CN113967517B - A swing type animal fat shredder - Google Patents
A swing type animal fat shredder Download PDFInfo
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- CN113967517B CN113967517B CN202111315364.5A CN202111315364A CN113967517B CN 113967517 B CN113967517 B CN 113967517B CN 202111315364 A CN202111315364 A CN 202111315364A CN 113967517 B CN113967517 B CN 113967517B
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- 235000019737 Animal fat Nutrition 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 235000019197 fats Nutrition 0.000 claims abstract description 36
- 230000001502 supplementing effect Effects 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 55
- 238000001125 extrusion Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000007670 refining Methods 0.000 abstract description 5
- 238000005381 potential energy Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000005469 granulation Methods 0.000 description 6
- 230000003179 granulation Effects 0.000 description 6
- 238000005453 pelletization Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及动物油脂加工技术领域,尤其涉及一种摆动式动物脂肪撕碎机。The invention relates to the technical field of animal fat processing, in particular to a swing type animal fat shredder.
背景技术Background technique
动物油脂是可以用来加工食用油的,一般厂家会将油脂冷冻成油脂方块或者矩形块,不仅方便运输,而且方便存储,需要进行炼油的时候,再从库房将油脂块取出,油脂块取出之后通过破碎设备进行破碎,由于破碎设备是进行无规则破碎,破碎出来的颗粒大小不一,影响炼油质量,并且传统脂肪块破碎机采用电机持续转动进行破碎,能耗比较高。Animal fat can be used to process edible oil. Generally, manufacturers will freeze the fat into fat squares or rectangular blocks, which is not only convenient for transportation, but also convenient for storage. When oil refining is needed, the fat block is taken out from the warehouse. After the fat block is taken out Crushing is carried out by crushing equipment. Since the crushing equipment is used for random crushing, the crushed particles are of different sizes, which affects the quality of oil refining. In addition, the traditional fat block crusher uses a motor to continuously rotate for crushing, and the energy consumption is relatively high.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中脂肪块破碎不均匀、破碎设备能耗高的缺点,而提出的一种摆动式动物脂肪撕碎机。The object of the present invention is to solve the shortcomings of uneven crushing of fat blocks and high energy consumption of crushing equipment in the prior art, and propose a swinging animal fat shredder.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种摆动式动物脂肪撕碎机,包括固定在地面的机架,还包括料箱、位于料箱下方的弧形板,所述料箱上端固接有第一转轴,所述第一转轴与机架转动连接,所述料箱通过第一转轴悬挂在机架下方形成摆动结构,所述料箱上端进料、下端出料,所述机架安装有用于对料箱的摆动补充动能的动能补充装置,所述弧形板的内弧形面与料箱底端摆动的弧形轨迹相配合,所述弧形板内弧形面与料箱底端之间具有间隙,所述弧形板开设有出料口,所述出料口至少设有一个削片机构,每个所述削片机构对应设有一个片料切粒机构。A swing-type animal fat shredder, including a frame fixed on the ground, and also includes a material box, an arc-shaped plate located below the material box, the upper end of the material box is fixedly connected with a first rotating shaft, and the first rotating shaft is connected to the The frame is rotatably connected, and the material box is hung below the frame through the first rotating shaft to form a swing structure. The upper end of the material box is fed and the lower end is discharged. The frame is equipped with kinetic energy for supplementing kinetic energy for the swing of the material box. Supplementary device, the inner arc-shaped surface of the arc-shaped plate cooperates with the arc-shaped trajectory of the bottom end of the material box, there is a gap between the inner arc-shaped surface of the arc-shaped plate and the bottom end of the material box, and the arc-shaped plate is provided with A material outlet. The material outlet is provided with at least one chipping mechanism, and each chipping mechanism is correspondingly provided with a sheet material cutting mechanism.
所述出料口位于料箱摆动位置的最低点。The discharge port is located at the lowest point of the swing position of the material box.
所述削片机构包括倾斜设置的削刀,所述削刀下端转动连接有销轴,所述销轴与弧形板固接,所述削刀与销轴之间设有扭簧,所述扭簧用于带动所述削刀的刀锋部部突出弧形板的内弧形面,脂肪块撞击削刀正面时,所述削刀的刀锋部部突出弧形板的内弧形面,脂肪块撞击削刀的背面时,所述削刀旋转收纳至弧形板的内弧形面以下。The slicing mechanism includes a shaving knife arranged obliquely, the lower end of the shaving knife is rotatably connected with a pin shaft, and the pin shaft is fixedly connected to the arc plate, and a torsion spring is arranged between the slicing knife and the pin shaft. The torsion spring is used to drive the blade portion of the sharpener to protrude from the inner arc surface of the arc plate. When the block hits the back of the sharpener, the sharpener rotates and is received below the inner arc surface of the arc-shaped plate.
所述片料切粒机构包括与机架转动连接的第二转轴,所述第二转轴与第一转轴传动连接,所述第二转轴转动方向与切片后的脂肪片运动方向相同,所述第二转轴圆周面设有均匀分布的切粒槽,所述切粒槽的敞口端具有刀锋结构,所述弧形板具有挤压支撑部,所述挤压支撑部上端与削刀的刀锋部底面衔接,所述切粒槽外圆周部分与挤压支撑部相切。The flake pelletizing mechanism includes a second rotating shaft that is rotationally connected with the frame, and the second rotating shaft is in transmission connection with the first rotating shaft. The circumferential surface of the two rotating shafts is provided with evenly distributed granulation grooves, the open end of the granulation grooves has a blade structure, and the arc-shaped plate has an extruded support portion, and the upper end of the extruded support portion is connected to the blade portion of the cutter. The bottom surface is connected, and the outer peripheral part of the pelletizing groove is tangent to the extrusion support part.
所述削片机构及所述片料切粒机构均为两个,两个所述削片机构对称设置,两个所述片料切粒机构对称设置。Both the slicing mechanism and the slicing mechanism are two, and the two shaving mechanisms are arranged symmetrically, and the two slicing mechanisms are arranged symmetrically.
所述第一转轴与第二转轴通过“∞”形的皮带传动连接;The first rotating shaft is connected to the second rotating shaft through an "∞" shaped belt drive;
和/或所述第二转轴轴心位置具有空腔,所述空腔内安装有电热丝,所述第二转轴为导热材质。And/or the central position of the second rotating shaft has a cavity, and a heating wire is installed in the cavity, and the second rotating shaft is made of heat-conducting material.
所述料箱远离第一转轴的一端安装有配重。A counterweight is installed on the end of the material box away from the first rotating shaft.
所述动能补充装置包括两个用于推动料箱摆动的伸缩缸,两个所述伸缩缸设置在料箱两侧。The kinetic energy replenishing device includes two telescopic cylinders for pushing the material box to swing, and the two telescopic cylinders are arranged on both sides of the material box.
所述伸缩缸的活塞杆端部设有弹性推板。The end of the piston rod of the telescopic cylinder is provided with an elastic push plate.
所述弹性推板包括两个板材,两个所述板材之间通过弹簧连接,一个所述板材与伸缩缸的活塞杆端部固接。The elastic push plate includes two plates, the two plates are connected by a spring, and one of the plates is affixed to the end of the piston rod of the telescopic cylinder.
本发明提出的一种摆动式动物脂肪撕碎机,有益效果在于:本装置结构简单,通过物体摆动时产生的动能与势能之间相互转换,实现低能耗的脂肪块破碎工作,并且破碎均匀,有利于提高炼油质量。The beneficial effect of the swing type animal fat shredder proposed by the present invention is that the structure of the device is simple, and the mutual conversion between the kinetic energy and the potential energy generated when the object swings realizes the fat block crushing work with low energy consumption, and the crushing is uniform, It is beneficial to improve the quality of oil refining.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明料箱向右摆动状态结构示意图;Fig. 2 is a schematic view of the structure of the material box of the present invention in a state of swinging to the right;
图3为本发明料箱向左摆动状态结构示意图;Fig. 3 is a schematic diagram of the structure of the material box of the present invention in a swinging state to the left;
图4为本发明的料箱立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the feed box of the present invention;
图5为本发明的片料切粒机构立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the flake pelletizing mechanism of the present invention.
图中:第一转轴1、料箱2、脂肪块3、配重4、弹性推板5、伸缩缸6、弧形板7、销轴8、片料切粒机构9、削刀10、出料口11、第二转轴12、切粒槽13、动能补充装置14、挤压支撑部15。In the figure: first rotating
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-5,一种摆动式动物脂肪撕碎机,包括固定在地面的机架,还包括料箱2、位于料箱2下方的弧形板7,弧形板7也是固定在机架上,料箱2上端固接有第一转轴1,第一转轴1与机架转动连接,料箱2通过第一转轴1悬挂在机架下方形成摆动结构,料箱2上端进料、下端出料,本文中相对较高的一端为上端、相对较低的一端为下端,料箱2为两端相通的通道结构,将料箱2顶端连接一个波纹管,然后波纹管端部连接皮带输送机,通过皮带输送机将脂肪块运送到波纹管然后进入料箱2内,完成料箱2的上料,当然,也可以通过人工投放物料或者其他方式将脂肪块从料箱顶部投放进去,本技术方案不对上料装置做过多的描述,通过现有技术能够实现上料即可,脂肪块支撑在弧形板的内弧形面上,间隙作用下,使脂肪块部分突出料箱,机架安装有用于对料箱2的摆动补充动能的动能补充装置14,通过动能补充装置14推动单摆结构的料箱2持续的摆动,对料箱2摆动过程中消耗的能量进行补充,弧形板7的内弧形面与料箱2底端摆动的弧形轨迹相配合,弧形板7内弧形面与料箱2底端之间具有间隙,该间隙是为削片机构预留削片空间,弧形板7开设有出料口11,出料口11开口不可过大,要保证脂肪块不会整体从出料口11排出以及避免整个脂肪块卡在出料口位置,因此只需要开一个小口即可,保证切片能够排到弧形板下方即可,出料口11至少设有一个削片机构,每个削片机构对应设有一个片料切粒机构9,优选出料口11位于料箱2摆动位置的最低点。Referring to Figures 1-5, a swing-type animal fat shredder includes a frame fixed on the ground, a
工作的时候,料箱2内部始终保持一定数量的脂肪块3,通过动能补充装置14使料箱2围绕第一转轴1轴线持续摆动,摆动过程中,动能与势能之前相互转化,料箱2运动到弧形板7最低位置时,动能最大,此时重力势能转化的动能以及动能补充装置14提供的动能共同作用下为削片机构提供能量以完成削片目的,为了进一步提高料箱2位于最下方时的动能,动能越大越容易切削,料箱2远离第一转轴1的一端安装有配重4,只需要改变摆长的长度以及料箱底端的配重,就能改变料箱在削片位置的动能大小,脂肪块每次经过出料口11位置时,均会被削片机构削掉一层脂肪片,脂肪片厚度可以在1-10mm或者5-20mm,削掉的脂肪片进入片料切粒机构9进行切粒处理,实现脂肪块的切粒目的,本装置结构简单,通过物体摆动时产生的动能与势能之间相互转换,实现低能耗的脂肪块破碎工作,相对于传统破碎机,本装置破碎均匀更好,有利于提高炼油质量。When working, a certain amount of
削片机构包括倾斜设置的削刀10,削刀10下端转动连接有销轴8,销轴8与弧形板7固接,削刀10与销轴8之间设有扭簧,扭簧用于带动削刀10的刀锋部部突出弧形板7的内弧形面,用于使削刀10复位到突出弧形板7的内弧形面的状态,当削刀10位于该状态时,弧形板7的限位结构对该状态的削刀进行限位,保证物料正面撞击在削刀10时,削刀不会运动,能够完成切削的目的,脂肪块3撞击削刀正面时,削刀10的刀锋部部突出弧形板7的内弧形面,脂肪块3撞击削刀的背面时,削刀10旋转收纳至弧形板7的内弧形面以下,削刀10在弧形板的出料口位置形成一个限位结构,正面撞击,削刀10不运动,背面撞击,削刀10旋转收缩到出料口内。The chipping mechanism comprises a sharpening knife 10 which is arranged obliquely. The lower end of the sharpening knife 10 is rotatably connected with a bearing pin 8. The pin shaft 8 is affixed to the
片料切粒机构9包括与机架转动连接的第二转轴12,第二转轴12与第一转轴1传动连接,第二转轴12转动方向与切片后的脂肪片运动方向相同,第二转轴12圆周面设有均匀分布的切粒槽13,切粒槽13的敞口端具有刀锋结构,弧形板7具有挤压支撑部15,挤压支撑部15上端与削刀10的刀锋部底面衔接,便于脂肪片进入第二转轴与挤压支撑部之间,切粒槽13外圆周部分与挤压支撑部15相切,片状的脂肪片进入第二转轴12与挤压支撑部15之间时,通过转动的切粒槽13将脂肪片挤压切割成颗粒状,削片机构及片料切粒机构9均为两个,两个削片机构对称设置,两个片料切粒机构9对称设置。The sheet material cutting mechanism 9 comprises the second
参考图2,当料箱2向右摆动时,左侧的削刀10收纳到出料口11内,右侧的切刀处于限位及凸出的状态,通过右侧的切刀将间隙位置的脂肪块进行切片,同时转动的第一转轴1带动第二转轴12转动,切片的脂肪片进入第二转轴12与挤压支撑部15之间,脂肪片被切粒槽13切割成颗粒状,当料箱2运动到右侧时,通过动能补充装置14补充切片时消耗的能量,参考图3,料箱2开始向左侧摆动,此时右侧的削刀10被挤压收纳到出料口11,左侧的削刀10在扭簧作用下突出弧形板7内弧形面,利用左侧的机构再次进行切片及切粒动作,达到一个持续性切粒工作。With reference to Fig. 2, when the
优选,第一转轴1与第二转轴12通过“∞”形的皮带传动连接,使第二转轴转动的方向与脂肪片运动方向相适应;和/或第二转轴12轴心位置具有空腔,空腔内安装有电热丝,第二转轴12为导热材质,加热作用下便于切粒槽13内部的脂肪颗粒脱离切粒槽13。Preferably, the first
作为动能补充装置14一种实施方式,动能补充装置14包括两个用于推动料箱2摆动的伸缩缸6,伸缩缸6缸筒固接在机架上,两个伸缩缸6设置在料箱2两侧,伸缩缸6的活塞杆端部设有弹性推板5,弹性推板5包括两个板材,两个板材之间通过弹簧连接,一个板材与伸缩缸6的活塞杆端部固接。通过伸缩的伸缩运动,推动料箱2持续的摆动,当然动能补充装置14也可以采用电磁冲击的方式推动料箱2持续摆动,并且本装置在没有电能的情况下,动能补充装置14可以为人工,可以利用惯性通过人工推动料箱持续的摆动,本装置不对动能补充装置14做过多的描述,只要能够实现料箱的持续摆动即可。As an embodiment of the kinetic
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变而得到的技术方案、构思、设计,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention The technical schemes, ideas, and designs obtained by equivalent replacement or change of the inventive concepts thereof shall all be covered within the scope of protection of the present invention.
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US1693480A (en) * | 1926-06-17 | 1928-11-27 | Gonyk Ignatz | Distributing device for solid soap |
US4436012A (en) * | 1981-11-13 | 1984-03-13 | J. E. Grote Pepp-A-Matic Co., Inc. | Pendulum-type product slicing machine |
JP2006035349A (en) * | 2004-07-23 | 2006-02-09 | Nihon Career Ind Co Ltd | Meat slicer |
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CN112138795A (en) * | 2020-09-09 | 2020-12-29 | 哈尔滨领昇生物医药科技有限公司 | Swing reducing mechanism of traditional chinese medicine processing usefulness |
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