture 122. The torch 123 is held by the torch holder 122 and then is oriented at 135 degrees to the positive direction of the Z-axis.
FIG. 4 is a schematic view of a welding station and pneumatic clamping device in an embodiment of the invention.
As shown in fig. 4, the welding station 20 is used to place the case. The welding table 20 is provided with two fixed clamping plates 21 and two pairs of movable grooves 22. A movable groove 22 is provided on the surface of the welding stage 20 for positioning the pneumatic clamping mechanism 30 and moving the pneumatic clamping mechanism 30 along the movable groove 20. Two pairs of movable slots 22 are aligned 1/3 and 2/3, respectively, of the length of the two stationary jaws at the land of the weld station. The fixing clip 21 is disposed at one side of the welding stage. Two fixed clamping plates 21 and two pairs of movable grooves 22 correspond one to one. When welding boxes with different sizes, the position of the bolt in the movable groove 22 is adjusted to drive the pneumatic clamping mechanism to move along the X-axis direction, so that the boxes with different specifications are fixed.
The number of the pneumatic clamping mechanisms 30 is two, and the two pneumatic clamping mechanisms are arranged on the welding table 20 and are used for matching with the fixed clamping plate 21 to clamp the box body. The pneumatic clamping mechanism 30 has a cylinder 31, a cylinder holder 32, and a rubber suction cup 33. The cylinder 31 is arranged on the cylinder support 32, and the cylinder 31 is matched with the fixed clamp plate 21 for clamping the box body. The cylinder holder 32 is detachably provided on the movable groove 22 by a bolt 34. A rubber suction cup 33 is provided at the end of the piston rod of the cylinder 31 for protecting the surface of the case. For a particular type of housing, the pneumatic clamping mechanism 30 can be moved on the weld station 20 by adjusting the position of the bolt 34 in the movable slot 22. When the pneumatic clamping mechanism 30 is moved to the proper position, the extension length of the piston rod 311 of the air cylinder 31 is controlled by the pneumatic element of the pneumatic clamping mechanism 30. When the rubber suction cups 33 are pressed against the surface of the box body, the rubber suction cups and the fixed clamping plates 21 act together to realize the positioning and the fixing of the box body.
The working process of the multi-size box welding device during welding of the box body is as follows:
firstly, the position of the cylinder is adjusted through an adjusting bolt according to the size of the box body, and then the extending length of a piston rod of the cylinder is controlled through a pneumatic element (not shown in the figure), so that the box body is accurately positioned and clamped. When welding the box, welder can slide along X axle, Y axle, Z axle three orientation through the slip subassembly, and 360 degrees rotations are carried out to the duplex winding Z axle direction to make welder can reach the optional position of box, realize welding not unidimensional box.
Examples effects and effects
According to many sizes box welding set of this implementation, owing to including welding bench, welding robot and pneumatic clamping mechanism, the welding robot that has moving mechanism and welding mechanism is used for welding the box, and wherein moving mechanism can drive welding mechanism and move along X axle, Y axle, the three direction of Z axle for welding mechanism welds the different size specification boxes on the welding bench. Therefore, the technical scheme of the implementation can enable the boxes with different sizes to be welded on the same working platform, reduces the welding cost of the boxes with different sizes, avoids resource waste and improves the production efficiency.
In addition, in order to prevent the damage to the surface of the box body caused by the piston rod of the air cylinder when the box body is fixed, the rubber sucker is arranged at the end part of the piston rod of the air cylinder, so that the surface of the box body is protected.
In addition, the welding gun can slide along the X-axis direction, the Y-axis direction and the Z-axis direction and rotate 360 degrees around the Z-axis direction, and the welding gun can reach any position of the box body and is very suitable for welding the box bodies with different sizes.
In addition, the unique 45-degree welding gun fixture connection mode in the embodiment can ensure that the welding gun and the welding line are always at 45 degrees, and the best welding quality is achieved.
The above-described embodiments are merely illustrative of specific embodiments of the present invention, and the present invention is not limited to the description of the above-described embodiments.
Claims (10)
1. The utility model provides a many sizes box welding set for weld the box of equidimension not, its characterized in that includes:
the welding table is used for placing the box body;
the welding robot is used for welding the box body and is provided with a moving mechanism and a welding mechanism; and
the pneumatic clamping mechanism is arranged on the welding table and used for clamping the box body,
wherein the welding mechanism is arranged on the moving mechanism,
the moving mechanism is used for driving the welding mechanism to move along three directions of an X axis, a Y axis and a Z axis and is provided with a mounting rack assembly and a sliding assembly,
the sliding assembly is arranged on the mounting frame assembly and is provided with a first sliding unit and a second sliding unit.
2. The multi-size box welding apparatus of claim 1, wherein:
wherein the mounting frame component is provided with a truss, a gantry beam and a gantry vertical shaft,
the gantry beam is arranged on the truss through the first sliding unit and moves along the X-axis direction,
the gantry vertical shaft is connected with the gantry beam through the second sliding unit and moves along the Y-axis and the Z-axis directions,
and one end of the gantry vertical shaft close to the welding table is connected with the welding mechanism.
3. The multi-size box welding apparatus of claim 2, wherein:
wherein the first sliding unit is provided with an X sliding module and a first guide rail,
the second sliding unit is provided with a Y-Z sliding module and a second guide rail,
the first guide rail is arranged on the truss,
the second guide rail is arranged on the gantry beam, the plane of the second guide rail is vertical to the horizontal plane,
the X sliding module slides along the first guide rail,
the Y-Z sliding module slides along the second guide rail.
4. The multi-size box welding apparatus of claim 2, wherein:
wherein the moving mechanism is also provided with a servo motor and a rotating shaft,
the servo motor is arranged at one end of the gantry vertical shaft close to the welding table and drives the welding mechanism to rotate through the rotating shaft.
5. The multi-size box welding apparatus of claim 4, wherein:
wherein the welding mechanism is provided with a butt joint component, a welding gun clamp and a welding gun,
the welding gun clamp is arranged at one end of the rotating shaft close to the welding table through the butt joint component,
the welding gun is arranged on the welding gun clamp and used for welding the box body placed on the welding table.
6. The multi-size box welding apparatus of claim 5, wherein:
wherein the butt joint component and the rotating shaft form an included angle of 45 degrees,
the docking assembly has a docking head and a docking slot,
the butt joint groove is arranged at one end of the rotating shaft and is arranged on the welding gun clamp.
7. The multi-size box welding apparatus of claim 5, wherein:
and the welding gun is clamped behind the welding gun clamp and forms 135 degrees with the positive direction of the Z axis.
8. The multi-size box welding apparatus of claim 1, wherein:
wherein the welding table is provided with two fixed clamping plates and two pairs of movable grooves,
the movable groove is arranged on the surface of the welding table and used for positioning the pneumatic clamping mechanism and enabling the pneumatic clamping mechanism to move along the X-axis direction,
the fixed clamping plate is arranged on one side of the welding table,
the two fixed clamping plates and the two pairs of movable grooves correspond to each other one by one.
9. The multi-size box welding apparatus of claim 8, wherein:
wherein the pneumatic clamping mechanism is provided with a cylinder, a cylinder support and a rubber sucker,
the rubber sucker is arranged at the end part of the piston rod of the cylinder and used for protecting the surface of the box body,
the air cylinder is arranged on the air cylinder support, the rubber sucker is matched with the fixed clamping plate for clamping the box body,
the cylinder support is detachably arranged on the movable groove through a bolt.
10. The multi-size box welding apparatus of claim 1, wherein:
wherein, the number of the pneumatic clamping mechanisms is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326653.5A CN113967812A (en) | 2021-11-10 | 2021-11-10 | Many sizes box welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326653.5A CN113967812A (en) | 2021-11-10 | 2021-11-10 | Many sizes box welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113967812A true CN113967812A (en) | 2022-01-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111326653.5A Pending CN113967812A (en) | 2021-11-10 | 2021-11-10 | Many sizes box welding set |
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| Country | Link |
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| CN (1) | CN113967812A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554437A (en) * | 2012-01-31 | 2012-07-11 | 福州星云自动化技术有限公司 | Gantry-type automatic spot welding system for battery pack |
| CN105033433A (en) * | 2015-08-26 | 2015-11-11 | 上海慧迪自动化技术有限公司 | Single-face automatic spot welding device |
| CN107008717A (en) * | 2017-05-24 | 2017-08-04 | 江苏皓羿机械制造科技有限公司 | A kind of painting dressing automobiles produce cleaning jig |
| CN209303892U (en) * | 2018-11-30 | 2019-08-27 | 东莞市必达信超声波设备有限公司 | A kind of new type ultrasonic welding equipment |
| CN214109333U (en) * | 2021-08-09 | 2021-09-03 | 佛山市顺德区杰峰工业自动化有限公司 | Four-axis welding machine |
-
2021
- 2021-11-10 CN CN202111326653.5A patent/CN113967812A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554437A (en) * | 2012-01-31 | 2012-07-11 | 福州星云自动化技术有限公司 | Gantry-type automatic spot welding system for battery pack |
| CN105033433A (en) * | 2015-08-26 | 2015-11-11 | 上海慧迪自动化技术有限公司 | Single-face automatic spot welding device |
| CN107008717A (en) * | 2017-05-24 | 2017-08-04 | 江苏皓羿机械制造科技有限公司 | A kind of painting dressing automobiles produce cleaning jig |
| CN209303892U (en) * | 2018-11-30 | 2019-08-27 | 东莞市必达信超声波设备有限公司 | A kind of new type ultrasonic welding equipment |
| CN214109333U (en) * | 2021-08-09 | 2021-09-03 | 佛山市顺德区杰峰工业自动化有限公司 | Four-axis welding machine |
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