CN113960504B - Durable heat-resistant detection device of switch socket - Google Patents
Durable heat-resistant detection device of switch socket Download PDFInfo
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- CN113960504B CN113960504B CN202111305790.0A CN202111305790A CN113960504B CN 113960504 B CN113960504 B CN 113960504B CN 202111305790 A CN202111305790 A CN 202111305790A CN 113960504 B CN113960504 B CN 113960504B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/66—Testing of connections, e.g. of plugs or non-disconnectable joints
- G01R31/68—Testing of releasable connections, e.g. of terminals mounted on a printed circuit board
- G01R31/69—Testing of releasable connections, e.g. of terminals mounted on a printed circuit board of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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Abstract
本发明公开了一种开关插座的耐久耐热检测装置,涉及插座检测领域,包括:具有加热功能的高温试验箱;设置在所述高温试验箱外部,并贯穿至其内部的升降机构,所述升降机构包括有安装在高温试验箱一端的电机,所述电机的输出端设置连接有转盘,所述转盘位于高温试验箱的内腔,所述转盘的一端设置有传动轴。本发明通过设置转动机构,使得检测头在最高点时,处于垂直状态,直接将待检测插座插在检测头底端的插头上,无需进行校准,从而提高了测试效率;通过设置卡合机构,在对检测头进行更换时,通过卡合机构的自锁与自动取消锁止,无需人工进行锁止与取消锁止的操作,从而进一步提高了装置的工作效率。
The invention discloses a durable and heat-resistant detection device for a switch socket, relating to the field of socket detection, comprising: a high-temperature test chamber with a heating function; The lifting mechanism includes a motor installed at one end of the high-temperature test chamber. The output end of the motor is connected with a turntable. The turntable is located in the inner cavity of the high-temperature test chamber. One end of the turntable is provided with a transmission shaft. In the present invention, by arranging a rotating mechanism, when the detection head is at the highest point, it is in a vertical state, and the socket to be detected is directly inserted into the plug at the bottom of the detection head without calibration, thereby improving the test efficiency; When replacing the detection head, through the self-locking and automatic unlocking of the engaging mechanism, manual locking and canceling operations are not required, thereby further improving the working efficiency of the device.
Description
技术领域technical field
本发明涉及插座检测领域,具体是一种开关插座的耐久耐热检测装置。The invention relates to the field of socket detection, in particular to a durable and heat-resistant detection device for a switch socket.
背景技术Background technique
插座,又称电源插座、开关插座,插座是指有一个或一个以上电路接线可插入的座,通过它可插入各种接线,新产品在生产后需要使用高温试验箱与耐久度测试装置对其进行耐高温与耐久度进行检测。Socket, also known as power socket and switched socket, socket refers to a seat with one or more circuit connections that can be inserted, through which various connections can be inserted. New products need to be checked with high temperature test chambers and durability testing devices after production. Carry out high temperature resistance and durability testing.
现有的装置,一般是将其放置在高温试验箱中,并配合夹具对其进行夹紧限位,之后启动耐久度测试单元,进行往复插拔,以检测其耐久度,但是,在使用时,其检测头底端的插头必须要与插座上的插孔进行对齐,否则容易发生碰撞,在校准过程中,需要耗费较多时间。The existing devices are generally placed in a high-temperature test chamber, and clamped to limit the position with the fixture, and then the durability test unit is started to perform reciprocating plugging and unplugging to test its durability. However, when using , the plug at the bottom of the detection head must be aligned with the jack on the socket, otherwise it is easy to collide, and it takes a lot of time during the calibration process.
发明内容Contents of the invention
本发明的目的在于:为了解决上述背景技术中的问题,提供一种开关插座的耐久耐热检测装置。The object of the present invention is to provide a durable and heat-resistant detection device for a switch socket in order to solve the above-mentioned problems in the background technology.
为实现上述目的,本发明提供如下技术方案:一种开关插座的耐久耐热检测装置,包括:In order to achieve the above object, the present invention provides the following technical solution: a durable and heat-resistant detection device for a switch socket, comprising:
具有加热功能的高温试验箱;High temperature test chamber with heating function;
设置在所述高温试验箱外部,并贯穿至其内部的升降机构,所述升降机构包括有安装在高温试验箱一端的电机,所述电机的输出端设置连接有转盘,所述转盘位于高温试验箱的内腔,所述转盘的一端设置有传动轴,所述传动轴的外壁转动连接有转动环,所述转动环的底端固定有拉杆,所述拉杆的底端转动连接有升降杆,所述升降杆的外壁设置有限位机构;The lifting mechanism is arranged outside the high temperature test chamber and penetrates into it. The lifting mechanism includes a motor installed at one end of the high temperature test chamber. The output end of the motor is connected to a turntable, and the turntable is located at The inner cavity of the box, one end of the turntable is provided with a transmission shaft, the outer wall of the transmission shaft is rotatably connected with a rotating ring, the bottom end of the rotating ring is fixed with a pull rod, and the bottom end of the pull rod is rotatably connected with a lifting rod, The outer wall of the lifting rod is provided with a limit mechanism;
所述限位机构包括有套接在升降杆外壁的限位环,所述限位环的一端设置有与高温试验箱内壁相连的固定杆;The limit mechanism includes a limit ring sleeved on the outer wall of the lifting rod, and one end of the limit ring is provided with a fixed rod connected to the inner wall of the high temperature test chamber;
设置在升降杆内部并与限位环相连,且贯穿至升降杆下方的转动机构;It is arranged inside the lifting rod and connected with the limit ring, and penetrates to the rotating mechanism under the lifting rod;
设置在所述转动机构的内部的卡合机构。An engaging mechanism arranged inside the rotating mechanism.
优选的:所述转动机构包括有安装在升降杆内部并与升降杆转动连接的传动齿轮以设置在限位环内腔的竖槽,所述竖槽的内壁设置有齿块,所述传动齿轮的一端通过同步带转动连接有被动齿轮,所述被动齿轮位于升降杆的底端内侧,所述被动齿轮的底端啮合有驱动齿轮,所述驱动齿轮的外壁固定有转动座,且驱动齿轮的外壁位于转动座的一端固定有抵板,所述升降杆与转动座之间,且位于驱动齿轮与转动座的一侧设置有连杆机构。Preferably: the rotating mechanism includes a transmission gear installed inside the lifting rod and connected in rotation with the lifting rod so as to be arranged in a vertical groove in the inner cavity of the limit ring, the inner wall of the vertical groove is provided with a gear block, and the transmission gear One end of the drive gear is rotatably connected with a driven gear through a synchronous belt. The driven gear is located inside the bottom end of the lifting rod. The bottom end of the driven gear is meshed with a drive gear. The outer wall of the drive gear is fixed with a rotating seat, and the One end of the outer wall located at the rotating seat is fixed with an abutment plate, and a link mechanism is arranged between the lifting rod and the rotating seat, and at one side of the driving gear and the rotating seat.
优选的:所述卡合机构包括有转动连接在转动座内部的两个棘轮,两个所述棘轮的内侧设置有齿条,所述升降杆的内部设置有竖板,所述转动座的外部设置有贯穿竖板并延伸至竖板另一端的移动杆,所述移动杆的外壁且位于竖板的内部固定有推板,所述推板的一端设置有与竖板内腔相连的弹簧,所述移动杆的一端设置有与移动杆互不接触的复位杆,所述复位杆靠近移动杆的一端设置有贯穿至移动杆内部的连接轴,所述连接轴与移动杆转动连接,且连接轴的外壁设置有与复位杆、移动杆端部相连的扭簧,所述复位杆的另一端固定连接有卡块。Preferably: the engaging mechanism includes two ratchets that are rotatably connected inside the rotating seat, racks are provided on the inside of the two ratchets, a riser is provided inside the elevating rod, and a vertical plate is provided on the outside of the rotating seat. A moving rod that runs through the riser and extends to the other end of the riser is provided. A push plate is fixed on the outer wall of the move rod and inside the riser. One end of the push plate is provided with a spring connected to the inner cavity of the riser. One end of the moving rod is provided with a reset rod which is not in contact with the moving rod, and one end of the reset rod close to the moving rod is provided with a connecting shaft penetrating into the inside of the moving rod, and the connecting shaft is rotatably connected with the moving rod, and connected The outer wall of the shaft is provided with a torsion spring connected to the ends of the reset rod and the moving rod, and the other end of the reset rod is fixedly connected with a block.
优选的:所述连杆机构包括有转动连接在升降杆下方的一号连杆与转动连接在转动座顶端的二号连杆,所述一号连杆与二号连杆相互靠近的一端转动连接。Preferably: the link mechanism includes a No. 1 connecting rod rotatably connected to the bottom of the lifting rod and a No. 2 connecting rod rotatably connected to the top of the rotating seat, and the ends of the No. 1 connecting rod and the No. 2 connecting rod that are close to each other rotate connect.
优选的:所述齿条的底端连接有用于检测插座耐久度的检测头。Preferably: the bottom end of the rack is connected with a detection head for detecting the durability of the socket.
优选的:所述升降杆的内部设置有与传动带移动轨迹相匹配的凹槽,所述传动齿轮与被动齿轮的两端均设置有贯穿至升降杆内部的转轴,所述转轴的端部设置有与同步带内侧相互啮合的齿槽。Preferably: the interior of the lifting rod is provided with a groove that matches the moving track of the transmission belt, the two ends of the transmission gear and the driven gear are provided with a rotating shaft that penetrates into the inside of the lifting rod, and the end of the rotating shaft is provided with Cogs that mesh with the inside of the timing belt.
优选的:所述高温试验箱的一端转动连接有密封门,所述密封门与高温试验箱的另一端通过锁扣固定连接,所述高温试验箱与密封门相接触位置设置有密封件。Preferably: one end of the high-temperature test chamber is rotatably connected to a sealed door, the sealed door is fixedly connected to the other end of the high-temperature test chamber through a lock, and a seal is provided at the contact position between the high-temperature test chamber and the sealed door.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、通过设置转动机构,使得检测头在最高点时,处于垂直状态,直接将待检测插座插在检测头底端的插头上,无需进行校准,从而提高了测试效率;1. By setting the rotating mechanism, when the detection head is at the highest point, it is in a vertical state, and the socket to be detected is directly inserted into the plug at the bottom of the detection head without calibration, thereby improving the test efficiency;
2、通过设置卡合机构,在对检测头进行更换时,通过卡合机构的自锁与自动取消锁止,无需人工进行锁止与取消锁止的操作,从而进一步提高了装置的工作效率。2. By setting the locking mechanism, when the detection head is replaced, through the self-locking and automatic canceling of the locking mechanism, manual locking and canceling operations are not required, thereby further improving the working efficiency of the device.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明升降机构的结构示意图;Fig. 2 is the structural representation of lifting mechanism of the present invention;
图3为本发明转动机构的结构示意图;Fig. 3 is a schematic structural view of the rotating mechanism of the present invention;
图4为本发明转动机构的另一视角结构示意图;Fig. 4 is a structural schematic diagram of another viewing angle of the rotating mechanism of the present invention;
图5为本发明同步带的安装示意图;Fig. 5 is the installation schematic diagram of synchronous belt of the present invention;
图6为本发明的图3中A处的局部放大图;Fig. 6 is a partial enlarged view of place A in Fig. 3 of the present invention;
图7为本发明卡合机构的结构示意图;Fig. 7 is a structural schematic diagram of the engaging mechanism of the present invention;
图8为本发明的图7中的B处局部放大图;Fig. 8 is a partial enlarged view of B in Fig. 7 of the present invention;
图9为本发明卡块的安装示意。Fig. 9 is a schematic view of the installation of the block of the present invention.
图中:高温试验箱1、传动轴2、转动环3、拉杆4、升降杆5、限位环6、固定杆7、电机8、转盘9、传动齿轮10、被动齿轮11、驱动齿轮12、转动座13、抵板14、检测头15、竖槽16、齿块17、一号连杆18、二号连杆19、齿条20、棘轮21、竖板22、卡块23、移动杆24、推板25、弹簧26、扭簧27、复位杆28。In the figure: high
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1~9,本发明实施例中,一种开关插座的耐久耐热检测装置,包括:Please refer to Figures 1 to 9. In an embodiment of the present invention, a durable and heat-resistant detection device for a switch socket includes:
具有加热功能的高温试验箱1;High
设置在高温试验箱1外部,并贯穿至其内部的升降机构,升降机构包括有安装在高温试验箱1一端的电机8,电机8的输出端设置连接有转盘9,转盘9位于高温试验箱1的内腔,转盘9的一端设置有传动轴2,传动轴2的外壁转动连接有转动环3,转动环3的底端固定有拉杆4,拉杆4的底端转动连接有升降杆5,升降杆5的外壁设置有限位机构;It is set outside the high
限位机构包括有套接在升降杆5外壁的限位环6,限位环6的一端设置有与高温试验箱1内壁相连的固定杆7;The limit mechanism includes a
设置在升降杆5内部并与限位环6相连,且贯穿至升降杆5下方的转动机构;It is arranged inside the
设置在转动机构的内部的卡合机构。The engaging mechanism provided inside the rotating mechanism.
作为本发明的优选实施例,其还可具有以下附加技术特征:As a preferred embodiment of the present invention, it also has the following additional technical features:
本实施例中,转动机构包括有安装在升降杆5内部并与升降杆5转动连接的传动齿轮10以设置在限位环6内腔的竖槽16,竖槽16的内壁设置有齿块17,传动齿轮10的一端通过同步带转动连接有被动齿轮11,被动齿轮11位于升降杆5的底端内侧,被动齿轮11的底端啮合有驱动齿轮12,驱动齿轮12的外壁固定有转动座13,且驱动齿轮12的外壁位于转动座13的一端固定有抵板14,升降杆5与转动座13之间,且位于驱动齿轮12与转动座13的一侧设置有连杆机构,便于通过转动机构实现转动座13在上下移动过程中的九十度转动,便于对待检测插座进行限位。In this embodiment, the rotating mechanism includes a
本实施例中,卡合机构包括有转动连接在转动座13内部的两个棘轮21,两个棘轮21的内侧设置有齿条20,升降杆5的内部设置有竖板22,转动座13的外部设置有贯穿竖板22并延伸至竖板22另一端的移动杆24,移动杆24的外壁且位于竖板22的内部固定有推板25,推板25的一端设置有与竖板22内腔相连的弹簧26,移动杆24的一端设置有与移动杆24互不接触的复位杆28,复位杆28靠近移动杆24的一端设置有贯穿至移动杆24内部的连接轴,连接轴与移动杆24转动连接,且连接轴的外壁设置有与复位杆28、移动杆24端部相连的扭簧27,复位杆28的另一端固定连接有卡块23,便于通过卡合机构实现对检测头15的快速安装与更换。In this embodiment, the engaging mechanism includes two
本实施例中,连杆机构包括有转动连接在升降杆5下方的一号连杆18与转动连接在转动座13顶端的二号连杆19,一号连杆18与二号连杆19相互靠近的一端转动连接,便于通过连杆机构将转动座13与升降5进行连接。In this embodiment, the link mechanism includes a No. 1 connecting
本实施例中,齿条20的底端连接有用于检测插座耐久度的检测头15,便于通过检测头15对插座进行耐久度检测。In this embodiment, the bottom end of the
本实施例中,升降杆5的内部设置有与传动带移动轨迹相匹配的凹槽,传动齿轮10与被动齿轮11的两端均设置有贯穿至升降杆5内部的转轴,转轴的端部设置有与同步带内侧相互啮合的齿槽,便于同步带在升降5内进行转动,同时同步带可有效带动转轴进行转动。In this embodiment, the interior of the lifting
本实施例中,高温试验箱1的一端转动连接有密封门,密封门与高温试验箱1的另一端通过锁扣固定连接,高温试验箱1与密封门相接触位置设置有密封件,便于高温试验箱1进行耐高温实验。In this embodiment, one end of the high
本发明的工作原理是:首先,在进行实验时,此时检测头处于最高点,且与升降杆5保持垂直,此时,人工将插头插在检测头15上,之后启动电机8,电机8通过转轴、联轴器带动转盘9进行转动,转盘9在转动过程中带动传动轴2做圆周运动,传动轴2通过转动环3拉动拉杆4的一端随之转动,拉杆4的另一端带动升降杆5向下移动,在升降杆5向下移动过程中,升降杆5带动传动齿轮10与齿块17接触,此时传动齿轮10发生转动,传动齿轮10通过同步带带动被动齿轮11转动,被动齿轮11转动带动驱动齿轮12进行转动,驱动齿轮12转动带动检测头15转动,即可使得检测头15处于垂直向下的状态,此时升降杆5继续向下移动,传动齿轮10与齿块17分离,当检测头15移动到最低点后,通过启动高温试验箱1内壁底端的夹具对插座进行夹紧,此时插座与检测头15不会发生错位,从而提高了工作效率,之后在对不同型号的插座进行耐久度测试时,需更换检测头15,当检测头15处于最高点时,同时检测头15与升降杆5处于垂直状态,此时通抵板14的一端会对移动杆24的一端形成挤压,移动杆24带动推板25移动,对弹簧26形成挤压,此时移动杆24带动复位杆28进行水平方向的移动,复位杆28带动转动座13与棘轮21分离,取消对棘轮21的锁止,此时,工作人员给处于垂直状态的检测头15施加拉力即可将检测头15取出,在更换新的检测头15时,将检测头15顶端的齿条20卡入两个棘轮21之中,在此过程中,齿条20与棘轮21接触,并带动其进行转动,直至齿条20完全卡入,当再次运行时,抵板14的转动会导致弹簧26复位,弹簧26稍微复位,此时转动座13即会对棘轮21形成卡合。The working principle of the present invention is: at first, when carrying out experiment, this moment detection head is in highest point, and keeps perpendicular to elevating
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes none other elements specifically listed, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Denomination of invention: A durable and heat-resistant detection device for switch sockets Granted publication date: 20230627 Pledgee: Agricultural Bank of China Limited Xunwu County Sub branch Pledgor: JIANGXI WEIDE INTELLIGENT ELECTRICAL Co.,Ltd. Registration number: Y2025980015003 |