CN113957737A - Pollution-free pulping process by straw biological method - Google Patents

Pollution-free pulping process by straw biological method Download PDF

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Publication number
CN113957737A
CN113957737A CN202111328953.7A CN202111328953A CN113957737A CN 113957737 A CN113957737 A CN 113957737A CN 202111328953 A CN202111328953 A CN 202111328953A CN 113957737 A CN113957737 A CN 113957737A
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China
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straw
biological
pulp
slurry
treatment
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CN202111328953.7A
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Inventor
孙杰
孙国峰
袁吉隆
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Anhui Hongguang Enterprise Investment Group Co ltd
Anhui Xinguang New Material Technology Co ltd
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Anhui Hongguang Enterprise Investment Group Co ltd
Anhui Xinguang New Material Technology Co ltd
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Priority to CN202111328953.7A priority Critical patent/CN113957737A/en
Publication of CN113957737A publication Critical patent/CN113957737A/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • D21C5/005Treatment of cellulose-containing material with microorganisms or enzymes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/14Disintegrating in mills

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Paper (AREA)

Abstract

The invention discloses a straw biological method pollution-free pulping process, which comprises the following steps: firstly, kneading, softening and sterilizing the straws, and then carrying out bio-enzyme treatment on the straws to obtain straw coarse pulp; respectively grinding the straw coarse pulp and rubbing and dividing the straw coarse pulp to obtain straw filament pulp; respectively adding biological bacteria into the straw grinding slurry and the straw filament slurry for treatment; mixing the straw grinding slurry and the straw filament slurry which are respectively subjected to biological bacteria treatment according to the ratio of (0.7-1.2) to obtain straw mixed fine slurry, and performing friction devillication treatment on the straw mixed fine slurry again to obtain straw fine slurry; filtering and sterilizing the straw fine pulp by high-temperature steam to obtain sterile paper pulp; the straw biological method pollution-free pulping process has the advantages of no three-waste discharge in the whole process, small environmental pollution, good paper elasticity and difficult breakage and fracture of paper pulp prepared from the paper pulp slurry obtained by the paper pulp process.

Description

Pollution-free pulping process by straw biological method
Technical Field
The invention belongs to the technical field of straw pulping, and particularly relates to a pollution-free straw pulping process by a biological method.
Background
The crop straw resources in China are rich, and in the prior art, the deep utilization of the straw is mainly as follows: as animal feed additives, as organic fertilizers, as incineration power generation, as building materials in small proportions, as paper-making raw materials, and the like. The straw is taken as the papermaking raw material, so that the straw is greatly popularized and developed in recent years, and the straw is taken as the papermaking raw material, so that the protection of forest trees and wood is facilitated, the environmental protection is facilitated, and the significance is profound.
In the prior art, the straw papermaking manufacturing technology is mostly carried out through modes of high-temperature high-pressure cooking, strong alkali hydrolysis and the like, the method belongs to the industry of severe pollution, more waste water and waste gas are generated in the paper pulp process, the subsequent three-waste treatment cost is high, and great influence is brought to the environment from the other side. Therefore, the development of a straw papermaking process based on a biological process is a necessary direction for straw papermaking in the future, and in the straw biological papermaking process, the three wastes are less, the environmental pollution is less, and the energy is saved and the environment is protected.
Disclosure of Invention
The invention aims to provide a straw biological pollution-free pulping process, which has no three-waste discharge and little environmental pollution in the whole process, and paper made of pulp slurry obtained by the pulp process has good elasticity and is not easy to damage and break.
The invention discloses a straw biological pollution-free pulping process, which comprises the following steps:
s1, kneading the straws, and then softening and sterilizing the straws through steam to obtain sterile straw shreds;
s2, carrying out bio-enzyme treatment on the sterile straw filaments to obtain straw coarse pulp; the biological enzyme comprises mixed enzyme of exo-cellulase, endo-cellulase, 13-glucuronase, lignin peroxidase, hemicellulase, ligninase, pectinase and pulping enzyme to obtain straw coarse pulp;
s3, standing and precipitating the straw coarse pulp, removing surface floaters and water on the upper part of the precipitate, and mixing the precipitate on the bottom with a small amount of water on the upper part to obtain viscous coarse pulp;
s4, dividing the viscous coarse pulp into two parts, and grinding one part to obtain straw grinding pulp; the other part is subjected to friction devillicating treatment to obtain straw filament slurry;
s5, adding biological bacteria into the straw grinding slurry and the straw filament slurry respectively for treatment; the biological bacteria comprise mixed bacteria of anaerobic bacillus, belamcanda chinensis, brown rot bacteria and polypore;
s6, mixing the straw grinding slurry and the straw filament slurry which are respectively subjected to biological bacterium treatment according to the ratio of 1 (0.7-1.2) to obtain straw mixed fine slurry, and performing friction devillication treatment on the straw mixed fine slurry again to obtain straw fine slurry;
s7, filtering the straw fine pulp, then carrying out high-temperature steam sterilization treatment, and finally adding sterile water for size mixing to obtain sterile paper pulp.
Preferably, the mass ratio of the exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase, the ligninase, the pectinase and the pulping enzyme is (2-4): 1-2): 2-4): 2-5): 1-3): 1-2.
Preferably, the mass ratio of the exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase, the ligninase, the pectinase and the pulping enzyme is 3:1:1:4:4:2:1: 1.
Preferably, the adding amount of the biological enzyme is 0.1-0.3 wt% of the straw, and the water content of the straw is not more than 25%.
Preferably, the adding amount of the biological enzyme is 0.25 wt% of the straw.
Preferably, the mass ratio of the anaerobic bacillus to the actinomycetes to the brown rot fungus to the polypore is (2-4): 2-3): 1-2; the adding amount of the biological bacteria is 0.1-0.2 wt% of the straw.
Preferably, the mass ratio of the anaerobic bacillus to the belamcanda chinensis to the brown rot fungi to the polypore is 3:2:2:1, and the adding amount of the biological fungi is 0.2 wt% of the straw.
Preferably, in S2, the temperature of the biological enzyme treatment is 20-30 ℃, and the treatment time is 24-48 hours; in S6, the treatment temperature of the biological bacteria is 20-30 ℃, and the treatment time is 12-72 hours.
Preferably, in S1, the straw is kneaded to obtain sterile straw filaments with filament length not greater than 2mm and diameter not greater than 0.5 mm.
The straw biological pollution-free pulping process has the beneficial effects that:
1. the straw is degraded for the first time through biological enzyme, and the straw is degraded for the second time through biological bacteria to obtain paper pulp slurry, and in the whole process, no chemical agent is added, no waste gas is discharged, no pollution and waste water is discharged, no waste residue is generated, and the paper pulp slurry is energy-saving and environment-friendly.
2. The pulp slurry obtained in the pulp process is a mixture of long fibers and short fibers, and paper prepared by the pulp slurry has good toughness and is not easy to break and fracture.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present invention for those skilled in the art, the technical solutions of the present invention will now be further described with reference to specific embodiments.
The invention discloses a straw biological pollution-free pulping process, which comprises the following steps:
firstly, kneading the straws, and then softening and sterilizing the straws through steam to obtain sterile straw shreds. The filament length of the obtained sterile straw filament is not more than 2mm and the diameter of the sterile straw filament is not more than 0.5mm after the straw is kneaded. And then placing the straw into a steam box, steaming the straw at normal pressure by steam for about 1 hour till the straw is completely softened, and then cooling the straw to room temperature to obtain sterile straw filaments for later use.
The straw is kneaded, so that the straw filaments are combined with the biological enzyme, and the biological enzyme can more easily perform biological reaction with lignin and other substances in the straw to remove the lignin.
And secondly, carrying out biological enzyme treatment on the sterile straw filaments to obtain straw coarse pulp. Specifically, the sterile straw filaments are placed in a primary treatment tank, water and biological enzyme which are excessive in straw amount are added into the primary treatment tank, the mixture is fully stirred, the temperature in the primary treatment tank is kept at 20-30 ℃, and the standing fermentation treatment time is 24-48 hours. Specifically, the treatment is preferably carried out at a temperature of 27 ℃ for 30 hours. If the temperature is lower, the treatment time is prolonged properly.
In the technical scheme, the adding amount of the biological enzyme is 0.1-0.3 wt% of the straw, and 0.25 wt% is the best. The weight of the straw is calculated by the straw amount under the state that the water content is not more than 25 percent. The general crop straws are harvested, aired, bundled, transported, sold and bought for sale, temporarily stored and the like, and finally enter pulping, a large amount of moisture in the straws is evaporated in the process, and the moisture in the straws entering pulping is about 20-25 percent.
The biological enzyme in the technical scheme comprises mixed enzyme of exo-cellulase, endo-cellulase, 13-glucuronase, lignin peroxidase, hemicellulase, ligninase, pectinase and pulping enzyme, and the mass ratio of the exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase, the ligninase, the pectinase and the pulping enzyme is (2-4): 1-2): 2-4: (2-5): 1-3): 1-2. Wherein the ratio of 3:1:1:4:4:2:1:1 is the best.
The exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase and the ligninase have synergistic effect to complete the hydrolysis and degradation of the straw fiber, and the lignin degradation effect is good. Pectinase has the effect of decomposing pectin. The pulping enzyme improves the pulping effect, thereby improving the mechanical property of paper prepared by the paper pulp.
And thirdly, standing and precipitating the straw coarse pulp, and removing surface floating objects to obtain the straw clean coarse pulp. The straw coarse pulp after the biological enzyme treatment is fully stirred in a primary treatment pool, then is stood, and is stood for 5-7 hours, then floaters on the surface of a filter are filtered, and meanwhile, the water above the sediment is collected and temporarily stored through a pump body, and the collected water can be reused in the following steps or added into the next batch of straws, so that the whole-course wastewater-free discharge is realized. Then the viscous coarse pulp obtained after the bottom sediment is mixed with a small amount of water is pumped out for the subsequent fourth step of treatment.
Fourthly, dividing the viscous coarse pulp pumped out in the third step into two parts, and grinding one part to obtain straw grinding pulp which is short fiber; and the other part is subjected to friction devillicating and brooming treatment to obtain straw silk pulp which is fiber filament. The pulp obtained by the step has the fiber long filaments and the fiber short filaments, so that the paper prepared by the pulp in the technical scheme of the invention is soft and good in toughness, has smooth hand feeling, and is not easy to break after being damaged.
And fifthly, respectively adding biological bacteria into the straw grinding slurry and the straw filament slurry for treatment, wherein the treatment temperature is 20-30 ℃, and the treatment time is 12-72 hours, preferably 27 ℃. In the step, the temporarily stored water collected in the third step is respectively added into the straw grinding slurry and the straw filament slurry to recycle the water, and meanwhile, the biological enzyme participating in the water can be utilized, so that the purposes of saving energy, reducing emission and lowering cost are achieved, and the environment is protected.
In the technical scheme, the biological bacteria comprise mixed bacteria of anaerobic bacillus, phlebotium, brown rot bacteria and polypore. The mass ratio of the anaerobic bacillus to the belamcanda chinensis to the brown rot fungus to the polypore fungus is (2-4): 2-3): 1-2, and the best ratio is 3:2:2: 1. The adding amount of the biological bacteria is 0.1-0.2 wt% of the straw, and the weight of the straw is calculated by the straw amount under the state that the water content is not more than 25%. The adding amount of the biological bacteria is 0.2 wt% of the straw.
In the technical scheme, the straw pulp is subjected to secondary treatment by using biological bacteria, so that cellulose in the straw is further degraded, and meanwhile, paper prepared from the obtained straw pulp has good mechanical property, and good softness and toughness.
In the technical scheme, the anaerobic bacillus has stronger protease, amylase and lipase activities, can hydrolyze protein, starch and the like in the pulp, and can improve the smoothness of paper prepared from the paper pulp. The actinomycete can decompose and utilize carbon sources such as glucose, dextrin and soluble starch, and can decompose and utilize cellulose and hemicellulose. Brown rot fungi can degrade cellulose and hemicellulose. Polyporus can degrade lignocellulose and hemicellulose.
And sixthly, mixing the straw grinding slurry and the straw filament slurry which are respectively treated by the biological bacteria according to the ratio of 1 (0.7-1.2), and optimally mixing according to the ratio of 1:1 to obtain the straw mixed fine slurry. The pulp obtained by the step has fiber filaments and fiber staple fibers in a ratio of 1:1, the fiber staple fibers fill gaps among the fiber filaments, the lubricity and softness of paper are improved, and the fiber filaments ensure the toughness of the paper. The paper prepared by the sizing agent in the technical scheme of the invention is soft and good in toughness, has smooth hand feeling, and is not easy to break after being damaged.
And seventhly, filtering the mixed fine pulp obtained in the sixth step, wherein a 60-100 mesh sieve is adopted as a filter screen, performing pressure filtration, recovering filter residues, performing high-temperature steam sterilization treatment on the filtrate, and finally adding sterile water for size mixing to obtain sterile paper pulp. The degraded straw or fiber in the mixed fine pulp can be effectively removed through filtering, and the performance and quality of paper prepared from the pulp are further ensured.
According to the technical scheme, the paper pulp of the bio-mechanical pulp is prepared by combining mechanical equipment under the normal temperature and pressure environment, the process engineering is simple and quick, no three wastes are generated in the whole process, the environmental pollution is small, and the paper made of the paper pulp obtained by the paper pulp process has good elasticity and is not easy to break and fracture.
According to the technical scheme, the collected and temporarily stored water and the like in the preparation process can be recycled, and the paper pulp process is continuous and controllable.
Technical solution of the present invention is described above with reference to the embodiments, and it is obvious that the specific implementation of the present invention is not limited by the above-described manner, and it is within the scope of the present invention to adopt various insubstantial modifications of the method concept and technical solution of the present invention, or to directly apply the concept and technical solution of the present invention to other occasions without any modification.

Claims (9)

1. A straw biological method pollution-free pulping process is characterized by comprising the following steps:
s1, kneading the straws, and then softening and sterilizing the straws through steam to obtain sterile straw shreds;
s2, carrying out bio-enzyme treatment on the sterile straw filaments to obtain straw coarse pulp; the biological enzyme comprises mixed enzyme of exo-cellulase, endo-cellulase, 13-glucuronase, lignin peroxidase, hemicellulase, ligninase, pectinase and pulping enzyme to obtain straw coarse pulp;
s3, standing and precipitating the straw coarse pulp, removing surface floaters and water on the upper part of the precipitate, and mixing the precipitate on the bottom with a small amount of water on the upper part to obtain viscous coarse pulp;
s4, dividing the viscous coarse pulp into two parts, and grinding one part to obtain straw grinding pulp; the other part is subjected to friction devillicating treatment to obtain straw filament slurry;
s5, adding biological bacteria into the straw grinding slurry and the straw filament slurry respectively for treatment; the biological bacteria comprise mixed bacteria of anaerobic bacillus, belamcanda chinensis, brown rot bacteria and polypore;
s6, mixing the straw grinding slurry and the straw filament slurry which are respectively subjected to biological bacterium treatment according to the ratio of 1 (0.7-1.2) to obtain straw mixed fine slurry, and performing friction devillication treatment on the straw mixed fine slurry again to obtain straw fine slurry;
s7, filtering the straw fine pulp, then carrying out high-temperature steam sterilization treatment, and finally adding sterile water for size mixing to obtain sterile paper pulp.
2. The straw biological method pollution-free pulping process according to claim 1, wherein the mass ratio of the exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase, the ligninase, the pectinase and the pulping enzyme is (2-4): 1-2: (2-4): 2-5): 1-3: (1-2): 1-2.
3. The straw biological method pollution-free pulping process according to claim 2, wherein the mass ratio of the exo-cellulase, the endo-cellulase, the 13-glucuronase, the lignin peroxidase, the hemicellulase, the ligninase, the pectinase and the pulping enzyme is 3:1:1:4:4:2:1: 1.
4. The straw biological method pollution-free pulping process according to claim 1, wherein the adding amount of the biological enzyme is 0.1-0.3 wt% of the straw, and the water content of the straw is not more than 25%.
5. The straw biological pollution-free pulping process according to claim 4, wherein the adding amount of the biological enzyme is 0.25 wt% of the straw.
6. The straw biological pollution-free pulping process according to claim 1, wherein the mass ratio of the anaerobic bacillus to the belamcanda chinensis to the brown rot fungus to the polypore fungus is (2-4): 2-3): 1-2; the adding amount of the biological bacteria is 0.1-0.2 wt% of the straw.
7. The straw biological pollution-free pulping process according to claim 6, wherein the mass ratio of the anaerobic bacillus to the actinomycetes to the brown rot fungi to the polypore is 3:2:2:1, and the addition amount of the biological fungi is 0.2 wt% of the straw.
8. The straw biological method pollution-free pulping process according to claim 1, wherein in S2, the temperature of biological enzyme treatment is 20-30 ℃, and the treatment time is 24-48 hours; in S6, the treatment temperature of the biological bacteria is 20-30 ℃, and the treatment time is 12-72 hours.
9. The straw biological method pollution-free pulping process as claimed in claim 1, wherein in S1, the straw is kneaded to obtain sterile straw filaments with filament length not greater than 2mm and diameter not greater than 0.5 mm.
CN202111328953.7A 2021-11-10 2021-11-10 Pollution-free pulping process by straw biological method Pending CN113957737A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0418201A2 (en) * 1989-09-12 1991-03-20 Sandoz Ltd. Bleaching wood pulp with enzymes
CN101613980A (en) * 2009-07-18 2009-12-30 大庆天成生物纤维制品有限责任公司 A kind of biological assistant of grass as raw material cleaning pulping
CN102171353A (en) * 2008-09-30 2011-08-31 瑞典乙醇化工技术有限公司 Fermentation process starting from cellulosic biomass and involving the recirculation of detoxified stillage into the process
CN102345244A (en) * 2010-08-05 2012-02-08 王凤忠 Pulping and papermaking process through multiple-composition biological enzyme method
CN102978986A (en) * 2012-11-27 2013-03-20 天津智展科技有限公司 Method for preparing paper pulp by using biological enzyme
CN108442162A (en) * 2018-04-16 2018-08-24 福建祥业环保科技股份有限公司 Farm crop straw organism pulping process and paper making pulp

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0418201A2 (en) * 1989-09-12 1991-03-20 Sandoz Ltd. Bleaching wood pulp with enzymes
CN102171353A (en) * 2008-09-30 2011-08-31 瑞典乙醇化工技术有限公司 Fermentation process starting from cellulosic biomass and involving the recirculation of detoxified stillage into the process
CN101613980A (en) * 2009-07-18 2009-12-30 大庆天成生物纤维制品有限责任公司 A kind of biological assistant of grass as raw material cleaning pulping
CN102345244A (en) * 2010-08-05 2012-02-08 王凤忠 Pulping and papermaking process through multiple-composition biological enzyme method
CN102978986A (en) * 2012-11-27 2013-03-20 天津智展科技有限公司 Method for preparing paper pulp by using biological enzyme
CN108442162A (en) * 2018-04-16 2018-08-24 福建祥业环保科技股份有限公司 Farm crop straw organism pulping process and paper making pulp

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Application publication date: 20220121