CN206632526U - Damper automatic welding device and damper - Google Patents

Damper automatic welding device and damper Download PDF

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Publication number
CN206632526U
CN206632526U CN201720390390.7U CN201720390390U CN206632526U CN 206632526 U CN206632526 U CN 206632526U CN 201720390390 U CN201720390390 U CN 201720390390U CN 206632526 U CN206632526 U CN 206632526U
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welding
oil storage
shock absorber
oil drum
damper
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潘晓铭
张健
陈志斌
李浩楠
刘文文
曹宇
朱德华
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Wenzhou University
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Wenzhou University
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Abstract

本实用新型提供了一种减震器自动化焊接装置及减震器,涉及激光加工技术领域。减震器自动化焊接装置包括工作台、减震器储油筒切割组件、机械手移料组件、焊接机器人和焊接夹具组件;减震器储油筒切割组件用于切割储油筒,机械手移料组件用于将储油筒移动至焊接机器人对应的焊接工位,焊接夹具组件用于将定位套、储油筒及弹簧限位套固定,焊接机器人用于对套设于储油筒的弹簧限位套以及定位套进行焊接。本实用新型提供的减震器自动化焊接装置及减震器适用于不同尺寸规格、不同壁厚减震器的焊接,可实现减震器的自动化焊接,满足焊接装配过程中的精度要求,大大提高焊接的效率及质量。

The utility model provides an automatic welding device for a shock absorber and a shock absorber, which relate to the technical field of laser processing. The shock absorber automatic welding device includes a workbench, a shock absorber oil storage cylinder cutting assembly, a manipulator moving assembly, a welding robot and a welding fixture assembly; the shock absorber oil storage cylinder cutting assembly is used to cut the oil storage cylinder, and the manipulator moving assembly It is used to move the oil storage cylinder to the welding station corresponding to the welding robot. The welding fixture assembly is used to fix the positioning sleeve, oil storage cylinder and spring limit sleeve. The welding robot is used to limit the spring set on the oil storage cylinder. The sleeve and the positioning sleeve are welded. The shock absorber automatic welding device and shock absorber provided by the utility model are suitable for welding shock absorbers of different sizes and different wall thicknesses, can realize automatic welding of shock absorbers, meet the precision requirements in the welding assembly process, and greatly improve The efficiency and quality of welding.

Description

减震器自动化焊接装置及减震器Shock absorber automatic welding device and shock absorber

技术领域technical field

本实用新型涉及激光加工技术领域,具体而言,涉及一种减震器自动化焊接装置及减震器。The utility model relates to the technical field of laser processing, in particular to an automatic welding device for a shock absorber and a shock absorber.

背景技术Background technique

目前,在汽车减震器的焊接设备方面,国内的一些主要汽车零部件生产厂家所使用的设备大都停留在上世纪八、九十年代的水平,减震器焊接设备的结构简单、性能单一、设备完全靠人工控制、尺寸精度低、控制系统落后、自动化程度低下,且当所要施焊的减震器规格尺寸变化时,需人工更换夹具,难以满足焊接装配过程中的精度要求,生产效率低下,一次性焊接合格率低。At present, in terms of welding equipment for automobile shock absorbers, the equipment used by some major domestic auto parts manufacturers mostly stays at the level of the 1980s and 1990s. The structure of the shock absorber welding equipment is simple, the performance is single, The equipment is completely controlled manually, with low dimensional accuracy, backward control system, and low degree of automation. When the specification and size of the shock absorber to be welded change, it is necessary to manually replace the fixture, which is difficult to meet the accuracy requirements in the welding assembly process, and the production efficiency is low. , The qualified rate of one-time welding is low.

实用新型内容Utility model content

本实用新型的目的在于提供一种减震器自动化焊接装置及减震器,以满足当前汽车工业的快速发展对减震器的生产效率和质量的要求。The purpose of the utility model is to provide an automatic welding device for a shock absorber and a shock absorber to meet the requirements of the rapid development of the current automobile industry on the production efficiency and quality of the shock absorber.

第一方面,本实用新型实施例提供了一种减震器自动化焊接装置,用于加工汽车的减震器,所述减震器包括储油筒、外套于所述储油筒的弹簧限位套以及外套于所述储油筒的定位套,减震器自动化焊接装置包括:工作台、减震器储油筒切割组件、机械手移料组件、焊接机器人和焊接夹具组件;In the first aspect, the embodiment of the present utility model provides an automatic welding device for shock absorbers, which is used for processing shock absorbers of automobiles. The sleeve and the positioning sleeve overlaid on the oil storage cylinder, the shock absorber automatic welding device includes: a workbench, a shock absorber oil storage cylinder cutting assembly, a manipulator shifting assembly, a welding robot, and a welding fixture assembly;

所述减震器储油筒切割组件、所述机械手移料组件、所述焊接机器人以及所述焊接夹具组件均设置于所述工作台上,所述减震器储油筒切割组件、所述机械手移料组件以及所述焊接夹具组件沿同一方向上依次分布;The shock absorber oil storage cylinder cutting assembly, the manipulator moving assembly, the welding robot and the welding fixture assembly are all set on the workbench, the shock absorber oil storage cylinder cutting assembly, the The manipulator moving material assembly and the welding fixture assembly are distributed sequentially along the same direction;

所述减震器储油筒切割组件用于固定及切割储油筒毛坯得到所述储油筒,所述机械手移料组件用于将所述储油筒移动至所述焊接机器人所对应的焊接工位,所述焊接夹具组件用于将所述定位套、所述储油筒以及所述弹簧限位套固定,且当所述储油筒被移动至所述焊接工位时,所述储油筒穿过所述弹簧限位套;The shock absorber oil storage cylinder cutting assembly is used to fix and cut the oil storage cylinder blank to obtain the oil storage cylinder, and the manipulator shifting assembly is used to move the oil storage cylinder to the corresponding welding position of the welding robot Station, the welding fixture assembly is used to fix the positioning sleeve, the oil storage tube and the spring limit sleeve, and when the oil storage tube is moved to the welding station, the The oil cylinder passes through the spring limit sleeve;

所述焊接机器人上设置有复合焊接组件,所述复合焊接组件包括激光焊接头和电弧焊接头,所述激光焊接头和所述电弧焊接头共同用于对套设于所述储油筒的弹簧限位套以及套设于所述储油筒的定位套进行焊接。The welding robot is provided with a composite welding assembly, the composite welding assembly includes a laser welding head and an arc welding head, and the laser welding head and the arc welding head are jointly used to correct the spring sleeved on the oil storage cylinder The limit sleeve and the positioning sleeve sleeved on the oil storage cylinder are welded.

第二方面,本实用新型实施例提供了一种减震器,所述减震器包括:储油筒、弹簧限位套和定位套;In the second aspect, the embodiment of the utility model provides a shock absorber, the shock absorber includes: an oil storage cylinder, a spring limiting sleeve and a positioning sleeve;

所述弹簧限位套和所述定位套均外套于所述储油筒。Both the spring limiting sleeve and the positioning sleeve are overlaid on the oil storage cylinder.

对于现有技术,本实用新型提供的减震器自动化焊接装置具有如下的有益效果:For the prior art, the shock absorber automatic welding device provided by the utility model has the following beneficial effects:

本实用新型提供的减震器自动化焊接装置可适用于不同尺寸规格、不同壁厚减震器的焊接,可实现减震器的自动化焊接,满足焊接装配过程中的精度要求,大大提高焊接的效率及质量。The shock absorber automatic welding device provided by the utility model can be applied to the welding of shock absorbers of different sizes and different wall thicknesses, can realize the automatic welding of shock absorbers, meet the precision requirements in the welding assembly process, and greatly improve the welding efficiency and quality.

对于现有技术,本实用新型提供的减震器具有如下的有益效果:For the prior art, the shock absorber provided by the utility model has the following beneficial effects:

本实用新型提供的减震器焊接质量好。The shock absorber provided by the utility model has good welding quality.

为使本实用新型的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below, together with the accompanying drawings, and are described in detail as follows.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.

图1为本实用新型第一实施例提供的减震器自动化焊接装置的结构示意图。Fig. 1 is a structural schematic diagram of an automatic welding device for a shock absorber provided by the first embodiment of the present invention.

图2为图1中工作台的结构示意图。Fig. 2 is a schematic structural diagram of the workbench in Fig. 1 .

图3为图1中减震器储油筒切割组件的结构示意图。Fig. 3 is a schematic structural view of the shock absorber oil storage cylinder cutting assembly in Fig. 1 .

图4为图1中机械手移料组件的结构示意图。Fig. 4 is a structural schematic diagram of the manipulator moving material assembly in Fig. 1 .

图5为图1中焊接机器人的结构示意图。FIG. 5 is a schematic structural diagram of the welding robot in FIG. 1 .

图6为图5中复合焊接组件的结构示意图。FIG. 6 is a schematic structural view of the composite welded assembly in FIG. 5 .

图7为图1中焊接夹具组件的结构示意图。FIG. 7 is a schematic structural diagram of the welding fixture assembly in FIG. 1 .

图8为本实用新型第二实施例提供的减震器结构示意图。Fig. 8 is a schematic structural diagram of the shock absorber provided by the second embodiment of the present invention.

图标:10-工作台;110-金属型材架;120-安装面板;130-行走轮;20-减震器储油筒切割组件;210-固定机构;211-第一固定架;212-V形板;213-第一气缸;214-第一压紧块;220-限位块;230-切割机;30-机械手移料组件;310-第一导轨;320-第一滑块;330-第一电机;340-第二导轨;350-第二滑块;360-第二电机;370-连接板;380-气动夹具;381-第二气缸381;382-气动手指;40-焊接机器人;410-机器人主体;420-复合焊接组件;421-复合焊安装板;422-螺纹套筒;423-第三电机;424-焊接头固定板;425-激光焊接头;426-电弧焊接头;427-弧形固定架;50-上料机器人;60-焊接夹具组件;610-第二固定架;620-卡盘;630-第三气缸;640-第二压紧块;650-凹槽定位块;70-第一振动送料盘;80-第二振动送料盘;1001-储油筒;1002-弹簧限位套;1003-定位套。Icons: 10-working table; 110-metal profile frame; 120-installation panel; 130-traveling wheel; 20-cutting assembly of shock absorber oil storage cylinder; 210-fixing mechanism; 211-first fixing frame; 212-V shape Plate; 213-the first cylinder; 214-the first pressing block; 220-limiting block; 230-cutting machine; 30-manipulator transfer assembly; 310-the first guide rail; 1 motor; 340-second guide rail; 350-second slider; 360-second motor; 370-connecting plate; 380-pneumatic fixture; 381-second cylinder 381; -Robot main body; 420-composite welding assembly; 421-compound welding mounting plate; 422-thread sleeve; 423-third motor; 424-welding head fixing plate; 425-laser welding head; 426-arc welding head; Arc fixed frame; 50-feeding robot; 60-welding fixture assembly; 610-second fixed frame; 620-chuck; 630-third cylinder; 640-second pressing block; 650-groove positioning block; 70-the first vibration feeding tray; 80-the second vibration feeding tray; 1001-oil storage cylinder; 1002-spring limit sleeve; 1003-positioning sleeve.

具体实施方式detailed description

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

第一实施例first embodiment

请参阅图1、图5和图6,本实用新型实施例提供了一种减震器自动化焊接装置,用于加工汽车的减震器,减震器包括储油筒、弹簧限位套和定位套,弹簧限位套和定位套均外套与储油筒。所述减震器自动化焊接装置包括有工作台10、减震器储油筒切割组件20、机械手移料组件30、焊接机器人40、上料机器人50、焊接夹具组件60、第一振动送料盘70和第二振动送料盘80。Please refer to Fig. 1, Fig. 5 and Fig. 6, the embodiment of the utility model provides an automatic welding device for a shock absorber, which is used for processing the shock absorber of an automobile. The shock absorber includes an oil storage cylinder, a spring limit sleeve and a positioning Sleeves, spring limit sleeves and positioning sleeves are all overcoats and oil storage cylinders. The shock absorber automatic welding device includes a workbench 10, a shock absorber oil storage cylinder cutting assembly 20, a manipulator shifting assembly 30, a welding robot 40, a feeding robot 50, a welding fixture assembly 60, and a first vibrating feeding tray 70 And the second vibrating feeding tray 80.

其中,减震器储油筒切割组件20、机械手移料组件30、焊接机器人40、上料机器人50以及焊接夹具组件60均设置于工作台10上,减震器储油筒切割组件20、机械手移料组件30以及焊接夹具组件60沿同一方向上依次分布。Among them, the shock absorber oil storage cylinder cutting assembly 20, the manipulator moving assembly 30, the welding robot 40, the feeding robot 50 and the welding fixture assembly 60 are all arranged on the workbench 10, the shock absorber oil storage cylinder cutting assembly 20, the manipulator The material moving assembly 30 and the welding jig assembly 60 are sequentially distributed along the same direction.

减震器储油筒切割组件20用于固定及切割储油筒毛坯得到储油筒,机械手移料组件30用于将储油筒移动至焊接机器人40所对应的焊接工位,上料机器人50用于抓取所述弹簧限位套和所述定位套,焊接夹具组件60用于将定位套、储油筒和弹簧限位套固定,且当储油筒被移动至该焊接工位时,储油筒刚好穿过弹簧限位套。The shock absorber oil storage cylinder cutting assembly 20 is used to fix and cut the oil storage cylinder blank to obtain the oil storage cylinder, the manipulator moving assembly 30 is used to move the oil storage cylinder to the welding station corresponding to the welding robot 40, and the feeding robot 50 Used to grab the spring limiting sleeve and the positioning sleeve, the welding fixture assembly 60 is used to fix the positioning sleeve, the oil storage tube and the spring limiting sleeve, and when the oil storage tube is moved to the welding station, The oil reservoir just goes through the spring limit sleeve.

焊接机器人40上设置有复合焊接组件420,复合焊接组件420包括激光焊接头425和电弧焊接头426,激光焊接头425和电弧焊接头426共同用于对套设于储油筒的弹簧限位套以及套设于储油筒的定位套进行焊接。The welding robot 40 is provided with a composite welding assembly 420. The composite welding assembly 420 includes a laser welding head 425 and an arc welding head 426. And the positioning sleeve set on the oil storage cylinder is welded.

第一振动送料盘70临近上料机器人50设置,用于输送弹簧限位套以便被上料机器人50抓取,第二振动送料盘80临近上料机器人50设置,用于输送定位套以便被上料机器人50抓取。The first vibrating feeding tray 70 is set close to the loading robot 50, and is used to transport the spring limit sleeve so as to be grabbed by the loading robot 50, and the second vibrating feeding tray 80 is set adjacent to the loading robot 50, and is used to transport the positioning sleeve so that it can be picked up by the loading robot 50. Material robot 50 grabs.

具体的,请参阅图2,工作台10包括有金属型材架110和设置于金属型材架110上的安装面板120。金属型材架110底部均匀设置行走轮130以便移动工作台10。本实用新型实施例中,金属型材架110和安装面板120优选采用铝合金或不锈钢等金属。Specifically, referring to FIG. 2 , the workbench 10 includes a metal profile frame 110 and an installation panel 120 disposed on the metal profile frame 110 . The bottom of the metal profile frame 110 is uniformly provided with road wheels 130 so as to move the workbench 10 . In the embodiment of the utility model, the metal profile frame 110 and the installation panel 120 are preferably made of aluminum alloy or stainless steel.

请参阅图3,所述减震器储油筒切割组件20包括有两个固定机构210、限位块220和切割机230。其中,两个固定机构210和限位块220沿同一直线方向依次分布,而切割机230则位于两个固定机构210之间用于切割储油筒毛坯,限位块220上设置有与储油筒毛坯曲面配合的弧形面。Please refer to FIG. 3 , the cutting assembly 20 of the shock absorber oil storage cylinder includes two fixing mechanisms 210 , a limiting block 220 and a cutting machine 230 . Among them, the two fixing mechanisms 210 and the limit block 220 are distributed sequentially along the same straight line, and the cutting machine 230 is located between the two fixing mechanisms 210 for cutting the blank of the oil storage tube. The curved surface matched with the curved surface of the tube blank.

每个固定机构210均包括有第一固定架211、V形板212、第一气缸213和第一压紧块214。第一固定架211安装固定于工作台10行,V形板212安装于第一固定架211上,V形板212的弯折部分可对储油筒毛坯进行限位。每个固定机构210均包括两个第一气缸213,V形板212的两个倾斜面上均设置有通孔,第一压紧块214的两端穿过该V形板212的斜面上对应的通孔分别与两个第一气缸213连接,如此第一压紧块214可在两个第一气缸213的作用下上升或下降,当第一压紧块214在对应的两个第一气缸213的作用下下降一定距离并与储油筒毛坯抵持时,在第一压紧块214和V形板212的共同作用下将储油筒毛坯压紧固定,最终在两个固定机构210和限位块220的共同作用下使得储油筒毛坯被牢固的固定住。此时,即可通过切割机230对储油筒毛坯进行切割得到得到既定长度的储油筒。Each fixing mechanism 210 includes a first fixing frame 211 , a V-shaped plate 212 , a first cylinder 213 and a first pressing block 214 . The first fixing frame 211 is installed and fixed on the row of the workbench 10 , the V-shaped plate 212 is installed on the first fixing frame 211 , and the bent part of the V-shaped plate 212 can limit the blank of the oil storage cylinder. Each fixing mechanism 210 all comprises two first air cylinders 213, and through holes are all arranged on the two inclined surfaces of the V-shaped plate 212, and the two ends of the first pressing block 214 pass through the inclined surfaces of the V-shaped plate 212 to correspond to each other. The through holes of the two first cylinders 213 are respectively connected, so that the first compression block 214 can rise or fall under the action of the two first cylinders 213, when the first compression block 214 is in the corresponding two first cylinders 213, when it descends a certain distance and resists the blank of the oil storage tube, the blank of the oil storage tube is compressed and fixed under the joint action of the first pressing block 214 and the V-shaped plate 212, and finally the two fixing mechanisms 210 and 210 Under the joint action of the limit block 220, the blank of the oil storage tube is firmly fixed. At this time, the blank of the oil storage tube can be cut by the cutting machine 230 to obtain an oil storage tube of a predetermined length.

本实用新型实施例中,第一气缸213可直接安装于工作台10上也可安装于第一固定架211上,本施例中不做具体限定。In the embodiment of the present utility model, the first cylinder 213 can be installed directly on the workbench 10 or on the first fixing frame 211 , which is not specifically limited in this embodiment.

请参阅图4,所述机械手移料组件30包括有第一导轨310、第一滑块320、第一电机330、第二导轨340、第二滑块350、第二电机360、连接板370和气动夹具380。Referring to Fig. 4, the manipulator moving assembly 30 includes a first guide rail 310, a first slider 320, a first motor 330, a second guide rail 340, a second slider 350, a second motor 360, a connecting plate 370 and Pneumatic Gripper 380.

第一导轨310水平设置,第一滑块320上设置有与第一导轨310配合的滑槽,第一电机330设置于第一导轨310的一端,第一电机330的驱动轴上设置有第一主动轮,第一导轨310的另一端设置有第一从动轮,第一主动轮与第一从动轮通过传送带连接,且传送带与第一滑块320连接,如此实现第一滑块320与第一电机330带传动连接,在第一电机330的驱动下,第一滑块320可沿着第一导轨310水平滑动。The first guide rail 310 is arranged horizontally, the first slider 320 is provided with a chute matching with the first guide rail 310, the first motor 330 is arranged at one end of the first guide rail 310, and the drive shaft of the first motor 330 is provided with a first Driving wheel, the other end of the first guide rail 310 is provided with the first driven wheel, the first driving wheel and the first driven wheel are connected by a conveyor belt, and the conveyor belt is connected with the first slider 320, so that the first slider 320 and the first slider 320 are connected. The motor 330 is connected with a drive. Driven by the first motor 330 , the first slider 320 can slide horizontally along the first guide rail 310 .

第二导轨340与第一滑块320连接且竖直设置,第二导轨340与第一滑块320的连接处设置加强筋以使第二导轨340与第一滑块320连接牢固,第二滑块350上设置有与第二导轨340配合的滑槽,第二电机360设置于第二导轨340的一端,第二电机360的驱动轴上设置有第二主动轮,第二导轨340的另一端设置有第二从动轮,第二主动轮与第二从动轮通过传送带连接,且该传送带与第二滑块350连接,如此实现第二滑块350与第二电机360带传动连接,在第二电机360的驱动下,第二滑块350可沿着第二导轨340在竖直方向滑动。The second guide rail 340 is connected with the first slide block 320 and is vertically arranged, and the joint of the second guide rail 340 and the first slide block 320 is provided with reinforcing ribs so that the second guide rail 340 is firmly connected with the first slide block 320, and the second slide The block 350 is provided with a chute cooperating with the second guide rail 340, the second motor 360 is arranged at one end of the second guide rail 340, the drive shaft of the second motor 360 is provided with a second driving wheel, and the other end of the second guide rail 340 A second driven wheel is provided, and the second driving wheel is connected to the second driven wheel by a conveyor belt, and the conveyor belt is connected to the second slider 350, so that the second slider 350 is connected to the second motor 360 with a drive, and the second Driven by the motor 360 , the second slider 350 can slide vertically along the second guide rail 340 .

连接板370与第二滑块350连接,气动夹具380则设置在该连接板370上,气动夹具380包括第二气缸381和由第二气缸381驱动的气动手指382,本实用新型实施例中,连接板370呈“T”字形,气动夹具380的数量为两个,两个气动夹具380设置在呈“T”字形的连接板370的两端,以便能将切割好的储油筒平稳的夹取。通过采用上述的设置,机械手移料组件30可实现对储油筒的夹取及水平和竖直方向的移动。The connecting plate 370 is connected with the second slider 350, and the pneumatic clamp 380 is arranged on the connecting plate 370. The pneumatic clamp 380 includes a second cylinder 381 and a pneumatic finger 382 driven by the second cylinder 381. In the embodiment of the present utility model, The connecting plate 370 is in the shape of a "T", and the number of pneumatic clamps 380 is two. The two pneumatic clamps 380 are arranged at both ends of the connecting plate 370 in the shape of a "T", so that the cut oil storage cylinder can be clamped stably. Pick. By adopting the above arrangement, the manipulator moving assembly 30 can realize the clamping and horizontal and vertical movement of the oil storage cylinder.

请参阅图5和图6,焊接机器人40包括有机器人主体410和与机器人主体410连的复合焊接组件420。所述复合焊接组件420包括复合焊安装板421、螺纹套筒422、第三电机423、焊接头固定板424、激光焊接头425以及电弧焊接头426。Please refer to FIG. 5 and FIG. 6 , the welding robot 40 includes a robot main body 410 and a composite welding assembly 420 connected with the robot main body 410 . The composite welding assembly 420 includes a composite welding installation plate 421 , a threaded sleeve 422 , a third motor 423 , a welding head fixing plate 424 , a laser welding head 425 and an arc welding head 426 .

螺纹套筒422分别与机器人主体410及复合焊安装板421连接,第三电机423与激光焊接头425均安装与该复合焊安装板421上,电弧焊接头426通过一弧形固定架427和连接螺栓安装固定于焊接头固定板424上,第三电机423的驱动轴则贯穿该复合焊安装板421与焊接头固定板424连接,如此可通过第三电机423调节电弧焊接头426的角度。The threaded sleeve 422 is connected with the robot main body 410 and the composite welding mounting plate 421 respectively, the third motor 423 and the laser welding head 425 are all installed on the composite welding mounting plate 421, and the arc welding head 426 is connected with an arc-shaped fixing frame 427 and The bolts are installed and fixed on the welding head fixing plate 424, and the driving shaft of the third motor 423 passes through the composite welding mounting plate 421 and is connected with the welding head fixing plate 424, so that the angle of the arc welding head 426 can be adjusted by the third motor 423.

请参阅图1,第一振动送料盘70及第二振动送料盘80靠近上料机器人50设置,第一振动送料盘70用于输送弹簧限位套以便被上料机器人50抓取,第二振动送料盘80用于输送定位套以便被上料机器人50抓取。上料机器人50设置于所述工作台10上,上料机器人50设置有用于抓取和移动弹簧限位套和定位套的机械臂。Please refer to Fig. 1, the first vibrating feeding tray 70 and the second vibrating feeding tray 80 are arranged near the feeding robot 50, the first vibrating feeding tray 70 is used to convey the spring limit sleeve so as to be grabbed by the feeding robot 50, the second vibrating feeding tray The feeding tray 80 is used to transport the positioning sleeve so as to be grasped by the loading robot 50 . The loading robot 50 is arranged on the workbench 10, and the loading robot 50 is provided with a mechanical arm for grabbing and moving the spring limiting sleeve and the positioning sleeve.

请结合参阅图1和图7,焊接夹具组件60包括第二固定架610、由电机驱动的卡盘620和凹槽定位块650。第二固定架610的两侧分别设置有一第三气缸630和第三气缸630驱动的第二压紧块640,第二固定架610、凹槽定位块650以及卡盘620沿同一方向上依次分布,两个第三气缸630沿垂直该方向设置,如此第二压紧块640可在第三气缸630驱动下沿垂直该方向运动。同时,凹槽定位块650上设置有与弹簧限位套配合的凹槽用于放置弹簧限位套。Please refer to FIG. 1 and FIG. 7 , the welding jig assembly 60 includes a second fixing frame 610 , a chuck 620 driven by a motor, and a groove positioning block 650 . Both sides of the second fixed frame 610 are respectively provided with a third cylinder 630 and a second pressing block 640 driven by the third cylinder 630, and the second fixed frame 610, the groove positioning block 650 and the chuck 620 are distributed in sequence along the same direction , two third cylinders 630 are arranged along the vertical direction, so that the second pressing block 640 can move along the vertical direction driven by the third cylinders 630 . At the same time, the groove positioning block 650 is provided with a groove matching with the spring limiting sleeve for placing the spring limiting sleeve.

本实用新型实施例中,所述卡盘620可以采用,但不限于三爪卡盘或四爪卡盘。在其他一些实施例中,所述卡盘620还可以采用其他的具有夹持功能的结构代替。In the embodiment of the present utility model, the chuck 620 can be adopted, but not limited to a three-jaw chuck or a four-jaw chuck. In some other embodiments, the chuck 620 may also be replaced by other structures with a clamping function.

在使用减震器自动化焊接装置加工汽车的减震器时,先人工将储油筒毛坯的放置与减震器储油筒切割组件20上。启动设备,减震器储油筒切割组件20的两个固定机构210将储油筒毛坯压紧,人工利用切割机230将储油筒毛坯进行切割,得到既定长度的储油筒。When using the shock absorber automatic welding device to process the shock absorber of the automobile, the oil storage cylinder blank and the shock absorber oil storage cylinder cutting assembly 20 are manually placed first. Start the equipment, the two fixing mechanisms 210 of the shock absorber oil storage cylinder cutting assembly 20 press the blank of the oil storage cylinder, and manually use the cutting machine 230 to cut the blank of the oil storage cylinder to obtain an oil storage cylinder of a predetermined length.

同时,上料机器人50的机械臂先抓取弹簧限位套并按照预定程序将弹簧限位套放置于凹槽定位块650上,放置于凹槽定位块650上的弹簧限位套被凹槽定位块650限位固定。然后由机械手移料组件30将已经切割好的储油筒移动至焊接夹具组件60远离弹簧限位套的一侧,并保持与焊接夹具组件60的中心孔同轴心,然后在机械手移料组件30的驱动下将储油筒穿过弹簧限位套,储油筒穿过弹簧限位套的一端被卡盘620夹紧,此时机械手移料组件30松开储油筒并复位。Simultaneously, the mechanical arm of the feeding robot 50 first grabs the spring limiting sleeve and places the spring limiting sleeve on the groove positioning block 650 according to a predetermined procedure, and the spring limiting sleeve placed on the groove positioning block 650 is covered by the groove. The positioning block 650 is limited and fixed. Then the oil storage cylinder that has been cut is moved to the side of the welding fixture assembly 60 away from the spring limit sleeve by the manipulator moving assembly 30, and remains coaxial with the central hole of the welding fixture assembly 60, and then the manipulator moving assembly Under the drive of 30, the oil storage tube is passed through the spring stopper, and one end of the oil storage tube through the spring stopper is clamped by the chuck 620. At this time, the manipulator moving material assembly 30 unclamps the oil storage tube and resets.

接着,启动焊接机器人40上的复合焊接组件420,按照预先设定好的焊接方式对弹簧限位套与储油筒外壁交界面进行焊接,分别对弹簧限位套与储油筒外壁交界面两侧沿圆周方向进行均匀点焊将两者位置固定,之后电机驱动的卡盘620匀速转动,从而带动储油筒与弹簧限位套匀速转动。与此同时,复合焊接组件420位置固定并与储油筒中心轴线成一夹角对弹簧限位套与储油筒交界面两侧沿圆周方向进行复合焊接。Then, start the composite welding assembly 420 on the welding robot 40, weld the interface between the spring limiting sleeve and the outer wall of the oil storage cylinder according to the preset welding method, and weld the two interfaces of the spring limiting sleeve and the outer wall of the oil storage cylinder respectively. Even spot welding is carried out on the side along the circumferential direction to fix the positions of the two, and then the motor-driven chuck 620 rotates at a constant speed, thereby driving the oil storage cylinder and the spring limit sleeve to rotate at a constant speed. At the same time, the position of the composite welding assembly 420 is fixed and forms an included angle with the central axis of the oil storage cylinder to carry out composite welding on both sides of the interface between the spring limit sleeve and the oil storage cylinder along the circumferential direction.

定位套包括与储油筒曲面配合的弧面以及弧面两端延伸出的延伸端。对弹簧限位套与储油筒外壁交界面焊接完毕后,由上料机器人50的机械臂抓取定位套并按照预定程序将其放置在储油筒远离卡盘620的一端并与储油筒同轴配合,并使得定位套的两个延伸端朝上,第二固定架610的两侧的第三气缸630驱动对应的第二压紧块640将定位套的延伸端压紧。然后由复合焊接组件420按照先设定好的焊接方式对定位套与储油筒外壁交界面进行焊接,分别对定位套与储油筒外壁交界面两侧沿圆周方向进行均匀点焊将两者位置固定,第二固定架610两侧的第三气缸630驱动对应的第二压紧块640复位。之后电机驱动的卡盘620匀速转动,从而带动储油筒与定位套匀速转动。与此同时,复合焊接组件420位置固定并与储油筒中心轴线成一夹角对储油筒与定位套的交界面进行复合焊接。The positioning sleeve includes an arc surface matched with the oil storage barrel and extension ends extending from both ends of the arc surface. After the welding of the interface between the spring limiting sleeve and the outer wall of the oil storage cylinder is completed, the mechanical arm of the loading robot 50 grabs the positioning sleeve and places it on the end of the oil storage cylinder away from the chuck 620 according to the predetermined procedure and connects it with the oil storage cylinder. Fit coaxially, and make the two extension ends of the positioning sleeve face upwards, and the third cylinders 630 on both sides of the second fixing frame 610 drive the corresponding second pressing blocks 640 to compress the extension ends of the positioning sleeve. Then, the composite welding assembly 420 welds the interface between the positioning sleeve and the outer wall of the oil storage tank according to the welding method set in advance, and performs uniform spot welding on both sides of the interface between the positioning sleeve and the outer wall of the oil storage tank along the circumferential direction to connect the two. The position is fixed, and the third cylinder 630 on both sides of the second fixing frame 610 drives the corresponding second pressing block 640 to reset. After that, the chuck 620 driven by the motor rotates at a constant speed, thereby driving the oil storage cylinder and the positioning sleeve to rotate at a constant speed. At the same time, the position of the composite welding assembly 420 is fixed and forms an included angle with the central axis of the oil storage cylinder to perform composite welding on the interface between the oil storage cylinder and the positioning sleeve.

复合焊接组件420包括激光焊接头425和电弧焊接头426,在焊接时共同作用于待焊工件的同一位置,实现材料的连接,利用激光与电弧两种物理性质、能量特性截然不同的热源相互作用、相互加强,使得其焊接特性,如激光小孔稳定性、电弧弧柱温度和强度、熔池流动等改善并形成一种高效复合热源,可克服单独每一种焊接方式自身的不足,进而产生良好的复合效应,最终使得焊接效率和焊缝质量全面提高。在实际焊接中,当激光功率小于500W时,热源显示为电弧的特性,激光功率能量比较小,激光主要起稳定和压缩电弧、提高电弧能量利用率的作用,主要用于中小尺寸规格或减震器壁较薄的焊接,即低激光能量加电弧复合焊接工艺。当激光能量达到千瓦级时,热源兼有激光和电弧的特性,能够充分利用二者的优点,主要用于大尺寸规格或减震器壁较厚的焊接,即高激光能量加电弧复合焊接工艺。The composite welding assembly 420 includes a laser welding head 425 and an arc welding head 426, which work together on the same position of the workpiece to be welded during welding to realize the connection of materials, and utilize the interaction of laser and arc heat sources with completely different physical properties and energy characteristics , strengthen each other, so that its welding characteristics, such as laser hole stability, arc column temperature and strength, molten pool flow, etc. are improved and form a high-efficiency composite heat source, which can overcome the shortcomings of each welding method alone, and then produce The good compound effect finally makes the overall improvement of welding efficiency and weld seam quality. In actual welding, when the laser power is less than 500W, the heat source shows the characteristics of an arc, and the laser power energy is relatively small. The laser mainly plays the role of stabilizing and compressing the arc and improving the utilization rate of arc energy. It is mainly used for small and medium-sized specifications or shock absorption. Welding with thinner walls, that is, low laser energy plus arc hybrid welding process. When the laser energy reaches the kilowatt level, the heat source has both the characteristics of laser and arc, and can make full use of the advantages of both. It is mainly used for welding of large size or thick wall of the shock absorber, that is, high laser energy plus arc hybrid welding process. .

综上,本实用新型实施例提供的减震器自动化焊接装置可适用于不同尺寸规格、不同壁厚减震器的焊接,焊接质量、性能优越。同时,采用根据减震器的结构特点,分别设置了减震器储油筒切割组件20、机械手移料组件30以及焊接夹具组件60,可实现减震器焊接主要过程的自动化控制。另外,通过设置与焊接夹具组件60配合进行复合焊接的焊接机器人40,根据工件结构特性及复合焊接工艺要求,先通过点焊进行零部件的固定,再利用焊接夹具组件60中的卡盘620及焊接机器人40上的复合焊接组件对零部件进行圆周封焊,大大提高了焊接的效率和焊接质量。To sum up, the shock absorber automatic welding device provided by the embodiment of the present invention is applicable to the welding of shock absorbers of different sizes and wall thicknesses, and the welding quality and performance are superior. At the same time, according to the structural characteristics of the shock absorber, the cutting assembly 20 of the oil storage cylinder of the shock absorber, the material transfer assembly 30 of the manipulator and the welding fixture assembly 60 are respectively set up, so that the automatic control of the main process of welding of the shock absorber can be realized. In addition, by setting up the welding robot 40 that cooperates with the welding jig assembly 60 for composite welding, according to the structural characteristics of the workpiece and the requirements of the composite welding process, the parts are first fixed by spot welding, and then the chuck 620 and the welding jig assembly 60 are used to fix the components. The composite welding assembly on the welding robot 40 performs circumferential sealing welding on the parts, which greatly improves the welding efficiency and welding quality.

第二实施例second embodiment

请参阅图8,本实施例提供了一种减震器,所述减震器由上述第一实施例所提供的减震器自动化焊接装置焊接而成,所述减震器包括储油筒1001、弹簧限位套1002和定位套1003,弹簧限位套1002和定位套1003均外套于所述储油筒1001。Please refer to FIG. 8 , this embodiment provides a shock absorber, which is welded by the shock absorber automatic welding device provided in the first embodiment above, and the shock absorber includes an oil storage cylinder 1001 1. The spring limiting sleeve 1002 and the positioning sleeve 1003, the spring limiting sleeve 1002 and the positioning sleeve 1003 are both sleeved on the oil storage cylinder 1001.

其中,所述弹簧限位套1002与所述储油筒1001在激光焊接和电弧焊接的共同作用下焊接在一起,所述定位套1003与所述储油筒1001在激光焊接和电弧焊接的共同作用下焊接在一起。Wherein, the spring limiting sleeve 1002 and the oil storage cylinder 1001 are welded together under the joint action of laser welding and arc welding, and the positioning sleeve 1003 and the oil storage cylinder 1001 are welded together under the joint action of laser welding and arc welding. welded together under action.

综上,本实用新型实施例提供的减震器采用激光焊接和电弧焊接的共同焊接的方式,大大提高了减震器的焊接质量。To sum up, the shock absorber provided by the embodiment of the present invention adopts the common welding method of laser welding and arc welding, which greatly improves the welding quality of the shock absorber.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model. It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应所述以权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (10)

1. a kind of damper automatic welding device, for processing the damper of automobile, the damper includes oil drum, overcoat The positioning sleeve of the oil drum is covered and is coated in the spring retainer of the oil drum, it is characterised in that including:Workbench, Shock absorber oil storage cylinder cutting assembly, manipulator move material component, welding robot and weld jig component;
The shock absorber oil storage cylinder cutting assembly, the manipulator move material component, the welding robot and the weld clip Tool component may be contained within the workbench, and the shock absorber oil storage cylinder cutting assembly, the manipulator move material component and institute State weld jig component in the same direction on be sequentially distributed;
The shock absorber oil storage cylinder cutting assembly obtains the oil drum, the manipulator for fixing and cutting oil drum blank Material component is moved for the welding post oil drum being moved to corresponding to the welding robot, the weld jig component Fixed for the positioning sleeve, the oil drum and the spring retainer to be covered, and described in being moved into when the oil drum During welding post, the oil drum passes through the spring retainer set;
Composite welding component is provided with the welding robot, the composite welding component includes laser welding head and arc welding Joint, the laser welding head and the arc-welded joint be provided commonly for be sheathed on the oil drum spring retainer cover and The positioning sleeve for being sheathed on the oil drum is welded.
2. damper automatic welding device according to claim 1, it is characterised in that the shock absorber oil storage cylinder cutting Component includes two fixed mechanisms, limited block and cutting machine, and two fixed mechanisms and the limited block are along same straight line side To being sequentially distributed, the cutting machine is arranged between two fixed mechanisms;
The fixed mechanism includes the first fixed mount, V shaped slab, the first cylinder and the first compact heap, the V shaped slab and described first Cylinder be may be contained within first fixed mount, and first compact heap is connected with first cylinder, the V shaped slab be used for pair The oil drum blank progress is spacing, and first compact heap can lift described to be placed under the driving of first cylinder The oil drum blank on V shaped slab is fixed, and is provided with what is coordinated with the oil drum Cast blanks surface on the limited block Arcwall face.
3. damper automatic welding device according to claim 1, it is characterised in that the manipulator moves material component bag Include the first guide rail, the first sliding block, the first motor, the second guide rail, the second sliding block, the second motor, connecting plate and air-actuated jaw;
First guide rail is horizontally disposed with, and first sliding block is slideably positioned on first guide rail, first motor with The first sliding block V belt translation connection;
Second guide rail is connected and is vertically arranged with first sliding block, and second sliding block is slideably positioned in described second and led On rail, second motor is connected with the second sliding block V belt translation;
The connecting plate is connected with second sliding block, and the air-actuated jaw is arranged on the connecting plate, the air-actuated jaw The pneumatic-finger driven including the second cylinder and by second cylinder.
4. damper automatic welding device according to claim 1, it is characterised in that the welding robot includes machine Device human agent and the composite welding component, the composite welding component include Combined Welding installing plate, screw shell, the 3rd electricity Machine, plumb joint fixed plate, the laser welding head and the arc-welded joint;
The screw shell is connected with the robot body and the Combined Welding installing plate respectively, the 3rd motor with it is described Laser welding head is mounted on the Combined Welding installing plate, and the arc-welded joint is installed in the plumb joint fixed plate, The drive shaft of 3rd motor is connected through the Combined Welding installing plate with the plumb joint fixed plate.
5. damper automatic welding device according to claim 1, it is characterised in that the weld jig component includes Second fixed mount, by motor-driven chuck and groove locating piece, the both sides of second fixed mount it is respectively arranged with the 3rd gas Cylinder and the second compact heap of the 3rd cylinder driving, second fixed mount, the groove locating piece and the chuck edge It is sequentially distributed in same direction, second compact heap can be moved will be coated at the storage under the driving of the 3rd cylinder The positioning sleeve of oily cylinder is fixed, and the groove coordinated with spring retainer set is provided with the groove locating piece.
6. damper automatic welding device according to claim 1, it is characterised in that also including feeding robot, institute State feeding robot to be arranged on the workbench, the feeding robot is used to capture the spring retainer set and the positioning Set.
7. damper automatic welding device according to claim 6, it is characterised in that also including the first vibration feeding Disk, first vibration feeding disc close on the feeding robot and set, and first vibration feeding disc is used to convey the bullet Spring stop collar.
8. damper automatic welding device according to claim 6, it is characterised in that also including the second vibration feeding Disk, second vibration feeding disc close on the feeding robot and set, and second vibration feeding disc is described fixed for conveying Position set.
9. a kind of damper, it is characterised in that the damper is by any described damper automatic weldings of claim 1-8 Device is process, and the damper includes:Oil drum, spring retainer set and positioning sleeve;
The spring retainer set and the positioning sleeve are coated at the oil drum.
10. damper according to claim 9, it is characterised in that the spring retainer set is with the oil drum in laser Weld together under the collective effect of welding and electric arc welding, the positioning sleeve is with the oil drum in laser welding and arc welding Weld together under the collective effect connect.
CN201720390390.7U 2017-04-14 2017-04-14 Damper automatic welding device and damper Expired - Fee Related CN206632526U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720390390.7U CN206632526U (en) 2017-04-14 2017-04-14 Damper automatic welding device and damper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862772A (en) * 2017-04-14 2017-06-20 温州大学 Damper automatic welding device and method
CN108942020A (en) * 2018-08-20 2018-12-07 杨双军 A kind of intelligent steel pipe welding robot

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862772A (en) * 2017-04-14 2017-06-20 温州大学 Damper automatic welding device and method
CN106862772B (en) * 2017-04-14 2019-03-05 温州大学 Damper automatic welding device and method
CN108942020A (en) * 2018-08-20 2018-12-07 杨双军 A kind of intelligent steel pipe welding robot

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